Tapping attachments Tap chucks Cutting fluids

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Tapping attachments Tap chucks Cutting fluis

Quality, reliability an goo service are what TAPMATIC stans for Since its establishment in 1952, Tapmatic has manufacture tapping attachments of the highest quality an efficiency. Our focus on tapping attachments an tap holers, an our commitment to research an evelopment, has le to the granting of more than 30 patents in countries all over the worl. This investment in innovation an quality has mae Tapmatic a worl leaing manufacturer of tap holing tools. After first establishing a European sales organization in 1962, our European prouction facility was foune in Kriessern, Switzerlan, in 1981. Tapmatic International Corporation (calle TIC) has the primary responsibility of supplying Tapmatic proucts an proviing technical support to the European market. Toay, Tapmatic proucts are represente through our agents in more than 40 countries an we have our own sales offices in some of the major markets. Our Tapping Attachments an Tap Holers are prouce using highly automate equipment. Both Tapmatic Corporation in the Unite States an Tapmatic International in Switzerlan are ISO 9001:2008 certifie companies. This guarantees you of our continue commitment to offering proucts of the highest quality. Quality an economic efficiency, innovation an reliability are what have mae Tapmatic one of the worl s most recognize names for Tapping. TAPMATIC Post Falls, USA TAPMATIC Kriessern, Switzerlan

Selector Chart Tapping Attachments Moel X TC/C RX RTIC RT RCT50 RCT150 SP CNC SP ASR/RSR Capacity in Steel M0.5M30 M1.4M18 M1.4M18 M2.5M25 M1M27 M4.5M12 M25M42 M2M12 M1.4M42 M2M16 max. RPM 2000 2000 2000 4000 5000 2500 500 2000 2000 3000 For use on Manual machines CNC machines CNC machining centers CNC lathes Features Automatic reverse High-spee return 1.75:1 Constant spee tapping Pre-selective torque rive Har start Length compensation (tension) Release to neutral Ajustable epth control For right an left han tapping < > < > < > < > Variable Stop Arm (offset) Internal coolant system (max. 50 bar) Extene length version Collets an aapters Multi-range collets RF Steel collets ER/ER-GB Quick change tap aapters: T positive rive TC ajustable torque control ie holers E/TF collet holers Attachment mounts Internal taper Internal threa Straight shank IN 1835B+E HSK shank CAT Steep taper IN 69871A Steep taper MAS-BT (JIS B6339) VI 3425 mount (IN 69880) < > Moification possible Mount integrate Miscellaneous shank versions (short taper mount) for straight shank IN 1835B+E on page 47

The avantages of TAPMATIC tapping heas TAPMATIC s self-reversing attachments keep a constant tapping spee for optimum tap life. This means: ieal chip flow = perfect threa surface constant high RPM up to 5000 shorter machining time, ue to saving two spinle reversals per tappe hole therefore reuce wear to expensive CNC machines in most cases a 50 % to 100 % increase tap life Technical Terms Self-fee Permits the tap to act as its own lea screw. The self-fee accommoates any ifferences between threa pitch an machine fee control. The tap is propelle by rotation only an cuts a threa without pressure; this guarantees a threa of high quality, which is as accurate as the tap itself. Patente ball rive TAPMATIC s spring biase rolling ball esign transmits rotational power to the tap. The ball isengages smoothly an silently after reaching the threa epth switching to the reverse moe. Collets TAPMATIC tapping attachments use multi-range Rubber-Flex collets or steel collet ER type, preferably ER-GB. Usually no more than two Rubber-Flex collets are require to cover a unit s capacity range. Moular systems The straight shank esign with Welon type flats to IN1835B+E permits easy aaption to stanar tool holers. Threa epth accuracy TAPMATIC tapping attachments isengage after reaching their pre-selecte threa epth, irrespective of any machine spinle lag. The epth is equal to the fee set on the machine plus the self-fee in the unit. Ajustable slipping clutch The manual type TAPMATIC heas are fitte with a safety clutch, which guars against tap breakage. This clutch esign is intene as a safety evice only an a machine stop shoul be set to allow the tap to release before bottoming whenever possible. Internal coolant system Some TAPMATIC tapping attachments are esigne with internal coolant systems capable of a supply up to 80 bar. Ieal lubrication is achieve by supplying coolant within or alongsie the tool shank, thereby threa quality is improve. Furthermore this can be cost-effective as tap life is increase by washing away swarf from the core hole. Har start Because of its unique esign, the har start guarantees the tap will cut at the same point each time without compression, even at high RPMs. Front release This protects the tap chuck, tap aapter, tap an work piece from amage.this can occur when the length compensation is exceee (tension) e.g. because the machine spinle lags in the change from forwar to reverse or a rapi spinle movement backwars before the tap is completely out of the component. In these situations the quick change tap aapter isengages from the tap holer automatically an avois expensive amage. Pre-selective Torque rive By turning the Clutch Ajustment Cap, the torque setting can be ajuste to the correct position for the torque neee to rive the tap in to the hole, but less than the torque require to break the tap. This helps protect the tap from breaking if it becomes ull or contacts the bottom of a blin hole. Automatic reversal TAPMATIC reversing tapping attachments change their rotation irection automatically when the machine retracts. This eliminates the nee to reverse the machine spinle, which not only saves time an energy, but also increases tap life. Backlash Is a reference to a small amount of play between the components of a machine that provie the rotational or translational movement. This play can have a negative effect on the synchronization of the machine s tapping cycle. The oler the machine, the higher the risk for backlash an the more problems in manufacturing goo quality threas. Computer generate Flexure epening on the tapping application, ifferent thrust forces are neee to start the tap into the hole an allow it to prouce accurate threas. Tapmatic s unique flexure geometry was evelope using the ANSYS finite element analysis software to provie the correct thrust forces for the range of tap sizes covere by each SynchroFlex tap holer. Ajustable Back Jaw The Back Jaws are opene an close with a hex key to grip the square of the tap. They are use in tools with rubber flex collet chucks because the rubber flex collet alone is not sufficient for riving the tap.

Prouct Line Inex escription Moel Page Self-reversing tapping attachments with pre-selective torque rive Automatic reverse with increase reverse ratio. For manually operate rilling an milling machines. X TC / C RX 7 8 9 Inex Heavy uty self-reversing tapping attachment for machines with automatic fee SP / SP-QC 21 CNC tapping attachments For vertical an horizontal CNC machining centers, for continuous prouction. Extene spinles an interchangeable shanks available. RTIC RT RTICXT RCT SP CNC Special Moels 12/13 14 15/16 17/18/19 20 22/23 Synchro chucks with straight shanks to IN 1853B+E, HSK or steep taper For rigi tapping on CNC machines with/ without internal coolant, ER or QC-collets. SFT SX 24/25/26/27 28/29/30/31 Tap chucks with straight shanks IN 1835B+E or mores taper For use on NC machining centers or NC centre lathes an all machines with controlle fee. SM TA TIC NC/TIM 32 33/34 35/36 37 Quick-change aapters Moular accessories, compatible with the respective tapping attachment or chuck. T TC T-IK TC-IK TF/E/ 38 39 40 41 42 Various accessories For use on attachments an chucks. Multi-range Clamping nuts Sealing gaskets Cooling gaskets ER-GB ER 43 44 45 Various accessories For use an installation of attachments an chucks on intene machines. Shanks Arbors Torque wrenches Torque Bars Mounting evice 46 47 48 Cutting fluis FERROFLUI for steel an stainless steel, ALUFLUI for aluminum an MINIFLUI for all materials, use in Minimum Quantity Lubrication System (MQL). FERROFLUI ALUFLUI MINIFLUI 49 TapWriter ot peen marking tool for in machine marking. TapWriter 50/51 5

Manual Applications Tapping attachments for manual tapping application Attachments RX extra for har to machine material an roll form tapping Tapping attachments for rilling an milling machines an pneumatic, hyraulic an electric spinles Since 1952 Tapmatic has manufacture the worl s most popular line of compact self-reversing tap ping attachments. Our experience an commitment to quality make them to efficient an goo value prouct. Although there are other proucts available on the market, a Tap matic hea is still the most economical to use. Our customers know they can count on our tools for many, many years of service. Tapmatic offers a complete program of self-reversing tapping attachments to meet the most ifficult requirements. Ruggely built, these Tapmatic tools provie higher prouction rates ue to: X for general tapping ecrease in tap breakage prouction of perfect threas, even with pre-caste holes reuce cycle time through increase 1.75 :1 reverse spee longer tap life accurate epth control better threa quality consistent trouble free performance interchangeable mounts right an left han tapping possible TC/C most suitable for short threas an fast reversion of rotation an accurate epth control As further moels, Tapmatic offers the SP an SP QC series. These types o not feature a pre-selective torque rive, but were constructe for higher torque. Because of the precise spinle guiance, the SP attachments are also suitable for rill taps (to bore an rill in one process). SP an SP-QC For rill taps (without har start) an manual tool change on machining centers 6

X Self-reversing tapping attachments with high-spee return an pre-selective torque rive L easy hanling, compact esign less tap breakage ue to pre-selective torque rive easy aaption because of multiple interchangeable arbors reuce cycle time through increase 1.75 :1 reverse spee only 2 multi-range collets (RF) per type necessary (exception 100XB) elivery: 2 wrenches necessary hex keys stop arm Multi-range collets RF as well as arbors not inclue! Attachments imensions Moel mm mm Self-fee mm T Weight kg 100XB 33 9 5 0.2 30X 48 19 3.5 0.5 50X 70 27 6 1.4 70X 76 36 9 2.1 90X 105 57 13 5.0 Moel Capacity (steel) Collets RF Max. RPM Mounts S L mm Taper mounts Threa. mounts 100XB 16101 M0.5M2 117XB7 2000 JT1 94 30X 10306 M1.4M7 J116 2000 JT6 113 10312 J117 B12 10316 B16 10333 JT33 10331 5/16"24 104 10337 3/8"24 10350 1/2"20 113 10362 5/8"16 10375 3/4"16 50X 10506 M3M12 J421 1500 JT6 153 10516 J422 B16 10533 JT33 10537 3/8"24 148 10550 1/2"20 10562 5/8"16 10575 3/4"16 70X 10703 M5M18 J443 1200 JT3 176 10718 J440 B18 10750 1/2"20 10762 5/8"16 10775 3/4"16 10787 7/8"20 90X 10904 M10M30 J461 600 JT4 219 10915 J462 1.1/2"18 Note: When using Roll Form Taps the tool s tapping capacity must be reuce by 25 %. Rubber Flex collets page 43. Interchangeable arbors page 47. Orer information: 10516 (50X-B16) + J421, J422 (RF collets) + MK2-B16 (arbor) Page 43 Page 47 Page 48 Cover Pages 5254 RF Multi-range Collets Arbors Torque Bar Selector Chart Spee Chart 7

TC/C Self-reversing tapping attachments with high-spee return, pre-selective torque control an epth control Attachments L ajustable an reucible epth control ue to knurle nut easy hanling, compact esign less tap breakage ue to ajustable slipping clutch easy aaption because of multiple interchangeable arbors reuce cycle time through increase 1.75 :1 reverse spee only 2 multi-range collets (RF) per type necessary (exception 100XB) elivery: 2 wrenches necessary hex keys stop arm Multi-range collets RF as well as arbors not inclue! imensions Moel mm mm Self-fee mm T Weight kg 30TC/C 48 19 1.53.5 0.5 50TC/C 70 27 26 1.2 70TC/C 76 36 39 2.3 Moel Capacity (steel) Collets RF Max. RPM Mounts S L mm Taper mounts Threa. mounts 30TC/C 14306 M1.4M7 J116 2000 JT6 122 14312 J117 B12 14316 B16 14333 JT33 14331 5/16"24 113 14337 3/8"24 14350 1/2"20 122 14362 5/8"16 50TC/C 14506 M3M12 J421 1500 JT6 169 14516 J422 B16 14533 JT33 14537 3/8"24 14550 1/2"20 14562 5/8"16 70TC/C 14703 M5M18 J443 1200 JT3 191 14718 J440 B18 14750 1/2"20 14762 5/8"16 14787 7/8"20 Note: When using Roll Form Taps the tool s tapping capacity must be reuce by 25 %. Rubber Flex collets page 43. Interchangeable arbors page 47. Orer information: 14516 (50TC/C-B16) + J421, J422 (RF collets) + MK2-B16 (arbor) Page 43 Page 47 Page 48 Cover Pages 5254 8 RF Multi-range Collets Arbors Torque Bar Selector Chart Spee Chart

RX Universal self-reversing tapping attachments with high-spee return L extra for har to machine material an roll form tapping less tap breakage ue to pre-selective torque rive reuce cycle time through increase 1.75 :1 reverse spee easy hanling, compact esign easy aaption because of multiple interchangeable arbors Attachments elivery: 2 wrenches necessary hex keys stop arm Multi-range collets RF as well as arbors not inclue! imensions Moel mm mm Self-fee mm T Weight kg RX30 53 19 6 0.7 RX50 76 27 10 1.8 RX70 88 36 10 3.0 Moel Capacity (steel) Collets RF Max. RPM Mounts S L mm Taper mounts Threa. mounts RX 30 013006 M1.4M7 J116 2000 JT6 116 013016 J117 B16 013033 JT33 013037 3/8"24 013050 1/2"20 RX 50 015006 M3M12 J421 1500 JT6 157 015016 J422 B16 015033 JT33 015050 1/2"20 RX 70 017003 M5M18 J443 1200 JT3 182 017087 J440 7/8"20 Note: When using Roll Form Taps the tool s tapping capacity must be reuce by 25 %. Rubber Flex collets page 43. Interchangeable arbors page 47. Orer information: 015016 (RX50-B16) + J421, J422 (RF collets) + MK2-B16 (arbor) Page 43 Page 47 Page 48 Cover Pages 5254 RF Multi-range Collets Arbors Torque Bar Selector Chart Spee Chart 9

RT. RTIC. RCT Tapping Attachments Threa prouction on machining centers with constant spee tapping CST Constant Spee Tapping relies on a compact tapping attachment to provie tap reversal. The machine spinle runs in one irection at the exact programme spee an reversal occurs within the tapping attachment instantaneously upon machine retraction. This avois the inevitable RPM fluctuations which occur with reversal of the machine spinle. Benefits inclue the following... CNC-Attachments Reuce Cycle Time By eliminating the machine spinles nee to ecelerate, stop, reverse an reaccelerate twice for each tappe hole the tapping time is ramatically reuce. Longer Tap Life, Improve Threa Quality Constant spee tapping means that the tap is allowe to cut at the optimum spee continuously without eceleration at the bottom of the hole. The result is the longest tap life an improve threa quality. RTIC Reuce Machine Spinle Wear Tapping is the only operation requiring machine reversal. Using a Constant Spee Tapping Hea eliminates this strain on the machine. RTIC-XT Reuce Energy Costs of up to 75 % CST attachments reuce the energy costs require by machine spinle reversal by 75 %. RCT Two Through the Spinle Lubrication Options Stanar balance high pressure coolant through the spinle. Minimum Quantity Lubrication, available on request. Patente Appliance esign TAPMATIC tapping attachments are fitte with a patente reversing gear as well as a patente ball rive. The ball rive allows for an exact, vibration-free an immeiate change over into reverse once the esire threa epth is reache. 10

RT. RTIC. RCT Tapping Attachments Avantages of tapping attachments with automatic reversal General Information Threa cutting is the only machining operation which requires a change of irection for the return of the tool. This can be laborious, it also causes wear an is a costly proceure for any machine. RT / RT-IC tapping attachment RT an RT-IC reversing tapping attachments are specially esigne for fastest threa manufacturing on CNC machining centres. They also eliminate reversal relate machine wear an tear an reuce energy consumption. The patente ball rive with integrate planet gear for automatic reversal creates an almost constant cutting spee an eliminates the nee to start the machine spinle twice per threa. By using the RT tapping attachments the cycle time is reuce an the life of the tap is increase. The IC-version allows coolant to flow irectly through the tapping hea. Constant spee tapping the secret of longer tap life RPM RPM Tapping with an attachement Reversal Fee in Fee out Time Tapping with a machine spinle reversal Reversal Fee in Fee out CNC-Attachments Case history: Application Threa cutting on a horizontal machining centre Fritz Werner TC800 with internal cooling. Time Power consumption for 144 threas M8 Material GG20 Tap M6 stanar threa HSS with TIN-AL coating KW Machine reversal 1500 UpM TAPMATIC 1500 UpM TAPMATIC 2500 UpM Energy cost saving of 75 % Not only is the shorter cycle time of importance, but also the constant spinle irection. By changing the irection (ecelerating an accelerating) of the spinle, higher spikes of power are neee, which can be prevente by constant spinle rotation. Threa M6 stanar threa, 9 mm eep, tapping rill ø 5.05 an 12.5 mm eep Spee Rigi tapping with spinle reversal, programme spee 1 200 RPM (ø RPM reache: 513) Results Cycle time of 6 min 34 sec for 68 threas Change with TAPMATIC Using a TAPMATIC tapping attachment RT-IC50 with ER16 spinle, programme spee 1 800 RPM. Improvement Cycle time reuce to 3 min 22 sec for 68 threas, tap life triple. Avantage Besies reucing the cycle time, tap life was consierably increase. Wirtschaftlichkeitsberechnung Costs Tapping attachment RT-IC Number of threas/part 68 68 Number of parts 400 400 Cycle time per part/min 3.36 6.56 Cycle time in hours 22.4 43.7 Machine hourly rate in 70 70 Number of taps 22 65 Tap costs in 275 813 Prouction costs in 1 568 3 061 Chuck costs in (approx.) 1 500 450 Total costs in 3 343 4 324 Cost reuction in 981 Totoal cost/year Saving Tap Minutes Tap Break Even Point Collets chuck with compensation Collet chuck RT-IC RT-IC Collet chuck Results reuction of cycle time by 50 % increase of prouction capacity tap life triple less machine wear (no spinle reversals) roughly 75 % energy savings by constant spee tapping Conclusion With the use of tapping attachments, the cycle time is less, which also increases prouctivity. Aitionally, machine repair / owntime is reuce, also tap an energy costs. 11

