Table of Contents Table of Contents Automation Technology IMS Industrial mechatronics system Mechatronics Sub-Systems with UniTrain-I IMS 1.2: DC transport system IMS 1.3: AC transport system IMS 3 Sorting IMS 4 Assembly IMS 5 Processing IMS 6 Testing IMS 7 Handling IMS 8 Storage IMS 9 Routing IMS 10 Buffering IMS 12 Production line with 3/4 subsystems Mechatronics Sub-Systems with Siemens PLC IMS 1.2: DC transport system S7-300 PLC control system with accessories: IMS 1.3: AC transport system S7-300 PLC control system with accessories: IMS 3 Sorting S7-300 PLC control system with accessories: IMS 4 Assembly S7-300 PLC control system with accessories: IMS 5 Processing S7-300 PLC control system with accessories: IMS 6 Testing S7-300 PLC control system with accessories: IMS 7 Handling S7-300 PLC control system with accessories: IMS 8 Storage S7-300 PLC control system with accessories: IMS 9 Routing S7-300 PLC control system with accessories: IMS 10 Buffering S7-300 PLC control system with accessories: IMS 11 Disassembly by robot IMS11.2 Robot subsystem S7-300 PLC control system with accessories: IMS 13 Drilling and milling sub-system S7-300 PLC control system with accessories: IMS 2 sensor case 85 IMS 23-28 Examples of complete production installations (including controllers) IMS 23 flexible manufacturing line with 3 stations 8786 IMS 24 flexible manufacturing line with 4 stations 95 IMS 25 flexible manufacturing line with 5 stations 104 IMS 26 flexible manufacturing line with 6 stations 114 Lucas Nülle GmbH Page 1/158 www.lucas-nuelle.com 1 3 3 5 6 8 11 13 16 18 21 23 25 27 29 33 34 37 38 42 43 46 47 50 51 54 55 58 59 62 63 66 67 70 71 74 75 77 80 81 84
IMS 28 flexible manufacturing line with 8 stations IMS Virtual IMS assembly technology Assembly technology training case Transport system kit Individual components for mechatronics IMS material flow systems IMS carriers and workpieces IMS communication IMS stations Robots in the IMS System IMS assembly technology Medien zu IMS IMS furniture Zubehör für IMS 127 143 146 146 148 149 149 150 151 152 153 153 153 156 157 Lucas Nülle GmbH Page 2/158 www.lucas-nuelle.com
Automation Technology Acquire practical and project-oriented laboratory skills and expertise: Automation trainers, mechatronics trainers, PLC trainers Lucas Nülle GmbH Page 3/158 www.lucas-nuelle.com
IMS Industrial mechatronics system IMS Industrial mechatronics system The "Industrial Mechatronics System" (IMS) allows industrial-type automated installations of varying degrees of complexity to be modelled. IMS is a modular system that can be employed with great flexibility and the modular design also makes it easily extensible. This means that systems can be put together taking into account students previous knowledge and can be expanded as they learn more. Use of authentic industrial components means that trainees can get to grips with work more quickly after completing their training It is possible to handle a dual training scenario using only a single system: educational by integrating the system with UniTrain/multimedia courses or industrial, involving connection to an industrial PLC system Small projects can be conducted using IMS individual components especially the conveyor belt and subsystems. The possibility of connecting directly to PROFIBUS means less wiring and a more easily understood structure Trainees understand the functional processes and the interplay between signalling states quicker thanks to the possibility of reading I/O signals directly from the system. Tapping into signal states via an external control system is not impossible but the status LEDs make it unnecessary More complex tasks can be assembled using IMS sub-systems. These involve combinations of individual IMS components to provide additional functionalities. The fact that various parts of the system can easily be separated from it means that it is no problem to construct customised lessons Complete production lines with carrier return systems can be put together using IMS sub-systems. Multiple-layered projects constructed in this way require a fundamental knowledge of IMS sub-systems. Lucas Nülle GmbH Page 4/158 www.lucas-nuelle.com
Mechatronics Sub-Systems with UniTrain-I Mechatronics Sub-Systems with UniTrain-I All IMS sub-systems are composed of several individual IMS components and are accompanied by UniTrain-I courses. As an alternative, they can of course all be connected to any programmable logic controller by means of standard connectors. Before IMS sub-systems are connected in larger installations, the requisite knowledge and skills should be learned with the aid of multi-media UniTrain-I courses. IMS sub-systems with UniTrain-I courses: we strongly recommend undertaking an introduction to the IMS sub-systems with the aid of the accompanying UniTrain courses. These explain the sub-systems clearly, understandably and in detail and demonstrate how they can be programmed. Supplied with the course is a PLC system that can automatically control the sub-systems or, subsequently, more complex installations as well. This makes it very simple to step up to the Siemens programmable logic control system afterwards. Training objectives for sub-systems: Analysis of functional relationships Set-up and adjustment of sensors Introduction to electrical and pneumatic function modules Configuration of mechatronics sub-systems Investigation of the flow of energy and information PLC programming Lucas Nülle GmbH Page 5/158 www.lucas-nuelle.com
IMS 1.2: DC transport system IMS 1.2: DC transport system The conveyor belt system is the element that connects all of the subsystems and thus forms the backbone of the entire production line. In the IMS production line the conveyor belt systems are self-contained modules, which can be integrated with the sub-systems as needed. Basic processes like positioning and speed can be demonstrated with just this simple system. Training objectives for DC transport system Principle and function of various sensors Making controlled movements on a single axis Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. Basic equipment set, consisting of: Basic equipment set, consisting of: 1 Course - Mechatronics 1.2: Transfer system with DC drive SO4204-8K 1 2 Double conveyor belt segment, 24V motor LM9606 1 Lucas Nülle GmbH Page 6/158 www.lucas-nuelle.com
3 Workpiece transport pallet LM9620 1 4 IMS displacement measurement module LM9677 1 Optional Accessories: 5 Set of Allen keys LM9716 1 6 Carrier lifting unit LM9615 1 Additionally required: 7 UniTrain Interface with virtual instruments (basic VI) CO4203-2A 1 8 UniTrain Experimenter CO4203-2B 1 9 UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 10 Compressor, low-noise SE2902-9L 1 11 Tubing and accessory set for mechatronics systems LM9670 1 12 Multi13S digital multimeter LM2330 1 Lucas Nülle GmbH Page 7/158 www.lucas-nuelle.com
13 UniTrain storage case for one system SO4203-2Y 1 14 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 1 15 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS 1.3: AC transport system IMS 1.3: AC transport system The conveyor belt system is the element that connects all of the subsystems and thus forms the backbone of the entire production line. In the IMS production line the conveyor belt systems are self-contained modules, which can be integrated with the sub-systems as needed. Basic processes like positioning and speed can be demonstrated with just this simple system. The three-phase motor with a frequency converter allows the speed to be continuously modified. Training objectives for AC transport system Making controlled movements on a single axis Generating ramps for the frequency converter Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. Lucas Nülle GmbH Page 8/158 www.lucas-nuelle.com
Basic equipment set, consisting of: Basic equipment set, consisting of: 16 Course - Mechatronics 1.3: Transfer system with three-phase drive SO4204-8L 1 17 Double conveyor belt segment, 3x 230V LM9607 1 18 Workpiece transport pallet LM9620 1 19 Frequency converter MM420, industrial type 0.75kW 1-phase incl. LCD operat. unit CO3636-5F 1 20 Cable for connecting frequency converter to AC conveyor belt LM9673 1 Accessories: 21 Safety connecting plug 4mm with tap (2x), black, 1000V/32A CAT II SO5126-3R 1 22 RS232/485 interface module for converter Micromaster LM8900 1 23 Serial interface cable 9/9 pole LM9040 2 24 Single-phase power supply with switch, circuit breaker and earthcontact socket CO3211-1A 1 25 Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II SO5126-3V 1 26 Safety connecting plug 4mm with tap (2x), green/yellow, 1000V/32A CAT II SO5126-3W 1 Lucas Nülle GmbH Page 9/158 www.lucas-nuelle.com
27 Safety measurement cable (4mm), 25cm, white SO5126-8F 1 28 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 Optional Accessories: 29 Carrier lifting unit LM9615 1 30 PROFIBUS-DP interface module for converter Micromaster LM8902 1 Additionally required: 31 UniTrain Interface with virtual instruments (basic VI) CO4203-2A 1 32 UniTrain Experimenter CO4203-2B 1 33 UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 34 Compressor, low-noise SE2902-9L 1 35 Tubing and accessory set for mechatronics systems LM9670 1 36 Multi13S digital multimeter LM2330 1 Lucas Nülle GmbH Page 10/158 www.lucas-nuelle.com
37 UniTrain storage case for one system SO4203-2Y 1 38 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 1 39 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS 3 Sorting IMS 3 Sorting A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six bottom pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 40 Course - Mechatronics 3: Sorting sub-system SO4204-8M 1 41 Sorting station LM9680 1 Lucas Nülle GmbH Page 11/158 www.lucas-nuelle.com
42 Double conveyor belt segment, 24V motor LM9606 1 43 Workpiece transport pallet LM9620 1 44 Workpiece, bottom section, white LM9623 2 45 Workpiece, bottom section, black LM9624 2 Accessories: 46 25-pin serial interface cable, Sub-D plug/socket LM9061 1 Additionally required: 47 UniTrain Interface with virtual instruments (basic VI) CO4203-2A 1 48 UniTrain Experimenter CO4203-2B 1 49 UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 50 Compressor, low-noise SE2902-9L 1 51 Tubing and accessory set for mechatronics systems LM9670 1 Lucas Nülle GmbH Page 12/158 www.lucas-nuelle.com
52 Multi13S digital multimeter LM2330 1 53 UniTrain storage case for one system SO4203-2Y 1 54 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 1 55 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS 4 Assembly IMS 4 Assembly A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six top pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 56 Course - Mechatronics 4: Assembly sub-system SO4204-8O 1 Lucas Nülle GmbH Page 13/158 www.lucas-nuelle.com
57 Assembly station LM9681 1 58 Double conveyor belt segment, 24V motor LM9606 1 59 Workpiece transport pallet LM9620 1 60 Workpiece, top section, white LM9621 2 61 Workpiece, top section, black LM9622 2 62 Workpiece, bottom section, white LM9623 1 Accessories: 63 25-pin serial interface cable, Sub-D plug/socket LM9061 1 Additionally required: 64 UniTrain Interface with virtual instruments (basic VI) CO4203-2A 1 65 UniTrain Experimenter CO4203-2B 1 66 UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Lucas Nülle GmbH Page 14/158 www.lucas-nuelle.com
Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 67 Compressor, low-noise SE2902-9L 1 68 Tubing and accessory set for mechatronics systems LM9670 1 69 Multi13S digital multimeter LM2330 1 70 UniTrain storage case for one system SO4203-2Y 1 71 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 1 72 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 Lucas Nülle GmbH Page 15/158 www.lucas-nuelle.com
IMS 5 Processing IMS 5 Processing A workpiece carrier is located on the conveyor belt. It is loaded with a fully assembled two-component workpiece (top and bottom pieces). The carrier and its load are positioned beneath the process module. The workpiece is clamped for processing. A bolt from the gravity-feed magazine is pressed into the hole in the workpiece. The clamp opens and the carrier and load are conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 73 Course - Mechatronics 5: Process sub-system SO4204-8P 1 74 Processing station LM9682 1 75 Double conveyor belt segment, 24V motor LM9606 1 76 Workpiece transport pallet LM9620 1 77 Workpiece, top section, white LM9621 1 Lucas Nülle GmbH Page 16/158 www.lucas-nuelle.com
78 Workpiece, bottom section, black LM9624 1 79 Bolt workpiece, plastic LM9625 3 80 Bolt workpiece, metal LM9626 3 Accessories: 81 25-pin serial interface cable, Sub-D plug/socket LM9061 1 Additionally required: 82 UniTrain Interface with virtual instruments (basic VI) CO4203-2A 1 83 UniTrain Experimenter CO4203-2B 1 84 UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 85 Compressor, low-noise SE2902-9L 1 86 Tubing and accessory set for mechatronics systems LM9670 1 87 Multi13S digital multimeter LM2330 1 Lucas Nülle GmbH Page 17/158 www.lucas-nuelle.com
