A Division of Brandcorp (Pty) Ltd Brandcorp is a value added distributor of niche Industrial and Consumer products. Industrial & consumer divisions www.brandcorp.co.za
History of the Burncrete Business Started in 1967 and originally located in Wolhunter In October 2010 the business was purchased by Brandcorp Core business is the supply of SWR, lifting, rigging, pulling and lashing equipment Servicing resellers within the industry by ensuring availability of high quality stock at competitive prices
Products are sourced from factories around the world, which have been thoroughly investigated and are fully compliant with ISO regulations and registered with major shipping registers such as Lloyds Register of Shipping and the American Bureau of Shipping. Burncrete also has in-house testing facilities and random tests are regularly carried out on the full range of products. Burncrete is committed to an ongoing policy of consistent stockholding for the benefit of our customers, with a view to providing a single source for all lifting and related product requirements. Burncrete is the only company that sells a comprehensive range of equipment, and has become a one-stop shop. Customers are based throughout South Africa and Sub-Saharan Africa, including Zimbabwe, Zambia, Botswana and Namibia.
Major Brands
Head Office & Warehouse Relocated in November 2013 to our new premises in Denver Total warehouse size 8,500 m2 Total staff 75 people Second warehouse in Cape Town 500m2 Soon to have presence in Durban
Warehouse
Warehouse
Warehouse ELECTRIC HOIST DIVISION
Afgrip - Flemmish Eye Multi Leg SWR Slings up to 56mm diameter steel wire rope Warehouse SWR Drum Coiling Annealing Machine for SWR End Termination
Warehouse Chain is cut to length for chain blocks, lever hoist and various different grades of chain to order Test Bench Tests bench Proof loading various equipment
Chain block and Lever hoist Assembly Warehouse Chain block and Lever hoist Stock
Quality In-house testing facilities Major suppliers have been thoroughly investigated All stock is inspected on arrival All staff have knowledge of: OHS Act of 1993 (specifically the Driven Machinery regulations), South African Mine Health and Safety Act of 1996 ISO 9001:2008 and Health and Safety Management System according to 18001:2007 (DNV)
The Company Founded in 1922, head office location: Sliedrecht The Netherlands Factory Warehouse Office Specialized in production of lifting shackles, hooks and supply of chain and steel wire rope accessories 1974 brand introduction GP 1993 ISO certified Currently ISO 9001 2008 2004 DNV 2.7-1 Type approval for shackles
Distributors Worldwide network > 80 countries > 800 distributors
SANS 2415:2005 ISO 2415:2004 (International Standard) 11.1 General Type tests demonstrate that shackles certified by the manufacturer as complying with the requirements laid down in this International Standard possess the mechanical properties specified in this International Standard. 14 Marking 14.1 Shackle Each shackle shall be legibly and indelibly marked in a manner which will not impair its mechanical properties. This marking shall include at least the following information placed on the shackle by the manufacturer: a) manufacturer s identification mark or symbol; b) grade number, i.e. 4, 6 or 8; c) working load limit in tonnes, e.g. WLL 10 t; d) traceability code, enabling any particular shackle or batch of shackles in the consignment to be identified.
Design Shackle marking How to recognize a genuine Green Pin quality product? Marking in the shackle body and pin Green powder coated pin Steel grade (Standard shackle 6) Producers mark (GP or Bs) all new shackle s will have GP mark Working Load Limit (WLL) Traceability code (Letter) The last four are SABS 2415:2004 requirement The GP depending on size will have more markings on it: CE, Holland, size eg ¾ Please note that GP has traceability on the shackle pin as well. Marking on pin Batch No. Grade 6 Manufacturers mark-gp WLL on body
Genuine Green Pin?
The Green Pin forging facility is the most modern of its kind in the world. Investments such as robotizing and mechanization of processes assure sufficient production volumes and high quality. This is all done to supply you reliable Green Pin shackles
Greater Strength: As the material grain flow is oriented to the component's shape.
Green Pin Shackle Benefit Green Pin shackle markings are on the side of the shackle. Prevents manufacture markings from wearing of. Reduces the wear on sling eyes that are connected to shackle. Increases the life of the customers slings As shackle size increases The marking become more prevalent increasing the damage to the sling.
