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Transcription:

TUNING GUIDE ridefox.com

sag setting To achieve the best performance from your FOX suspension, adjust the air pressure to attain your proper sag setting. Sag is the amount your suspension compresses under your weight and riding gear. Sag range should be set to 15 20% of total fork travel. Make sure to set sag with the compression lever in the OPEN mode, see page 5. Watch the sag setup video at ridefox.com/sagsetup Suggested Sag Measurements Travel 15% sag (Firm) 20% sag (Plush) 140 mm (5.5 in) 21 mm (0.8 in) 28 mm (1.1 in) 150 mm (5.9 in) 22 mm (.9 in) 30 mm (1.2 in) 160 mm (6.3 in) 24 mm (1.0 in) 32 mm (1.3 in) 170 mm (6.7 in) 26 mm (1.0 in) 34 mm (1.3 in) 180 mm (7.1 in) 27 mm (1.1 in) 36 mm (1.4 in) O-RING SAG RANGE DUST WIPER TOTAL FORK TRAVEL Your fork has a 4 digit ID code on the back of the lower leg. Use this number on the Help page at www.ridefox.com to find out more information about your fork, including fork travel. 2

36 The recommended settings in this tuning guide are designed to be a starting point, in order to get you out on your first ride in as few steps as possible. Consult your bike manufacturer s instructions for setup recommendations. As you ride and get used to your new fork, adjust your settings as needed. Detailed information and videos can be found in the online owner s manual. Rider Weight (lbs) Suggested Starting Points for Setting Sag Rider Weight (kgs) FLOAT & Rhythm Pressure (psi) 120-130 54-59 55 130-140 59-64 59 140-150 64-68 63 150-160 68-73 67 160-170 73-77 72 170-180 77-82 76 180-190 82-86 80 190-200 86-91 85 200-210 91-95 89 210-220 95-100 93 220-230 100-104 97 230-240 104-109 102 240-250 109-113 106 Do not exceed maximum air pressure: 36 FLOAT and Rhythm maximum air pressure is 120 psi. 3

rebound ADJUSTment The rebound adjustment is dependent on the air pressure setting. For example, higher air pressures require slower rebound settings. Use your air pressure to find your rebound setting. Turn your rebound knob to the closed position, clockwise until it stops. Then turn it counter-clockwise to the number of clicks shown in the table below. REBOUND Rebound controls the rate of speed at which the fork extends after compressing. Rider Weight (lbs) Rider Weight (kgs) 36 FIT4 36 GRIP LSR 36 GRIP2 HSR 120-130 54-59 13 13 9 8 130-140 59-64 12 12 8 7 HIGH SPEED LOW SPEED 140-150 64-68 11 11 7 6 150-160 68-73 10 10 7 6 160-170 73-77 9 9 6 5 170-180 77-82 8 8 6 5 180-190 82-86 7 7 5 4 190-200 86-91 6 6 4 3 200-210 91-95 5 5 4 3 210-220 95-100 4 4 3 2 220-230 100-104 3 3 2 1 230-240 104-109 2 2 2 1 240-250 109-113 1 1 1 0 OPEN (COUNTER-CLOCKWISE) 9 8 7 6 5 4 3 2 1 CLOSED (CLOCKWISE) LEAST AMOUNT OF REBOUND DAMPING, FORK REBOUNDS FASTEST MOST AMOUNT OF REBOUND DAMPING, FORK REBOUNDS SLOWEST 4

36 compression ADJUSTments FIT4 3-POSITION LEVER Begin with the 3-position lever in the OPEN mode. OPEN MEDIUM The 3-position lever is useful to make on-the-fly adjustments to control fork performance under significant changes in terrain, and is intended to be adjusted throughout the ride. Use the OPEN mode during rough descending, the MEDIUM mode for undulating terrain, and the FIRM mode for smooth climbing. FIRM *OPEN MODE ADJUST Set the OPEN mode adjust to 18 clicks out (counter-clockwise until it stops). OPEN MODE ADJUST *Factory Series and Performance Elite Series forks only *OPEN mode adjust is useful to control fork performance under rider weight shifts, G-outs, and slow inputs. OPEN mode adjust provides 22 additional fine tuning adjustments for the OPEN mode. Setting 18 will have a more plush feel and setting 1 will have a firmer feel. OPEN (COUNTER-CLOCKWISE) LEAST AMOUNT OF COMPRESSION DAMPING; FORK COMPRESSION LIGHTEST 18 CLICKS OUT CLOSED (CLOCKWISE) MOST AMOUNT OF COMPRESSION DAMPING; FORK COMPRESSION FIRMEST GRIP COMPRESSION ADJUST OPEN MEDIUM FIRM The 3-Position Micro Adjust lever is useful to make on-the-fly adjustments to control fork performance. Use the positions between the OPEN, MEDIUM, and FIRM modes to fine-tune your compression damping. The 2-Position Sweep Adjust (36 Rhythm forks only) lever is useful to make on-the-fly adjustments to control fork performance. Use the positions between OPEN and FIRM modes to fine-tune your compression damping. 5

FACTORY SERIES GRIP2 compression ADJUSTERS Use this diagram as a starting point for your compression adjusters. Turn your compression adjusters to the closed position (full clockwise) until they stop. Then back them out (counter-clockwise) to the number of clicks shown below. Highspeed- High-speed compression adjustment is useful to control fork performance during bigger hits, landings, and square-edged bumps. Lowspeed- Low-speed compression adjustment is useful to control fork performance during rider weight shifts, G-outs, and other slow inputs. OPEN 16 CLICKS 10 CLICKS OUT HIGH-SPEED COMPRESSION (HSC) CLOSED (FULL CLOCKWISE) OPEN 12 CLICKS LEAST AMOUNT OF COMPRESSION DAMPING; FORK COMPRESSION LIGHTEST 6 CLICKS OUT LOW-SPEED COMPRESSION (LSC) CLOSED (FULL CLOCKWISE) MOST AMOUNT OF COMPRESSION DAMPING; FORK COMPRESSION FIRMEST 6