88 UniTrain storage case for one system SO4203-2Y 1 89 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 1 90 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS 6 Testing IMS 6 Testing A carrier with a fully assembled workpiece is located on the conveyor belt. A stopper positions the piece alongside the sensors. The sensors detect the colour of the piece, its material and optionally its height. Test data will be saved for subsequent processes. After each successfully completed test the carrier is conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 91 Course - Mechatronics 6: Testing sub-system SO4204-8Q 1 92 Testing station LM9684 1 Lucas Nülle GmbH Page 18/158 www.lucas-nuelle.com
93 Double conveyor belt segment, 24V motor LM9606 1 94 Workpiece transport pallet LM9620 1 95 Workpiece, top section, white LM9621 1 96 Workpiece, top section, black LM9622 1 97 Workpiece, bottom section, white LM9623 1 98 Workpiece, bottom section, black LM9624 1 99 Bolt workpiece, plastic LM9625 1 100 Bolt workpiece, metal LM9626 1 Accessories: 101 25-pin serial interface cable, Sub-D plug/socket LM9061 1 Additionally required: 102 UniTrain Interface with virtual instruments (basic VI) CO4203-2A 1 103 UniTrain Experimenter CO4203-2B 1 104 UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Lucas Nülle GmbH Page 19/158 www.lucas-nuelle.com
Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 105 Compressor, low-noise SE2902-9L 1 106 Tubing and accessory set for mechatronics systems LM9670 1 107 Multi13S digital multimeter LM2330 1 108 UniTrain storage case for one system SO4203-2Y 1 109 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 1 110 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 Lucas Nülle GmbH Page 20/158 www.lucas-nuelle.com
IMS 7 Handling IMS 7 Handling A carrier with a fully assembled and tested workpiece is located on the conveyor belt. A handling station is located above the middle of the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of two possible positions. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 111 Course - Mechatronics 7: Handling sub-system SO4204-8R 1 112 Handling station LM9683 1 113 Double conveyor belt segment, 24V motor LM9606 1 114 Workpiece transport pallet LM9620 1 115 Workpiece, bottom section, white LM9623 1 Lucas Nülle GmbH Page 21/158 www.lucas-nuelle.com
Accessories: 116 25-pin serial interface cable, Sub-D plug/socket LM9061 1 Additionally required: 117 UniTrain Interface with virtual instruments (basic VI) CO4203-2A 1 118 UniTrain Experimenter CO4203-2B 1 119 UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 120 Compressor, low-noise SE2902-9L 1 121 Tubing and accessory set for mechatronics systems LM9670 1 122 Multi13S digital multimeter LM2330 1 123 UniTrain storage case for one system SO4203-2Y 1 124 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 1 125 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 Lucas Nülle GmbH Page 22/158 www.lucas-nuelle.com
IMS 8 Storage IMS 8 Storage A carrier with a fully assembled and tested workpiece is located on the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of twenty possible storage positions. The storage positions can be chosen according to the production task and test results. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 126 Course - Mechatronics 8: Storage sub-system SO4204-8S 1 127 High rack storage station with 20 storage cells LM9641 1 128 Double conveyor belt segment, 24V motor LM9606 1 129 Workpiece transport pallet LM9620 1 130 Workpiece, top section, white LM9621 5 Lucas Nülle GmbH Page 23/158 www.lucas-nuelle.com
131 Workpiece, top section, black LM9622 5 132 Workpiece, bottom section, white LM9623 5 133 Workpiece, bottom section, black LM9624 5 Accessories: 134 25-pin serial interface cable, Sub-D plug/socket LM9061 1 135 DC power supply 24V/5A for IMS conveyor belts LM9672 1 Additionally required: 136 UniTrain Interface with virtual instruments (basic VI) CO4203-2A 1 137 UniTrain Experimenter CO4203-2B 1 138 UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 139 Compressor, low-noise SE2902-9L 1 140 Tubing and accessory set for mechatronics systems LM9670 1 Lucas Nülle GmbH Page 24/158 www.lucas-nuelle.com
141 Multi13S digital multimeter LM2330 1 142 UniTrain storage case for one system SO4203-2Y 1 143 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 1 144 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS 9 Routing IMS 9 Routing A workpiece carrier is located on the conveyor belt. The routing unit receives the carrier and transfers it to a revolving transport unit. The revolving unit can determine the further routing of the carrier. The carrier can be picked up and passed on in any one of three positions. Basic equipment set, consisting of: Basic equipment set, consisting of: 145 Course - Mechatronics 9: Routing sub-system SO4204-8W 1 146 Routing station LM9614 1 Lucas Nülle GmbH Page 25/158 www.lucas-nuelle.com
147 Workpiece transport pallet LM9620 1 148 Double conveyor belt segment, 24V motor LM9606 2 Accessories: 149 25-pin serial interface cable, Sub-D plug/socket LM9061 1 Additionally required: 150 UniTrain Interface with virtual instruments (basic VI) CO4203-2A 1 151 UniTrain Experimenter CO4203-2B 1 152 UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 153 Compressor, low-noise SE2902-9L 1 154 Tubing and accessory set for mechatronics systems LM9670 1 155 Multi13S digital multimeter LM2330 1 156 UniTrain storage case for one system SO4203-2Y 1 Lucas Nülle GmbH Page 26/158 www.lucas-nuelle.com
157 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 1 158 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS 10 Buffering IMS 10 Buffering The conveyor belt is equipped with two lifting units for buffering or queuing workpieces in complex mechatronics systems. The buffer controls the flow of materials. The carrier is lifted from the conveyor belt by a lifting unit and deposited in a magazine, while the belt continues moving with other pieces. Up to four laden or 10 unladen workpiece carriers can be held in store. The lifting unit can set the workpiece back onto the conveyor when necessary. Basic equipment set, consisting of: Basic equipment set, consisting of: 159 Course - Mechatronics 10: Buffering sub-system SO4204-8X 1 160 Material buffering station LM9687 1 161 Double conveyor belt segment, 24V motor LM9606 1 Lucas Nülle GmbH Page 27/158 www.lucas-nuelle.com
162 Workpiece transport pallet LM9620 2 163 Workpiece, top section, white LM9621 1 164 Workpiece, top section, black LM9622 1 165 Workpiece, bottom section, white LM9623 1 166 Workpiece, bottom section, black LM9624 1 Accessories: 167 25-pin serial interface cable, Sub-D plug/socket LM9061 1 Additionally required: 168 UniTrain Interface with virtual instruments (basic VI) CO4203-2A 1 169 UniTrain Experimenter CO4203-2B 1 170 UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 171 Compressor, low-noise SE2902-9L 1 Lucas Nülle GmbH Page 28/158 www.lucas-nuelle.com
172 Tubing and accessory set for mechatronics systems LM9670 1 173 Multi13S digital multimeter LM2330 1 174 UniTrain storage case for one system SO4203-2Y 1 175 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 1 176 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS 12 Production line with 3/4 subsystems IMS 12 Production line with 3/4 subsystems This facility can be used for fully automated manufacture of a 3-part workpiece (up to eight different final products being permissible). IMS 12 comprises sub-systems for sorting, assembly, testing and handling. All subsystems can be used individually or combined as required. Carriers on dual conveyor belts are used to transport workpieces between the individual sub-systems. Making exclusive use of actuators and sensors found typically in industrial applications, this training facility permits realistic simulations of complex, continuous industrial production processes. The facility is also controlled by PLC systems commonly used in the industry and incorporating a process-field bus as well as decentralized peripherals. Promoting an acquisition of skills as part of teamwork, the system enables students to independently gain a basic understanding of mechatronic systems. Each sub-system is designed so that the student can acquire the necessary skills and knowledge step-by-step, starting with simple automation operations and sequences, and ending in development of complex automation programs. Standardized interfaces allow a use of various industrial PLC control units or the UniTrain-I system. Transport system: Dual conveyor belts with DC drive motors IMS 3 sorting sub-system IMS 6 testing sub-system IMS 7 handling sub-system Lucas Nülle GmbH Page 29/158 www.lucas-nuelle.com
Basic equipment set, consisting of: Basic equipment set, consisting of: Hardware required in order to upgrade to IMS 24 177 Course - Mechatronics 23/24: production line with 3/4 stations SO4204-8Z 1 178 Sorting station LM9680 1 179 Handling station LM9683 1 180 Testing station LM9684 1 181 Double conveyor belt segment, passive LM9603 2 182 Double conveyor belt segment, 24V motor LM9606 4 183 180 conveyor belt segment LM9611 2 184 IMS manual control unit LM9638 1 185 Workpiece transport pallet LM9620 1 186 Workpiece, bottom section, white LM9623 2 187 Workpiece, bottom section, black LM9624 2 188 Assembly station LM9681 1 189 Double conveyor belt segment, 24V motor LM9606 2 190 Workpiece, top section, white LM9621 2 Lucas Nülle GmbH Page 30/158 www.lucas-nuelle.com
191 Workpiece, top section, black LM9622 2 Accessories: 192 25-pin serial interface cable, Sub-D plug/socket LM9061 4 193 Connection cable for PROFIBUS, per metre LM9181 10 194 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 7 195 Wire stripper for PROFIBUS cables LM9184 1 196 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 5 197 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 5 198 Initial programming and calibration setup of IMS24 before leaving the factory LA9524 1 IMS furniture IMS furniture The IMS furniture system is used together with the Industrial Mechatronics System. The mobile trolleys can be used for individual components or sub-systems. In order to build complex, mechatronics systems, the trolleys can be lined up alongside one another and can be supplemented by frames to accommodate training panels. A power console allows the trolley to be equipped with a wide variety of 3 HU modules. The trolleys can be extended by means of various add-ons attachable to the aluminium rails to make up a multi-function PC experiment trolley. 199 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 3 Lucas Nülle GmbH Page 31/158 www.lucas-nuelle.com
Additionally required: 200 UniTrain Interface with virtual instruments (basic VI) CO4203-2A 1 201 UniTrain Experimenter CO4203-2B 1 202 UniTrain-I measurement accessories, shunts and connection cables SO4203-2J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 203 Compressor, low-noise SE2902-9L 1 204 Tubing and accessory set for mechatronics systems LM9670 1 205 Multi13S digital multimeter LM2330 1 206 UniTrain storage case for one system SO4203-2Y 1 207 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 1 208 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 Lucas Nülle GmbH Page 32/158 www.lucas-nuelle.com
Mechatronics Sub-Systems with Siemens PLC Mechatronics Sub-Systems with Siemens PLC All IMS sub-systems are composed of several individual IMS components. They can be connected to any programmable logic controller by means of standard connectors. Before IMS sub-systems are connected in larger installations, the requisite knowledge and skills should be learned with the aid of multi-media UniTrain-I courses. IMS sub-systems with Siemens S7 and experiment manuals: it is of course also possible to follow the conventional route and connect a sub-system to an industrial-type programmable logic controller and put it into operation. Training objectives for sub-systems: Analysis of functional relationships Set-up and adjustment of sensors Introduction to electrical and pneumatic function modules Configuration of mechatronics sub-systems Investigation of the flow of energy and information PLC programming Lucas Nülle GmbH Page 33/158 www.lucas-nuelle.com
IMS 1.2: DC transport system IMS 1.2: DC transport system The conveyor belt system is the element that connects all of the subsystems and thus forms the backbone of the entire production line. In the IMS production line the conveyor belt systems are self-contained modules, which can be integrated with the sub-systems as needed. Basic processes like positioning and speed can be demonstrated with just this simple system. Training objectives for DC transport system Principle and function of various sensors Making controlled movements on a single axis Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. Basic equipment set, consisting of: Basic equipment set, consisting of: 209 Double conveyor belt segment, 24V motor LM9606 1 210 Workpiece transport pallet LM9620 1 Lucas Nülle GmbH Page 34/158 www.lucas-nuelle.com