RTIC High spee tapping attachments with moular straight shank an internal coolant system CNC-Attachments (C) COOLANT SHANK L2 (A) L1 STOP BLOCK CENTER ISTANCE 42 L3 (B) Features an Avantages high spee self-reversing tapping for fastest cycle time rugge esign for years of prouction, with little maintenance high pressure internal coolant simple installation an programming large capacity How to Orer Please select the Tapping attachment (A), stop arm (B) an CAT, SK, or BT shank (C), to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not inclue an have to be orere separately. Tapmatic can provie a complete tool reay to fit your machine. Please simply provie the information shown on installation page 55, fill in the form on the back cover or contact us irectly. (A) Tapping Attachment RTIC Cylinrical Shank Moel Capacity Shank Collets Max. RPM Weight kg L1 L2 (steel) RTIC25 40252511 M2M6 25 mm ER11 4000 1.7 57 19 122 79 4025111 #41/4 1 RTIC50 405025LW16MS M4.5M12 25 mm ER16 2300 3.7 80 22 142 93 40501LW16MS #101/2 1 RTIC85HS 40852525S M10M20 25 mm ER25 1500 4.4 80* 42 156 107 4085125S 7/16 3/4 1 RTIC85H 40852532S M12M25 25 mm ER32 1200 4.6 80* 50 162 107 4085132S 1/2 1 1 RTIC100 401002540S M18M27 25 mm ER40 800 4.8 80* 63 168 107 40100140S 3/4 1 1 on request * Please note that the size 85 an 100 tools have an 80 mm square housing with Ø 102 mm across corners. Notes: Other shanks are available on request. These internal coolant tools come stanar with sealing nuts. Tools for ER20 collets are also available on request. When using Roll Form Taps the tool s capacity must be reuce 25 %. (B) Stop Arm Assembly Center istance (42+L3) RTIC25 RTIC50 RTIC85 RTIC100 55 392555 395055 13 65 392565 395065 398565 23 80 392580 395080 398580 38 L3 Stop Block Page 55 Page 46 Pages 44, 45 Page 43 Cover Pages 5254 Pages 5557 (C) 12 Interchangeable Steep Taper Steel Collets Sealing Gaskets Selector Chart Spee Chart Installation Programming

RTIC High spee tapping attachments with integral HSK shank an internal coolant system COOLANT SHANK CENTER ISTANCE STOP BLOCK Features an Avantages high spee self-reversing tapping for fastest cycle time rugge esign for years of prouction, with little maintenance high pressure internal coolant simple installation an programming large capacity L1 L2 (A) (B) How to Orer Please select the Tapping attachment (A) an stop arm (B) to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not inclue an have to be orere separately. CNC-Attachments 42 L3 Tapmatic can provie a complete tool reay to fit your machine. Please simply provie the information shown on installation page 55, fill in the form on the back cover or contact us irectly. 16 (A) Tapping Attachment RTIC HSK Shank Moel Capacity Shank Collets Max. RPM Weight kg L1 L2 (steel) RTIC50 4050H63LW16MS M4.5M12 HSK63A ER16 2300 4.4 80 22 192 143 4050H80LW16MS #101/2 HSK80A 5.2 196 147 4050H100LW16MS HSK100A 5.9 198 149 RTIC85HS 4085H6325S M10M20 HSK63A ER25 1500 5.1 80* 42 206 157 4085H8025S 7/16 3/4 HSK80A 5.8 210 161 4085H10025S HSK100A 6.6 212 163 RTIC85H 4085H6332S M12M25 HSK63A ER32 1200 5.3 80* 50 212 157 4085H8032S 1/2 1 HSK80A 6.1 216 161 4085H10032S HSK100A 6.8 218 163 RTIC100 40100H6340S M12M25 HSK63A ER40 1200 5.5 80* 63 218 157 40100H8040S 1/2 1 HSK80A 6.3 222 161 40100H10040S HSK100A 7.0 224 163 on request * Please note that the size 85 an 100 tools have an 80 mm square housing with Ø 102 mm across corners. Notes: Other shanks are available on request. These internal coolant tools come stanar with sealing nuts. Tools for ER20 collets are also available on request. When using Roll Form Taps the tool s capacity must be reuce 25 %. (B) Stop Arm Assembly Center istance (42+L3) RTIC50 RTIC85 55 395055 13 65 395065 398565 23 80 395080 398580 38 L3 Stop Block Page 55 Pages 44, 45 Page 43 Cover Pages 5254 Pages 5557 Steel Collets Sealing Gaskets Selector Chart Spee Chart Installation Programming 13

RT High spee tapping attachments with moular straight shank, without internal coolant system (C) Features an Avantages high spee self-reversing tapping for fastest cycle time rugge esign for years of prouction, with little maintenance simple installation an programming large capacity CNC-Attachments SHANK L2 L1 (A) STOP BLOCK CENTER ISTANCE 42 L3 (B) How to Orer Please select the Tapping attachment (A), stop arm (B) an CAT, SK, or BT shank (C), to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not inclue an have to be orere separately. Tapmatic can provie a complete tool reay to fit your machine. Please simply provie the information shown on installation page 55, fill in the form on the back cover or contact us irectly. 16 (A) Tapping Attachment RT Cylinrical Shank Moel Capacity Shank Collets Max. RPM Weight kg L1 L2 (steel) RT15 3915258H M1M3 25 mm ER8 5000 1.7 57 12 97 79 391518H #0#6 1 RT25 39252511 M2M6 25 mm ER11 4000 1.7 57 19 106 79 3925111 #41/4 1 RT50 39502516 M4.5M12 25 mm ER16 2000 3.7 80 28 126 93 3950116 10 1/2 1 RT85HS 39852525 M10M20 25 mm ER25 1500 4.4 80* 42 151 107 3985125 7/16 3/4 1 RT85H 39852532 M12M25 25 mm ER32 1200 4.6 80* 50 157 107 3985132 1/2 1 1 RT100 391002540 M18M27 25 mm ER40 800 4.8 80* 63 163 107 39100140 3/4 1 1 * Please note that the size 85 an 100 tools have an 80 mm square housing with Ø 102 mm across corners. Notes: When using Roll Form Taps the tool s capacity must be reuce 25 %. (B) Stop Arm Assembly Center istance (42+L3) RT15 RT25 RT50 RT85 RT100 55 392555 395055 13 65 392565 395065 398565 23 80 392580 395080 398580 38 L3 Stop Block Page 55 Page 46 Pages 44, 45 Page 43 Cover Pages 5254 Pages 5557 (C) 14 Interchangeable Steep Taper Steel Collets Sealing Gaskets Selector Chart Spee Chart Installation Programming

RTICXT50 Extene length tapping attachments with integral HSK shank an internal coolant system COOLANT SHANK L2 (A) L1 () CENTER ISTANCE STOP BLOCK (B) Features an Avantages high spee self-reversing tapping for fastest cycle time extene length for ifficult to reach holes rugge esign for years of prouction, with little maintenance RTICXT50 for high pressure internal coolant simple installation an programming How to Orer Please select the Tapping attachment (A), stop arm (B), SK or BT shank (C) an collet chuck () to fit your application. Accessories like steel collets, sealing gaskets, stop blocks are not inclue an have to be orere separately. CNC-Attachments L4 1 42 L3 Tapmatic can provie a complete tool reay to fit your machine. Please simply provie the information shown on installation page 55, fill in the form on the back cover or contact us irectly. 16 (A) Tapping Attachment RTICXT50 HSK Shank, Internal Coolant System Moel Capacity Shank Max. RPM Weight kg L1 L2 (steel) RTICXT50 4050H63241 M4.5M12 HSK63A 2000 3.7 80 35 241 143 4050H80245 #101/2 HSK80A 4.5 245 147 4050H100247 HSK100A 5.3 247 149 RTICXT50 4050H63305 M4.5M12 HSK63A 1800 3.9 80 35 305 143 4050H80309 #101/2 HSK80A 4.7 309 147 4050H100311 HSK100A 5.5 311 149 Notes: Special extene length tools are also available on request. When using Roll Form Taps the tool s capacity must be reuce 25 %. (B) Stop Arm Assembly Center istance (42+L3) RT50 L3 55 395055 13 65 395065 23 80 395080 38 () Collet Chuck Collets L4 1 Seal Nut ER16 29378S 49 28 ER20 29391S 57 34 Stop Block Page 55 Page 46 Pages 44, 45 Page 43 Cover Pages 5254 Pages 5557 (C) Interchangeable Steep Taper Steel Collets Sealing Gaskets Selector Chart Spee Chart Installation Programming 15

RTICXT50. RTXT50 Extene length tapping attachments with moular straight shank CNC-Attachments COOLANT SHANK L1 L2 (A) (C) STOP BLOCK CENTER ISTANCE (B) Features an Avantages high spee self-reversing tapping for fastest cycle time extene length for ifficult to reach holes rugge esign for years of prouction, with little maintenance RTICXT50 for high pressure internal coolant. RTXT50 for machines without internal coolant simple installation an programming How to Orer Please select the Tapping attachment (A), stop arm (B), an collet chuck () to fit your application. Accessories like steel collets, sealing gaskets, stop blocks are not inclue an have to be orere separately. L4 () 1 Tapmatic can provie a complete tool reay to fit your machine. Please imply provie the information shown on installation page 55, fill in the form on the back cover or contact us irectly. 42 L3 (A) Tapping Attachment RTICXT50 Cylinrical Shank, Internal Coolant System Moel Capacity Shank Max. RPM Weight kg L1 L2 (steel) RTICXT50 405025191 M4.5M12 25 mm 2000 3.0 80 35 191 93 40501191 #101/2 1 RTICXT50 405025255 M4.5M12 25 mm 1800 3.2 80 35 255 93 40501255 #101/2 1 (A) Tapping Attachment RTICXT50 Cylinrical Shank, without Internal Coolant System Moell Capacity Shank Max. RPM Weight kg L1 L2 (steel) RTXT50 395025191 M4.5M12 25 mm 2000 3.0 80 35 191 93 39501191 #101/2 1 RTXT50 395025255 M4.5M12 25 mm 1800 3.2 80 35 255 93 39501255 #101/2 1 Notes: Special extene length tools are also available on request. When using Roll Form Taps the tool s capacity must be reuce 25 %. (B) Stop Arm Assembly Center istance (42+L3) RT50 L3 55 395055 13 65 395065 23 80 395080 38 Stop Block Page 55 () Collet Chuck Collets L4 1 Seal Nut ER16 29378S 49 28 ER20 29391S 57 34 Collets L4 1 Stanar Nut ER16 29378 44 28 ER20 29391 52 34 Page 46 Pages 44, 45 Page 43 Cover Pages 5254 Pages 5557 (C) 16 Interchangeable Steep Taper Steel Collets Sealing Gaskets Selector Chart Spee Chart Installation Programming

RCT50 High spee tapping attachments with integral HSK shank an internal coolant system The RCT50 moels are our newest series of self-reversing tapping attachments for CNC machining centers. Many years of experience, in emaning high prouction applications, have gone into the evelopment of the RCT. They are ruggely built to provie years of service at high spee an inclue our newly evelope high pressure internal coolant system. RCT stans for Reuce Cycle Time tapping. For high prouction tapping there is no faster way to tap. Eliminating machine reversal also saves wear an tear to the machine spinle cause by stopping an reversing two times for every tappe hole. It also reuces power consumption by as much as 75 %, making it the greenest an most economical way to tap holes. SHANK COOLANT CENTER ISTANCE STOP BLOCK Features an Avantages high spee self-reversing tapping for fastest cycle time rugge esign for years of prouction, with little maintenance high pressure internal coolant system simple installation an programming How to Orer Please select the Tapping attachment (A) an stop arm (B) to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not inclue an have to be orere separately. Tapmatic can provie a complete tool reay to fit your machine. Please simply provie the information shown on installation page 55, fill in the form on the back cover or contact us irectly. CNC-Attachments L1 L2 (A) (B) 42 L3 16 (A) Tapping Attachment RCT HSK Moel Capacity (steel) RCT50 0550H6316 M4.5M12 #101/2 RCT50 0550H8016 M4.5M12 #101/2 RCT50 0550H10016 M4.5M12 #101/2 Shank Collets Max. RPM Weight kg L1 L2 HSK63A ER16 2500 4.5 80 22 194 136 HSK80A ER16 2500 5.2 80 22 202 144 HSK100A ER16 2500 5.9 80 22 204 146 Notes: ER20 spinle also available on request. These internal coolant tools come stanar with sealing nuts. When using Roll Form Taps the tool s capacity must be reuce 25 %. (B) Stop Arm Assembly Center istance (42+L3) RT50 L3 55 395055 13 65 395065 23 80 395080 38 Stop Block Page 55 Page 44, 45 Page 43 Cover Pages 5254 Pages 5557 Steel Collets Sealing Gaskets Selector Chart Spee Chart Installation Programming 17

RCT50 High spee tapping attachments with integral shank an internal coolant system SHANK COOLANT CENTER ISTANCE STOP BLOCK Features an Avantages high spee self-reversing tapping for fastest cycle time rugge esign for years of prouction, with little maintenance high pressure internal coolant system simple installation an programming CNC-Attachments L1 L2 (A) (B) How to Orer Please select the Tapping attachment (A) an stop arm (B) to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not inclue an have to be orere separately. 42 L3 Tapmatic can provie a complete tool reay to fit your machine. Please simply provie the information shown on installation page 55, fill in the form on the back cover or contact us irectly. 16 (A) Tapping Atachment RCT CAT, SK or BT Moel Capacity Shank Collets Max. RPM Weight kg L1 L2 (steel) RCT50 0550C4016 M4.5M12 CAT40 ER16 2500 3.6 80 22 185 127 #101/2 RCT50 0550C5016 M4.5M12 CAT50 ER16 2500 5.4 80 22 185 127 #101/2 RCT50 0550SK4016 M4.5M12 SK40 ER16 2500 3.6 80 22 185 127 #101/2 RCT50 0550SK5016 M4.5M12 SK50 ER16 2500 5.4 80 22 185 127 #101/2 RCT50 0550B4016 M4.5M12 BT40 ER16 2500 3.6 80 22 185 127 #101/2 RCT50 0550B5016 M4.5M12 BT50 ER16 2500 6.3 80 22 196 139 #101/2 Notes: ER20 spinle also available on request. These internal coolant tools come stanar with sealing nuts. When using Roll Form Taps the tool s capacity must be reuce 25 %. (B) Stop Arm Assembly Center L3 istance (42+L3) 55 055055 13 65 055065 23 80 055080 38 Stop Block Page 55 Pages 44, 45 Page 43 Cover Pages 5254 Pages 5557 18 Steel Collets Sealing Gaskets Selector Chart Spee Chart Installation Programming

RCT150 Large capacity tapping attachments with moular straight shank an internal coolant system The RCT150 is our new, large capacity self-reversing tapping attachment for CNC machining centers. Heavy uty precision gearing transmits high torque for reversing tap sizes up to M42. They are ruggely built to provie years of service, an inclue high volume, high pressure internal coolant. The RCT150 was evelope for the large tapping applications require by the win energy, heavy inustry, an power generation fiels. By eliminating machine spinle reversal, cycle time is ramatically improve, electrical power consumption is reuce by as much as 75 % an wear an tear to the machine spinle cause by stopping an reversing twice for each tappe hole is eliminate. Features an Avantages high spee self-reversing tapping for fastest cycle time rugge esign for years of prouction, with little maintenance high pressure internal coolant system simple installation an programming How to Orer Please select the Tapping attachment (A), stop arm (B) an CAT, SK, or BT shank (C), to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not inclue an have to be orere separately. CNC-Attachments COOLANT SHANK (C) STOP BLOCK CENTER ISTANCE Tapmatic can provie a complete tool reay to fit your machine. Please simply provie the information shown on installation page 55, fill in the form on the back cover or contact us irectly. L1 L2 (A) (B) 67 L3 118.50 19 (A) Tapping Attachment RCT150 Cylinrical Shank Moel Capacity Shank Collets Max. RPM Weight kg L1 L2 (steel) RCT150 051504050 M25M42 40 mm ER50 500 6.2 78 234 158 1 1 5/8 Notes: When using Roll Form Taps the tool s capacity must be reuce 25%. (B) Stop Arm Assembly Center istance (67+L3) RCT150 L3 80 0515080 13 110 05150110 43 Stop Block Page 55 Page 46 Pages 44, 45 Page 43 Cover Pages 5254 Pages 5557 (C) Interchangeable Steep Taper Steel Collets Sealing Gaskets Selector Chart Spee Chart Installation Programming 19

SP CNC Economical tapping attachments with moular straight shank CNC-Attachments The SP CNC are low cost, self-reversing tapping attachments for CNC machining centers. They use ER collets an employ a simple stop arm system for easy installation on machines with automatic tool change. The SP CNC were evelope specifically for short run job shop applications. Their low cost make them economical to use, an they provie all the avantages associate with the elimination of machine spinle reversal. Faster cycle time, elimination of machine spinle wear an tear ue to reversal, lower energy costs an longer tap life. SHANK (C) TORQUE BAR STOP ARM Features an Avantages faster cycle time eliminates machine reversal for lower energy costs an reuce wear to machine spinle ER collets simple installation with torque bar an stop arm Stop Arm Assembly inclue simple programming How to Orer Please select the Tapping attachment (A) an CAT, SK or BT shank (C) to fit your machine. Please orer accessories like collets, an torque bars separately. Please note the tool comes with a stop arm that can be moifie or you can also orer a reaymae stop arm to fit your machine s bolt circle. Torque bar holers (B) are not inclue an nee to be matche with your machine. L2 (A) L1 71 (A) Tapping Attachment SP CNC Cylinrical Shank Moel Shank Capacity Collets Max. RPM Weight kg L1 L2 (steel) SP CNC3 0283251152 25 mm M2M6 ER11 2000 1.7 19 106 73 028311152 1 #41/4 SP CNC5 0285251652 25 mm M4.5M12 ER16 1500 3.7 28 140 91 028511652 1 #101/2 Notes: The SP CNC tools inclue a stop arm assembly, but it is possible to use the RT25 an 50 stop arm assemblies with them as well. When using Roll Form Taps the tool s capacity must be reuce 25 %. Stop Arm Plate istance spinle centre mm 723420 4356 723421 5663 723422 6175 723423 7385 723424 8497 723425 95108 723426 106117 (B) Torque Bar Holer Assemblies Page 55 Page 46 Pages 44, 45 Cover Pages 5254 Pages 5557 (C) 20 Interchangeable Steep Taper Steel Collets Selector Chart Spee Chart Installation Programming