36 Installing the Front Wheel - QR Wheel installation is identical for both the 15x100 mm and 15x110 mm axles. 1. Install the front wheel into the fork dropouts. Slide the axle through the non-drive side dropout and hub. 2. Open the axle lever. 3. Turn the axle clockwise 5-6 complete turns into the axle nut. 4. Close the lever. The lever must have enough tension to leave an imprint on your hand. 5. The closed lever position must be between 1-20 mm in front of the fork leg. 6. If the lever does not have enough tension, or has too much tension when closed at the recommended position (1-20 mm in front of the fork). See the next page for adjustment instructions. 1-20 mm KABOLT INSTALLATION Wheel installation is identical for both the 15x100 mm and 15x110 mm Kabolt axles. 1. Install the front wheel into the fork dropouts. Slide the Kabolt axle through the non-drive side dropout and hub. 2. Use a 6 mm hex wrench to torgque the Kabolt axle (clockwise) to 17 Nm (150 in-lb). WARNING: Use hand pressure only. Never use any tool to tighten the 15QR levers onto the lower legs. Over-tightening the levers can damage the axle or fork dropouts, leading to a sudden failure with one or more of these components, resulting in SERIOUS INJURY OR DEATH. WARNING: Failure to secure the axle properly can cause the wheel to become detached from the bicycle, resulting in SERIOUS INJURY OR DEATH. 7

Adjust the Lever Position 1. Note the axle number, which is the number at the indicator arrow. 2. Use a 2.5 mm hex wrench to loosen the axle nut keeper screw approximately 4 turns, but do not completely remove the screw. 3. Move the 15QR to the open position and unthread the axle approximately 4 turns. 4. Push the 15QR axle in from the open lever side. This will push the axle nut keeper out and allow you to rotate it out of the way. 5. Continue to push on the 15QR axle and turn the axle nut clockwise to increase the lever tension, or counter-clockwise to decrease the lever tension. 6. Return the axle nut keeper into place and torque the bolt to 0.90 Nm (8 in-lb). 7. Repeat the axle installation instructions to verify proper installation and adjustment. Axle nut keeper screw Axle nut keeper Axle nut Indicator arrow Axle number 8

36 Installing the Front Wheel - thru-axle Wheel installation is identical for both the 15 mm and 20 mm axles. 1. Install the front wheel into the dropouts and slide the axle through the dropouts and hub. 2. Using a 5 mm hex wrench, torque the axle to 19 in-lb (2.15 Nm). 3. Torque the two pinch bolts on the rider s left dropout to 19 in-lb (2.15 Nm). 4. Compress the fork a couple of times to let the right side of the dropout float and settle to its low-friction point. 5. Torque the two pinch bolts on the rider s right dropout to 19 in-lb (2.15 Nm). Mounting Disc Brakes The 36 FLOAT uses 180 mm post mounts that allow you to bolt your caliper directly to the fork and utilize a 180 mm rotor. If your current 180 mm brake setup came with bolts and a caliper spacer, you may need to source shorter bolts as you will not need a caliper spacer when using a 180 mm rotor. If using a 203 mm rotor, you will need to source the appropriate caliper spacer and bolts. Contact the brake manufacturer for further information. WARNING: Follow your brake manufacturer s installation instructions for proper installation and adjustment of the brake system. Failure to properly install and adjust your brakes can lead to a loss of control of the bicycle which can result in SEVERE INJURY OR DEATH. 2x M6 x 1,0-6H (full thread 12mm) Disc brake caliper mount bolts must have 10-12mm of thread engagement. Torque bolts to manufacturer s specification. Bolt torque must not exceed 90 in-lb. 9

Additional tuning options clip-on Volume Spacers Changing volume spacers in the 36 FLOAT fork is an easy internal adjustment that allows you to change the amount of mid stroke and bottom out resistance. If you have set your sag correctly and are using full travel (bottoming out) too easily, then you could install one or more spacers to increase bottom out resistance. If you have set your sag correctly and are not using full travel, then you could remove the spacer to decrease bottom out resistance. Installation procedure and tuning options are available online at: ridefox.com/ownersmanuals Travel 36 FLOAT Volume Spacer Configurations Volume Spacers Factory Installed *Max Volume Spacers 180 mm 0 4 170 mm 0 5 160 mm 1 6 150 mm 2 7 140 mm 4 8 100 mm (831) 9 10 Travel 36 Rhythm Volume Spacer Configurations Volume Spacers Factory Installed *Max Volume Spacers 180 mm 1 5 170 mm 1 6 160 mm 2 7 150 mm 3 7 140 mm 4 8 130 mm 5 8 36 Speed-Ped-Elec Volume Spacer Configuration Travel Volume Spacers Factory Installed *Max Volume Spacers 160 mm 2 5 150 mm 3 5 140 mm 4 6 130 mm 4 7 120 mm 5 7 10

36 typical air spring curves FORK AIR SPRING FORCE MAXIMUM SPACERS (LEAST AIR VOLUME) FACTORY SETTING (STOCK AIR VOLUME) MINIMUM SPACERS (MOST AIR VOLUME) FULL EXTENSION FULL COMPRESSION FORK TRAVEL SEE ADDITIONAL INFORMATION AND VIDEOS: 36 FLOAT ridefox.com/36setup 11

605-00-177 REV A