Accessories: 211 Serial interface cable 9/9 pole LM9040 1 Media: 212 Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A 1 213 QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A 1 Additionally recommended 214 ID scanning unit, 4bit LM9635 1 215 IMS displacement measurement module LM9677 1 Optional Accessories: 216 Set of Allen keys LM9716 1 217 Carrier lifting unit LM9615 1 Lucas Nülle GmbH Page 35/158 www.lucas-nuelle.com
Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 218 Compressor, low-noise SE2902-9L 1 219 Tubing and accessory set for mechatronics systems LM9670 1 220 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 221 Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L 1 222 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS/IPA Tester and Fault Simulator 223 IMS/IPA test and fault simulator CO3713-7V 1 224 Serial interface cable 9/9 pole LM9040 2 225 25-pin serial interface cable, Sub-D plug/socket LM9061 2 226 QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 36/158 www.lucas-nuelle.com
S7-300 PLC control system with accessories: 227 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 228 IMS interface module for PLC CO3713-7F 1 229 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 230 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 231 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A 1 232 QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B 1 233 CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 234 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 2 Lucas Nülle GmbH Page 37/158 www.lucas-nuelle.com
235 Connection cable for PROFIBUS, per metre LM9181 5 236 Wire stripper for PROFIBUS cables LM9184 1 237 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 1 238 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 1.3: AC transport system IMS 1.3: AC transport system The conveyor belt system is the element that connects all of the subsystems and thus forms the backbone of the entire production line. In the IMS production line the conveyor belt systems are self-contained modules, which can be integrated with the sub-systems as needed. Basic processes like positioning and speed can be demonstrated with just this simple system. The three-phase motor with a frequency converter allows the speed to be continuously modified. Training objectives for AC transport system Making controlled movements on a single axis Generating ramps for the frequency converter Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. Lucas Nülle GmbH Page 38/158 www.lucas-nuelle.com
Basic equipment set, consisting of: Basic equipment set, consisting of: 239 Double conveyor belt segment, 3x 230V LM9607 1 240 Workpiece transport pallet LM9620 1 241 Frequency converter MM420, industrial type 0.75kW 1-phase incl. LCD operat. unit CO3636-5F 1 242 Cable for connecting frequency converter to AC conveyor belt LM9673 1 Accessories: 243 Safety measurement cable (4mm), 100cm, white SO5126-9B 3 244 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 1 245 Safety connecting plug 4mm with tap (2x), black, 1000V/32A CAT II SO5126-3R 1 246 Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II SO5126-3V 1 247 Safety connecting plug 4mm with tap (2x), green/yellow, 1000V/32A CAT II SO5126-3W 1 248 Safety measurement cable (4mm), 25cm, white SO5126-8F 1 249 RS232/485 interface module for converter Micromaster LM8900 1 250 Serial interface cable 9/9 pole LM9040 2 Lucas Nülle GmbH Page 39/158 www.lucas-nuelle.com
251 Single-phase power supply with switch, circuit breaker and earthcontact socket CO3211-1A 1 252 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 Media: 253 Manual, Micromaster frequency converters SH5004-3P 1 254 Manual IMS 1.3, AC conveyor belt SH5004-7B 1 255 QuickChart, Frequency converters, safety instructions (GB) SO6200-7A 1 Additionally recommended 256 ID scanning unit, 4bit LM9635 1 257 IMS displacement measurement module LM9677 1 Optional Accessories: 258 Carrier lifting unit LM9615 1 259 PROFIBUS-DP interface module for converter Micromaster LM8902 1 Lucas Nülle GmbH Page 40/158 www.lucas-nuelle.com
Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 260 Compressor, low-noise SE2902-9L 1 261 Tubing and accessory set for mechatronics systems LM9670 1 262 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 263 Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L 1 264 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS/IPA Tester and Fault Simulator 265 IMS/IPA test and fault simulator CO3713-7V 1 266 Serial interface cable 9/9 pole LM9040 2 267 25-pin serial interface cable, Sub-D plug/socket LM9061 2 268 QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 41/158 www.lucas-nuelle.com
S7-300 PLC control system with accessories: 269 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 270 IMS interface module for PLC CO3713-7F 1 271 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 272 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 273 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A 1 274 QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B 1 275 CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 276 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 2 Lucas Nülle GmbH Page 42/158 www.lucas-nuelle.com
277 Connection cable for PROFIBUS, per metre LM9181 5 278 Wire stripper for PROFIBUS cables LM9184 1 279 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 1 280 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 3 Sorting IMS 3 Sorting A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six bottom pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 281 Sorting station LM9680 1 Lucas Nülle GmbH Page 43/158 www.lucas-nuelle.com
282 Double conveyor belt segment, 24V motor LM9606 1 283 Workpiece transport pallet LM9620 1 284 Workpiece, bottom section, white LM9623 2 285 Workpiece, bottom section, black LM9624 2 Accessories: 286 25-pin serial interface cable, Sub-D plug/socket LM9061 1 287 Serial interface cable 9/9 pole LM9040 1 Media: 288 Interactive Lab Assistant: IMS 3 Sorting station SO2800-5C 1 289 QuickChart, IMS 3 Mechatronics Sorting sub-system (GB) SO6200-1C 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 290 Compressor, low-noise SE2902-9L 1 Lucas Nülle GmbH Page 44/158 www.lucas-nuelle.com
291 Tubing and accessory set for mechatronics systems LM9670 1 292 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 293 Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L 1 294 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS/IPA Tester and Fault Simulator 295 IMS/IPA test and fault simulator CO3713-7V 1 296 Serial interface cable 9/9 pole LM9040 2 297 25-pin serial interface cable, Sub-D plug/socket LM9061 2 298 QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 45/158 www.lucas-nuelle.com
S7-300 PLC control system with accessories: 299 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 300 IMS interface module for PLC CO3713-7F 1 301 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 302 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 303 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A 1 304 QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B 1 305 CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 306 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 2 Lucas Nülle GmbH Page 46/158 www.lucas-nuelle.com
307 Connection cable for PROFIBUS, per metre LM9181 5 308 Wire stripper for PROFIBUS cables LM9184 1 309 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 1 310 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 4 Assembly IMS 4 Assembly A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six top pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 311 Assembly station LM9681 1 Lucas Nülle GmbH Page 47/158 www.lucas-nuelle.com
312 Double conveyor belt segment, 24V motor LM9606 1 313 Workpiece transport pallet LM9620 1 314 Workpiece, top section, white LM9621 2 315 Workpiece, top section, black LM9622 2 316 Workpiece, bottom section, white LM9623 1 Accessories: 317 25-pin serial interface cable, Sub-D plug/socket LM9061 1 318 Serial interface cable 9/9 pole LM9040 1 Media: 319 Interactive Lab Assistant: IMS 4 Assembly station SO2800-5D 1 320 QuickChart, IMS 4 Mechatronics Assembly sub-system (GB) SO6200-1D 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: Lucas Nülle GmbH Page 48/158 www.lucas-nuelle.com
321 Compressor, low-noise SE2902-9L 1 322 Tubing and accessory set for mechatronics systems LM9670 1 323 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 324 Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L 1 325 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS/IPA Tester and Fault Simulator 326 IMS/IPA test and fault simulator CO3713-7V 1 327 Serial interface cable 9/9 pole LM9040 2 328 25-pin serial interface cable, Sub-D plug/socket LM9061 2 329 QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 49/158 www.lucas-nuelle.com
S7-300 PLC control system with accessories: 330 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 331 IMS interface module for PLC CO3713-7F 1 332 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 333 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 334 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A 1 335 QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B 1 336 CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 337 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 2 Lucas Nülle GmbH Page 50/158 www.lucas-nuelle.com
338 Connection cable for PROFIBUS, per metre LM9181 5 339 Wire stripper for PROFIBUS cables LM9184 1 340 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 1 341 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 5 Processing IMS 5 Processing A workpiece carrier is located on the conveyor belt. It is loaded with a fully assembled two-component workpiece (top and bottom pieces). The carrier and its load are positioned beneath the process module. The workpiece is clamped for processing. A bolt from the gravity-feed magazine is pressed into the hole in the workpiece. The clamp opens and the carrier and load are conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 342 Processing station LM9682 1 Lucas Nülle GmbH Page 51/158 www.lucas-nuelle.com
343 Double conveyor belt segment, 24V motor LM9606 1 344 Workpiece transport pallet LM9620 1 345 Workpiece, top section, white LM9621 1 346 Workpiece, bottom section, black LM9624 1 347 Bolt workpiece, plastic LM9625 3 348 Bolt workpiece, metal LM9626 3 Accessories: 349 25-pin serial interface cable, Sub-D plug/socket LM9061 1 350 Serial interface cable 9/9 pole LM9040 1 Media: 351 Interactive Lab Assistant: IMS 5 Processing station SO2800-5E 1 352 QuickChart, IMS 5 Mechatronics Process sub-system (GB) SO6200-1E 1 Lucas Nülle GmbH Page 52/158 www.lucas-nuelle.com
Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 353 Compressor, low-noise SE2902-9L 1 354 Tubing and accessory set for mechatronics systems LM9670 1 355 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 356 Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L 1 357 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS/IPA Tester and Fault Simulator 358 IMS/IPA test and fault simulator CO3713-7V 1 359 Serial interface cable 9/9 pole LM9040 2 360 25-pin serial interface cable, Sub-D plug/socket LM9061 2 361 QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 53/158 www.lucas-nuelle.com
S7-300 PLC control system with accessories: 362 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 363 IMS interface module for PLC CO3713-7F 1 364 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 365 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 366 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A 1 367 QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B 1 368 CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 369 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 2 Lucas Nülle GmbH Page 54/158 www.lucas-nuelle.com
370 Connection cable for PROFIBUS, per metre LM9181 5 371 Wire stripper for PROFIBUS cables LM9184 1 372 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 1 373 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 6 Testing IMS 6 Testing A carrier with a fully assembled workpiece is located on the conveyor belt. A stopper positions the piece alongside the sensors. The sensors detect the colour of the piece, its material and optionally its height. Test data will be saved for subsequent processes. After each successfully completed test the carrier is conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 374 Testing station LM9684 1 Lucas Nülle GmbH Page 55/158 www.lucas-nuelle.com
375 Double conveyor belt segment, 24V motor LM9606 1 376 Workpiece transport pallet LM9620 1 377 Workpiece, top section, white LM9621 1 378 Workpiece, top section, black LM9622 1 379 Workpiece, bottom section, white LM9623 1 380 Workpiece, bottom section, black LM9624 1 381 Bolt workpiece, plastic LM9625 1 382 Bolt workpiece, metal LM9626 1 Accessories: 383 25-pin serial interface cable, Sub-D plug/socket LM9061 1 384 Serial interface cable 9/9 pole LM9040 1 Media: 385 Interactive Lab Assistant: IMS 6 Testing station SO2800-5F 1 386 QuickChart, IMS 6 Mechatronics Testing sub-system (GB) SO6200-1F 1 Lucas Nülle GmbH Page 56/158 www.lucas-nuelle.com
Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 387 Compressor, low-noise SE2902-9L 1 388 Tubing and accessory set for mechatronics systems LM9670 1 389 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 390 Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L 1 391 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS/IPA Tester and Fault Simulator 392 IMS/IPA test and fault simulator CO3713-7V 1 393 Serial interface cable 9/9 pole LM9040 2 394 25-pin serial interface cable, Sub-D plug/socket LM9061 2 395 QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 57/158 www.lucas-nuelle.com
S7-300 PLC control system with accessories: 396 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 397 IMS interface module for PLC CO3713-7F 1 398 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 399 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 400 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A 1 401 QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B 1 402 CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 403 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 2 Lucas Nülle GmbH Page 58/158 www.lucas-nuelle.com
404 Connection cable for PROFIBUS, per metre LM9181 5 405 Wire stripper for PROFIBUS cables LM9184 1 406 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 1 407 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 7 Handling IMS 7 Handling A carrier with a fully assembled and tested workpiece is located on the conveyor belt. A handling station is located above the middle of the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of two possible positions. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 408 Handling station LM9683 1 Lucas Nülle GmbH Page 59/158 www.lucas-nuelle.com
409 Double conveyor belt segment, 24V motor LM9606 1 410 Workpiece transport pallet LM9620 1 411 Workpiece, bottom section, white LM9623 1 Accessories: 412 25-pin serial interface cable, Sub-D plug/socket LM9061 1 413 Serial interface cable 9/9 pole LM9040 1 Media: 414 Interactive Lab Assistant: IMS 7 Handling station SO2800-5G 1 415 QuickChart, IMS 7 Mechatronics Handling sub-system (GB) SO6200-1G 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 416 Compressor, low-noise SE2902-9L 1 417 Tubing and accessory set for mechatronics systems LM9670 1 Lucas Nülle GmbH Page 60/158 www.lucas-nuelle.com
418 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 419 Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L 1 420 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS/IPA Tester and Fault Simulator 421 IMS/IPA test and fault simulator CO3713-7V 1 422 Serial interface cable 9/9 pole LM9040 2 423 25-pin serial interface cable, Sub-D plug/socket LM9061 2 424 QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 61/158 www.lucas-nuelle.com
S7-300 PLC control system with accessories: 425 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 426 IMS interface module for PLC CO3713-7F 1 427 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 428 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 429 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A 1 430 QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B 1 431 CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 432 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 2 Lucas Nülle GmbH Page 62/158 www.lucas-nuelle.com
433 Connection cable for PROFIBUS, per metre LM9181 5 434 Wire stripper for PROFIBUS cables LM9184 1 435 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 1 436 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 8 Storage IMS 8 Storage A carrier with a fully assembled and tested workpiece is located on the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of twenty possible storage positions. The storage positions can be chosen according to the production task and test results. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 437 High rack storage station with 20 storage cells LM9641 1 Lucas Nülle GmbH Page 63/158 www.lucas-nuelle.com
438 Double conveyor belt segment, 24V motor LM9606 1 439 Workpiece transport pallet LM9620 1 440 Workpiece, top section, white LM9621 5 441 Workpiece, top section, black LM9622 5 442 Workpiece, bottom section, white LM9623 5 443 Workpiece, bottom section, black LM9624 5 Accessories: 444 25-pin serial interface cable, Sub-D plug/socket LM9061 1 445 Serial interface cable 9/9 pole LM9040 1 Media: 446 Interactive Lab Assistant: IMS 8 Storage station SO2800-5H 1 447 QuickChart, IMS 8 Mechatronics Storage sub-system (GB) SO6200-1H 1 Lucas Nülle GmbH Page 64/158 www.lucas-nuelle.com
Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 448 Compressor, low-noise SE2902-9L 1 449 Tubing and accessory set for mechatronics systems LM9670 1 450 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 451 Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L 1 452 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS/IPA Tester and Fault Simulator 453 IMS/IPA test and fault simulator CO3713-7V 1 454 Serial interface cable 9/9 pole LM9040 2 455 25-pin serial interface cable, Sub-D plug/socket LM9061 2 456 QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 65/158 www.lucas-nuelle.com
S7-300 PLC control system with accessories: 457 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 458 IMS interface module for PLC CO3713-7F 1 459 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 460 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 461 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A 1 462 QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B 1 463 CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 464 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 2 Lucas Nülle GmbH Page 66/158 www.lucas-nuelle.com
465 Connection cable for PROFIBUS, per metre LM9181 5 466 Wire stripper for PROFIBUS cables LM9184 1 467 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 1 468 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 9 Routing IMS 9 Routing A workpiece carrier is located on the conveyor belt. The routing unit receives the carrier and transfers it to a revolving transport unit. The revolving unit can determine the further routing of the carrier. The carrier can be picked up and passed on in any one of three positions. Basic equipment set, consisting of: Basic equipment set, consisting of: 469 Routing station LM9614 1 470 Workpiece transport pallet LM9620 1 Lucas Nülle GmbH Page 67/158 www.lucas-nuelle.com
471 Double conveyor belt segment, 24V motor LM9606 2 Accessories: 472 25-pin serial interface cable, Sub-D plug/socket LM9061 1 473 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 1 Media: 474 Interactive Lab Assistant: IMS 9 Routing station SO2800-5J 1 475 QuickChart, IMS 9 Mechatronics Routing sub-system (GB) SO6200-1J 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 476 Compressor, low-noise SE2902-9L 1 477 Tubing and accessory set for mechatronics systems LM9670 1 478 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 Lucas Nülle GmbH Page 68/158 www.lucas-nuelle.com
479 Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L 1 480 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS/IPA Tester and Fault Simulator 481 IMS/IPA test and fault simulator CO3713-7V 1 482 Serial interface cable 9/9 pole LM9040 2 483 25-pin serial interface cable, Sub-D plug/socket LM9061 2 484 QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 69/158 www.lucas-nuelle.com
S7-300 PLC control system with accessories: 485 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 486 IMS interface module for PLC CO3713-7F 1 487 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 488 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 489 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A 1 490 QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B 1 491 CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 492 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 2 Lucas Nülle GmbH Page 70/158 www.lucas-nuelle.com
493 Connection cable for PROFIBUS, per metre LM9181 5 494 Wire stripper for PROFIBUS cables LM9184 1 495 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 1 496 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 10 Buffering IMS 10 Buffering The conveyor belt is equipped with two lifting units for buffering or queuing workpieces in complex mechatronics systems. The buffer controls the flow of materials. The carrier is lifted from the conveyor belt by a lifting unit and deposited in a magazine, while the belt continues moving with other pieces. Up to four laden or 10 unladen workpiece carriers can be held in store. The lifting unit can set the workpiece back onto the conveyor when necessary. Basic equipment set, consisting of: Basic equipment set, consisting of: 497 Material buffering station LM9687 1 Lucas Nülle GmbH Page 71/158 www.lucas-nuelle.com
498 Double conveyor belt segment, 24V motor LM9606 1 499 Workpiece transport pallet LM9620 2 500 Workpiece, top section, white LM9621 1 501 Workpiece, top section, black LM9622 1 502 Workpiece, bottom section, white LM9623 1 503 Workpiece, bottom section, black LM9624 1 Accessories: 504 25-pin serial interface cable, Sub-D plug/socket LM9061 1 505 Serial interface cable 9/9 pole LM9040 1 Media: 506 Interactive Lab Assistant: IMS 10 Buffering station SO2800-5K 1 507 QuickChart, IMS 10 Mechatronics Buffering sub-system (GB) SO6200-1K 1 Lucas Nülle GmbH Page 72/158 www.lucas-nuelle.com
Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 508 Compressor, low-noise SE2902-9L 1 509 Tubing and accessory set for mechatronics systems LM9670 1 510 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 511 Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L 1 512 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS/IPA Tester and Fault Simulator 513 IMS/IPA test and fault simulator CO3713-7V 1 514 Serial interface cable 9/9 pole LM9040 2 515 25-pin serial interface cable, Sub-D plug/socket LM9061 2 516 QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 73/158 www.lucas-nuelle.com
S7-300 PLC control system with accessories: 517 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 518 IMS interface module for PLC CO3713-7F 1 519 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 520 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 521 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A 1 522 QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B 1 523 CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 524 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 2 Lucas Nülle GmbH Page 74/158 www.lucas-nuelle.com
525 Connection cable for PROFIBUS, per metre LM9181 5 526 Wire stripper for PROFIBUS cables LM9184 1 527 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 1 528 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 11 Disassembly by robot IMS 11 Disassembly by robot A carrier with a fully assembled and tested workpiece is located on the conveyor belt. The carrier is stopped at the removal position. The robot lifts up the workpiece and transfers it to the dismantling station. The workpiece is clamped in place. The individual pieces of the workpiece are taken apart. The robot sorts the individual components into pre-defined storage places. Basic equipment set, consisting of: Basic equipment set, consisting of: 529 Disassembly station for robots LM9637 1 Lucas Nülle GmbH Page 75/158 www.lucas-nuelle.com
530 Double conveyor belt segment, 24V motor LM9606 1 531 180 conveyor belt segment LM9611 1 532 Double conveyor belt segment, passive LM9603 1 533 IMS magnetic sensor for conveyor belt, including mounting LM9675 1 534 IMS capacitive sensor for conveyor belt, incl. mounting LM9678 1 535 Workpiece transport pallet LM9620 1 536 Workpiece, top section, white LM9621 1 537 Workpiece, top section, black LM9622 1 538 Workpiece, bottom section, white LM9623 1 539 Workpiece, bottom section, black LM9624 1 540 Bolt workpiece, plastic LM9625 1 541 Bolt workpiece, metal LM9626 1 Lucas Nülle GmbH Page 76/158 www.lucas-nuelle.com
IMS11.2 Robot subsystem IMS11.2 Robot subsystem The robot subsystem is a versatile unit. Not only can the industrial-type robot assemble and disassemble workpieces, it can also load and unload machines and other subsystems. The robot can be connected to mechatronics systems via the control unit. Using interfaces on the control unit that were designed especially for these applications the robot can communicate with a PLC and a safety light curtain can be implemented to protect the robot s operating area. 542 Industrial-type robot RS03N (modified version), 6 axes, 3kg LM9661 1 543 Pneumatic gripper for LM9661 LM9663 1 544 IMS Mounting plate for robot LM9667 1 Media: 545 QuickChart, IMS 11.2 Kawasaki FS003N Teach Pendant (GB) SO6200-1M 1 Lucas Nülle GmbH Page 77/158 www.lucas-nuelle.com