SP. SP-QC Tapping attachments with automatic reversal for conventional machines Features an Avantages rugge esign short imensions 1:1 conversion for fee an return motion for heavy applications like rill tapping or roll form tapping L L elivery Stanar accessories inclue 2 wrenches, all necessary hex keys an a stop arm. Please orer the necessary 2 multi-range collets an arbor separately. CNC-Attachments imensions Moel mm mm Self-fee mm Weight kg SP-3 53 19 3 0.5 SP-5 69 27 5 1.4 SP-7 76 36 7 2.1 SP-9A 103 57 10 5.0 SP-3 QC 53 28 3 0.5 SP-5 QC 69 36 5 1.4 SP-7 QC 76 54 7 2.1 SP-9A QC 103 76 10 5.0 SP-11 QC 146 90 13 14.0 Note: When using Roll Form Taps the tool s tapping capacity must be reuce by 25%. RF Multi-range collets see page 43. Interchangeable arbors see page 47. Moel Capacity (steel) Collets Max. RPM Mounts S L mm Taper mounts Threa. mounts SP-3 18316 M1.4M7 J116 2000 B16 118 18333 J117 JT33 18337 3/8"24 105 18350 1/2"20 113 18362 5/8"16 18375 3/4"16 118 SP-5 18516 M3M12 J421 1500 B16 148 18533 J422 JT33 10537 3/8"24 138 10550 1/2"20 18562 5/8"16 18575 3/4"16 18587 7/8"20 148 SP-7 18703 M5M18 J443 1200 JT3 175 18750 J440 1/2"20 162 18762 5/8"16 18787 7/8"20 175 SP-9A 17904 M10M30 J461 600 JT4 228 17915 J462 1 1/2"18 200 SP-3 QC 18216 M1.4M7 0 2000 B16 109 18233 T0 JT33 18237 TC0 3/8"24 96 18250 1/2"20 104 18262 5/8"16 18275 3/4"16 109 SP-5 QC 18416 M3M12 1 1500 B16 130 18433 T1 JT33 18450 TC1 1/2"20 122 18462 5/8"16 18489 7/8"20 130 SP-7 QC 18603 M5M18 2 1200 JT3 159 18650 T2 1/2"20 147 18662 TC2 5/8"16 18687 7/8"20 159 SP-9 QC 17804 M10M30 3, T3 600 JT4 217 17815 TC3 1 1/2"18 189 SP-11 QC 18100 M22M42 T4, TC4 400 2 1/4"10 236 Page 43 Page 48 Page 47 Pages 38, 39, 42 Cover Pages 5557 RF Multi-range Collets Torque Bar Arbors Quick-Change Aapters Selector Chart Installation Programming 21

Special Moels Tapping attachments with VI shank for CNC centre lathes Moel RSR Features an Avantages automatic reversal length compensation steel collets ER-GB (ER) moular VI shank acc. to IN 69880 (VI3425) CNC-Attachments Moel ASR Application On CNC-lathes with activate tools an VI shank. Raial Tapping Attachment RSR Moel Capacity (steel) Collets ER Max. RPM RSR50 37014 M4.5M12 ER16 2500 Axial Tapping Attachment ASR Moel Capacity (steel) Collets ER Max. RPM ASR25 37030 M2.5M7 ER11 3000 ASR50 32161 M4.5M12 ER16 2500 ASR65 37048 M6M16 ER20 1500 Note: Steel collets an VI shank have to be orere separately. The VI shank is manufacture iniviually for your lathe. When using Roll Form Taps the chuck s tapping capacity must be reuce by 25 %. imensions for the attachments available on request. Right angle tapping attachment RSR50 VMC self-reversing right angle tapping attachment for machining centers capacity: M4.5M12 simple installation an programming, suitable for machines with automatic tool change on request Pages 44, 45 Cover Pages 5254 Pages 5557 22 Steel Collets Selector Chart Spee Chart Installation Programming

Special Moels High spee tapping attachments with automatic reversal for CNC machines The I moels are particularly suitable for CNC machines with limite space in the tool magazine. With its outsie iameter of only 65 mm the unit occupies only one station in the tool change magazine. Features an Avantages low-friction cushione rive up to 2500 RPM length compensation accurate threa epths steel collets ER-GB (ER) ifferent shank versions: straight shank, HSK renewable rive systems internal coolant system (max. 50 bar) reuce machine spinle wear shorter cycle time increase tap life reuction in energy consumption CNC-Attachments Application On CNC machining centers with automatic tool changer (bore cycle G85) or moifie an efficient sub routine. elivery Stanar accessories inclue 2 wrenches an all necessary hex keys. The require stop arm, sealing gaskets as well as ER-GB (ER) steel collets have to be orere separately. Moel Capacity (steel) Max. RPM Straight shank S Collets ER Weight kg Ø mm I50 38642 M4.5M12 2500 25 ER16 2.5 Note: When using Roll Form Taps the chuck s tapping capacity must be reuce by 25%. Various moels with HSK shank on request. (B) Stop Arm Assembly Center istance 65 717965 80 717980 Stop Block Page 55 Pages 44, 45 Pages 5254 Pages 5557 Steel Collets Spee Chart Installation Programming 23

SynchroFlex Tap holers for synchronize tapping cycles General Information Moern CNC machines have the capability of synchronizing the spinle rotation to match the fee avance for a specific tap pitch. The «Rigi» or synchronize tapping cycle is very accurate, but it is impossible to avoi small iscrepancies between the machine synchronization an the actual pitch of the specific tap being use. Using a rigi tap holer means that any eviation at all increases the thrust forces acting on the tap an this ramatically reuces tap life. Synchro Chucks SynchroFlex Force vs. eflection Rates Unlike competitors that employ elastomer rings to provie a small amount of axial compensation (±0.5 mm), the SynchroFlex flexure has a consistent force vs. eflection rate. This means consistently superior tap life an threa quality. Thrust (N) 210 180 150 120 90 60 30 SFT100 SFT75 SFT50 SFT10 0,1 0,2 0,3 0,4 0,5 eflection (mm) SynchroFlex The Unique Solution Each holer is mae with a precisely machine flexure which provies axial an raial compensation for the unavoiable iscrepancy between the machine fee avance an the actual tap pitch. By compensating for this error, the thrust forces acting on the tap are ramatically reuce. The result is the longest possible tap life, 100 % improvement or more, an much better quality threas. Unique flexor Axial micro compensation is closely limite (mechanically secure) Torque is transmitte through the rive pins not through the flexure. By limiting the axial compensation travel, an torsional forces acting on the flexure, millions of holes can be tappe without causing the SynchroFlex holer to fatigue, take a set, or wear out. Below is an example of stress analysis at maximum compression. esign an evelopment Flexure geometries have been esigne using the ANSYS finite element analysis metho in orer to achieve the optimal force vs. eflection rates for the tap capacity of each holer. As you can see from the cross section rawing, torque is transmitte through the rive pins not through the flexure. 24

SynchroFlex Comparison tapping with an M6 spiral flute tap in 6061 Aluminum to epth of 18 mm. Test Results SynchroFlex tap holers have been teste by tap manufacturers all over the worl an they have confirme the ramatic improvement in tap life, an threa quality resulting from the reuction of thrust forces acting on the tap. Thrust (N) The graph to the left is an example of a test conucte by an inepenent tap manufacturer using a Kistler ynamometer to measure the thrust forces uring the tapping process. As you can see from the graph, although the competitive holers o reuce thrust forces compare to a rigi tap holer, they are not as effective as SynchroFlex. epth Tapmatic SFT50 Competitor 1 Case History Competitor 2 Rigi Tap Holer Case History Synchro Chucks Application: Threa cutting on horizontal machining center rigi tapping uring an unmanne shift. Material: 42CrMo4V steel, heat treate to 650 N/mm 2 Tap Size: M8 x 1 Lubrication: Coolant, oil emulsion 6 % Results: With the tap hel in a rigi holer the life was just 1 000 components per tap. Improvement with SynchroFlex Tap life increase to 2 400 to 2 900 components per tap saving the customer not only in tap costs, but the ability to run without interruption through the entire unmanne shift. Application: Threa cutting on machining center rigi tapping. Material: CF8M steel casting Tap Size: #10-32 Lubrication: Coolant Results: With the tap hel in a rigi holer the life was just 72 holes per tap. Improvement with SynchroFlex Tap life increase to more than 216 holes per tap in this ifficult material saving the customer not only in tap costs, but by also reucing his own time cause by frequent tap replacement. Total cost/year Break Even Point Total cost/year Break Even Point Saving Tap Tap Collet chuck SynchroFlex Saving Tap Collet chuck SynchroFlex SynchroFlex Tap Collet chuck SynchroFlex Collet chuck Evaluation of economic efficiency Costs SynchroFlex chuck Number of threas / year 50 000 50 000 Number of threas / tap 2 400 1 000 Number of taps / year 21 50 Price / tap in 19 19 Tap costs in 396 950 Chuck costs in (approx.) 450 300 Total costs in / year 846 1 250 Cost reuction in / year 404 Collet chuck without compensation Evaluation of economic efficiency Costs SynchroFlex chuck Number of threas / year 50 000 50 000 Number of threas / tap 216 72 Number of taps / year 231 695 Price / tap in 19 19 Tap costs in 4 389 13 205 Chuck costs in (approx.) 450 300 Total costs in / year 4 835 13 505 Cost reuction in / year 8 666 Collet chuck without compensation 25

SynchroFlex Overview of the SynchroFlex program Available with QC spinle Accepts the stanar Quick Change aapters or Tapmatic s ER collet chuck QC aapters for improve tap grip. Picture with ER-collet, spinle an straight shank Synchro Chucks Four Sizes to Cover a Wie Range of Taps SFT10 with capacity M2 M5 or #2 #10 SFT50 with capacity M4 M12 or #8 #1/2 SFT75 with capacity M8 M20 or 1/4 3/4 SFT100 with capacity M16 M30 or 5/8 1 Integral shank moels Tapmatic offers stanar integral shank HSK an Tapmatic Capto tools. We can also offer integral Steep Taper shank tools but in most cases we recommen a moular system using a cylinrical shank SynchroFlex together with our Short Projection SK, BT or CAT shank. High Pressure Internal Coolant Minimum Quantity Lubrication No hole beyon your reach Four stanar extensions are available which increase the tool length by 50, 100, 150, or 200 mm. Special extensions are also available to fit your specific application. Our extensions keep the flexure in close proximity to the tap ensuring the best performance. Internal Coolant an MQL Tapmatic s high pressure internal coolant system may be use at pressures up to 80 bar without affecting the axial compensation. Tapmatic also can provie tools reay for Minimum Quantity Lubrication through the spinle. Our system provies irect flow of air an lubricant to the back of the tap. 26

SynchroFlex Synchronous fee tap holers with moular straight shank, with or without internal coolant system Features an Avantages increase tap life by 100 % or more improves threa quality reuces owntime by lowering frequency of tap replacement wie range of sizes available with ER collet or Quick Change chuck available with high pressure internal coolant system up to 80 bar (Balance Coolant System) ER Collet Chuck Quick-Change How to Orer Please select the tap holer (A) an SK or BT shank (B), to fit your machine. For Quick Change moels orer ER collet aapter (C) shown below or stanar aapters shown in accessories section. Please orer accessories like collets an sealing gaskets separately as they are not inclue. (B) COOLANT SHANK (A) L (A) Tap Holer SFT Cylinrical Shank, ER Collet Chuck Moel no BCS Capacity (steel) Shank Collets Weight kg L for BCS version SFT10 43102511 M2M5 25 mm ER11 0.4 24 19 53 4310111 #2#10 1 43102011 20 mm 43107511 3/4 43101611 16 mm 43106211 5/8 SFT50 43502520 M4.5M12 25 mm ER20 0.5 35 34 63 43502520S 68 4350120 #81/2 1 4350120S 43502020 20 mm 43502020S SFT75 43752525 M8M20 25 mm ER25 1.0 44 42 83 43752525S 88 4375125 1/4 3/4 1 4375125S SFT100 4310002540 M16M30 25 mm ER40 1.5 62 63 112 4310002540S 117 431000140 5/8 1 1 431000140 Note: The SFT high pressure coolant moels (BCS) inclue a sealing isk nut which as 5 mm to «L» imension. When using Roll Form Taps the tool s capacity must be reuce 25 %. L Synchro Chucks COOLANT SHANK (A) Tap Holer SFT Cylinrical Shank, Quick-Change Moel no BCS Capacity (steel) Shank Aapter Weight kg L for BCS version L L L1 (A) (C) 1 SFT50 435025QC M4M12 25 mm Nr. 1 0.5 35 35 52 4350QCS 52 43501QC #8 #1/2 1 43501QCS 435020QC 20 mm 435020QCS SFT75 437525QC M8M16 25 mm Nr. 1 1.0 44 40 70 437525QCS 70 43751QC #1/4 5/8 1 43751QCS SFT100 4310025QC M16M30 25 mm Nr. 2 1.5 62 59 105 43100025QCS 105 431001QC 1/2 7/8 1 431001QCS Note: When using Roll Form Taps the tool s capacity must be reuce 25 %. (C) ER collet aapter with Stanar Nut Aapter Collets 1 L1 with Seal Nut for BCS version L1 8208216 Nr. 1 ER16 22 24 8208216S 28 8218220 Nr. 1 ER20 28 35 8218220S 40 8288225 Nr. 2 ER25 35 38 8288225S 43 Page 46 Pages 44, 45 Page 43 Cover Pages 5254 Page 57 (C) Interchangeable Steep Taper Steel Collets Sealing Gaskets Selector Chart Spee Chart Programming 27

SynchroFlex Synchronous fee tap holers with integral HSK shank, with internal coolant system Features an Avantages increase tap life by 100 % or more improves threa quality reuces owntime by lowering frequency of tap replacement wie range of sizes available with ER collet or Quick Change chuck available with high pressure internal coolant system up to 80 bar. (Balance Coolant System) also available for Minimum Quantity Lubrication (MQL) through the spinle on request How to Orer Please select the tap holer (A) incluing the HSK shank, to fit your machine. For Quick Change moels orer ER collet aapter (C) shown below or stanar aapters shown in Accessories section. Please orer accessories like collets an sealing gaskets separately as they are not inclue. Synchro Chucks SHANK COOLANT L (A) (A) Tap Holer SFT HSK Shank, ER Collet Chuck, Internal Coolant System Moel with internal coolant Capacity (steel) Shank Collets Weight kg L SFT50 4350H6320S M4M12 HSK63A ER20 1.0 35 34 108 4350H8020S #81/2 HSK80A 1.9 112 4350H10020S HSK100A 2.7 114 SFT75 4375H6325S M8M20 HSK63A ER25 1.6 44 42 128 4375H8025S 1/4 3/4 HSK80A 2.4 132 4375H10025S HSK100A 3.2 134 SFT100 43100H6340S M16M30 HSK63A ER40 2.2 62 63 157 43100H8040S 5/8 1 HSK80A 2.9 161 43100H10040S HSK100A 3.7 163 Note: The SFT high pressure coolant moels (BCS) inclue a sealing isk nut which as 5 mm to «L» imension. Other shanks an sizes available on request. When using Roll Form Taps the tool s capacity must be reuce 25 %. COOLANT (A) Tap Holer SFT HSK Shank, Quick-Change, Internal Coolant System SHANK L (A) Moel with internal coolant Capacity (steel) Shank Aapter Weight kg L SFT50 4350H63QCS M4M12 HSK63A Nr. 1 1.0 35 35 92 4350H80QCS #81/2 HSK80A 1.9 96 4350H100QCS HSK100A 2.7 98 SFT75 4375H63QCS M8M16 HSK63A Nr. 1 1.6 44 40 110 4375H80QCS 1/4 5/8 HSK80A 2.4 114 4375H100QCS HSK100A 3.2 116 SFT100 43100H63QCS M16M30 HSK63A Nr. 2 2.2 62 59 145 43100H80QCS 1/2 7/8 HSK80A 2.9 149 43100H100QCS HSK100A 3.7 151 Note: Other shanks an sizes available on request. When using Roll Form Taps the tool s capacity must be reuce 25 %. (C) L1 1 (C) ER Collet Aapter with Stanar Nut Aapter Collets 1 L1 with Seal Nut L1 8208216 Nr. 1 ER16 22 24 8208216S 28 8218220 Nr. 1 ER20 28 35 8218220S 40 8288225 Nr. 2 ER25 35 38 8288225S 43 Pages 44, 45 Page 43 Cover Pages 5254 Page 57 28 Steel Collets Sealing Gaskets Selector Chart Spee Chart Programming

SynchroFlex Synchronous fee tap holers with Tapmatic Capto shank, with internal coolant system Features an Avantages increase tap life by 100 % or more improves threa quality reuces owntime by lowering frequency of tap replacement wie range of sizes available with ER collet or Quick Change chuck available with high pressure internal coolant system up to 80 bar. (Balance Coolant System) How to Orer Please select the tap holer (A) incluing the Tapmatic Capto shank, to fit your machine. For Quick Change moels orer ER collet aapter (C) shown below or stanar aapters shown in Accessories section. Please orer accessories like collets an sealing gaskets separately as they are not inclue. SHANK COOLANT L (A) (A) Tap Holer SFT Tapmatic Capto Shank, ER Collet Chuck, Internal Coolant System Moel for BCS version Capacity (steel) Shank Collets Weight kg L SFT50 4350C420S M4M12 C4 ER20 0.7 35 34 112 4350C520S #81/2 C5 1.0 114 4350C620S C6 1.2 118 4350C820S C8 2.1 112 SFT75 4375C525S M8M20 C5 ER25 1.2 44 42 133 4375C625S 1/4 3/4 C6 1.5 137 4375C825S C8 2.4 131 SFT100 43100C640S M16M30 C6 ER40 2.9 62 63 166 43100C840S 5/8 1 C8 3.8 160 Synchro Chucks Note: The SFT high pressure coolant moels (BCS) inclue a sealing isk nut which as 5 mm to «L» imension. Other shanks an sizes or tools without internal coolant available on request. When using Roll Form Taps the tool s capacity must be reuce 25 %. SHANK COOLANT (A) Tap Holer SFT Tapmatic Capto Shank, Quick-Change, Internal Coolant System Moel for BCS version Capacity (steel) Shank Aapter Weight kg L L (A) SFT50 4350C4QCS M4M12 C4 Nr. 1 0.7 35 35 96 4350C5QCS #81/2 C5 1.0 98 4350C6QCS C6 1.2 102 4350C8QCS C8 2.1 96 SFT75 4375C5QCS M8M16 C5 Nr. 1 1.2 44 40 115 4375C6QCS 1/4 5/8 C6 1.5 119 4375C8QCS C8 2.4 113 SFT100 43100C6QCS M16M30 C6 Nr. 2 2.9 62 59 154 43100C8QCS 1/2 7/8 C8 3.8 148 Note: Other shanks an sizes or tools without internal coolant available on request. When using Roll Form Taps the tool s capacity must be reuce 25 %. (C) (C) ER Collet Aapter L1 1 with Stanar Nut Aapter Collets 1 L1 with IC-nut for BCS version L1 8208216 Nr. 1 ER16 22 24 8208216S 28 8218220 Nr. 1 ER20 28 35 8218220S 40 8288225 Nr. 2 ER25 35 38 8288225S 43 Pages 44, 45 Page 43 Cover Pages 5254 Page 57 Steel Collets Sealing Gaskets Selector Chart Spee Char Programming 29

