Illustrated Parts List for VMAC System V900080 2007 2003.25 Ford F250-550 Super Duty 6.0L Power Stroke Diesel Without Dual Alternators 1 - Kit Pack List... 3 2 - Fastener Pack, 3800456... 5 3 - Compressor Assembly, P120187... 7 4 - Compressor Sub Components, P120183... 9 5 - Inlet Valve Sub Components, 9200579... 10 6 - Main Bracket Assembly, 4800408... 11 7 - Tank Mount Strap Assembly, 4800509... 12 9 - Adaptor Kit, 2003.25-2004 Model Year, A900001... 15 10 - Cooler Assembly, 4800411... 15 11 - Adaptor Kit, 2005-2007 Model Year, A900002... 16 12 - Cooler Assembly, 4800472... 17 Document 1930095 Changes and Revisions Version Revision Details Revised by/date Approved by/date Implemented F ECN 07-101 IB 23 June 2007 SH 26 June 2007 29 June 2007 G ECN 07-145 IB 06-Oct 2007 MH 19 Nov 2007 23 Nov 2007 H ECN 08-169 SL 07 July 2008 SH 8 Jul 2008 15 Jul 2008 I ECN 12-156 SAR 13 Nov 2012 MH 15 Nov 2012 28 Nov 2012 J ECN 17-180 CJH 04 Oct 2017 KRM/RB/AWG 05 Oct 2017 05 Oct 2017 Fax: 1-250-740-3201 Page 1 of 18
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1 - Kit Pack List Item 1 1200299 1 CLIP, TANK MOUNT 2 1200348 1 BRACKET, GLOW-PLUG 3 1610332 1 BELT, K060908 4 1710674 1 HOSE, HEATER 3/4" X 106" (1700177) 5 1720589 1 TUBE, INTERCOOLER 6 1720613 1 TUBE, HEATER RETURN 7 1752073 1 HOSE, CRIMPED, 1/2" X 73" 8 1752083 1 HOSE, CRIMPED, 1/2" X 83" 9 1771055 1 HOSE, CRIMPED, 3/4" X 55" 10 1800170 1 CRANK PULLEY 11 1930059 1 MANUAL, INSTALLATION, 12 1930060 1 MANUAL, OWNERS GENERIC, VR70 & 140 13 1930095 1 ILLUSTRATED PARTS LIST 14 2200105 2 CLAMP, MOUNTING BRACKET C, 6 15 3550677 1 INTERFACE CABLE 16 3550723 1 VR CONTROL BOX132.0 TEMP 17 3800456 1 FASTENER PACK, V900080, V980001/2 18 3900167 1 TEMPLATE, FAN STATOR 19 4800509 2 STRAP, TANK MOUNT ASSY 20 4800340 1 SPIGOT ASSEMBLY 21 4800408 1 ASSEMBLY, MAIN BRACKET 22 9200430 1 TANK, VR70 DRESSED INT OIL FILTER 23 A700091 1 OIL, VR, 1L, HIGH PERFORMANCE 24 A700094 1 OIL, VR, 4L, HIGH PERFORMANCE 25 P120187 1 COMPRESSOR ASSEMBLY, V900080 Fax: 1-250-740-3201 Page 3 of 18
4 1 2 3 5 6 COOLER TO COMPRESSOR 7 8 9 COMPRESSOR TO TANK TANK TO COOLER KitPackListSubAsembliesFastenerPacksCompresorAsemblyCompresorSubComponentsxClutchxTemperatureProbexInletValveSubComponentsxFilterKitAsemblyxFilterKitAsemblyxFil PlugxRegulatorValvexMainBracketAsemblyxTankMountStrapAsemblyxVR70TankxAdaptorPacksAdaptorKitSubAsembliesColerAsemblyxAdaptorKit205Model YearxSubAsembliesColerAsemblyx Page1Page3Page4Page5Page6Page7Page8Page9Page10Page1Page12Page13Page14Page15Page16Page17 OVERTEMPROTARYAIRCOMPRESOR VR70UNDERHOD CURTISHOURSCOMPRESORONOF ON 10 11 12 13 2X 14 15 16 17 18 19 2X 20 4041 21 22 23 24 25 Figure 1 - Kit Pack List Page 4 of 18 Fax: 1-250-740-3201