Accessories: 546 25-pin serial interface cable, Sub-D plug/socket LM9061 2 547 Serial interface cable 9/9 pole LM9040 1 548 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 Media: 549 Interactive Lab Assistant: IMS 11 Disassembly by robot SO2800-5M 1 550 Manual IMS 11.2: Putting a Robot into Operation SH5004-9M 1 551 QuickChart, IMS 11 Mechatronics Disassembly sub-system (GB) SO6200-1N 1 Optional Accessories: 552 Safety pack comprising light barrier and assembly kit for industrial robots LM9665 1 553 Parallel finger gripper for LM9661 LM9662 1 554 Set of batteries for industrial robot RS03N (E-Controller) LM9664 1 555 K-ROSET Software to program a robot in 3D (JAP, ENU) SO6002-4A 1 Lucas Nülle GmbH Page 78/158 www.lucas-nuelle.com
556 Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8Y 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 557 Compressor, low-noise SE2902-9L 1 558 Tubing and accessory set for mechatronics systems LM9670 1 559 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 560 Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L 1 561 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS/IPA Tester and Fault Simulator 562 IMS/IPA test and fault simulator CO3713-7V 1 563 Serial interface cable 9/9 pole LM9040 2 564 25-pin serial interface cable, Sub-D plug/socket LM9061 2 565 QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 79/158 www.lucas-nuelle.com
S7-300 PLC control system with accessories: 566 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 567 IMS interface module for PLC CO3713-7F 1 568 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 569 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 570 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A 1 571 QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B 1 572 CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 573 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 2 Lucas Nülle GmbH Page 80/158 www.lucas-nuelle.com
574 Connection cable for PROFIBUS, per metre LM9181 5 575 Wire stripper for PROFIBUS cables LM9184 1 576 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 1 577 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 13 Drilling and milling sub-system IMS 13 Drilling and milling sub-system A workpiece carrier with the bottom part of a workpiece is placed on the conveyor belt. The drilling and cutting station has a controllable cutting head which reams out the internal contour of the workpiece section. The cutting head can be moved in three axes in order to work on the component. Afterwards the workpiece carrier with its workpiece is moved to the end of the conveyor belt to be passed on to the next sub-system. Basic equipment set, consisting of: Basic equipment set, consisting of: 578 Drilling and milling station LM9688 1 Lucas Nülle GmbH Page 81/158 www.lucas-nuelle.com
579 Double conveyor belt segment, 24V motor LM9606 1 580 Workpiece transport pallet LM9620 1 581 Workpiece, bottom section, white LM9623 1 582 Workpiece, bottom section, black LM9624 1 Accessories: 583 25-pin serial interface cable, Sub-D plug/socket LM9061 1 584 Serial interface cable 9/9 pole LM9040 1 Media: 585 QuickChart IMS 13 Mechatronisches Subsystem Fräsen (D) SO6200-1X 1 586 Interactive Lab Assistant: IMS 13 Drilling and milling station SO2800-5L 1 Additionally recommended In areas where there are high levels of humidity the membrane dryer with water trap should be used to avoid condensation: 587 Compressor, low-noise SE2902-9L 1 Lucas Nülle GmbH Page 82/158 www.lucas-nuelle.com
588 Tubing and accessory set for mechatronics systems LM9670 1 589 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 590 Protective cover for 1200mm wide IMS experiment trolleys with training panel ST8010-8L 1 591 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS/IPA Tester and Fault Simulator 592 IMS/IPA test and fault simulator CO3713-7V 1 593 Serial interface cable 9/9 pole LM9040 2 594 25-pin serial interface cable, Sub-D plug/socket LM9061 2 595 QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 83/158 www.lucas-nuelle.com
S7-300 PLC control system with accessories: 596 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 597 IMS interface module for PLC CO3713-7F 1 598 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 Software: 599 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 Media: 600 QuickChart, Siemens PLC S7 board, safety instructions (GB) SO6200-5A 1 601 QuickChart, Siemens PLC S7 board, assembly and start-up (GB) SO6200-5B 1 602 CLC30, PLC fundamentals, SIMATIC documentation on DVD (D,GB,F,E) SO5155-1N 1 Accessories: 603 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 2 Lucas Nülle GmbH Page 84/158 www.lucas-nuelle.com
604 Connection cable for PROFIBUS, per metre LM9181 5 605 Wire stripper for PROFIBUS cables LM9184 1 606 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 1 607 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 IMS 2 sensor case IMS 2 sensor case IMS sensor case with sensors for experiments using the IMS system. Basic equipment set, consisting of: Basic equipment set, consisting of: 608 IMS sensor case LM9679 1 609 Carrier runway, passive LM9605 1 Lucas Nülle GmbH Page 85/158 www.lucas-nuelle.com
Alternative Equipment Set, consisting of: 610 Double conveyor belt segment, 24V motor LM9606 1 Media: 611 Manual IMS 2, Sensor case SH5004-7W 1 612 QuickChart, IMS 2 Sensors (GB) SO6200-1W 1 IMS 23-28 Examples of complete production installations (including controllers) IMS 23-28 Examples of complete production installations (including controllers) The Industrial Mechatronics System has a modular design that allows a wide variety of installations of any size to be designed, for any size of room and any budget. Typically these installations are logical assemblies of 3 to 8 sub-systems that can be supplemented by a carrier return system. Lucas Nülle GmbH Page 86/158 www.lucas-nuelle.com
IMS 23 flexible manufacturing line with 3 stations IMS 23 flexible manufacturing line with 3 stations The production line system can be used for the fully automatic manufacture of a three-part workpiece of up to eight different end products. IMS 23 consists of the station sorting, testing and handling. All of the stations can be used individually or combined with each other in any given configuration. For the conveyance of workpieces between the individual sub systems a transport system with workpiece carriers is used on dual conveyor belt system. Using this training system the industrial processes of a complex production line can be realistically simulated. Only industrial-type actuators and sensors are used. Also for system control only industrial type PLC systems with Profibus and decentralised periphery are deployed. Optional expansions of additional modern, industrial communications systems are planned. The system promotes the learning of skills and qualifications while in a team and enables students to work independently while acquiring the basics needed for mastering mechatronic systems. Each sub-system is designed so that the student can acquire the necessary skills and knowledge step-by-step, starting with simple automation operations and sequences, and ending in development of complex automation programs. Standardized interfaces allow a use of various industrial PLC control units or the UniTrain-I system. Transport system: Dual conveyor belts with DC drive motors and a variable-speed, three-phase drive motor. Identification system: Three workpiece carriers are each furnished with a fixed code. A reading unit is mounted on the station. Identification system: An RFID identification system can be installed optionally. Supervisory level: Preparation of production orders on the control station PC; process visualization and operational-data acquisition Linkage of the process control station via TCP/IP IMS 3 sorting station IMS 6 testing station IMS 7 handling station Lucas Nülle GmbH Page 87/158 www.lucas-nuelle.com
IMS 1.2: DC transport system IMS 1.2: DC transport system Conveyor belts form the basis for all sub-systems and installations. They are used for transferring workpieces on carriers. Training objectives for DC transport system Principle and function of various sensors Making controlled movements on a single axis Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. 613 Double conveyor belt segment, 24V motor LM9606 4 Lucas Nülle GmbH Page 88/158 www.lucas-nuelle.com
IMS 3 Sorting IMS 3 Sorting A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six bottom pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 614 Sorting station LM9680 1 Lucas Nülle GmbH Page 89/158 www.lucas-nuelle.com
IMS 6 Testing IMS 6 Testing A carrier with a fully assembled workpiece is located on the conveyor belt. A stopper positions the piece alongside the sensors. The sensors detect the colour of the piece, its material and optionally its height. Test data will be saved for subsequent processes. After each successfully completed test the carrier is conveyed to the end of the belt to be passed on to the next sub-system. 615 Testing station LM9684 1 Lucas Nülle GmbH Page 90/158 www.lucas-nuelle.com
IMS 7 Handling IMS 7 Handling A carrier with a fully assembled and tested workpiece is located on the conveyor belt. A handling station is located above the middle of the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of two possible positions. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. 616 Handling station LM9683 1 Accessories: 617 Double conveyor belt segment, passive LM9603 2 618 180 conveyor belt segment LM9611 2 619 Workpiece transport pallet LM9620 3 620 IMS manual control unit LM9638 1 Lucas Nülle GmbH Page 91/158 www.lucas-nuelle.com
621 Workpiece, bottom section, white LM9623 2 622 Workpiece, bottom section, black LM9624 2 623 Compressor, low-noise SE2902-9L 1 624 Tubing and accessory set for mechatronics systems LM9670 1 625 Serial interface cable 9/9 pole LM9040 1 626 25-pin serial interface cable, Sub-D plug/socket LM9061 3 627 Initial programming and calibration setup of IMS23 before leaving the factory LA9523 1 628 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS/IPA Tester and Fault Simulator 629 IMS/IPA test and fault simulator CO3713-7V 1 630 Serial interface cable 9/9 pole LM9040 2 631 25-pin serial interface cable, Sub-D plug/socket LM9061 2 632 QuickChart IMS test and fault simulator SO6200-1Z 1 Programmable logic control (PLC) for IMS Production Lines Lucas Nülle GmbH Page 92/158 www.lucas-nuelle.com
633 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 634 IMS interface module for PLC CO3713-7F 1 635 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 636 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 637 Connection cable for PROFIBUS, per metre LM9181 10 638 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 5 639 Wire stripper for PROFIBUS cables LM9184 1 640 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 5 641 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 5 IMS furniture IMS furniture The IMS furniture system is used together with the Industrial Mechatronics System. The mobile trolleys can be used for individual components or sub-systems. In order to build complex, mechatronics systems, the trolleys can be lined up alongside one another and can be supplemented by frames to accommodate training panels. A power console allows the trolley to be equipped with a wide variety of 3 HU modules. The trolleys can be extended by means of various add-ons attachable to the aluminium rails to make up a multi-function PC experiment trolley. 642 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 643 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 2 Lucas Nülle GmbH Page 93/158 www.lucas-nuelle.com
Media: 644 Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A 1 645 Interactive Lab Assistant: IMS 3 Sorting station SO2800-5C 1 646 Interactive Lab Assistant: IMS 6 Testing station SO2800-5F 1 647 Interactive Lab Assistant: IMS 7 Handling station SO2800-5G 1 648 Interactive Lab Assistant: Production line with 3 stations SO2800-5P 1 649 QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A 1 650 QuickChart, IMS 3 Mechatronics Sorting sub-system (GB) SO6200-1C 1 651 QuickChart, IMS 6 Mechatronics Testing sub-system (GB) SO6200-1F 1 652 QuickChart, IMS 7 Mechatronics Handling sub-system (GB) SO6200-1G 1 653 QuickChart, IMS 23 Production line with 3 stations (GB) SO6200-1P 1 654 QuickChart IMS Manual operating device (GB) SO6200-1V 1 Lucas Nülle GmbH Page 94/158 www.lucas-nuelle.com