SelectaFlex Synchronous fee tap holers with micro length compensation L Features an Avantages for backlash compensation in axial an raial irection eliminates pressure on the tap, thereby perfect threas an up to ouble tap life ajustable har start for ifficult prouction (Roll Form Tapping) or special materials, etc. steel collets ER-GB, moular shank versions internal coolant system up to 30 bar (BCS version for up to 80 bar) How to Orer Please select the tap holer (A) an SK or BT shank (B), to fit your machine. Please orer accessories like collets an sealing gaskets separately as they are not inclue. Synchro Chucks (A) Tap Holer SelectaFlex Cylinrical Shank an Welon Flat, Ajustable Thrust Moel Capacity Straight shank Collets Length imensions Weight L no BCS (steel) Ø mm compensation L mm mm mm kg for BCS mm version SX10 44102511 M2M5 25 ER11 ± 0.5 52 19 26 0.4 44102511S 52 SX50 44502520 M4M12 25 ER20 ± 0.5 63 34 37 0.5 44502520S 68 SX75 44752525 M10M20 25 ER25 ± 0.5 83 42 44 1.0 44752525S 88 SX100 441002540 M20M25 25 ER40 ± 0.5 116 63 63 1.8 441002540S 121 SX150 441504050 M22M48 40 ER50 ± 2.0 153 78 75 4.0 441504050S 158 Note: When using internal coolant of more than 30 bar, we recommen using our Balance Coolant System. The SX high pressure coolant moels (BCS) inclue a sealing isk nut which as 5 mm to «L» imension. When using Roll Form Taps, the chuck s tapping capacity must be reuce by 25 %. Ajustable Har start Page 46 Pages 44, 45 Page 43 Cover Pages 5254 Page 57 (C) 30 Interchangeable Steep Tapers Steel Collets Sealing Gaskets Selector Chart Spee Chart Programming

SelectaFlex SelectaFlex synchro tapping chuck with HSK-A taper, moular Moel toolholer Taper HSK-A Capacity (steel) Collets imensions mm Weight L kg L SX10 S-451 HSK50 M2M5 ER11 128 19 1.2 S-461 HSK63 1.4 S-481 HSK80 152 3.1 S-411 HSK100 3.9 SX50 S-451 HSK50 M4M12 ER20 139 (144) 34 1.3 S-461 HSK63 1.5 S-481 HSK80 163 (168) 3.2 S-411 HSK100 4.0 SX75 S-451 HSK50 M10M20 ER25 159 (164) 42 1.8 S-461 HSK63 2.0 S-481 HSK80 183 (188) 3.7 S-411 HSK100 4.5 SX100 S-461 HSK63 M20M25 ER40 216 (221) 63 2.8 S-481 HSK80 4.5 S-411 HSK100 5.3 SX150 S-436 HSK63 M22M48 ER50 273 (278) 73 2.6 S413 HSK100 258 (263) 4.7 max. pressure IC 30 bar (S-version with IC-nut for IC up to 80 bar) Note: When placing an orer, please mention moel an orer number of toolholer. By means of the setscrew, thrust can be ajuste accoring to the processing after the toolholer has been remove. Synchro Chucks SelectaFlex synchro tapping chuck with SK toolholer acc. IN 69871A/, moular L Moel toolholer Steep taper IN 69871 A/ Capacity (steel) Collets imensions mm Weight L kg SX10 S-242 SK40 M2M5 ER11 87 19 1.2 S-252 SK50 3.2 SX50 S-242 SK40 M4M12 ER20 98 (103) 34 1.3 S-252 SK50 3.3 SX75 S-242 SK40 M10M20 ER25 118 (123) 42 1.8 S-252 SK50 3.8 SX100 S-242 SK40 M20M25 ER40 151 (156) 63 2.6 S-252 SK50 4.6 SX150 S-244 SK40 M22M48 ER40 241 (246) 73 2.6 S-254 SK50 ER50 221 (226) 4.9 max. pressure IC 30 bar (S-version with IC-nut for IC up to 80 bar) Note: When placing an orer, please mention moel an orer number of toolholer. By means of the setscrew, thrust can be ajuste accoring to the processing after the toolholer has been remove. SelectaFlex synchro tapping chuck with BT toolholer acc. MAS 403, moular L Moel toolholer Steep taper BT MAS 403 Capacity (steel) Collets imensions mm Weight L kg SX10 S-342 BT40 M2M5 ER11 87 19 1.2 S-352 BT50 3.9 SX50 S-342 BT40 M4M12 ER20 98 (103) 34 1.3 S-352 BT50 4.0 SX75 S-342 BT40 M10M20 ER25 118 (123) 42 1.8 S-352 BT50 4.5 SX100 S-342 BT40 M20M25 ER40 151 (156) 63 2.6 S-352 BT50 5.3 SX150 S-344 BT40 M22M48 ER50 231 (236) 73 2.4 S-354 BT50 5.3 max. pressure IC 30 bar (S-version with IC-nut for IC up to 80 bar) Note: When placing an orer, please mention moel an orer number of toolholer. By means of the setscrew, thrust can be ajuste accoring to the processing after the toolholer has been remove. 31

SM Tapping chucks with moular straight shank IN 1835B+E for multi-range collets (RF) S Tapping chuck with increase self-fee tension an compression to accommoate excessive synchronization. L2 H T L1 L3 Features an Avantages increase self-fee tension an compression ajustable har start right han an left han tapping multi-range collets (RF), ajustable back jaw imensions Moel mm mm L1 mm L2 mm L3 mm Weight kg SM2-016 27 19 48 53 26 0.2 SM2-020 50 SM4-016 38 27 48 71 36 0.4 SM4-020 50 SM4-025 56 SM6-020 47.5 37 50 96 56 0.8 SM6-025 56 SM8-025 63.5 57 56 128 78 2.0 elivery 2 wrenches necessary hex keys stop arm Multi-range collets RF not inclue! Shanks Moel Capacity (steel) Straight shank Collets Self-fee mm Ø mm Rubber Flex Tension T Compression H SM2-016 23216 M1.4M7 16 J116, J117 4.5 5 SM2-020 23220 20 SM4-016 23416 M3M12 16 J421, J422 7 7 SM4-020 23420 20 SM4-025 23425 25 SM6-020 23620 M5M18 20 J440, J443 11 11 SM6-025 23625 25 SM8-025 23825 M10M30 25 J461, J462 17 17 Tapping chucks with morse taper arbor IN 228B for multi-range collets (RF) Tapping chuck with increase self-fee tension an compression to accommoate excessive synchronization. L1 L2 H L3 Features an Avantages increase self-fee tension an compression ajustable har start right han an left han tapping multi-range collets (RF), ajustable back jaw imensions T Moel mm mm L1 mm L2 mm L3 mm Weight kg SM2-002 27.0 19 80 57.5 26 0.2 SM4-002 38.0 27 80 74 36 0.4 SM6-003 47.5 37 99 99 56 0.9 SM8-004 63.5 57 124 134 78 2.3 elivery 2 wrenches necessary hex keys stop arm Multi-range collets RF not inclue! Moel Capacity (steel) Morse taper Collets Self-fee mm MT Rubber Flex Tension T Compression H SM2-002 23202 M1.4M7 2 J116, J117 4.5 5 SM4-002 23402 M3M12 2 J421, J422 7 7 SM6-003 23603 M5M18 3 J440, J443 11 11 SM8-004 23804 M10M30 4 J461, J462 17 17 Page 43 Cover Pages 5254 Page 57 32 RF Multi-range Collets Selector Chart Spee Chart Programming

TA Tapping chucks with moular straight shank IN 1835B+E, quick-change version S The TA tapping chuck with tension/compression, with its quick change spinle the taps can be change in secons. L2 L1 Features an Avantages self-fee tension an compression har start an front release right han an left han tapping short construction Z T H imensions Moel mm mm L1 mm L2 mm TA0-016 29 13 48 38.0 TA0-020 50 TA1-016 39 19 49 39.0 TA1-020 51 TA1-025 57 TA2-025 56 31 57 63.0 TA2-032 TA3-032 81 48 61 124.0 TA4-040 99 60 71 135.5 Moel Capacity (steel) Straight shank Tap aapters Self-fee mm Front relase Ø mm Tension T Compression H Z mm TA0-016 15016 M1M10 16 T0, TC0, E0, TF0 7.5 5 1.7 TA0-020 15020 M1M10 20 T0, TC0, E0, TF0 7.5 5 1.7 TA1-016 15116 M3M14 16 T1, TC1, E1, 1, TF1 8 5 2.1 TA1-020 15120 M3M14 20 T1, TC1, E1, 1, TF1 8 5 2.1 TA1-025 15125 M3M14 25 T1, TC1, E1, 1, TF1 8 5 2.1 TA2-025 15225 M4.5M24 25 T2, TC2, E2, 2, TF2 15 8.5 2.8 TA2-032 15232 M4.5M24 32 T2, TC2, E2, 2, TF2 15 8.5 2.8 TA3-032 15332 M14M36 32 T3, TC3, 3, TF3 23.5 15 4.1 TA4-040 15440 M22M48 40 T4, TC4 25 16.5 5.7 Note: When using Roll Form Taps the chuck s tapping capacity must be reuce by 25 %. The quick-change aapters have to be orere separately, see pages 38, 39, 42. Shanks Tapping chucks with HSK shank IN 69893A, quick-change version on request Page 46 Pages 38, 39, 42 Cover Pages 5254 Page 57 (C) Interchangeable Steep Taper Quick-Change Aapters Selector Chart Spee Chart Programming 33

TA Tapping chucks with morse taper shank IN 228B, quick change version L2 L1 Tapping chuck acc. to IN 228B with tension/compression, with its quick change spinle the taps can be change in secons. Features an Avantages self-fee tension an compression har start an front release right han an left han tapping short construction Z T H imensions Moel mm mm L1 mm L2 mm TA0-MT1 29 13 62.0 43.5 TA0-MT2 29 13 75.0 45.0 TA1-MT2 39 19 75.0 47.0 TA2-MT3 56 31 94.0 71.0 TA3-MT4 81 48 117.5 105.0 TA4-MT5 99 60 149.5 116.5 Shanks Moel Capacity (steel) Morse taper Tap aapters Self-fee mm Front release MT Tension T Compression H Z mm TA0-MT1 15001 M1M10 1 T0, TC0 7.5 5 1.7 TA0-MT2 15002 2 E0, TF0 TA1-MT2 15102 M3M14 2 T1, TC1 8 5 2.1 TA1-MT3 15103 3 E1, 1, TF1 TA2-MT3 15203 M4.5M24 3 T2, TC2 15 8.5 2.8 TA2-MT4 15204 4 E2, 2, TF2 TA2-MT5 15205 5 TA3-MT4 15304 M14M36 4 T3, TC3 23.5 15 4.1 TA3-MT5 15305 5 3, TF3 TA4-MT5 15405 M22M48 5 T4, TC4 25 16.5 5.7 TA4-MT6 15406 6 Note: When using Roll Form Taps the chuck s tapping capacity must be reuce by 25 %. The quick-change aapters have to be orere separately, see pages 38, 39, 42. Tapping chucks with other shank versions an quick-change version Steep taper shank IN 69871A Steep taper shank MAS-BT (JIS B6339) Steep taper shank IN 2080 ABS-coupling (System Komet) Straight shank IN 69880 (VI 3425) on request Pages 38, 39, 42 Cover Pages 5254 Page 57 34 Quick-Change Aapters Selector Chart Spee Chart Programming

TIC Tapping chucks with moular straight shank to IN 1835B+E, internal coolant system S IC L2 L1 Tapping chuck with internal coolant system an self-fee tension an compression an quick-change spinle, where the tap can be change in secons. Features an Avantages self-fee tension an compression har start an front release right han an left han tapping internal coolant system (max. 50 bar) short construction Z T H imensions Moel mm mm L1 mm L2 mm TIC1-025 43 19 57 62 TIC2-025 59 31 57 98 TIC3-032 80 48 61 147 Moel Capacity (steel) Straight shank Tap aapters Self-fee mm Front release Ø mm Tension T Compression H Z mm TIC1-025 16125 M3M14 25 T1, T1-IK 7.5 5 2.5 TC1, TC1-IK E1, 1 TIC2-025 16225 M4.5M24 25 T2, T2-IK 10 7 3 TC2, TC2-IK E2, 2 TIC3-032 16332 M14M36 32 T3, T3-IK, TC3, TC3-IK E3, 3 20 15 5 Note: When using Roll Form Taps the chuck s tapping capacity must be reuce by 25 %. The quick-change aapters have to be orere separately, see pages 3842. Shanks Pages 3842 Cover Pages 5254 Page 57 Quick-Change Aapters Selector Chart Spee Chart Programming 35

TIC Tapping chucks with HSK IN 69893A, internal coolant system IC S L2 L1 Tapping chuck with internal coolant system an self-fee tension an compression an quick-change spinle, where the tap can be change in secons. Features an Avantages self-fee tension an compression har start an front release right han an left han tapping internal coolant system (max. 50 bar) short construction Z T H Shanks imensions Moel mm mm L1 mm L2 mm TIC1-HSK50A 43 19 25 91 TIC1-HSK63A 32 93 TIC1-HSK80A 40 97 TIC1-HSK100A 50 98 TIC2-HSK50A 59 31 25 140 TIC2-HSK63A 32 130 TIC2-HSK80A 40 133 TIC2-HSK100A 50 135 Moel Capacity (steel) Shank S Tap aapters Self-fee mm Front release HSK-A Tension T Compression H Z mm TIC1-HSK50A 16150 M3M14 50 T1, T1-IK 7.5 5 2.5 TIC1-HSK63A 16163 63 TC1, TC1-IK TIC1-HSK80A 16180 80 E1, 1 TIC1-HSK100A 16100 100 TIC2-HSK50A 16250 M4.5M24 50 T2, T2-IK 10 7 3 TIC2-HSK63A 16263 63 TC2, TC2-IK TIC2-HSK80A 16280 80 E2, 2 TIC2-HSK100A 16200 100 Note: When using Roll Form Taps the chuck s tapping capacity must be reuce by 25 %. The quick-change aapters have to be orere separately, see pages 3842. Tapping chucks with other shank versions an internal coolant system like Steep taper shank IN 69871A/ or B Steep taper shank MAS-BT (JIS B6339) Steep taper shank IN 2080 ABS-coupling (System Komet) Straight shank IN 69880 (VI 3425) on request Pages 3842 Cover Pages 5254 Page 57 36 Quick-Change Aapters Selector Chart Spee Chart Programming

TIM. NC Tapping chucks with moular straight shank IN 1835B+E for minimum quantity lubrication S Tapping chuck with minimum quantity lubrication, self-fee tension an compression an quick-change spinle, where the tap can be change in secons. Z T H=0.35 L1 L2 Features an Avantages self-fee tension an compression har start an front release right han an left han tapping minimum quantity lubrication (MQL) up to max. 10 bar short construction Note: When using Roll Form Taps the chuck s tapping capacity must be reuce by 25 %. The quick-change aapters have to be orere separately, see pages 3842. Moel Capacity (steel) Straight shank S mm Tap aapters TIM1-025 17125 M7M14 25 T1 TIM2-025 17225 M7M24 25 T2 Tapping chucks with moular straight shank IN 1835B+E with self-release, quick-change version Tapping chuck with quick change spinle an self-release. SHANK (B) Features an Avantages length compensation har start self-release for precise epth control quick-change version for fast tap changes without any keys Shanks L (A) (C) How to orer Please select the tapping chuck (A) an SK or BT shank (B), to fit your machine. For Quick Change moels orer ER collet aapter (C) shown below or stanar aapters shown in accessories section. Please orer accessories like collets an sealing gaskets separately as they are not inclue. (A) NC Tapping Chuck with Straight Shank, Quick-Change Aapter Moel Capacity (steel) Shank Aapter Size Weight kg L Self-fee self-release Compression NC0 34002 M2M6 20 mm Nr. 0 0.4 38 60 5 8 34000 #41/4 3/4 NC1 34012 M3M12 25 mm Nr. 1 1.2 51 85 5 15 34010 #89/16 1 NC2S 34022S M5M22 25 mm Nr. 2 2.0 70 89 8 11 34020S 5/16 7/8 1 NC150 with self-release an internal coolant system SHANK (B) COOLANT (A) NC150 Tapping Chuck with Straight Shank, ER50 Steel Collet, Internal Coolant System Moel Capacity (steel) Shank Collets Weight kg L Self-fee self-release NC150 660013 M22M48 40 mm ER50 4.0 88 78 227 9 (A) L Page 46 Page 38 Pages 44, 45 Cover Page 57 (B) (C) Interchangeable Steep Tapers Quick-Change Aapters Steel collets Selector Chart Programming 37