2 - Fastener Pack, 3800456 1 3800335 1 FASTENER PACK, COMPRESSOR 1.1 1560508 3 NUT, W/DBL SER WASHER, M8 X 1.25 2 3800368 1 FASTENER PACK, CRANK PULLEY 2.1 1520150 3 BOLT, HHCS G10.9, M10 X 1.5 X 70 2.2 1570044 3 WASHER, ALLOY PL SAE, 3/8 3 3800369 1 FASTENER PACK, MAIN BRACKET 3.1 1520538 1 BOLT, HHCS, FLHD, M10 X 1.50 X 35 3.2 1520540 3 BOLT, HHCS, FLHD, M10 X 1.50 X 55 4 3800452 1 FASTENER PACK, ICP SENSOR 4.1 4900082 1 FITTING, BANJO 4.2 5800098 1 GROMMET, RUBBER 5 3800457 1 FASTENER PACK, INTERCOOLER TUBE 5.1 1510177 1 BOLT, HHCS NC G8 PL, 1/4 X 1 5.2 1550029 1 NUT, NYLOCK NC, 1/4 5.3 1570038 2 WASHER, FLAT SAE, 1/4 5.4 2200018 8 TIE, NYLON MD, 11 5.5 2200049 4 TIE, NYLON MD, 14" 5.6 2200161 1 CLAMP, MODIFIED 6 3800458 1 FASTENER PACK, COOLANT 6.1 1520547 1 BOLT, HHCS G10.9, M8 X 1.25 X 16 6.2 1570067 1 WASHER, SAE, 5/16 6.3 2200002 4 CLAMP, HOSE MH-10 6.4 2200027 1 CLAMP, HOSE HS32 6.5 2200131 1 CLAMP, C.R.I., 1 6.6 5300043 1 CONNECTOR, TEE NYLON, 3/4 7 3800466 1 FASTENER PACK, FAN SHROUD&GLO PLG RELAY 7.1 1520541 2 BOLT, HHCS G10.9, M6 X 1.0 X 20 7.2 1570408 2 WASHER, SPLIT LOCK, 1/4 8 3800534 1 FASTENER PACK, RADIATOR HOSE 8.1 1720614 1 TUBE, 2" CONNECTOR 8.2 2200027 2 CLAMP, HOSE HS32 9 3800537 1 FASTENER PACK, HEATER RETURN 9.1 1510028 1 BOLT, HHCS NC G8 PL, 1/4 X 3/4 9.2 2200002 2 CLAMP, HOSE MH-10 10 3800660 1 FASTENER PACK 10.1 1700570 111.5 TUBE, TEFLON, PTFE,1/4"OD X 3/16"ID 10.2 1700571 100.5 TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID 10.3 1700581 100.5 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP 10.4 1700581 111.5 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP 10.5 2200039 10 TIE, NYLON MD, 7" Fax: 1-250-740-3201 Page 5 of 18
1 2 3X 2.2 3X 1.1 3X 2.1 3 4 3.1 4.1 4.2 3X 3.2 5 6 6.1 4X 6.3 5.1 5.2 2X 5.3 6.2 8X 5.4 4X 5.5 5.6 6.4 6.5 6.6 7 8 2X 7.1 2X 7.2 8.1 9 9.1 2X 9.2 2X 8.2 10 10.1 10.2 10.3 10.4 10X 10.5 Figure 2 Fastener Packs Page 6 of 18 Fax: 1-250-740-3201