IMS 24 flexible manufacturing line with 4 stations IMS 24 flexible manufacturing line with 4 stations This facility can be used for fully automated manufacture of a 3-part workpiece (up to eight different final products being permissible). IMS 24 comprises stations for sorting, assembly, testing and handling. All sub stations can be used individually or combined as required. Carriers on dual conveyor belts are used to transport workpieces between the individual sub-systems. Making exclusive use of actuators and sensors found typically in industrial applications, this training facility permits realistic simulations of complex, continuous industrial production processes. The facility is also controlled by PLC systems commonly used in the industry and incorporating a process-field bus as well as decentralized peripherals. Optional extensions comprising modern, industrial communication systems are provided for. Promoting an acquisition of skills as part of teamwork, the system enables students to independently gain a basic understanding of mechatronic systems. Each sub-system is designed so that the student can acquire the necessary skills and knowledge step-by-step, starting with simple automation operations and sequences, and ending in development of complex automation programs. Standardized interfaces allow a use of various industrial PLC control units or the UniTrain-I system. Transport system: Dual conveyor belts with DC drive motors and a variable-speed, three-phase drive motor. Identification system: Four workpiece carriers are each furnished with a fixed code. A reading unit is mounted on each station. Identification system: An RFID identification system can be installed optionally. Supervisory level: Preparation of production orders on the control station PC; process visualization and operational-data acquisition Linkage of the process control station via TCP/IP IMS 3 sorting station IMS 4 assembly station IMS 6 testing station IMS 7 handling station Lucas Nülle GmbH Page 95/158 www.lucas-nuelle.com
IMS 1.2: DC transport system IMS 1.2: DC transport system Conveyor belts form the basis for all sub-systems and installations. They are used for transferring workpieces on carriers. Training objectives for DC transport system Principle and function of various sensors Making controlled movements on a single axis Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. 655 Double conveyor belt segment, 24V motor LM9606 6 Lucas Nülle GmbH Page 96/158 www.lucas-nuelle.com
IMS 3 Sorting IMS 3 Sorting A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six bottom pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 656 Sorting station LM9680 1 Lucas Nülle GmbH Page 97/158 www.lucas-nuelle.com
IMS 4 Assembly IMS 4 Assembly A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six top pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 657 Assembly station LM9681 1 Lucas Nülle GmbH Page 98/158 www.lucas-nuelle.com
IMS 6 Testing IMS 6 Testing A carrier with a fully assembled workpiece is located on the conveyor belt. A stopper positions the piece alongside the sensors. The sensors detect the colour of the piece, its material and optionally its height. Test data will be saved for subsequent processes. After each successfully completed test the carrier is conveyed to the end of the belt to be passed on to the next sub-system. 658 Testing station LM9684 1 Lucas Nülle GmbH Page 99/158 www.lucas-nuelle.com
IMS 7 Handling IMS 7 Handling A carrier with a fully assembled and tested workpiece is located on the conveyor belt. A handling station is located above the middle of the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of two possible positions. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. 659 Handling station LM9683 1 Accessories: 660 Double conveyor belt segment, passive LM9603 2 661 180 conveyor belt segment LM9611 2 662 Workpiece transport pallet LM9620 4 663 Workpiece, top section, white LM9621 2 Lucas Nülle GmbH Page 100/158 www.lucas-nuelle.com
664 Workpiece, top section, black LM9622 2 665 Workpiece, bottom section, white LM9623 2 666 Workpiece, bottom section, black LM9624 2 667 IMS manual control unit LM9638 1 668 Compressor, low-noise SE2902-9L 1 669 Tubing and accessory set for mechatronics systems LM9670 1 670 Serial interface cable 9/9 pole LM9040 1 671 25-pin serial interface cable, Sub-D plug/socket LM9061 4 672 Initial programming and calibration setup of IMS24 before leaving the factory LA9524 1 673 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS/IPA Tester and Fault Simulator 674 IMS/IPA test and fault simulator CO3713-7V 1 675 Serial interface cable 9/9 pole LM9040 2 676 25-pin serial interface cable, Sub-D plug/socket LM9061 2 677 QuickChart IMS test and fault simulator SO6200-1Z 1 Lucas Nülle GmbH Page 101/158 www.lucas-nuelle.com
Programmable logic control (PLC) for IMS Production Lines 678 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 679 IMS interface module for PLC CO3713-7F 1 680 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 681 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 682 Connection cable for PROFIBUS, per metre LM9181 15 683 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 7 684 Wire stripper for PROFIBUS cables LM9184 1 685 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 7 686 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 7 IMS furniture IMS furniture The IMS furniture system is used together with the Industrial Mechatronics System. The mobile trolleys can be used for individual components or sub-systems. In order to build complex, mechatronics systems, the trolleys can be lined up alongside one another and can be supplemented by frames to accommodate training panels. A power console allows the trolley to be equipped with a wide variety of 3 HU modules. The trolleys can be extended by means of various add-ons attachable to the aluminium rails to make up a multi-function PC experiment trolley. 687 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 Lucas Nülle GmbH Page 102/158 www.lucas-nuelle.com
688 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 2 Media: 689 Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A 1 690 Interactive Lab Assistant: IMS 3 Sorting station SO2800-5C 1 691 Interactive Lab Assistant: IMS 4 Assembly station SO2800-5D 1 692 Interactive Lab Assistant: IMS 6 Testing station SO2800-5F 1 693 Interactive Lab Assistant: IMS 7 Handling station SO2800-5G 1 694 Interactive Lab Assistant: Production line with 4 stations SO2800-5Q 1 695 QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A 1 696 QuickChart, IMS 3 Mechatronics Sorting sub-system (GB) SO6200-1C 1 697 QuickChart, IMS 4 Mechatronics Assembly sub-system (GB) SO6200-1D 1 698 QuickChart, IMS 6 Mechatronics Testing sub-system (GB) SO6200-1F 1 699 QuickChart, IMS 7 Mechatronics Handling sub-system (GB) SO6200-1G 1 700 QuickChart, IMS 24 Production line with 4 stations (GB) SO6200-1Q 1 701 QuickChart IMS Manual operating device (GB) SO6200-1V 1 Lucas Nülle GmbH Page 103/158 www.lucas-nuelle.com
IMS 25 flexible manufacturing line with 5 stations IMS 25 flexible manufacturing line with 5 stations This facility can be used for fully automated manufacture of a 3-part workpiece (up to eight different final products being permissible). IMS 25 comprises stations for sorting, assembly, processing, testing and storage. All stations can be used individually or combined as required. Carriers on dual conveyor belts are used to transport workpieces between the individual sub-systems. Making exclusive use of actuators and sensors found typically in industrial applications, this training facility permits realistic simulations of complex, continuous industrial production processes. The facility is also controlled by PLC systems commonly used in the industry and incorporating a process-field bus as well as decentralized peripherals. Optional extensions comprising modern, industrial communication systems are provided for. Promoting an acquisition of skills as part of teamwork, the system enables students to independently gain a basic understanding of mechatronic systems. Each sub-system is designed so that the student can acquire the necessary skills and knowledge step-by-step, starting with simple automation operations and sequences, and ending in development of complex automation programs. Standardized interfaces allow a use of various industrial PLC control units or the UniTrain-I system. Transport system: Dual conveyor belts with DC drive motors and a variable-speed, three-phase drive motor. Identification system: Five workpiece carriers are each furnished with a fixed code. A reading unit is mounted on each station. Identification system: An RFID identification system can be installed optionally. Supervisory level: Preparation of production orders on the control station PC; process visualization and operational-data acquisition Linkage of the process control station via TCP/IP IMS 3 sorting station IMS 4 assembly station IMS 5 processing station IMS 6 testing station IMS 8 storage station Lucas Nülle GmbH Page 104/158 www.lucas-nuelle.com
IMS 1.2: DC transport system IMS 1.2: DC transport system Conveyor belts form the basis for all sub-systems and installations. They are used for transferring workpieces on carriers. Training objectives for DC transport system Principle and function of various sensors Making controlled movements on a single axis Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. 702 Double conveyor belt segment, 24V motor LM9606 7 Lucas Nülle GmbH Page 105/158 www.lucas-nuelle.com
IMS 3 Sorting IMS 3 Sorting A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six bottom pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 703 Sorting station LM9680 1 Lucas Nülle GmbH Page 106/158 www.lucas-nuelle.com
IMS 4 Assembly IMS 4 Assembly A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six top pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 704 Assembly station LM9681 1 Lucas Nülle GmbH Page 107/158 www.lucas-nuelle.com
IMS 5 Processing IMS 5 Processing A workpiece carrier is located on the conveyor belt. It is loaded with a fully assembled two-component workpiece (top and bottom pieces). The carrier and its load are positioned beneath the process module. The workpiece is clamped for processing. A bolt from the gravity-feed magazine is pressed into the hole in the workpiece. The clamp opens and the carrier and load are conveyed to the end of the belt to be passed on to the next sub-system. 705 Processing station LM9682 1 Lucas Nülle GmbH Page 108/158 www.lucas-nuelle.com
IMS 6 Testing IMS 6 Testing A carrier with a fully assembled workpiece is located on the conveyor belt. A stopper positions the piece alongside the sensors. The sensors detect the colour of the piece, its material and optionally its height. Test data will be saved for subsequent processes. After each successfully completed test the carrier is conveyed to the end of the belt to be passed on to the next sub-system. 706 Testing station LM9684 1 Lucas Nülle GmbH Page 109/158 www.lucas-nuelle.com
IMS 8 Storage IMS 8 Storage A carrier with a fully assembled and tested workpiece is located on the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of twenty possible storage positions. The storage positions can be chosen according to the production task and test results. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. 707 High rack storage station with 20 storage cells LM9641 1 Accessories: 708 Double conveyor belt segment, passive LM9603 3 709 180 conveyor belt segment LM9611 2 710 Workpiece transport pallet LM9620 5 711 Workpiece, top section, white LM9621 5 Lucas Nülle GmbH Page 110/158 www.lucas-nuelle.com
712 Workpiece, top section, black LM9622 5 713 Workpiece, bottom section, white LM9623 5 714 Workpiece, bottom section, black LM9624 5 715 Bolt workpiece, plastic LM9625 5 716 Bolt workpiece, metal LM9626 5 717 IMS manual control unit LM9638 1 718 Compressor, low-noise SE2902-9L 1 719 Tubing and accessory set for mechatronics systems LM9670 1 720 Serial interface cable 9/9 pole LM9040 1 721 25-pin serial interface cable, Sub-D plug/socket LM9061 5 722 Initial programming and calibration setup of IMS25 before leaving the factory LA9525 1 723 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS/IPA Tester and Fault Simulator 724 IMS/IPA test and fault simulator CO3713-7V 1 725 Serial interface cable 9/9 pole LM9040 2 Lucas Nülle GmbH Page 111/158 www.lucas-nuelle.com
726 25-pin serial interface cable, Sub-D plug/socket LM9061 2 727 QuickChart IMS test and fault simulator SO6200-1Z 1 Programmable logic control (PLC) for IMS Production Lines 728 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 729 IMS interface module for PLC CO3713-7F 1 730 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 731 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 732 Connection cable for PROFIBUS, per metre LM9181 15 733 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 8 734 Wire stripper for PROFIBUS cables LM9184 1 735 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 8 736 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 8 Lucas Nülle GmbH Page 112/158 www.lucas-nuelle.com
IMS furniture IMS furniture The IMS furniture system is used together with the Industrial Mechatronics System. The mobile trolleys can be used for individual components or sub-systems. In order to build complex, mechatronics systems, the trolleys can be lined up alongside one another and can be supplemented by frames to accommodate training panels. A power console allows the trolley to be equipped with a wide variety of 3 HU modules. The trolleys can be extended by means of various add-ons attachable to the aluminium rails to make up a multi-function PC experiment trolley. 737 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 738 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 3 Media: 739 Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A 1 740 Interactive Lab Assistant: IMS 3 Sorting station SO2800-5C 1 741 Interactive Lab Assistant: IMS 4 Assembly station SO2800-5D 1 742 Interactive Lab Assistant: IMS 5 Processing station SO2800-5E 1 743 Interactive Lab Assistant: IMS 6 Testing station SO2800-5F 1 744 Interactive Lab Assistant: IMS 8 Storage station SO2800-5H 1 745 Interactive Lab Assistant: Production line with 5 stations SO2800-5R 1 Lucas Nülle GmbH Page 113/158 www.lucas-nuelle.com