Green Pin Shackle Production
Multi-leg sling When using shackles in connection with multi-leg slings, due consideration should be given to the effect of the angle between the legs of the sling. As the angle increases, so does the load in the sling leg and consequently in any shackle attached to that leg. When a shackle is used to connect two slings to the hook of a lifting device, a bow type shackle must be assembled with the slings in the shackle body and the hook engaged with the shackle pin. The angle between the slings should not exceed 120. If symmetrically loaded the shackle may be used to the full WLL.
Increase WLL When a shackle is used to secure slings to the top block (crane hook) the load on this shackle is increased by the value of the hoisting effect. Together with this and the forces generated by the angle of the slings, a higher WLL will be required for the shackle. Shackle Engagement Avoid applications where due to movement (e.g. of the load or the rope) the shackle pin can rotate and possibly be unscrewed. If such an application is necessary or when the shackle is to be left in place for a prolonged period or where maximum pin security is required, use a shackle with a safety bolt, nut and pin cotter pin.
Temperature If extreme temperature situations are applicable, the following load reduction must be taken into account: Reduction for elevated temperatures Temperature New Working Load Limit up to 200 C 100% of original Working Load Limit 200-300 C 90% of original Working Load Limit 300-400 C 75% of original Working Load Limit > 400 C not allowed Inspection It is required that the shackles are regularly inspected and that the inspection should take place in accordance with the safety standards given in the country of use. This is required because the products in use may be affected by wear, misuse, overloading etc. With a consequence of deformation and alteration of the material structure. Inspection should take place at least every three months and even more frequently when the shackles are used in severe operating conditions.
Design - CAD Drawings Van Beest has CAD Drawings available for engineers Drawings in 2D Models in 3D www.vanbeest.com
The New Generation TIGER
TIGER LIFTING Manufactured for 50 years and has a proven track record Tiger Lifting are situated in Australia, Taiwan and the UK with distributors world wide Active members of LEEA and are certified to ISO 9001 *SGS CERTIFICATE OF COMPLIANCE-MDC 1302, valid until October 2019 A reputation built on providing quality, safe, reliable products to meet the highest industrial standards Our products meet or exceed all international standards, serving all spheres of industry in the world BS EN 13157:2004, ANSI/ASME B30.21-2005, AS1418.2 and SANS 1636 & 1594 * Société Générale de Surveillance - world-leading certification services enable you to demonstrate that your products, processes, systems or services are compliant with national and international regulations and standards
The New Generation TIGER Chain block Tiger Chain Block TCB Tiger SS Corrosion Resistant Chain Block
Tiger Chain Block TCB & Sub Sea SS12 Range from 500kg - 30000kg Double cover protection for brake chamber *NEW* Patented Twin Cam pawl design Chain end stops will hold load 2.5 x WLL Guaranteed 2% light load protection and proof tested to 1.5 times rated capacity Overload protection available Tested and certified for "fleeting" and "cross-hauling" applications Deep grooved hand chain sprocket for pulling at angles Tiger SS12 Corrosion Resistant Chain Block Over 1000 hours corrosion protection under ASTM B117 salt spray test conditions Marine specific friction discs Stainless steel fixings and fasteners SS chain block presently at SABS for testing SANS 1594 compliant
The New Generation TIGER Lever Hoist Tiger Lever Hoist PROLH Tiger SS Subsea Lever Hoist
Tiger Lever Hoist PROLH & Sub Sea SS11 Range 800kg - 20000kg New twin cam pawl ratchet brake design allows for very fine adjustments on the lifting handle Unique dual brake mechanism Lifts, holds and lowers the load at 2% of rated capacity Overload protection available Adaptable to use both inverted and horizontally Operating temperature range of - 40 C to + 50 C Chain end stops will hold load 2.5 x WLL Sub Sea Lever Hoist Over 1000 hours corrosion protection under ASTM B117 salt spray test conditions Marine specific friction discs Stainless steel fixings and fasteners Adjustable chain end stop SANS 1636 compliant