3 - Compressor Assembly, P120187 1 9200579 1 INLET VALVE, BASIC INTEGRATED REG-H 2 1570305 2 WASHER, FLAT G5, 5/16 3 1540427 2 BOLT, SHCS, M8 X 1.25 X 60 4 1540530 1 BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT 5 1540550 1 BOLT,SHCS,M8 X 1.25 X 50, G12.9 PLT 6 4300076 2 PIPE FTG, PLUG SKT HEAD, 1/8 7 5000112 1 ELBOW, BRASS STREET 45 DEG, 1/8 8 5000121 1 TEE, STREET, EXTRUDED, 1/8 9 3500288 1 SENSOR, PRESSURE 10 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16 11 5830004 1 O-RING, VITON, 3 1/8 ID X 1/8 12 P120183 1 COMPRESSOR, VR70 13 1500399 3 STUD, M8 X 1.25 X 38 14 5000074 1 ELBOW, BRASS NPT-TUBE, 1/2-1/2 15 4900045 1 PLUG, STEEL HEX SAE/O-RING PORT 16 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4 17 1200464 1 BRACE, COMPRESSOR Fax: 1-250-740-3201 Page 7 of 18
Figure 3 Compressor Assembly Page 8 of 18 Fax: 1-250-740-3201
4 - Compressor Sub Components, P120183 1 3550682 1 TEMPERATURE PROBE 2 P200035 1 CLUTCH COMPLETE 6 GROOVE Shown for reference only 1 2 Figure 4 Compressor Sub Components Fax: 1-250-740-3201 Page 9 of 18
5 - Inlet Valve Sub Components, 9200579 1 4900045 1 PLUG, STEEL HEX SAE/O-RING PORT 2 A700137 1 ACCESSORY PACK, REGULATOR ASSEMBLY 3 5830130 1 O-RING, VITON, 1 3/8 ID X 3/16 4 5830002 1 O-RING, VITON, 2 3/8 ID X 3/32 5 A700049 1 FILTER KIT ASSEMBLY 5.1 5830070 1 O-RING, VITON, 2 9/16 ID X 3/32 5.2 3200205 1 PLATE, INNER FILTER 5.3 1500077 4 SCREW, BUTTON HEAD, 10-32 X 3/8 5.4 1550221 1 NUT, HEX NC PL, 1/4, GR8 5.5 1500519 1 ROD, THREADED, 1/4 X 2.62 5.6 3600037 1 FILTER ELEMENT, PAPER 5.7 3600066 1 COVER, AIR FILTER, PLASTIC 5.8 1570038 1 WASHER, FLAT SAE, 1/4 5.9 1550029 1 NUT, NYLOCK NC, 1/4 Figure 5 Inlet Valve Sub Components Page 10 of 18 Fax: 1-250-740-3201
6 - Main Bracket Assembly, 4800408 1 1100161 1 BRACKET, V900080 2 1200426 1 BRACKET, INTERCOOLER 3 1300030 2 IDLER, SERP, 6 GROOVE, FLANGE, 90MM 4 1300031 3 IDLER, SERP, BACK, FLANGE, 90MM 5 1400051 5 SPACER, IDLER - BOLT 6 1510161 4 BOLT, HHCS NC G8 FL, 1/2 X 1 1/4 7 1510266 1 BOLT, HHCS NC G8 PL, 1/2 X 2 8 1520210 1 BOLT, HHCS G10.9, M10 X 1.5 X 80 9 1570044 1 WASHER, ALLOY PL SAE, 3/8 10 1570102 1 WASHER, FLAT SAE, 1/2 11 2600120 1 TENSIONER, MODIFIED 1 4 3X 5 5X 6 4X 11 3 2X 9 8 2 10 7 Figure 6 Main Bracket Assembly Fax: 1-250-740-3201 Page 11 of 18
7 - Tank Mount Strap Assembly, 4800509 1 1200236 1 BRACKET, STRAP, TANK MOUNT 2 1200266 1 BRACKET, TANK MOUNT CLIP 3 1200296 1 BRACKET, TANK MOUNT 4 1400162 1 SPACER, CABLE 5 1510349 2 BOLT, HHCS NC G8 PL, 5/16 X 1/2 6 1550066 2 NUT, HEX NC, 5/16 7 1570067 2 WASHER, SAE, 5/16 8 1570476 1 WASHER, 5/16 ID X 3/4 OD 9 2200120 1 STRAP, TANK CABLE, 17 Note: Two assemblies per kit 3 1 2X 5 2X 7 2 4 8 6 2X 9 Figure 7 Tank Mount Strap Assembly Page 12 of 18 Fax: 1-250-740-3201