746 QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A 1 747 QuickChart, IMS 3 Mechatronics Sorting sub-system (GB) SO6200-1C 1 748 QuickChart, IMS 4 Mechatronics Assembly sub-system (GB) SO6200-1D 1 749 QuickChart, IMS 5 Mechatronics Process sub-system (GB) SO6200-1E 1 750 QuickChart, IMS 6 Mechatronics Testing sub-system (GB) SO6200-1F 1 751 QuickChart, IMS 8 Mechatronics Storage sub-system (GB) SO6200-1H 1 752 QuickChart, IMS 25 Production line with 5 stations (GB) SO6200-1R 1 753 QuickChart IMS Manual operating device (GB) SO6200-1V 1 Lucas Nülle GmbH Page 114/158 www.lucas-nuelle.com
IMS 26 flexible manufacturing line with 6 stations IMS 26 flexible manufacturing line with 6 stations This facility can be used for fully automated manufacture of a 3-part workpiece (up to eight different final products being permissible). IMS 26 comprises stations for sorting, assembly, processing, testing, storage and dis-assembly. All stations can be used individually or combined as required. Carriers on dual conveyor belts are used to transport workpieces between the individual sub-systems. Making exclusive use of actuators and sensors found typically in industrial applications, this training facility permits realistic simulations of complex, continuous industrial production processes. The facility is also controlled by PLC systems commonly used in the industry and incorporating a process-field bus as well as decentralized peripherals. Optional extensions comprising modern, industrial communication systems are provided for. Promoting an acquisition of skills as part of teamwork, the system enables students to independently gain a basic understanding of mechatronic systems. Each sub-system is designed so that the student can acquire the necessary skills and knowledge step-by-step, starting with simple automation operations and sequences, and ending in development of complex automation programs. Standardized interfaces allow a use of various industrial PLC control units or the UniTrain-I system. Transport system: Dual conveyor belts with DC drive motors and a variable-speed, three-phase drive motor. Identification system: Six workpiece carriers are each furnished with a fixed code. A reading unit is mounted on each station. Identification system: An RFID identification system can be installed optionally. Supervisory level: Preparation of production orders on the control station PC; process visualization and operational-data acquisition Linkage of the process control station via TCP/IP IMS 3 sorting station IMS 4 assembly station IMS 5 processing station IMS 6 testing station IMS 8 storage station IMS 11 dis-assembly station Lucas Nülle GmbH Page 115/158 www.lucas-nuelle.com
IMS 1.2: DC transport system IMS 1.2: DC transport system Conveyor belts form the basis for all sub-systems and installations. They are used for transferring workpieces on carriers. Training objectives for DC transport system Principle and function of various sensors Making controlled movements on a single axis Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. 754 Double conveyor belt segment, 24V motor LM9606 7 Lucas Nülle GmbH Page 116/158 www.lucas-nuelle.com
IMS 3 Sorting IMS 3 Sorting A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six bottom pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 755 Sorting station LM9680 1 Lucas Nülle GmbH Page 117/158 www.lucas-nuelle.com
IMS 4 Assembly IMS 4 Assembly A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six top pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 756 Assembly station LM9681 1 Lucas Nülle GmbH Page 118/158 www.lucas-nuelle.com
IMS 5 Processing IMS 5 Processing A workpiece carrier is located on the conveyor belt. It is loaded with a fully assembled two-component workpiece (top and bottom pieces). The carrier and its load are positioned beneath the process module. The workpiece is clamped for processing. A bolt from the gravity-feed magazine is pressed into the hole in the workpiece. The clamp opens and the carrier and load are conveyed to the end of the belt to be passed on to the next sub-system. 757 Processing station LM9682 1 Lucas Nülle GmbH Page 119/158 www.lucas-nuelle.com
IMS 6 Testing IMS 6 Testing A carrier with a fully assembled workpiece is located on the conveyor belt. A stopper positions the piece alongside the sensors. The sensors detect the colour of the piece, its material and optionally its height. Test data will be saved for subsequent processes. After each successfully completed test the carrier is conveyed to the end of the belt to be passed on to the next sub-system. 758 Testing station LM9684 1 Lucas Nülle GmbH Page 120/158 www.lucas-nuelle.com
IMS 8 Storage IMS 8 Storage A carrier with a fully assembled and tested workpiece is located on the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of twenty possible storage positions. The storage positions can be chosen according to the production task and test results. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. 759 High rack storage station with 20 storage cells LM9641 1 Lucas Nülle GmbH Page 121/158 www.lucas-nuelle.com
IMS 11 Disassembly by robot IMS 11 Disassembly by robot A carrier with a fully assembled and tested workpiece is located on the conveyor belt. The carrier is stopped at the removal position. The robot lifts up the workpiece and transfers it to the dismantling station. The workpiece is clamped in place. The individual pieces of the workpiece are taken apart. The robot sorts the individual components into pre-defined storage places. 760 Disassembly station for robots LM9637 1 761 Industrial-type robot RS03N (modified version), 6 axes, 3kg LM9661 1 762 Pneumatic gripper for LM9661 LM9663 1 763 IMS Mounting plate for robot LM9667 1 Accessories: 764 Safety pack comprising light barrier and assembly kit for industrial robots LM9665 1 Lucas Nülle GmbH Page 122/158 www.lucas-nuelle.com
765 Double conveyor belt segment, passive LM9603 3 766 180 conveyor belt segment LM9611 2 767 Workpiece transport pallet LM9620 5 768 Workpiece, top section, white LM9621 5 769 Workpiece, top section, black LM9622 5 770 Workpiece, bottom section, white LM9623 5 771 Workpiece, bottom section, black LM9624 5 772 Bolt workpiece, plastic LM9625 5 773 Bolt workpiece, metal LM9626 5 774 IMS manual control unit LM9638 1 775 IMS magnetic sensor for conveyor belt, including mounting LM9675 1 776 IMS capacitive sensor for conveyor belt, incl. mounting LM9678 1 777 Compressor, low-noise SE2902-9L 1 778 Tubing and accessory set for mechatronics systems LM9670 1 779 Serial interface cable 9/9 pole LM9040 2 780 25-pin serial interface cable, Sub-D plug/socket LM9061 6 Lucas Nülle GmbH Page 123/158 www.lucas-nuelle.com
781 Initial programming and calibration setup of IMS26 before leaving the factory LA9526 1 782 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS/IPA Tester and Fault Simulator 783 IMS/IPA test and fault simulator CO3713-7V 1 784 Serial interface cable 9/9 pole LM9040 2 785 25-pin serial interface cable, Sub-D plug/socket LM9061 2 786 QuickChart IMS test and fault simulator SO6200-1Z 1 Programmable logic control (PLC) for IMS Production Lines 787 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 788 IMS interface module for PLC CO3713-7F 1 789 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 790 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 791 Connection cable for PROFIBUS, per metre LM9181 20 792 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 9 Lucas Nülle GmbH Page 124/158 www.lucas-nuelle.com
793 Wire stripper for PROFIBUS cables LM9184 1 794 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 9 795 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 9 IMS furniture IMS furniture The IMS furniture system is used together with the Industrial Mechatronics System. The mobile trolleys can be used for individual components or sub-systems. In order to build complex, mechatronics systems, the trolleys can be lined up alongside one another and can be supplemented by frames to accommodate training panels. A power console allows the trolley to be equipped with a wide variety of 3 HU modules. The trolleys can be extended by means of various add-ons attachable to the aluminium rails to make up a multi-function PC experiment trolley. 796 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 2 797 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 2 Media: 798 Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A 1 799 Interactive Lab Assistant: IMS 3 Sorting station SO2800-5C 1 800 Interactive Lab Assistant: IMS 4 Assembly station SO2800-5D 1 801 Interactive Lab Assistant: IMS 5 Processing station SO2800-5E 1 Lucas Nülle GmbH Page 125/158 www.lucas-nuelle.com
802 Interactive Lab Assistant: IMS 6 Testing station SO2800-5F 1 803 Interactive Lab Assistant: IMS 8 Storage station SO2800-5H 1 804 Interactive Lab Assistant: IMS 11 Disassembly by robot SO2800-5M 1 805 Interactive Lab Assistant: Production line with 5 stations SO2800-5R 1 806 Interactive Lab Assistant: Production line with 6 stations SO2800-5S 1 807 Manual IMS 11.2: Putting a Robot into Operation SH5004-9M 1 808 QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A 1 809 QuickChart, IMS 3 Mechatronics Sorting sub-system (GB) SO6200-1C 1 810 QuickChart, IMS 4 Mechatronics Assembly sub-system (GB) SO6200-1D 1 811 QuickChart, IMS 5 Mechatronics Process sub-system (GB) SO6200-1E 1 812 QuickChart, IMS 6 Mechatronics Testing sub-system (GB) SO6200-1F 1 813 QuickChart, IMS 8 Mechatronics Storage sub-system (GB) SO6200-1H 1 814 QuickChart, IMS 11.2 Kawasaki FS003N Teach Pendant (GB) SO6200-1M 1 815 QuickChart, IMS 11 Mechatronics Disassembly sub-system (GB) SO6200-1N 1 816 QuickChart, IMS 25 Production line with 5 stations (GB) SO6200-1R 1 817 QuickChart, IMS 26 Production line with 6 stations (GB) SO6200-1S 1 Lucas Nülle GmbH Page 126/158 www.lucas-nuelle.com
818 QuickChart IMS Manual operating device (GB) SO6200-1V 1 IMS 28 flexible manufacturing line with 8 stations Lucas Nülle GmbH Page 127/158 www.lucas-nuelle.com
IMS 28 flexible manufacturing line with 8 stations This facility can be used for fully automated manufacture of a 3-part workpiece (up to eight different final products being permissible). IMS 28 comprises stations for sorting, assembly, processing, testing, routing, buffering and dis-assembly. All stations can be used individually or combined as required. Carriers on dual conveyor belts are used to transport workpieces between the individual sub-systems. Making exclusive use of actuators and sensors found typically in industrial applications, this training facility permits realistic simulations of complex, continuous industrial production processes. The facility is also controlled by PLC systems commonly used in the industry and incorporating a process-field bus as well as decentralized peripherals. Optional extensions comprising modern, industrial communication systems are provided for. Promoting an acquisition of skills as part of teamwork, the system enables students to independently gain a basic understanding of mechatronic systems. Each sub-system is designed so that the student can acquire the necessary skills and knowledge step-by-step, starting with simple automation operations and sequences, and ending in development of complex automation programs. Standardized interfaces allow a use of various industrial PLC control units or the UniTrain-I system. Transport system: Dual conveyor belts with DC drive motors and a variable-speed, three-phase drive motor. Identification system: Six workpiece carriers are each furnished with a fixed code. A reading unit is mounted on each station. Identification system: An RFID identification system can be installed optionally. Supervisory level: Preparation of production orders on the control station PC; process visualization and operational-data acquisition Linkage of the process control station via TCP/IP IMS 1.2 DC transport system IMS 3 sorting station IMS 4 assembly station IMS 5 processing station IMS 6 testing station IMS 8 storage station IMS 9 routing station IMS 10 buffering station IMS 11 dis-assembly station Lucas Nülle GmbH Page 128/158 www.lucas-nuelle.com
IMS 1.2: DC transport system IMS 1.2: DC transport system Conveyor belts form the basis for all sub-systems and installations. They are used for transferring workpieces on carriers. Training objectives for DC transport system Principle and function of various sensors Making controlled movements on a single axis Incremental positioning of a workpiece carrier Disabling movement forwards or backwards Program for monitoring slip and whether a machine is stopped Safe handling of various safety circuits and locks. 819 Double conveyor belt segment, 24V motor LM9606 8 Lucas Nülle GmbH Page 129/158 www.lucas-nuelle.com