T Quick-change aapters, positive rive For quick change tap chucks TA, TIC, TIM an NC, with or without internal coolant system. Features an Avantages equally appropriate for taps with internal coolant no pre-selective torque rive suitable for right an left han tapping IC Moel Tap size Seize imensions mm L1 mm mm L2 mm T0 M1M10 0 13 26.5 22 7 T1 M3M14 1 19 28.5 30 7 T2 M4,5M24 2 31 46.5 48 11 T3 M14M36 3 48 68.5 70 14 T4 M22M48 4 60 105.0 92 42 Accessories L3 L1 Ø L2 Prouct range Aapters Tap Shank Ø Square mm T0 T1 T2 T3 T4 M1 2.5 2.1 T0-025021 M2 2.8 2.1 T0-028021 M2.5 2.8 2.1 T0-028021 M2.6 2.8 2.24 T0-028022 M3 2.24 1.8 T0-022018 M3 3.15 2.5 T0-0315025 M3 3.5 2.7 T0-035027 M3.5 3.55 2.8 T0-035028 T1-035028 M3.5 4 3 T0-040030 T1-040030 M4 2.8 2.1 T0-028021 M4 4 3.15 T0-040031 T1-040031 M4 4.5 3.4 T0-045034 T1-045034 M4.5 4.5 3.55 T0-045035 T1-045035 M5 3.5 2.7 T0-035027 T1-035027 M5 5 4 T0-050040 T1-050040 M5 6 4.9 T0-060049 T1-060049 T2-060049 M6 4.5 3.4 T0-045034 T1-045034 M6 6 4.9 T0-060049 T1-060049 T2-060049 M6 6.3 5 T0-063050 T1-063050 T2-063050 M7 5.6 4.5 T0-056045 T1-056045 M7 7.1 5.6 T0-071056 T1-071056 T2-071056 M8 6 4.9 T0-060049 T1-060049 T2-060049 M8 8 6.2 T0-080062* T1-080062 T2-080062 M8 8 6.3 T0-080063* T1-080063 T2-080063 M10 7 5.5 T0-070055* T1-070055 T2-070055 M10 10 8 T1-100080 T2-100080 M12 9 7 T1-090070 T2-090070 M12 9 7.1 T1-090071 T2-090071 M14 11 9 T1-110090 T2-110090 T3-110090 M14 11.2 9 T1-112090 T2-112090 T3-112090 M16 12 9 T1-120090* T2-120090 T3-120090 M16 12.5 10 T1-125100* T2-125100 T3-125100 M18 14 11 T2-140110 T3-140110 M18 14 11.2 T2-140112 T3-140112 M20 14 11.2 T2-140112 T3-140112 M20 16 12 T2-160120 T3-160120 M22 16 12.5 T2-160125 T3-160125 M22 18 14.5 T2-180145 T3-180145 T4-180145 M24 18 14 T2-180140 T3-180140 T4-180140 M24 18 14.5 T2-180145 T3-180145 T4-180145 M27 20 16 T2-200160* T3-200160 T4-200160 M30 22 18 T2-220180* T3-220180 T4-220180 M33 22.4 18 T2-224180* T3-224180 T4-224180 M33 25 20 T3-250200 T4-250200 M36 28 22 T3-280220 T4-280220 M37 28 22.4 T3-280224 T4-280224 M39 32 24 T3-320240* T4-320240 M42 32 24 T3-320240* T4-320240 M44 31.5 25 T3-315250* T4-315250 M45 36 29 T3-360290* T4-360290 M48 36 29 T3-360290* T4-360290 Note: Version with (*) only suitable for light processing. 38

TC Quick-change aapters, with pre-selective torque rive For quick change tap chucks TA, TIC, TIM an NC, with or without internal coolant system. A pre-selective torque rive protects the tap from breakage. Features an Avantages equally appropriate for taps with internal coolant with pre-selective torque rive suitable for right an left han tapping IC Moel Tap size Seize imensions mm L1 mm mm L2 mm TC0 M1M10 0 13 40.5 23 21 TC1 M3M14 1 19 46.5 32 25 TC2 M4.5M24 2 31 69 50 34 TC3 M14M36 3 48 100.5 72 45 TC4 M22M48 4 60 131 95 68 Ø L2 L3 L1 Prouct range Aapters with torque control Tap Shank Ø Square mm TC0 TC1 TC2 TC3 TC4 M1 2.5 2.1 TC0-025021 M2 2.8 2.1 TC0-028021 M2.5 2.8 2.1 TC0-028021 M2.6 2.8 2.24 TC0-028022 M3 2.24 1.8 TC0-022018 M3 3.15 2.5 TC0-031025 M3 3.5 2.7 TC0-035027 M3.5 3.55 2.8 TC0-035028 TC1-035028 M3.5 4 3 TC0-040030 TC1-040030 M4 2.8 2.1 TC0-028021 M4 4 3.15 TC0-040031 TC1-040031 M4 4.5 3.4 TC0-045034 TC1-045034 M4.5 4.5 3.55 TC0-045035 TC1-045035 M5 3.5 2.7 TC0-035027 TC1-035027 M5 5 4 TC0-050040 TC1-050040 M5 6 4.9 TC0-060049 TC1-060049 TC2-060049 M6 4.5 3.4 TC0-045034 TC1-045034 M6 6 4.9 TC0-060049 TC1-060049 TC2-060049 M6 6.3 5 TC0-063050 TC1-063050 TC2-063050 M7 5.6 4.5 TC0-056045 TC1-056045 M7 7.1 5.6 TC0-071056 TC1-071056 TC2-071056 M8 6 4.9 TC0-060049 TC1-060049 TC2-060049 M8 8 6.2 TC0-080062* TC1-080062 TC2-080062 M8 8 6.3 TC0-080063* TC1-080063 TC2-080063 M10 7 5.5 TC0-070055 TC1-070055 TC2-070055 M10 10 8 TC1-100080 TC2-100080 M12 9 7 TC1-090070 TC2-090070 M12 9 7.1 TC1-090071 TC2-090071 M14 11 9 TC1-110090 TC2-110090 TC3-110090 M14 11.2 9 TC1-112090 TC2-112090 TC3-112090 M16 12 9 TC1-120090* TC2-120090 TC3-120090 M16 12.5 10 TC1-125100* TC2-125100 TC3-125100 M18 14 11 TC2-140110 TC3-140110 M18 14 11.2 TC2-140112 TC3-140112 M20 14 11.2 TC2-140112 TC3-140112 M20 16 12 TC2-160120 TC3-160120 M22 16 12.5 TC2-160125 TC3-160125 M22 18 14.5 TC2-180145 TC3-180145 TC4-180145 M24 18 14 TC2-180140 TC3-180140 TC4-180140 M24 18 14.5 TC2-180145 TC3-180145 TC4-180145 M27 20 16 TC2-200160* TC3-200160 TC4-200160 M30 22 18 TC2-220180* TC3-220180 TC4-220180 M33 22.4 18 TC2-224180* TC3-224180 TC4-224180 M33 25 20 TC3-250200 TC4-250200 M36 28 22 TC3-280220 TC4-280220 M37 28 22.4 TC3-280224 TC4-280224 M39 32 24 TC3-320240 TC4-320240 M42 32 24 TC3-320240 TC4-320240 M44 31.5 25 TC3-315250* TC4-315250 M45 36 29 TC3-360290 TC4-360290 M48 36 29 TC3-360290 TC4-360290 Note: Version with (*) only suitable for light processing. Accessories Page 41 Torque Ajusting Values 39

T-IK Quick-change aapters, with internal coolant system or supply along the tool shank For quick change tap chucks TIC with internal coolant system. Features an Avantages coolant supply also along the tool shank no pre-selective torque rive suitable for right an left han tapping IC Moel Tap size Seize imensions mm L1 mm mm L2 mm T1-IK M3M14 1 19 28.5 30 7 T2-IK M4.5M24 2 31 46.0 48 11 T3-IK M14M30 3 48 68.5 70 14 T4-IK M22M48 4 60 105 92 42 Accessories Ø L2 L3 L1 Prouct range IC-Aapters Tap Shank Ø Square mm Stanar T1-IK T2-IK T3-IK T4-IK M3 3.5 2.7 IN371 T1-IK-035027 M3,5 4 3 IN371 T1-IK-040030 M4 4.5 3.4 IN371 T1-IK-045034 M5 3.5 2.7 IN376 T1-IK-035027 M5 6 4.9 IN371 T1-IK-060049 T2-IK-060049 M6 4.5 3.4 IN376 T1-IK-045034 M6 6 4.9 IN371 T1-IK-060049 T2-IK-060049 M8 6 4.9 IN376 T1-IK-060049 T2-IK-060049 M8 8 6.2 IN371 T1-IK-080062 T2-IK-080062 M10 7 5.5 IN376 T1-IK-070055 T2-IK-070055 M10 10 8 IN371 T1-IK-100080 T2-IK-100080 M12 9 7 IN376 T1-IK-090070 T2-IK-090070 M14 11 9 IN376 T1-IK-110090 T2-IK-110090 T3-IK-110090 M16 12 9 IN376 T2-IK-120090 T3-IK-120090 M18 14 11 IN376 T2-IK-140110 T3-IK-140110 M20 16 12 IN376 T2-IK-160120 T3-IK-160120 M22 18 14.5 IN376 T2-IK-180145 T3-IK-180145 T4-IK-180145 M24 18 14.5 IN376 T2-IK-180145 T3-IK-180145 T4-IK-180145 M27 20 16 IN376 T3-IK-200160 T4-IK-200160 M30 22 18 IN376 T3-IK-220180 T4-IK-220180 M33 25 20 IN376 T3-IK-250200 T4-IK-250200 M36 28 22 IN376 T3-IK-280220 T4-IK-280220 M39 32 24 IN376 T4-IK-320240 M42 32 24 IN376 T4-IK-320240 M45 36 29 IN376 T4-IK-360290 M48 36 29 IN376 T4-IK-360290 40

TC-IK Quick-change aapters, with internal coolant supply an pre-selective torque rive Moel Tap size Seize imensions mm L1 mm mm L2 mm TC1-IK M3.5M14 1 19 46.5 32 25 TC2-IK M4.5M24 2 31 69.0 50 34 TC3-IK M14M30 3 48 100.5 72 45 TC4-IK M22M48 4 60 131 95 68 IC Ø L2 L3 L1 Prouct Range IC-Aapters with Torque Control Tap Shank Ø Square mm Stanar TC1-IK TC2-IK TC3-IK TC4-IK M3.5 4 3 IN371 TC1-IK-040030 M4 4.5 3.4 IN371 TC1-IK-045034 M5 3.5 2.7 IN376 TC1-IK-035027 M5 6 4.9 IN371 TC1-IK-060049 TC2-IK-060049 M6 4.5 3.4 IN376 TC1-IK-045034 M6 6 4.9 IN371 TC1-IK-060049 TC2-IK-060049 M8 6 4.9 IN376 TC1-IK-060049 TC2-IK-060049 M8 8 6.2 IN371 TC1-IK-080062 TC2-IK-080062 M10 7 5.5 IN376 TC1-IK-070055 TC2-IK-070055 M10 10 8 IN371 TC1-IK-100080 TC2-IK-100080 M12 9 7 IN376 TC1-IK-090070 TC2-IK-090070 M14 11 9 IN376 TC1-IK-110090 TC2-IK-110090 TC3-IK-110090 M16 12 9 IN376 TC2-IK-120090 TC3-IK-120090 M18 14 11 IN376 TC2-IK-140110 TC3-IK-140110 M20 16 12 IN376 TC2-IK-160120 TC3-IK-160120 M22 18 14.5 IN376 TC2-IK-180145 TC3-IK-180145 TC4-IK-180145 M24 18 14.5 IN376 TC2-IK-180145 TC3-IK-180145 TC4-IK-180145 M27 20 16 IN376 TC3-IK-200160 TC4-IK-200160 M30 22 18 IN376 TC3-IK-220180 TC4-IK-220180 M33 25 20 IN376 TC3-IK-250200 TC4-IK-250200 M36 28 22 IN376 TC3-IK-280220 TC4-IK-280220 M39 32 24 IN376 TC4-IK-320240 M42 32 24 IN376 TC4-IK-320240 M45 36 29 IN376 TC4-IK-360290 M48 36 29 IN376 TC4-IK-360290 Torque values for quick-change aapters TC an TC-IK Spanner Single fixture Torque wrench Square pin Aapter TC or TC-IK Vice Torque Threa type Nm M G (Whw.) NPT UNC 0.3 M2 Nr. 2 0.4 M2.5 0.5 M3 Nr. 3 0.8 Nr. 4 / Nr. 5 1.2 Nr. 6 1.6 M4 Nr. 8 2.0 M4.5 2.5 M5 Nr. 10 5.0 M6 Nr. 12 7.0 M7 G 1/8" 1/4" 10.0 M8 5/16" 18.0 M10 G 1/4" 1/16" 3/4" 28.0 M12 G 3/8" 1/8" 1/16" 30.0 1/2" 45.0 M14 9/16" 50.0 M16 G 1/2" / G 5/8" 1/4" 5/8" 66.0 3/4" 80.0 M18 G 3/4" / G 7/8" 90.0 M20 3/8" 100.0 M22 7/8" 140.0 M24 G 1" 1" 170.0 M27 G 1 1/8" / G 1 1/4" 1/2" 220.0 M30 G 1 3/8" / G 1 1/2" 3/4" 1 1/8" 250.0 M33 G 1 3/4" / G 2 1 1/4" 290.0 M36 G 2 1/4" 340.0 M39 G 2 1/2" / G 2 3/4" 1" 1 3/4" / 1 1/2" 440.0 M42 G 3 / G 3 1/4" 1 1/4" 470.0 M45 G 3 1/2" / G 3 3/4" 590.0 M48 G 4" 1 1/2" Accessories Note: Torque ajusting tools on request. Page 48 Torque Wrench 41

TF. E. Quick-change collet chuck aapters for multi-range collets (RF) Tap holers with various or ajustable back jaws for quick change tap chucks TA an NC. Only 2 multi-range collets (RF) per type necessary to cover capacity. elivery Accessories inclue wrench an necessary rive aapters for the specifie capacity. Please see page 43 for multi-range collets, which have to be orere separately. Moel Tap size Collets Rubber Flex TF0 29350 M1.4M7 J116 J117 TF1 29351 M3M12 J421 J422 TF2 29352 M5M18 J443 J440 TF3 29353 M10M30 J461 J462 imensions A mm B mm C mm mm 18.6 18.6 21.0 13 27.4 18.6 27.0 19 37.2 24.6 38.1 31 54.0 31.8 50.5 48 Quick-change aapters for steel collets IC Tap holer for steel collets ER an ER-GB for quick change tap chucks TA, TIC, TIM an NC, with or without internal coolant system. elivery Stanar accessories inclue sealing nut, wrench is not inclue. 5 L2 Moel Tap size Collets imensions ER mm mm L2 mm E0 29650 M2M8 ER11 19 13 23 E1 29651 M4M12 ER20 34 19 33 E2 29652 M4M20 ER32 50 31 40 Accessories Quick-change ie holers Ø IC For tap chucks TA, TIC an NC, for roun ies acc. to IN 223. Ø Lmax L2 Moel ie size Ø Capacity (steel) imensions mm mm L2 mm L max mm 1 1-160050 SE 16 x 5 M1M4 30 19 15.0 36 1-200050 SE 20 x 5 M3M4 30 15.0 36 1-200070 SE 20 x 7 M4.5M6 30 17.0 38 1-250090 SE 25 x 9 M7M9 35 19.0 40 1-300110 SE 30 x 11 M10M11 40 20.5 42 1-380100 SE 38 x 10 M12x1M15x1,5 48 19.5 41 1-380140 SE 38 x 14 M12M14 48 23.5 45 2 2-200050 SE 20 x 5 M3M4 40 31 20.0 55 2-200070 SE 20 x 7 M4.5M6 40 21.5 56 2-250090 SE 25 x 9 M7M9 40 23.5 58 2-300110 SE 30 x 11 M10M11 40 25.0 60 2-380100 SE 38 x 10 M12x1M15x1,5 48 21.0 56 2-380140 SE 38 x 14 M12M14 48 25.0 60 2-450140 SE 45 x 14 M16x1M20x2 57 25.0 60 2-450180 SE 45 x 18 M16M20 57 29.0 64 3 3-300110 SE 30 x 11 M10M11 60 48 29.0 84 3-380100 SE 38 x 10 M12x1M15x1,5 60 28.0 83 3-380140 SE 38 x 14 M12M14 60 32.0 87 3-450140 SE 45 x 14 M16x1M20x2 60 32.0 87 3-450180 SE 45 x 18 M16M20 60 36.0 91 3-550150 SE 55 x 15 M22x1M26x2 72 30.0 85 3-550220 SE 55 x 22 M22M24 72 35.0 90 3-650180 SE 65 x 18 M27x1M36x2 82 32.0 87 3-650250 SE 65 x 25 M27M36 82 38.0 93 42

Accessories Clamping nuts acc. to IN 6499 Note: max. Nm shows the maximum allowe tightening torque for each respective nut size. Type A mm B mm max. Nm 341100 ER11 19 11.3 30 341600 ER16 28 17.5 70 342000 ER20 34 19.0 100 Note: max. Nm shows the maximum allowe tightening torque for each respective nut size. Type A mm B mm max. Nm 342500 ER25 42 20.0 130 343200 ER32 50 22.5 170 344000 ER40 63 25.5 220 345000 ER50 78 35.3 300 Clamping nuts to IN 6499 for internal coolant system Sealing gaskets Note: max. Nm shows the maximum allowe tightening torque for each respective nut size. Type A mm B mm max. Nm 341620 ER16 28 22.5 70 342020 ER20 34 24.5 100 Type A mm B mm max. Nm 342520 ER25 42 25.0 130 343220 ER32 50 27.5 170 344020 ER40 63 30.5 220 345020 ER50 78 42.5 300 Cooling gaskets Note: max. Nm shows the maximum allowe tightening torque for each respective nut size. For clamping nuts to IN 6499 for internal coolant system. Capacity 0.5 mm/gasket. Moel Capacity mm S/ER16 03.010.0 316030316100 S/ER20 03.013.0 320030320130 S/ER25 03.016.0 325030325160 S/ER32 03.020.0 332030332200 S/ER40 03.026.0 340030340260 S/ER50 16.036.0 350160350360 Orer example sealing gaskets: The orer coe can easily be create accoring to the following example: Sealing gasket for nut S/ER16 Ø 8.0 mm translates into part no. 316080 Orering key Article group Moel Capacity mm 3 16 08.0 316080 For better cooling an lubrication, longer tool life an better chip transport. on request Accessories Rubber Flex multi-range collets XB collets Rubber Flex collets for TAPMATIC tapping attachments an chucks. Moel Capacity Type mm J115 21500 1.02.5 Extra J116 21600 2.54.5 Stanar J117 21700 4.56.5 Stanar J420 22000 4.58.0 Extra J421 22100 3.56.5 Stanar J422 22200 6.510.0 Stanar J423 22300 2.04.5 Extra Moel Capacity Type mm J440 24000 7.013.0 Stanar J441 24100 4.510.0 Extra J443 24300 2.87.0 Stanar J444 24400 1.84.5 Extra J445 24500 10.015.0 Extra J461 26100 10.016.0 Stanar J462 26200 16.023.0 Stanar For TAPMATIC miniature tapping attachment moel 100XB. Moel Capacity Type mm 117XB1 20100 0.91.0 IN 376 117XB2 20200 1.11.25 ISO 117XB3 20300 1.41.55 117XB4 20400 1.61.8 Moel Capacity Type mm 117XB5 20500 2.02.2 IN 376 117XB6 20600 2.32.5 IN 371 117XB7 20700 2.83.0 ISO 117XB8 20800 3.33.6 43