1 1510086 6 BOLT, HHCS NC G5 FL LK, 3/8 X 1 2 1510522 2 BOLT, HHCS NC G8 FL LK PL,1/4 X 1/2 3 3200231 1 COVER, SIGHT GLASS 4 3600064 1 SEAL, TANK REAR CAP 5 3600090 1 THIMBLE, SCREEN 6 4900033 1 CONNECTOR, STEEL NPT-JIC, 3/4-3/4 7 4900035 1 NIPPLE, STEEL STR THRD, 3/4-16 8 4900106 1 PLUG, STEEL, #5 ORB, HEX 9 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4 10 5000089 1 CONNECTOR, BRASS NPT-SAE, 3/8-1/2 11 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16 12 5000160 1 ADAPTER, BRASS, 1/8-1/8 NPT 13 A700152 1 ELEMENT, SEP, COALESCING 14 5830066 1 O-RING, VITON, 4 3/4 ID X 1/8 15 5840069 1 SPRING, COMPRESSION, FL 1.5",OD.54 16 9200039 1 OIL FILTER, VR 3.250 SHORT 17 9200437 1 ASSEMBLY, BLOWDOWN CAP 17.1 3600054 1 VALVE, SAFETY, 3/8, 200 PSI 17.2 4500104 1 MUFFLER, SINTERED EXHAUST, 1/8" 18 9200378 1 TANK, OIL SEPARATOR 19 A700061 1 SIGHT GLASS ASSEMBLY Fax: 1-250-740-3201 Page 13 of 18
16 7 10 6 2 8 18 3 19 13 17.2 14 4 5 17 15 1 17.1 12 11 9 Figure 8 - VR70 Tank Page 14 of 18 Fax: 1-250-740-3201
9 - Adaptor Kit, 2003.25-2004 Model Year, A900001 1 3550679 1 DDC,FORD 2003-2004 2 3560087 1 TC, FORD F250-F550, 6.0L 3 4800411 1 COOLER ASSEMBLY (not to scale) 1 2 3 See Assembly Figure 9 - Adaptor Kit, 2003.25-2004 Model Year 10 - Cooler Assembly, 4800411 1 1200381 2 BRACKET, COOLER 2 1520011 4 BOLT, HHCS G10.9, M10 X 1.5 X 90 3 1570044 4 WASHER, ALLOY PL SAE, 3/8 4 1710605 1 HOSE, RAD 5 2200027 2 CLAMP, HOSE HS32 6 5000113 1 CONNECTOR, BRASS NPT-HOSE, 1/2-3/4 7 9200381 1 COOLER 4X 4X 2X 2X Figure 10 - Cooler Assembly Fax: 1-250-740-3201 Page 15 of 18
11 - Adaptor Kit, 2005-2007 Model Year, A900002 1 3560092 1 TC, VR, FORD 2005-2006, 6.0L DIESEL 2 4800472 1 COOLER ASSEMBLY 2 See Assembly 1 Figure 11 - Adaptor Kit, 2005-2007 Model Year Page 16 of 18 Fax: 1-250-740-3201
12 - Cooler Assembly, 4800472 1 1200451 2 BRACKET, COOLER 2 1400225 2 SPACER, 3 1520011 2 BOLT, HHCS G10.9, M10 X 1.5 X 90 4 1520129 2 BOLT, HHCS G10.9, M10 X 1.5 X 110 5 1560037 2 NUT, PL, M10 X 1.5 6 1570044 6 WASHER, ALLOY PL SAE, 3/8 7 1710673 1 HOSE, MODIFIED 8 2200027 2 CLAMP, HOSE HS32 9 9200407 1 COOLER 3 2X 6 6X 1 2X 2X 4 9 2X 2 5 2X 8 2X 7 Figure 12 - Cooler Assembly Fax: 1-250-740-3201 Page 17 of 18
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