IMS 3 Sorting IMS 3 Sorting A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six bottom pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 820 Sorting station LM9680 1 Lucas Nülle GmbH Page 130/158 www.lucas-nuelle.com
IMS 4 Assembly IMS 4 Assembly A workpiece carrier is located on the conveyor belt. The carrier is positioned under the shaft for the gravity-feed magazine. The sorting station has a magazine that accommodates six top pieces. One piece is selected and placed in the carrier. The carrier and its load are then conveyed to the end of the belt to be passed on to the next sub-system. 821 Assembly station LM9681 1 Lucas Nülle GmbH Page 131/158 www.lucas-nuelle.com
IMS 5 Processing IMS 5 Processing A workpiece carrier is located on the conveyor belt. It is loaded with a fully assembled two-component workpiece (top and bottom pieces). The carrier and its load are positioned beneath the process module. The workpiece is clamped for processing. A bolt from the gravity-feed magazine is pressed into the hole in the workpiece. The clamp opens and the carrier and load are conveyed to the end of the belt to be passed on to the next sub-system. 822 Processing station LM9682 1 Lucas Nülle GmbH Page 132/158 www.lucas-nuelle.com
IMS 6 Testing IMS 6 Testing A carrier with a fully assembled workpiece is located on the conveyor belt. A stopper positions the piece alongside the sensors. The sensors detect the colour of the piece, its material and optionally its height. Test data will be saved for subsequent processes. After each successfully completed test the carrier is conveyed to the end of the belt to be passed on to the next sub-system. 823 Testing station LM9684 1 Lucas Nülle GmbH Page 133/158 www.lucas-nuelle.com
IMS 8 Storage IMS 8 Storage A carrier with a fully assembled and tested workpiece is located on the conveyor belt. The carrier is stopped at the removal position. The handling module lifts up the workpiece and transfers it to one of twenty possible storage positions. The storage positions can be chosen according to the production task and test results. The empty carrier is conveyed to the end of the belt to be passed on to the next sub-system. 824 High rack storage station with 20 storage cells LM9641 1 Lucas Nülle GmbH Page 134/158 www.lucas-nuelle.com
IMS 9 Routing IMS 9 Routing A workpiece carrier is located on the conveyor belt. The routing unit receives the carrier and transfers it to a revolving transport unit. The revolving unit can determine the further routing of the carrier. The carrier can be picked up and passed on in any one of three positions. 825 Routing station LM9614 1 Lucas Nülle GmbH Page 135/158 www.lucas-nuelle.com
IMS 10 Buffering IMS 10 Buffering The conveyor belt is equipped with two lifting units for buffering or queuing workpieces in complex mechatronics systems. The buffer controls the flow of materials. The carrier is lifted from the conveyor belt by a lifting unit and deposited in a magazine, while the belt continues moving with other pieces. Up to four laden or 10 unladen workpiece carriers can be held in store. The lifting unit can set the workpiece back onto the conveyor when necessary. 826 Material buffering station LM9687 1 Lucas Nülle GmbH Page 136/158 www.lucas-nuelle.com
IMS 11 Disassembly by robot IMS 11 Disassembly by robot A carrier with a fully assembled and tested workpiece is located on the conveyor belt. The carrier is stopped at the removal position. The robot lifts up the workpiece and transfers it to the dismantling station. The workpiece is clamped in place. The individual pieces of the workpiece are taken apart. The robot sorts the individual components into pre-defined storage places. 827 Disassembly station for robots LM9637 1 828 Industrial-type robot RS03N (modified version), 6 axes, 3kg LM9661 1 829 Pneumatic gripper for LM9661 LM9663 1 830 IMS Mounting plate for robot LM9667 1 Accessories: 831 Safety pack comprising light barrier and assembly kit for industrial robots LM9665 1 Lucas Nülle GmbH Page 137/158 www.lucas-nuelle.com
832 Double conveyor belt segment, passive LM9603 3 833 180 conveyor belt segment LM9611 1 834 Workpiece transport pallet LM9620 6 835 Workpiece, top section, white LM9621 5 836 Workpiece, top section, black LM9622 5 837 Workpiece, bottom section, white LM9623 5 838 Workpiece, bottom section, black LM9624 5 839 Bolt workpiece, plastic LM9625 5 840 Bolt workpiece, metal LM9626 5 841 ID scanning unit, 4bit LM9635 2 842 IMS manual control unit LM9638 1 843 IMS capacitive sensor for conveyor belt, incl. mounting LM9678 1 844 IMS magnetic sensor for conveyor belt, including mounting LM9675 1 845 Compressor, low-noise SE2902-9L 1 846 Tubing and accessory set for mechatronics systems LM9670 1 847 Serial interface cable 9/9 pole LM9040 2 Lucas Nülle GmbH Page 138/158 www.lucas-nuelle.com
848 25-pin serial interface cable, Sub-D plug/socket LM9061 10 849 Initial programming and calibration setup of IMS 28 before leaving the factory LA9528 1 850 IDG3 membrane dryer with rapid coupling and filter AF20 with water trap LM9671 1 IMS/IPA Tester and Fault Simulator 851 IMS/IPA test and fault simulator CO3713-7V 1 852 Serial interface cable 9/9 pole LM9040 2 853 25-pin serial interface cable, Sub-D plug/socket LM9061 2 854 QuickChart IMS test and fault simulator SO6200-1Z 1 Programmable logic control (PLC) for IMS Production Lines 855 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, 24 V / 6 A power supply CO3713-8C 1 856 IMS interface module for PLC CO3713-7F 1 857 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLC- Sim(D,GB,F,E,I) SO6002-1Q 1 858 PLC-S7 PC-adapter with USB/MPI converter SO3713-5E 1 859 Connection cable for PROFIBUS, per metre LM9181 20 Lucas Nülle GmbH Page 139/158 www.lucas-nuelle.com
860 Connection plugs for PROFIBUS with PG socket and terminating resistor LM9182 10 861 Wire stripper for PROFIBUS cables LM9184 1 862 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 10 863 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 10 IMS furniture IMS furniture The IMS furniture system is used together with the Industrial Mechatronics System. The mobile trolleys can be used for individual components or sub-systems. In order to build complex, mechatronics systems, the trolleys can be lined up alongside one another and can be supplemented by frames to accommodate training panels. A power console allows the trolley to be equipped with a wide variety of 3 HU modules. The trolleys can be extended by means of various add-ons attachable to the aluminium rails to make up a multi-function PC experiment trolley. 864 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 2 865 SybaPro mobile IMS experiment trolley, 1200mm ST7200-3U 3 Media: 866 Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A 1 867 Interactive Lab Assistant: IMS 3 Sorting station SO2800-5C 1 868 Interactive Lab Assistant: IMS 4 Assembly station SO2800-5D 1 Lucas Nülle GmbH Page 140/158 www.lucas-nuelle.com
869 Interactive Lab Assistant: IMS 5 Processing station SO2800-5E 1 870 Interactive Lab Assistant: IMS 6 Testing station SO2800-5F 1 871 Interactive Lab Assistant: IMS 8 Storage station SO2800-5H 1 872 Interactive Lab Assistant: IMS 9 Routing station SO2800-5J 1 873 Interactive Lab Assistant: IMS 10 Buffering station SO2800-5K 1 874 Interactive Lab Assistant: IMS 11 Disassembly by robot SO2800-5M 1 875 Interactive Lab Assistant: Production line with 5 stations SO2800-5R 1 876 Interactive Lab Assistant: Production line with 6 stations SO2800-5S 1 877 Interactive Lab Assistant: Production line with 8 stations SO2800-5T 1 878 Manual IMS 11.2: Putting a Robot into Operation SH5004-9M 1 879 QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A 1 880 QuickChart, IMS 3 Mechatronics Sorting sub-system (GB) SO6200-1C 1 881 QuickChart, IMS 4 Mechatronics Assembly sub-system (GB) SO6200-1D 1 882 QuickChart, IMS 5 Mechatronics Process sub-system (GB) SO6200-1E 1 883 QuickChart, IMS 6 Mechatronics Testing sub-system (GB) SO6200-1F 1 884 QuickChart, IMS 8 Mechatronics Storage sub-system (GB) SO6200-1H 1 Lucas Nülle GmbH Page 141/158 www.lucas-nuelle.com
885 QuickChart, IMS 9 Mechatronics Routing sub-system (GB) SO6200-1J 1 886 QuickChart, IMS 10 Mechatronics Buffering sub-system (GB) SO6200-1K 1 887 QuickChart, IMS 11.2 Kawasaki FS003N Teach Pendant (GB) SO6200-1M 1 888 QuickChart, IMS 11 Mechatronics Disassembly sub-system (GB) SO6200-1N 1 889 QuickChart, IMS 25 Production line with 5 stations (GB) SO6200-1R 1 890 QuickChart, IMS 26 Production line with 6 stations (GB) SO6200-1S 1 891 QuickChart, IMS 28 Production line with 8 stations (GB) SO6200-1T 1 892 QuickChart IMS Manual operating device (GB) SO6200-1V 1 Lucas Nülle GmbH Page 142/158 www.lucas-nuelle.com
IMS Virtual IMS Virtual IMS virtual is a PC-based, graphic 3D simulation system, which provides the virtual learning platform for the IMS mechatronic training system. The virtual sub-systems and production plants are depicted with all of their components animated in dynamic scenes of virtual 3D simulation operating in real time. This 3D simulation is programmed like the real models using STEP 7 and controlled via "S7 PLCSIM" software. Simulation and visualisation of technical processes PLC programming according to IEC 1131-1 (STL, LD, FUP) Control and testing of technical processes Parameterisation, programming and commissioning of technically different systems Perform systematic trouble-shooting on production facility Centralised operation and monitoring of systems and processes Become familiar with operation and system structure of a production facility Explore how an industrial robot works within a production facility Basic equipment set, consisting of: Basic equipment set, consisting of: 893 IMS Virtual Trainer package SO6001-7A 1 Lucas Nülle GmbH Page 143/158 www.lucas-nuelle.com
Additionally required: 894 Software, STEP 7 Trainer package 12xSTEP 7, S7-Graph, S7-SCL, PLC-Sim (D,GB,F,E, SO6002-1R 1 Media: 895 Interactive Lab Assistant: IMS 1 Conveyor belt (DC) SO2800-5A 1 896 Interactive Lab Assistant: IMS 3 Sorting station SO2800-5C 1 897 Interactive Lab Assistant: IMS 4 Assembly station SO2800-5D 1 898 Interactive Lab Assistant: IMS 5 Processing station SO2800-5E 1 899 Interactive Lab Assistant: IMS 6 Testing station SO2800-5F 1 900 Interactive Lab Assistant: IMS 7 Handling station SO2800-5G 1 901 Interactive Lab Assistant: IMS 8 Storage station SO2800-5H 1 902 Interactive Lab Assistant: IMS 11 Disassembly by robot SO2800-5M 1 903 Interactive Lab Assistant: Production line with 3 stations SO2800-5P 1 904 Interactive Lab Assistant: Production line with 4 stations SO2800-5Q 1 905 Interactive Lab Assistant: Production line with 5 stations SO2800-5R 1 Lucas Nülle GmbH Page 144/158 www.lucas-nuelle.com
906 Interactive Lab Assistant: Production line with 6 stations SO2800-5S 1 907 Manual IMS Virtual SH5004-7V 1 908 QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A 1 909 QuickChart, IMS 3 Mechatronics Sorting sub-system (GB) SO6200-1C 1 910 QuickChart, IMS 4 Mechatronics Assembly sub-system (GB) SO6200-1D 1 911 QuickChart, IMS 5 Mechatronics Process sub-system (GB) SO6200-1E 1 912 QuickChart, IMS 6 Mechatronics Testing sub-system (GB) SO6200-1F 1 913 QuickChart, IMS 7 Mechatronics Handling sub-system (GB) SO6200-1G 1 914 QuickChart, IMS 8 Mechatronics Storage sub-system (GB) SO6200-1H 1 915 QuickChart, IMS 23 Production line with 3 stations (GB) SO6200-1P 1 916 QuickChart, IMS 24 Production line with 4 stations (GB) SO6200-1Q 1 917 QuickChart, IMS 25 Production line with 5 stations (GB) SO6200-1R 1 918 QuickChart, IMS 26 Production line with 6 stations (GB) SO6200-1S 1 Lucas Nülle GmbH Page 145/158 www.lucas-nuelle.com
IMS assembly technology IMS assembly technology Lucas Nülle GmbH Page 146/158 www.lucas-nuelle.com
Assembly technology training case Assembly technology training case The elements of the assembly-technology training case can be combined in a variety of ways to construct machines, facilities and systems. System elements for protection and partitioning cover a wide spectrum of frames and racks designed to prevent persons from interfering in ongoing production processes and being consequently harmed by moving parts of an operational or production facility. The assembly technology training case is an ideal basis for setting up modern workplaces in numerous variants, ranging from simple, standardized designs to special, ergonomic solutions for individual requirements. Highly stable aluminium profiles can be used to quickly and neatly assemble any required structure without a need for additional surface finishing. All profiles are anodized and grouped together in a series of matching rastered grid dimensions. Assembly technology learning objectives Planning of work steps followed by assembly Fundamentals of aluminium: Deposits, properties and manufacture Fundamentals of profiles: Extrusion, manufacturing processes, flexion Profile designs Connection technology Assembly tasks Technical drawing Part list processing Basic equipment set, consisting of: Basic equipment set, consisting of: 919 IMS case for assembly equipment LM9580 1 Lucas Nülle GmbH Page 147/158 www.lucas-nuelle.com