ER-GB Steel collets ER-GB with inner square Collets to IN 6499B with inner square for positive rive of tap square. Especially suitable for synchronize tapping. Interchangeable with ER-collets. Accessories ER11GB A = 11.5 mm B = 17.0 mm Shank mm Square mm GB111028 2.8 2.1 GB111035 3.5 2.7 GB111040 4.0 3.0 GB111045 4.5 3.4 GB111050 5.0 4.0 GB111060 6.0 4.9 ER16GB A = 17.0 mm B = 27.5 mm Shank mm Square mm GB116040 4.0 3.15/3.2 GB116045 4.5 3.4 GB116050 5.0 4.0 GB116053 5.5 4.3 GB116055 5.5 4.5 GB116065 6.0 4.5 GB116060 6.0 4.9 GB116062 6.2 5.0 GB116063 6.3 5.0 GB116070 7.0 5.5 GB116071 7.1 5.6 GB116080 8.0 6.2/6.3 GB116085 8.5 6.5 GB116090 9.0 7.0/7.1 ER20GB A = 21.0 mm B = 31.5 mm Shank mm Square mm GB120040 4.0 3.15/3.2 GB120045 4.5 3.4 GB120050 5.0 4.0 GB120053 5.5 4.3 GB120055 5.5 4.5 GB120065 6.0 4.5 GB120060 6.0 4.9 GB120062 6.2 5.0 GB120063 6.3 5.0 GB120070 7.0 5.5 GB120071 7.1 5.6 GB120080 8.0 6.2/6.3 GB120085 8.5 6.5 GB120090 9.0 7.0/7.1 GB120100 10.0 8.0 GB120105 10.5 8.0 GB120110 11.0 9.0 GB120112 11.2 9.0 GB120120 12.0 9.0 ER25GB A = 26.0 mm B = 34.0 mm Shank mm Square mm GB125040 4.0 3.15/3.2 GB125045 4.5 3.4 GB125050 5.0 4.0 GB125053 5.5 4.3 GB125055 5.5 4.5 GB125065 6.0 4.5 GB125060 6.0 4.9 GB125062 6.2 5.0 GB125063 6.3 5.0 GB125070 7.0 5.5 GB125071 7.1 5.6 GB125080 8.0 6.2/6.3 GB125085 8.5 6.5 GB125090 9.0 7.0/7.1 GB125100 10.0 8.0 GB125105 10.5 8.0 GB125110 11.0 9.0 GB125112 11.2 9.0 GB125120 12.0 9.0 GB125125 12.5 10.0 GB125140 14.0 11.0/11.2 GB125150 15.0 12.0 GB125160 16.0 12.0 ER32GB A = 33.0 mm B = 40.0 mm Shank mm Square mm GB132040 4.0 3.15/3.2 GB132045 4.5 3.4 GB132050 5.0 4.0 GB132053 5.5 4.3 GB132055 5.5 4.5 GB132065 6.0 4.5 GB132060 6.0 4.9 GB132062 6.2 5.0 GB132063 6.3 5.0 GB132070 7.0 5.5 GB132071 7.1 5.6 GB132080 8.0 6.2/6.3 GB132085 8.5 6.5 GB132090 9.0 7.0/7.1 GB132100 10.0 8.0 GB132105 10.5 8.0 GB132110 11.0 9.0 GB132112 11.2 9.0 GB132120 12.0 9.0 GB132125 12.5 10.0 GB132140 14.0 11.0/11.2 GB132150 15.0 12.0 GB132160 16.0 12.0 GB132170 17.0 13.0 GB132180 18.0 14.0/14.5 GB132200 20.0 16.0 ER40GB A = 41.0 mm B = 46.0 mm Shank mm Square mm GB140065 6.0 4.5 GB140060 6.0 4.9 GB140062 6.2 5.0 GB140063 6.3 5.0 GB140070 7.0 5.5 GB140071 7.1 5.6 GB140080 8.0 6.2/6.3 GB140085 8.5 6.5 GB140090 9.0 7.0/7.1 GB140100 10.0 8.0 GB140105 10.5 8.0 GB140110 11.0 9.0 GB140112 11.2 9.0 GB140120 12.0 9.0 GB140125 12.5 10.0 GB140140 14.0 11.0/11.2 GB140150 15.0 12.0 GB140160 16.0 12.0 GB140170 17.0 13.0 GB140180 18.0 14.0/14.5 GB140200 20.0 16.0 GB140220 22.0 18.0 ER50GB A = 60.0 mm B = 52.0 mm Shank mm Square mm GB150220 22.0 18.0 GB150250 25.0 20.0 GB150280 28.0 22.0 GB150320 32.0 24.0 44

ER Steel collets ER acc. to IN 6499B B Ø A ER8 A = 8.5 mm B = 12.0 mm Capacity Shank Ø mm 108010 1.00.5 108015 1.51.0 108020 2.01.5 108025 2.52.0 108030 3.02.5 108035 3.53.0 108040 4.03.5 108045 4.54.0 108050 5.04.5 ER11 A = 11.5 mm B = 17.0 mm Capacity Shank Ø mm 111010 1.00.5 111015 1.51.0 111020 2.01.5 111025 2.52.0 111030 3.02.5 111035 3.53.0 111040 4.03.5 111045 4.54.0 111050 5.04.5 111055 5.55.0 111060 6.05.5 111065 6.56.0 111070 7.06.5 ER16 A = 17.0 mm B = 27.5 mm Capacity Shank Ø mm 116010 1.00.5 116015 1.51.0 116020 2.01.5 116025 2.52.0 116030 3.02.5 116040 4.03.0 116050 5.04.0 116060 6.05.0 116070 7.06.0 116080 8.07.0 116090 9.08.0 116100 10.09.0 ER20 A = 21.0 mm B = 31.5 mm Capacity Shank Ø mm 120010 1.00.5 120015 1.51.0 120020 2.01.5 120025 2.52.0 120030 3.02.5 120040 4.03.0 120050 5.04.0 120060 6.05.0 120070 7.06.0 120080 8.07.0 120090 9.08.0 120100 10.09.0 120110 11.010.0 120120 12.011.0 120130 13.012.0 ER25 A = 26.0 mm B = 34.0 mm Capacity Shank Ø mm 125010 1.00.5 125015 1.51.0 125020 2.01.5 125025 2.52.0 125030 3.02.5 125040 4.03.0 125050 5.04.0 125060 6.05.0 125070 7.06.0 125080 8.07.0 125090 9.08.0 125100 10.09.0 125110 11.010.0 125120 12.011.0 125130 13.012.0 125140 14.013.0 125150 15.014.0 125160 16.015.0 ER32 A = 33.0 mm B = 40.0 mm Capacity Shank Ø mm 132020 2.01.5 132025 2.52.0 132030 3.02.5 132040 4.03.0 132050 5.04.0 132060 6.05.0 132070 7.06.0 132080 8.07.0 132090 9.08.0 132100 10.09.0 132110 11.010.0 132120 12.011.0 132130 13.012.0 132140 14.013.0 132150 15.014.0 132160 16.015.0 132170 17.016.0 132180 18.017.0 132190 19.018.0 132200 20.019.0 ER40 A = 41.0 mm B = 46.0 mm Capacity Shank Ø mm 140030 3.02.0 140040 4.03.0 140050 5.04.0 140060 6.05.0 140070 7.06.0 140080 8.07.0 140090 9.08.0 140100 10.09.0 140110 11.010.0 140120 12.011.0 140130 13.012.0 140140 14.013.0 140150 15.014.0 140160 16.015.0 140170 17.016.0 140180 18.017.0 140190 19.018.0 140200 20.019.0 140210 21.020.0 140220 22.021.0 140230 23.022.0 140240 24.023.0 140250 25.024.0 140260 26.025.0 ER50 A = 60.0 mm B = 52.0 mm Capacity Shank Ø mm 150160 16.014.0 150180 18.016.0 150200 20.018.0 150220 22.020.0 150240 24.022.0 150250 25.023.0 150260 26.024.0 150280 28.026.0 150300 30.028.0 150320 32.030.0 150340 34.032.0 150360 36.034.0 Accessories 45

NC Shanks. Coolant Tubes NC shanks IN 69871A/ Shank Bore imensions mm Weight kg mm A g S-241 SK40 20 45 35 M16 0.9 S-242 SK40 25 45 35 M16 0.8 S-244 SK40 40 90 120 M16 2.6 S-251 SK50 20 72 35 M24 2.9 S-252 SK50 25 72 35 M24 2.8 S-254 SK50 40 90 100 M24 4.9 NC shanks MAS-BT Arbors Bore imensions mm Weight kg mm A g S-331 BT30 20 54 35 M12 0.4 S-341 BT40 20 55 35 M16 1.0 S-342 BT40 25 55 35 M16 0.8 S-344 BT40 40 90 110 M16 2.4 S-351 BT50 20 60 40 M24 3.6 S-352 BT50 25 60 40 M24 3.4 S-354 BT50 40 90 110 M24 5.3 NC shanks IN 2080 Shank Bore imensions mm Weight kg mm A g S-141 SK40 20 44 24 M16 0.7 S-142 SK40 25 44 24 M16 0.6 S-151 SK50 20 65 34 M24 2.5 S-152 SK50 25 65 34 M24 2.4 Accessories Moular NC shanks HSK-A A Shank HSK-A Bore imensions mm Weight kg mm A S-451 HSK50 25 44 76 0.8 S-461 HSK63 25 44 76 1.0 S-463 HSK63A 40 72 120 2.6 S-481 HSK80 25 65 100 2.7 S-411 HSK100 25 65 100 3.5 S-413 HSK100A 40 80 105 4.7 Coolant tubes for shanks IN 69893A For HSK-A imensions mm Ø Ø 1 G 205010 50 6.4 10 M16x1 206310 63 8 12 M18x1 208010 80 10 14 M20x1.5 2010010 100 12 16 M24x1.5 46

Morse Taper Arbors Morse taper arbors to IN 238 Morse taper IN taper Length mm L1 L2 20112 MK1 B12 91 22 20116 MK1 B16 98 29 20212 MK2 B12 107 22 20216 MK2 B16 114 29 20218 Mk2 B18 122 37 20312 MK3 B12 126 22 20316 MK3 B16 133 29 20318 MK3 B18 141 37 20416 MK4 B16 160 29 20418 MK4 B18 168 37 Morse taper arbors to JACOBS taper Morse taper JACOBS taper Length mm L1 L2 20101 MK1 1 86 18 20133 MK1 33 96 26 20103 MK1 3 101 32 20201 MK2 1 103 18 20233 Mk2 33 111 26 20203 MK2 3 117 32 20204 MK2 4 128 43 20301 MK3 1 122 18 20333 MK3 33 130 26 20303 MK3 3 136 32 20304 MK3 4 147 43 20433 MK4 33 157 26 20403 MK4 3 162 32 20404 MK4 4 173 43 20503 MK5 3 195 32 20504 MK5 4 205 43 Morse taper arbors with threae mount Morse taper Threae Length mm L1 L2 20137 MK1 3/824 82 65.5 20237 MK2 3/824 104 80 20337 MK3 3/824 115 99 20150 MK1 1/220 87 65.5 20250 MK2 1/220 103 80 20350 MK3 1/220 116 99 20262 MK2 5/816 107 80 20362 MK3 5/816 125 99 20287 MK2 7/820 100 80 20387 MK3 7/820 116 99 20304 MK4 7/820 142 124 20315 MK3 1 1/218 118 99 20415 MK4 1 1/218 143 124 Accessories Straight shank arbors to JACOBS taper Straight shank JACOBS taper Length mm Ø mm L1 L2 8-33 8 33 64 37 10-33 10 33 64 35 12-33 12 33 64 35 16-33 16 33 64 35 20-33 20 33 64 33 47

Torque Wrenches. Torque Bars Torque wrenches Moel 7150.02025 Torco-Fix 0 7150.05050 Torco-Fix l 7150.20200 Torco-Fix ll 7150.60300 Torco-Fix lll 7159.09000 TS 0.9 Clip-on wrenches for torque wrench Moel 84.600.00 Power-Collet Torque wrench incl. case, no inserts 84.620.16 ER 16 insert 84.620.25 ER 25 insert 84.620.32 ER 32 insert Moel 7151.16000 A-E 16 7151.20000 A-E 20 7151.25000 A-E 25 7151.32000 A-E 32 7151.40000 A-E 40 7151.50000 A-E 50 Moel 7152.11010 A-E 11 P 7152.16010 A-E 16 P 7152.20010 A-E 20 P Accessories Mounting evice For easy an controlle tightening of nuts for collet chuck holers, without amaging the tool. Length mm 28SFT132 132 28SFT240 240 Quill Mount Torque Bars clamp aroun quill of machine Moel 7153.08000 A-E 8 M 7153.11000 A-E 11 M 7153.16000 A-E 16 M 7153.20000 A-E 20 M 7153.25000 A-E 25 M iameter Capacity V-Typ 29099 3860 mm M16 1 1/2 2 3/8 1/2 290991 60114 mm M18 2 3/8 4 1/2 3/4 Always mount a torque bar to hol the tapping attachment s stop arm from rotating. The stop arm shoul not be installe permanently, not uner any circumstances be hel by han or fastene with wire. The torque bar must be mounte securely to the table or quill of your machine. The torque bar installation must be stronger than the largest tap in the capacity range of your tapping attachment. Please orer Tapmatic torque bars shown. Table Mount Torque Bars mount to the «T» slots of table Tap capacity Tap capacity 29096 M33 1 3/4 29097 M18 3/4 48

Cutting Flui TAPMATIC cutting flui have two effects: they cool an lubricate simultaneously. This means a cleaner cut an an increase in tap life. FERROFLUI cutting flui FERROFLUI is an inispensable ai when tapping tough/har steels, chromium-nickel steels an stainless steels. FERROFLUI has outstaning anti-wel characteristics, helps to improve threa tolerances an surface finish, prevents galling an seizure. VOC free. Application For all steel, stainless steel, inconell, titan etc., not suitable for aluminium. Prouct name Size l Container 42120 FERROFLUI 0.5 Can with spout 42140 5.0 Can 42150 25.0 Can 42160 200.0 rum ALUFLUI cutting flui ALUFLUI contains ifferent high-pressure lubricants as well as special corrosion protectors, which penetrate the metal surface, the moisture a protective film. VOC free. Application Only for aluminium, copper, brass, nickel silver an others. Prouct name Size l Container 42220 ALUFLUI 0.5 Can with spout 42240 5.0 Can 42250 25.0 Can 42260 200.0 rum Cutting Fluis MINIFLUI cutting flui A MINIMUM QUANTITY cutting flui for unilute use in minimum lubrication systems. A micro-fine lubricating film prevents galling an seizure. VOC free. Application For all steel, stainless steel, inconell, titan etc. Also suitable for non-ferraus metal, aluminium an others. Not classifie as toxic. Prouct name Size l Container 42320 MINIFLUI 0.5 Can with spout 42340 5.0 Can 42350 25.0 Can 49

TapWriter ot Peen Marking tool for CNC marking TapWriter the CNC ot Peen Marking Tool For marking large areas un uneven surfaces or if inscription changes often. use on any CNC machine with rotating tools easy to install. Works with automatic tool change simple programming. The same as use with engraving eliminates extra operations, mark uring working process mark soft an har materials up to max. 55 HRC (moifie carbie stylus up to 63 HRC) mark flat, roune or uneven surfaces faster than engraving, 80 characters per minute or more long life replaceable carbie stylus Here are just a few examples: Marking time 9 secons on 1995 VMC 40 Machine. TapWriter Character heights shown from 6 mm to 2 mm, using stanar engraving software. Mark logos using stanar CA/CAM software for the tool path. Tapmatic MH Marking Heas for use with stanar type or custom stamps If your inscription oes not change frequently an your work piece is flat an the area you nee to mark is within a 40 mm iameter circle, the MH Marking Hea may be the best choice for your application. use on any CNC or conventional machine. No rotation neee very easy to program, simply avance against the work piece an rapi retract fast, it takes less than one secon to mark the part mark har or soft materials. Ajustable impact force spring absorption cushions any recoil effect on machine spinle use replaceable stanar type or custom stamps 50 on request

TapWriter How to Orer The TapWriter aapts to machining centers with automatic change, using a locking stop arm, similar to those use with self reversing tapping attachments. Select the installation metho you prefer as shown below. Please select the TapWriter (A), stop arm (B), an CAT, SK, or BT shank (C), to fit your machine. Please orer accessories like torque bars, reay mae stop arms an stop blocks separately. TapWriter with Stop Arm Bar an Stop Block Installation TapWriter with Stop Arm Plate an Torque Bar Installation (C) STOP BLOCK (C) SHANK CENTER ISTANCE SHANK TORQUE BAR STOP ARM 108 79 (A) (B) 108 79 (A) (B) 57 42 19 L3 57 42 19 29 TapWriter 16 (A) TapWriter CNC ot Peen Marking Tool Moel Shank Weight kg TAPWRITER 57820 20 mm 1.7 57825 25 mm 57810 1 (A) TapWriter CNC ot Peen Marking Tool Moel Shank Weight kg TAPWRITER 57820 20 mm 1.7 57825 25 mm 57810 1 (B) Stop Arm Assembly Center L3 istance (42+L3) 55 392555 13 65 392565 23 80 392580 38 (B) Stop Arm Plate Assembly 392552 Please note a blank stop arm which can be moifie is inclue. Page 46 Page 55 Pages 5557 (C) Interchangeable Steep tapers Stop Block Installation Programming 51