Tiger Chain Block End Anchor Strong and contoured chain end anchor will hold a load of at least2.5 times the rated capacity when supporting the full load without restraint from any components e.g. brake or gearing. This prevents accidents, by acting as a stop when the lift length of load chain is exceeded when lowered
CHAIN BLOCK OVERLOAD PROTECTION Chain Block Overload Protection in the hand wheel Overload Protection The fine tolerance deep pockets on the hand wheel ensure positive engagement of the hand chain at all times for smooth operation
TIGER TOP & BOTTOM HOOKS Load Protection: Security of the load is achieved by full engagement of the heavy duty spring safety latch into the recessed nose of the hook safeguarding the load when side loading of the latch occurs Drop forged and heat treated wide opening alloy hook Recessed forgings offer full protection to the load chain anchor bolts on all Tiger bottom hooks
SANS 1594 4.6.1 General 4.6.1.1 Hooks shall be forged from steel and free from internal and surface defects 4.6.1.2 The rotating parts of the swivel hooks shall be capable of being lubricated both on installation and during servicing 4.6.3 Gauging of throat opening The manufacturer shall supply a means or information so that the user is able to determine if the hook throat opening is in excess of the manufactures recommended specifications.
BRAKE DESIGN 8 Thread multi start pinion shaft for optimal brake control for safe release and light loads Bonded brake for safety Pawls will operated even if pawl springs should fail Safe for working at angles
NEW LOAD CHAIN GUIDE Chain Guide: Specifically designed to guide the load chain safely onto or off the load sheave without snagging or jamming, the fluted chain stripper allows the safe use of the SS 11 & PROLH when used in any orientation. New design chain stripper on lever hoists, no snagging or jamming Chain guide
BRAKE SAFETY!! Double Brake: The SS 11 & PROLH comes with a unique dual brake mechanism that automatically engages when the lever hoist feels the slightest resistance on the bottom hook. This key feature means that the SS 11 & PROLH will raise, hold and lower the lightest of loads without slipping. The two stage process protects against accidental light load failures by putting the hoist into neutral whilst under load. This feature is NOT currently available in this market!!
Chain End Anchor Test EN 13157:2004 The end stop shall withstand without rupture 2.5 x the static chain tensile force at rated capacity. No deformation of the end-stop Test carried out without assistance from the gears and brake this is removed. SANS 1636: 4.1.7.3 Chain Stop A terminal chain stop should be provided at the free end of the chain. The chain stop shall be of strength at least equivalent to that of the load chain.
NEW DESIGN END STOP ON THE SUB SEA Chain end anchorage: Tiger have incorporated the ultimate safeguarding of a single point failure mode as described in *IMCA DO28 Rev. 1 Note 7.2 by installing a new specially designed adjustable chain end stop profiled to fit the contours of the hoist body. This offers complete assurance to the operator, whilst maintaining the flexibility of free-wheeling the chain to any required starting position. This can also be considered as a runaway stopper. *International Marine Contractors Association (IMCA) Fitted to the PROLH & TLH
TIGER SUBSEA HANDLE Designed for maximum safety, comfort, efficiency and ease of use, the operator friendly Hammerhead handle prevents the use of unauthorized extension bars / pipes overloading the SS 11 Fitted to the SS11
CORROSION PROTECTION!! Critical internal components are protected by our OCP (Organic Compound Protection) finish giving unprecedented long term reliability. OCP has been proven to be effective through 1000 hours of the *ASTM B117 Salt Spray Test. The SS 11 is NOW externally finished with our own anti-corrosion finish giving the SS 11 body over 1000 hours of protection under the same test criteria, whilst maintaining a high degree of impact protection. *American Society for Testing and Materials All other machines available in SA only offer protection on the chain in the form of plating. NO INTERNAL PROTECTION!