Spee Chart Stanar Taps Low Carbon Steel, Meium Carbon Steel High Carbon Steel, High Strength Steel, Tool Steel High Strength Steel, Tool Steel Harene Stainless 303, 304, 316 Stainless 410, 430, 17-4 Harene Stainless 17-4 Anneale Titanium Alloys Nickel Base Alloys Aluminium Alloys Aluminium ie Cast Magnesium Brass, Bronze Copper Cast Iron A) B) 1020 2040 812 1525 46 1218 612 815 35 410 612 820 48 815 35 510 1525 4060 1015 3040 1525 4060 1525 4060 812 1525 1020 2030 Tap size A) rpm for HSS-E uncoate taps B) rpm for HSS-E coate taps M2 16003200 32006350 12501900 24004000 640800 19002850 8001900 12502400 480800 6401600 8001900 12503200 6401250 12502400 480800 8001600 24004000 63509550 16002400 47506350 24004000 63509550 24004000 63509550 12501900 24004000 16003200 32004750 M3 10502100 21004250 8501250 16002650 420530 12501900 5301250 8501600 320530 4201050 5301250 8502100 420850 8501600 320530 5301050 16002650 42506350 10501600 32004250 16002650 42506350 16002650 42506350 8501250 16002650 10502100 21003200 M4 8001600 16003200 640950 12002000 320400 9501450 400950 6401200 240400 320800 400950 6401600 320640 6401200 240400 400800 12002000 32004750 8001200 24003200 12002000 32004750 12002000 32004750 640950 12002000 8001600 16002400 M5 6401250 12502550 510760 9501600 250320 7601150 320760 510950 190320 250640 320760 5101250 250510 510950 190320 320640 9501600 25503800 640950 19002550 9501600 25503800 9501600 25503800 510760 9501600 6401250 12501900 M6 5301050 10502100 420640 8001350 210270 640950 270640 420800 160270 210530 270640 4201050 210420 420800 160270 270530 8001350 21003200 530800 16002100 8001350 21003200 8001350 21003200 420640 8001350 5301050 10501600 M7 450910 9101800 360550 6801150 180230 550820 230550 360680 140230 180450 230550 360910 180360 360680 140230 230450 6801150 18002750 4501150 13501800 6801150 18002750 680680 18002750 360550 6801150 450910 9101350 M8 400800 8001600 320480 600990 160200 480720 200480 320600 120200 160400 200480 320800 160320 320600 120200 200400 600990 16002400 400600 12001600 600990 16002400 600990 16002400 320480 600990 400800 8001200 M9 350710 7101400 280420 530880 140180 420640 180420 280530 110180 140350 180420 280710 140280 280530 110180 180350 530880 14002100 350530 10501400 530880 14002100 530880 14002100 280420 530880 350710 7101050 M10 320640 6401250 250380 480800 130160 380570 160380 250480 100160 130320 160380 250640 130250 250480 100160 160320 480800 12501900 320480 9501250 480800 12501900 480800 12501900 250380 480800 320640 640950 M12 270530 5301050 210320 400660 110130 320480 130320 210400 80130 110270 130320 210530 110210 210400 80130 130270 400660 10501600 270400 8001050 400660 10501600 400660 10501600 210320 400660 270530 530800 M14 230450 450910 180270 340570 90110 270410 110270 180340 70110 90230 110270 180450 90180 180340 70110 110230 340570 9101350 230340 680910 340570 9101350 340570 9101350 180270 340570 230450 450680 M16 200400 400800 160240 300500 80100 240360 100240 160300 60100 80200 100240 160400 80160 160300 60100 100200 300500 8001200 200300 600800 300500 8001200 300500 8001200 160240 300500 200400 400600 M18 180350 350710 140210 270440 7090 210320 90210 140270 5090 70180 90210 140350 70140 140270 5090 90180 270440 7101050 180270 530710 270440 7101050 270440 7101050 140210 270440 180350 350530 M20 160320 320640 130190 240400 6080 190290 80190 130240 5080 60160 80190 130320 60130 130240 5080 80160 240400 640950 160240 480640 240400 640950 240400 640950 130190 240400 160320 320480 M22 140290 290580 120170 220360 6070 170260 70170 120220 4070 60140 70170 120290 60120 120220 4070 70140 220360 580870 140220 430580 220360 580870 220360 580870 120170 220360 140290 290430 M24 130270 270530 110160 200330 5070 160240 70160 110200 4070 50130 70160 110270 50110 110200 4070 70130 200330 530800 130200 400530 200330 530800 200330 530800 110160 200330 130270 270400 M25 130250 250510 100150 190320 5060 150230 60150 100190 4060 50130 60150 100250 50100 100190 4060 60130 190320 510760 130190 380510 190320 510760 190320 510760 100150 190320 130250 250380 Spee Chart M26 120240 240490 M27 120240 240470 M28 110230 230450 100150 180310 90140 180290 90140 170280 5060 150220 5060 140210 5060 140200 60150 100180 60140 90180 60140 90170 4060 50120 4060 50120 3060 50110 60150 100240 60140 90240 60140 90230 50100 100180 5090 90180 5090 90170 4060 60120 4060 60120 3060 60110 180310 490730 180290 470710 170280 450680 120180 370490 120180 350470 110170 340450 180310 490730 180290 470710 170280 450680 180310 490730 180290 470710 170280 450680 100150 180310 90140 180290 90140 170280 120240 240370 120240 240350 110230 230340 M30 110210 210420 80130 160270 4050 130190 50130 80160 3050 40110 50130 80210 4080 80160 3050 50110 160270 420640 110160 320420 160270 420640 160270 420640 80130 160270 110210 210320 M32 100200 200400 80120 150250 4050 120180 50120 80150 3050 40100 50120 80200 4080 80150 3050 50100 150250 400600 100150 300400 150250 400600 150250 400600 80120 150250 100200 200300 M33 100190 190390 80120 140240 4050 120170 50120 80140 3050 40100 50120 80190 4080 80140 3050 50100 140240 390580 100140 290390 140240 390580 140240 390580 80120 140240 100190 190290 M36 90180 180350 70110 130220 4040 110160 40110 70130 3040 4090 40110 70180 4070 70130 3040 4090 130220 350530 90130 270350 130220 350530 130-220 350530 70110 130220 90180 180270 M39 80160 160330 70100 120200 3040 100150 40100 70120 2040 3080 40100 70160 3070 70120 2040 4080 120200 330490 80120 240330 120200 330490 120200 330490 70100 120200 80160 160240 M40 80160 160320 60100 120200 3040 100140 40100 60120 2040 3080 40100 60160 3060 60120 2040 4080 120200 320480 80120 240320 120200 320480 120200 320480 60100 120200 80160 160240 M42 80150 150300 6090 110190 3040 90140 4090 60110 2040 3080 4090 60150 3060 60110 2040 4080 110190 300450 80110 230300 110190 300450 110190 300450 6090 110190 80150 150230 Tapping spee RPM iameter v c = m/min n = U/min = mm Calculation: v c 1000 n = Example: M8 with 25 m/min 25 1000 n = = 995 m/min 8 3.14 - The state number of revolutions are guie values acc. to general fee rates an can vary epening on tool manufacturer. - For optimal prouction an correct number of revolution, we suggest following the specifications of the tool manufacturer. - Furthermore, the maximum number of revolutions of the tapping attachment must be observe. 52 RT15 RT25 RTIC25 RT50 RTIC50 RTICXT50 RTXT50 RCT50 sintere gears RT50 RTIC50 RTICXT50 RTXT50 RCT50 cut gears RT85HS RTIC85HS RT85H RTIC85H RT100 RTIC100 RT150

Spee Chart High Spee/Top Spee Taps Low Carbon Steel, Meium Carbon Steel High Carbon Steel, High Strength Steel, Tool Steel High Strength Steel, Tool Steel Harene Stainless 303, 304, 316 Stainless 410, 430, 17-4 Harene Stainless 17-4 Anneale Titanium Alloys Nickel Base Alloys Aluminium Alloys Aluminium ie Cast Magnesium Brass, Bronze Copper Cast Iron A) B) 5070 46 2030 4060 1520 3050 1015 46 610 46 1015 46 1215 612 5070 6080 4050 5070 5070 4080 3070 6080 2030 3050 2540 3050 Tap size A) rpm for HSS-E uncoate taps B) rpm for HSS-E coate taps M2 795011150 640800 32004750 63509550 24003200 47507950 16002400 640800 8001600 640800 16002400 640800 19002400 8001900 795011150 955012750 63507950 795011150 795011150 635012750 475011150 955012750 32004750 47507950 40006350 47507950 M3 53007450 420530 21003200 42506350 16002100 32005300 10501600 420530 5301050 420530 10501600 420530 12501600 5301250 53007450 63508500 42505300 53007450 53007450 42508500 32007450 63508500 21003200 32005300 26504250 32005300 M4 40005550 320600 16002400 32004750 12001600 24004000 8001200 320400 400800 320400 8001200 320400 9501200 400950 40005550 47506350 32004000 40005550 40005550 32006350 24005550 47506350 16002400 24004000 20003200 24004000 M5 32004450 250320 12501900 25503800 9501250 19003200 640950 250320 320640 250320 640950 250320 760950 320760 32004450 38005100 25503200 32004450 32004450 25505100 19004450 38005100 12501900 19003200 16002550 19003200 M6 26503700 210270 10501600 21003200 8001050 16002650 530800 210270 270530 210270 530800 210270 640800 270640 26503700 32004250 21002650 26503700 26503700 21004250 16003700 32004250 10501600 16002650 13502100 16002650 M7 22503200 180230 9101350 18002750 680910 13502250 450680 180230 230450 180230 450680 180230 550680 230550 22503200 27503650 18002250 22503200 22503200 18003650 13503200 27503650 9101350 13502250 11501800 13502250 M8 20002800 160200 8001200 16002400 600800 12002000 400600 160200 200400 160200 400600 160200 480600 200480 20002800 24003200 16002000 20002800 20002800 16003200 12002800 24003200 8001200 12002000 9901600 12002000 M9 17502500 140180 7101050 14002100 530710 10501750 350530 140180 180350 140180 350530 140180 420530 180420 17502500 21002850 14001750 17502500 17502500 14002850 10502500 21002850 7101050 10501750 8801400 10501750 M10 16002250 130160 640950 12501900 480640 9501600 320480 130160 160320 130160 320480 130160 380480 160380 16002250 19002550 12501600 16002250 16002250 12502550 9502250 19002550 640950 9501600 8001250 9501600 M12 13501850 110130 530800 10501600 400530 8001350 270400 110130 130270 110130 270400 110130 320400 130320 13501850 16002100 10501350 13501850 13501850 10502100 8001850 16002100 530800 8001350 6601050 8001350 M14 11501600 90110 450680 9101350 340450 6801150 230340 90110 110230 90110 230340 90110 270340 110270 11501600 13501800 9101150 11501600 11501600 9101800 6801600 13501800 450680 6801150 570910 6801150 M16 9901400 80100 400600 8001200 300400 600990 200300 80100 100200 80100 200300 80100 240300 100240 9901400 12001600 800990 9901400 9901400 8001600 6001400 12001600 400600 600990 500800 600990 M18 8801250 7090 350530 7101050 270350 530880 180270 7090 90180 7090 180270 7090 210270 90210 8801250 10501400 710880 8801250 8801250 7101400 5301250 10501400 350530 530880 440710 530880 M20 8001100 6080 320480 640950 240320 480800 160240 6080 80160 6080 160240 6080 190240 80190 8001100 9501250 640800 8001100 8001100 6401250 4801100 9501250 320480 480800 400640 480800 M22 7201000 6070 290430 580870 220290 430720 140220 6070 70140 6070 140220 6070 170220 70170 7201000 8701150 580720 7201000 7201000 5801150 4301000 8701150 290430 430720 360580 430720 M24 660930 5070 270400 530800 200270 400660 130200 5070 70130 5070 130200 5070 160200 70160 660930 8001050 530660 660930 660930 5301050 400930 8001050 270400 400660 330530 400660 M25 640890 5060 250380 510760 190250 380640 130190 5060 60130 5060 130190 5060 150190 60150 640890 7601000 510640 640890 640890 5101000 380890 7601000 250380 380640 320510 380640 M26 610860 5060 M27 590830 5060 M28 570800 5060 240370 490730 240350 470710 230340 450680 180240 370610 180240 350590 170230 340 570 120180 5060 120180 5060 110170 5060 60120 5060 60120 5060 60110 5060 120180 5060 120180 5060 110170 5060 150180 140180 140170 60150 60140 60140 610860 730980 590830 710940 570800 680910 490610 610860 470590 590830 450570 570800 610860 490980 590830 470940 570800 450910 370860 730980 350830 710940 340800 680910 240370 370610 240350 350590 230340 340570 310490 370610 290470 350590 280450 340570 Spee Chart M30 530740 4050 210320 420640 160210 320530 110160 4050 50110 4050 110160 4050 130160 50130 530740 640850 420530 530740 530740 420850 320740 640850 210320 320530 270420 320530 M32 500700 4050 200300 400600 150200 300500 100150 4050 50100 4050 100150 4050 120150 50120 500700 600800 400500 500700 500700 400800 300700 600800 200300 300500 250400 300500 M33 480680 4050 190290 390580 140190 290480 100140 4050 50100 4050 100140 4050 120140 50120 480680 580770 390480 480680 480680 390770 290680 580770 190290 290480 240390 290480 M36 440620 4040 180270 350530 130180 270440 90130 4040 4090 4040 90130 4040 110130 40110 440620 530710 350440 440620 440620 350710 270620 530710 180270 270440 220350 270440 M39 410570 3040 160240 330490 120160 240410 80120 3040 4080 3040 80120 3040 100120 40100 410570 490650 330410 410570 410570 330650 240570 490650 160240 240410 200330 240410 M40 400560 3040 160240 320480 120160 240400 80120 3040 4080 3040 80120 3040 100120 40100 400560 480640 320400 400560 400560 320640 240560 480640 160240 240400 200320 240400 M42 380530 3040 150230 300450 110150 230380 80110 3040 4080 3040 80110 3040 90110 4090 380530 450610 300380 380530 380530 300610 230530 450610 150230 230380 190300 230380 Tapping spee RPM iameter v c = m/min n = U/min = mm Calculation: v c 1000 n = Example: M8 with 40 m/min 40 1000 n = = 1592 m/min 8 3.14 - The state number of revolutions are guie values acc. to general fee rates an can vary epening on tool manufacturer. - For optimal prouction an correct number of revolution, we suggest following the specifications of the tool manufacturer. - Furthermore, the maximum number of revolutions of the tapping attachment must be observe. RT15 RT25 RTIC25 RT50 RTIC50 RTICXT50 RTXT50 RCT50 sintere gears RT50 RTIC50 RTICXT50 RTXT50 RCT50 cut gears RT85HS RTIC85HS RT85H RTIC85H RT100 RTIC100 RT150 53

Spee Chart Roll From Taps Low Carbon Steel, Meium Carbon Steel High Carbon Steel, High Strength Steel, Tool Steel High Strength Steel, Tool Steel Harene Stainless 303, 304, 316 Stainless 17-4 Anneale Titanium Alloys Nickel Base Alloys Aluminium Alloys Aluminium ie Cast Copper A) B) 3040 4060 2030 3050 1525 2540 1015 1220 1015 515 210 35 812 3060 5070 2040 3050 1525 2550 Tap size A) rpm for HSS-E uncoate taps B) rpm for HSS-E coate taps M2 47506350 63509550 32004750 47507950 24004000 40006350 16002400 19003200 16002400 8002400 3201600 480800 12501900 47509550 795011150 32006350 47507950 24004000 40007950 M3 32004250 42506350 21003200 32005300 16002650 26504250 10501600 12502100 10501600 5301600 2101050 320530 8501250 32006350 53007450 21004250 32005300 16002650 26505300 M4 24003200 32004750 16002400 24004000 12002000 20003200 8001200 9501600 8001200 4001200 160800 240400 640950 24004750 40005550 16003200 24004000 12002000 20004000 M5 19002550 25503800 12501900 19003200 9501600 16002550 640950 7601250 640950 320950 130640 190320 510760 19003800 32004450 12502550 19003200 9501600 16003200 M6 16002100 21003200 10501600 16002650 8001350 13502100 530800 6401050 530800 270800 110530 160270 420640 16003200 26503700 10502100 16002650 8001350 13502650 M7 13501800 18002750 9101350 13502250 6801150 11501800 450680 550910 450680 230680 90450 140230 360550 13502750 22503200 9101800 13502250 6501150 11502250 M8 12001600 16002400 8001200 12002000 600990 9901600 400600 480800 400600 200600 80400 120200 320480 12002400 20002800 8001600 12002000 600990 9902000 M9 10501400 14002100 7101050 10501750 530880 8801400 350530 420710 350530 180530 70350 110180 280420 10502100 17502500 7101400 10501750 530880 8801750 M10 9501250 12501900 640950 9501600 480800 8001250 320480 380640 320480 160480 60320 100160 250380 9501900 16002250 6401250 9501600 480800 8001600 M12 8001050 10501600 530800 8001350 400660 6601050 270400 320530 270400 130400 50270 80130 210320 8001600 13501850 5301050 8001350 400660 6601350 M14 680910 9101350 450680 6801150 340570 570910 230340 270450 230340 110340 50230 70110 180270 6801350 11501600 450910 6801150 340570 5701150 M16 600800 8001200 400600 600990 300500 500800 200300 240400 200300 100300 40200 60100 160240 6001200 9901400 400800 600990 300500 500990 M18 530710 7101050 350530 530880 270440 440710 180270 210350 180270 90270 40180 5090 140210 5301050 8801250 350710 530880 270440 440880 M20 480640 640950 320480 480800 240400 400640 160240 190320 160240 80240 30160 5080 130190 480950 8001100 320640 480800 240400 400800 M22 430580 580870 290430 430720 220360 360580 140220 170290 140220 70220 30140 4070 120170 430870 7201000 290580 430720 220360 360720 M24 400530 530800 270400 400660 200330 330530 130200 160270 130200 70200 30130 4070 110160 400800 660930 270530 400660 200330 330660 M25 380510 510760 250380 380640 190320 320510 130190 150250 130190 60190 30130 4060 100150 380760 640890 250510 380640 190320 320640 Spee Chart M26 370490 490730 M27 350470 470710 M28 340450 450680 240370 370610 240350 350590 230340 340570 180310 310490 180290 290470 170280 280450 120180 150240 120180 140240 110170 140230 120180 120180 110170 60180 20120 60180 20120 60170 20110 4060 100150 4060 90140 3060 90140 370730 610860 350710 590830 340680 570800 240490 370610 240470 350590 230450 340570 180310 310610 180290 290590 170280 280570 M30 320420 420640 210320 320530 160270 270420 110160 130210 110160 50160 20110 3050 80130 320640 530740 210420 320530 160270 270530 M32 300400 400600 200300 300500 150250 250400 100150 120200 100150 50150 20100 3050 80120 300600 500700 200400 300500 150250 250500 M33 290390 390580 190290 290480 140240 240390 100140 120190 100140 50140 20100 3050 80120 290580 480680 190390 290480 140240 240480 Tapping spee RPM iameter v c = m/min n = U/min = mm Calculation: v c 1000 n = Example: M8 with 30 m/min 30 1000 n = = 1194 m/min 8 3.14 - The state number of revolutions are guie values acc. to general fee rates an can vary epening on tool manufacturer. - For optimal prouction an correct number of revolution, we suggest following the specifications of the tool manufacturer. - Furthermore, the maximum number of revolutions of the tapping attachment must be observe. 54 RT15 RT25 RTIC25 RT50 RTIC50 RTICXT50 RTXT50 RCT50 sintere gears RT50 RTIC50 RTICXT50 RTXT50 RCT50 cut gears RT85HS RTIC85HS RT85H RTIC85H RT100 RTIC100 RT150

Installation of Tapping Attachments Tapmatic can supply a tapping attachment reay to fit your machining center RT an RCT tapping attachments eliminate the nee for the machine spinle to reverse by automatically reversing the taps rotation when the machine retracts. For the automatic reversal to function a stop arm is neee to prevent the housing of the tapping attachment from rotating. Our stop arm locking mechanism allows the tool to easily make automatic tool changes. Tapmatic maintains a large ata base of machining center installations Please simply let us know the machine manufacturer, moel an serial number an we may alreay have the installation information available to provie a tool reay to run on your machine. My machine alreay has a stop block If your machine alreay has an anti-rotation stop block installe, please let us know the imensions shown in the rawing below. We can prepare a tool to go with your existing stop block. My machine oes not have a stop block If your machine oes not have a stop block alreay installe, we woul be please to prepare one for you. Please simply fill in the form on the back cover or ownloa it from our homepage an forwar us the information. We will be please to submit an offer to you. Preferre Installation Alternative installation Z Gage Line to Mounting Surface G = Threa size G Center istance (commonly 55, 65, or 80) Z = iameter of Bore or With of Slot in Stop Block = epth of Bore or Slot in Stop Block E = Total Height of Stop Block F = Torque bar holer assembly Stop arm plate Stop arm plate housing assembly F E Machine Spinle Taper (SK, BT, CAT, HSK ) Shank = Machine Manufacturer an Moel = Stop arm plate housing assembly For Moel 392552 RT15, RT25 395052 RT50 Installation Stanar stop blocks are available if you woul like to esign your own installation. These blank stop blocks can be moifie to fit the bolt pattern of your machine. Stop arm plate istance spinle centre mm 723420 4356 723421 5663 723422 6175 723423 7385 723424 8497 723425 95108 723426 106117 Torque bar holer assemblies For the use with straight stop arm. Torque bar installation must be stronger than the largest tap.. 36007 Stanar Block 36010 Stanar Block Bolt size max. Length mm 69383A M6 88 69384A M8 88 69385A M10 88 69386A M12 88 55

Programming Moel RT an RT-IC For efficient Tapping an prouction on CNC Machining Centre we recommen the writing of a subroutine with high spee retract. As an alternative a G85 boring cycle can be use. IMPORTANT NOTE at no time shoul the G coe for Exact Stop or Ramp be use with TAPMATIC self-reversing Tapping Attachments. They will cause the tapping cycle time to be significantly slower. We will glaly help with any programming computation. Example (Fanuc programming) Tapping attachment RT25 Tap size M5 x 0.8 Spee 2000 RPM Fee at 100% 1600 mm/min 1.) Rapi Traverse to clearance plane above the hole location. 2.) Rapi own to 1mm minimum above component. 3.) Tap pitch into component to programme epth. 4.) Retract Tapping hea at 1300mm/min, specifie istance for specific tapping hea to reverse tap rotation. 5.) Tap fee out of to clearance plane. Subroutine: Rapi traverse to 1 mm above component Move in to 8 mm epth (Please note: Actual epth slightly eeper than programme epth) Retraction of 6 mm at 13 000 mm/min for changeover (at fastest retraction spee up to 13 000 mm/min) Move out at fee spee to 6 mm above component surface Note: The only time uring the cycle spent in the fee rate is the 1mm approach height plus threa epth in an out. All other moves are at maximum spee. Main programme: T01 M06 Tool change tool #1 G00 G90 X25.0 Y25.0 chose work piece zero-point, move towar X/Y-coorinates S2000 M03 spee 2 000 RPM, clockwise rotation of spinle G43 H1 Z25.0 M08 rapi fee to Z25, tool offset 1, coolant on M98 P0004 retrieve subroutine O0004 G00 Y50.0 rapi fee to next position Y50 M98 P0004 retrieve subroutine O0004 Clearance Plane Clearance Plane CP CP 1 mm MIN. Fast Retract istance Moving in Rapi Moving in Tap Pitch Fee Moving at 13'000 mm/min Reversing tapping attachments require a retract movement of the machine spinle in orer for the attachment to change from forwar to return movement. Subroutine: O0004 G90 G64 M49 G00 Z1.0 G01 Z-8.0 F1600 G01 Z-2.0 F13000 G01 Z6.0 F1600 M48 M99 programme number of subroutine absolute movement exact machining moe off fee overrie cancel off rapi to Z1 fee to Z-8 with fee 1 600 mm/min fee to Z-2 with fee 13 000 mm/min for changeover fee to Z6 with fee 1 600 mm/min fee overrie cancel on subroutine en Programming Clearance Plane an Fast Retract istance RT15 CP = = 250 in or 6 mm RT25 CP = = 250 in or 6 mm RT50 CP = = 400 in or 10 mm RT85/100 CP = 590 in or 15 mm = 400 in or 10 mm RCT50 CP = = 6 mm I50 CP = = 250 in or 6 mm Please note that the istance shown is the minimum clearance plane an maximum fast retract istance allowe. The programming example shown here uses G- an M-coes that comply with a Fanuc control. Your machine may use ifferent coes. Please be sure to review the actual G an M coes use with your machine an make changes when necessary. 56

Programming Moels SFT an SX Rapi traverse to clearance plane as recommene by respective machine manufacturer. Cycle Rigi Tapping. Moels TA, TIC, TIM an SM Tapping cycle (G84). Rapi traverse to clearance plane as recommene by respective machine manufacturers. Spinle fee (Z) apprx. 95 % of theoretical pitch selecte (TIM 100 %). Moels SP Utilize boring cycle (G85). Rapi traverse to clearance plane safety height, (epening on threa size to be tappe 515 mm above component). Choose spinle fee (Z) 98100 % of theoretical pitch selecte to threa epth require. Fee out (reverse Z) at 98100 % up to the clearance plane safety height. Blin hole tapping or exactly efine epths. The Z fee plus the self-fee within the Tapping unit calculate Z.* Moels NC (releasing rive) Utilize Tapping cycle (G84). Rapi traverse to clearance plan as recommene by respective machine manufacturers. Spinle fee (Z) 95 % of the theoretical pitch selecte. Blin hole tapping or exactly efine epths. The Z fee plus the self-fee within the Tapping unit calculates Z. Programme a short well into the Z movement to achieve full self-fee (neutral).* Fee out to at least to the clearance plane. Moels ASR Sub routine: Fee 95 % no well, fee out at 95 % constant RPM. Rapi traverse to clearance plane safety gap (at least 10 mm from component). Fee out at least to clearance plane. For blin holes, machine fee to esire threa epth minus a short allowance (apprx. 2 mm) for the reaction time of the machine. Moels RSR Sub routine: Fee 64 % no well, fee out at 68 % constant RPM. Rapi traverse to clearance plane safety gap (at least 10 mm from component). Fee out at least to clearance plane. For blin holes, machine fee to esire threa epth minus a short allowance (apprx. 2 mm) for the reaction time of the machine. *Note: this may have to be correcte to achieve the epth require ue to any eviation in the units built in self-fee an the response time of the machine. Programming 57

Safety WARNING To Avoi Serious Injury An Ensure Best Results For Your Tapping Operation, Please Rea Carefully All Operator An Safety Instructions Provie For This Tapping Unit as well as all other safety instructions that are applicable, especially those for your machine tool. 1. Proper clothing: The rotating spinle of a machine tool can snag loose fitting clothing, jewelry or long hair. Never wear jewelry, long sleeves, neckties, gloves or anything else that coul become caught when operating a machine tool. Long hair must be restraine or nette to prevent it from becoming entangle in rotating spinle. 2. Proper eye protection: Always wear safety glasses with sie shiels to protect your eyes from flying particles. 3. Proper work piece fixation: Never hol the work piece or the vise it is hel in, by han. Never fasten it with wire or anything similar! The work piece must be clampe firmly to the table of the machine so that it cannot move, rotate or lift. 4. On machining centers: The same rule for stop arm an stop block installation applies «Always be sure that the installation is stronger than the largest tap.» Automatic tool changes shoul only be mae on enclose machines. 5. The tapping attachment housing, rive spinle an tap itself can become hot to the touch after operation. Use caution when removing the attachment from the machine or hanling. 6. Always be aware of the potential hazars of a machining operation: Sometimes working with your machine can seem routine. You may fin that you are no longer concentrating on the operation. A feeling of false security can lea to serious injury. Always be alert to the angers of the machines with which you work. Always keep hans, boy parts, clothing, jewelry an hair out of the areas of operation, when the machine spinle is rotating. Areas of operation inclue the immeiate point of machining an all transmission components incluing the tapping attachment. Never bring your han, other boy parts or anything attache to your boy into any of these areas until the machine spinle is completely stoppe. 7. Be aware of any other applicable safety instructions/requirements. Check List for goo tapping 1. Never use this unit before reaing all safety instructions for this attachment as well as the machine it is to be use on. 2. Is tap sharp an of correct esign for current job? 3. Is tap in proper alignment with rille hole? 4. Is machine spee correct? 5. Is machine fee correct? 6. Is machine stop set properly so tap releases in neutral rather than bottoming in work piece or fixture? 7. Is rille hole the correct size? 8. Is clearance between the rille hole an tap sufficient at start position to allow the tap to clear the hole upon retraction? 9. Is the stop arm of the tapping attachment hel rigily against rotation. Stop Arm installation must be stronger than largest tap. 10. Is the proper cutting flui or coolant being use for lubricating the tap? 11. If a bottom hole is being tappe is there sufficient chip clearance? 12. Is the correct Tapmatic moel for the specific job requirement being use? (Capacity shoul be reuce by 25 % for roll form taps.) Safety 58

Check List for Goo Tapping Tapping is a specialize fiel with unique challenges an tapping technology changes continuously but the basics necessary for goo tapping remain the same. For the best results, the key areas to analyze are the work piece, the tap, the machine tool, the tapping attachment or tap chuck an the set up. Work piece: Is the core hole rille to the correct size? Will it be a through or a blin hole? If tapping a blin hole, oes rille epth allow sufficient chip clearance to keep tap from bottoming out in hole? Is the work piece rigily hel against rotation an upwar movement? What is the material an harness of the work piece? Tap: o you have the correct tap esign for the application? What are the tap size an style? What material is the tap mae from? Is the tap sharp? Is the tap properly aligne with the rille hole? Is there sufficient clearance between the tap an the hole to allow for retraction? Who is the tap manufacturer? What spee oes he recommen for optimum performance of his tap in this material? Machine tool: Is machine stop set so the tap releases in neutral to prevent bottoming? Is the machine retraction correct for the tapping attachment being use? Is the torque control set to prevent tap breakage? What type of machine is in use, what is the horse power an the spinle taper? Is the work piece rigily hel to prevent isplacing ue to the high torque when tapping? Are machine fee an spee set correctly? Is the proper cutting flui being use for lubricating the tap? Never hol the stop arm by han: risk of injury. Tapping attachment: Is the correct TAPMATIC tapping attachment or tap chuck being use for the specific job requirements? Is machine retraction correct for the tapping attachment being use? Never perform any installation or programming, before reaing the operator instructions for the tapping attachment an the machine as well as the tap manufacturer s recommenations. o not lengthen the stop arm, it coul break off. o wear protective goggles. o not wear loose clothes close by rotating spinles. Installation: With a self-reversing tap chuck for manual or CNC operations, it is important to make sure that stop arm is strong enough to prevent torque bar from bening or eflecting. Machine torque bar must be stronger than largest tap. If a torque control attachment is being use, is torque set correctly so that tap will not break if accientally bottome? If epth control feature is employe, is it set correctly to cooperate with machine stop, provie total threa epth require an prevent engagement with bottom? Is clearance between the rille hole an tap sufficient at start position to allow the tap to clear the hole upon retraction? Is the stop well isengage or at least set to a minimum? Check list o not hol the work piece or vice by han, they must be clampe. 59

Terms & Conitions of TIC AG Terms & Conitions Information The following Terms & Conitions only apply to the business relationship between Tapmatic International Corporation Switzerlan an their representatives an ealers. The Terms & Conitions between our representatives an ealers an their business partners may iffer from the following services an conitions. General eliveries an services of Tapmatic International Corporation, hereinafter referre to as «TIC AG», are carrie out exclusively on the basis of these general stanar Terms an Conitions (T&C). They form an integral part of every contract an apply to all future business eals an agreements, without them being mentione again. Supplementary agreements, amenments or changes require for their valiity written confirmation. Offers, prices, terms of payment Offers are to be regare as not bining an subject to change. ivergent verbal consent, sub-agreement an such require for their valiity written confirmation. Quote prices an possible iscounts shall apply only to the iniviual orer in question. Orers uner /$ 200.00 net will be subject to a processing charge of /$ 20.00. Unless otherwise explicitly agree in writing, prices are quote ex works, exclusive of value ae tax (VAT), packing, customs uties, transportation an transport insurance. TIC AG reserves the right to increase prices as a result of higher raw material costs, increases in customs uties, exchange rates or other price efining factors. Payments have basically to be mae acc. to agree upon payments conitions (times) an in the agree upon currency. Unless otherwise explicitly agree, payment conitions are 30 ays net after the ate the invoice was issue or payment within 10 ays minus 2 % cash iscount. In the event of elaye payment, the purchaser is oblige to pay interest of 6 % on arrears. elivery time, elay in elivery The elivery time mentione in the offer complies with the current stock or prouction situation. Prior sale or changes until receipt of orer remain reserve. The elivery time mentione in orer confirmations starts after the orer has been fully resolve an is quote ex works. Is a possible failure to comply with the elivery time be attribute to an act of nature beyon control, inustrial ispute, sub-contractor or other incients which are beyon the sphere of influence of the supplier, the elivery time is prolonge aequately. The supplier will inform the purchaser of start an en of such circumstances as soon as possible. TIC AG is eligible to partial shipments an partial services within the agree upon elivery an service times, if it is reasonable to the purchaser. Right of ownership Goos elivere shall remain the property of TIC AG until complete payment of the purchase price incluing all aitional charges, interest an costs has been mae. In the event of an existing current account, ownership shall not pass until all emans as name herein are settle an the total balance from the outstaning account is repai. Warranty For a perio of one year after initial operation which has to be no later than 12 months after elivery we shall repair or replace proucts or parts thereof free of charge / uner warranty, which turne unusable ue to raw material or manufacturing fault. In orer to verify the extent of the amage an correctness of the emans, the efective proucts or parts thereof have to be returne within the mentione perio of 12 months after elivery for inspection. Shoul replacement parts be requeste immeiately, they will be invoice like stanar orers, in anticipation of the inspection results. Shoul we be liable to pay compensations, a creit note will be issue. amages an faults are exclue from our warranty, which occurre ue to outsie force, poor maintenance, capacity overloa, unsuitable lubrication, natural wear, selection of incorrect bearings, inaccurate assembly or other causes beyon our control. We o not accept liability to pay amages for irect or inirect follow-up costs which occurre to the purchaser because of raw material or manufacturing faults. Warranty claims are only vali given that the purchaser completely follows all instructions from TIC AG concerning hanling of the proucts. Safety an instruction manuals are to be carefully rea before operation. They are inclue in the elivery an can be aitionally orere at TIC AG or on the internet. Notice of efects In orer to be consiere, complaints have to be submitte no later than 14 ays after the goos have been receive. Cost estimate for repairs Every cost estimate that has to be written will be charge with /$ 30.00 or SFr. 50.00. This amount will be fully creite against the invoice when the repair can be carrie out. Returning of goos Goos may be returne for creit only upon prior approval from Tapmatic sales staff. Goos must be in like-new saleable conition of current programme. All returns are subject to a 15 % restocking charge. Passing of risk, acceptance, transportation Unless otherwise explicitly agree in writing, elivery is mae on account an risk of purchaser. Risk of acciental loss an acciental amage of the elivery items passes over to the purchaser with the hanover to the freight carrier. This applies also, if partial shipments are mae or free of carriage charges elivery was agree. If the purchaser has not efine any transportation metho, TIC AG is free to choose a moe of transportation. Costs shall be invoice an transportation insurance is in any case to be pai by the purchaser. Place of fulfilment, jurisiction, applicable law Exclusive place of fulfilment an jurisiction is TIC AG's omicile, or the court of justice responsible for the supplier's omicile. The supplier, however, is also entitle to file a suit at the omicile of the purchaser. Swiss law is being applie. 60

Selector Chart Tap Chucks Moel SFT SX SM TA TIC TIM NC Capacity in Steel M2M30 M2M48 M1.4M30 M1M48 M3M36 M7M24 M1.4M48 For use on Manual machines CNC machines CNC machining centers CNC lathes Features Micro-compensation (tension an compression) Self-fee (tension an compression) (tension only) Front release Har start Self release For right an left han tapping Internal coolant system 10 bar Minimal Quantity Lubrication 50 bar 80 bar Collets an aapters Multi-range collets RF Steel collets ER/ER-GB Quick change aapters: T positive rive TC ajustable torque control T-IK positive rive, taps without internal coolant supply TC-IK torque control, taps without internal coolant supply ie holers E/TF collet holers ER collet aapter USA Shrink aapter «Shrink fit» Attachment mounts Straight shank IN 1835B+E Morse taper IN 228B HSK mount IN 69893A Steep taper IN 69871A, A/, B Steep taper MAS-BT (JIS B6339) Steep taper IN 2080 Tapmatic Capto VI 3425 mount (IN 69880) ABS-coupling (System Komet) Mount integrate Miscellaneous shank versions (short taper mount) for straight shank IN 1835B+E on page 46

TAPMATIC is represente throughout the worl. Please fin your local ealer on: www.tapmatic.com TAPMATIC Kriessern, Switzerlan European Hea Office: TAPMATIC International Corp. TIC AG, Alte Rheinstrasse, CH-9451 Kriessern, Switzerlan Phone +41 71 757 59 00, Fax +41 71 757 59 01 info@tapmatic.ch, TAPMATIC Post Falls, USA Parent Company: TAPMATIC Corporation 802, Clearwater Loop, Post Falls, Iaho 83854, USA Phone 001-208-773 29 51, Fax 001-208-773 30 21 info@tapmatic.com, www.tapmatic.com Sol through: Tel.: 01 896 2280 Fax: 01 896 2282 zibtr@siol.net www.zibtr.com IX.2010/e Subject to technical changes (without notice).