BRAKE CHAMBER GASKET!! Brake Chamber Protection: Precisely engineered side plates and components are protected by a full gasket giving the SS 11 brake chamber and contents maximum protection from external contamination. Gasket
MARINE SPECIFIC FRICTION DISC Marine Suitable Friction Discs: Developed and designed for Subsea use creating a highly efficient, reliable braking surface for use in the most extreme conditions. This grooved friction disc system also assist with dispersing oil or other contaminants on the brake discs. ONLY fitted to the SS range of hoists
SPARK RESISTANT UNITS AVAILABLE
30T Tiger Chain Block
TIGER Tiger A brand the industry can rely on. Innovation, quality and client centric focus. This client centric focus ensures Tiger is continuously working with customers and clients to develop the product based on requirements and needs. Tiger meets and exceeds all international standards, serving all spheres of industry in the world. Tiger is and must be of the highest quality in order to operate effectively in the extremely harsh conditions our clients often place them in. OUR INOVATION, YOUR SAFETY
Thiele premises in Iserlohn In 1935 August Thiele bought an idled chain company in Iserlohn-Kalthof and with only 8 employees he began the production of chains. Today the company is still family owned.
Lifting Points Mounting THIELE lifting points to your valuable machines, facilities, tools and goods enables them to be transported more easily. The German occupational health insurance-approved quality Grade 80 and Superior XL (Grade 100) lifting points have the following features: 4-times safety against breakage in all directions of pull Easy, fast mounting Working load limits of between 0.3 and 50 tonnes Our Product Groups: Lifting points Screwed type Lifting points Weld-on type
Technical Datas at a glance: X-TREME Lifting Point TWN 1830 - In screw size M16 - M56 available - Full loadable to all pulling directions - Turnable under Load - Special wide B-coupling link - Enables an easy slinging of bigger Hooks - Simple lubrication with grease nipple - Fast assembly by standard wrench - Small space requirement due to folding handles - Variable thread length on request - Optimal surface protection with high-quality powder coating and galvanizing - Thread transport protection by wax cover. - IGES/STEP 3 D Data available - 100 % MPI - Occupational accident insurance approved
XS-Point TWN 1890 Highest Flexibility! Technical Datas at a glance: - 360 turnable - Full loadable to all pulling directions - Extra wide D-bow - Compact and light design - Variable screw lenght upon request - Surface protection: powder coated and yellow thickfilm (passivated Chrom 6-free) - IGES/STEP 3D-Data available - 100 % MPI - Occupational accident insurance approved
Lifting Point (welded type) TWN 0119 Simply world-class! Trade Size 40-8, W.L.L. 50 t
Awarded certificate for tested chains and components Certification stamp as proof of quality User requests approval stamp for the safety of the specified chain properties. Kettenwerke Schlieper GmbH KG Thiele GmbH & Co. 2 H-Stamp: Sign of quality and safety 62
Lifting Products Grade 100 The THIELE quality Grade 100 Superior XL system is the result of the Permanent development and improvement of our products. These products are also available in modular form, as are the quality Grade 80 products. This new quality weighs 30% less than its predecessor while providing an increased load capacity of 25% with the same nominal size. Heavy work is made easy with the Superior XL range. Our Product Groups: XL-Short link chains for lifting XL-Master links XL-Connecting links XL-Forged steel lifting hooks XL-Chain shortener XL-Shackles XL-Chain tensioners XL-Special components XL-Lashing chains XL-Spare parts and accessories XL-Chain slings (welded, mounted) 63
T H E O R I G I N A L T H I E L E
Clevis Sling Hook TWN 1840/1 Technical Properties: - Grade 100 - Attractive THIELE-Design - 25% more W.L.L. - Low tare weight - Forged safety Latch - Fitted with wearing edges, long shelf life - Fitted with measuring point for hook throat inspection - Double shank spring (stainless steel, triple coiled) - Complies with DIN EN 1677-2 - 100 % MPI - Occupational accident insurance approved
Eye Sling Hook TWN 1841/1 Technical Properties - Grade 100 - Attractive THIELE-Design - 25% more W.L.L. - Low tare weight - Forged safety Latch - Fitted with wearing edges, long shelf life - Fitted with measuring point for hook throat inspection - Double shank spring (stainless steel, triple coiled) - Complies with DIN EN 1677-2 - 100 % MPI - Occupational accident insurance approved
Thank you very much for your attention!