Western India Forgings g Group is an ISO 9001:2008 certified, global supplier of heat treated, machined forgings and assemblies, with 4 manufacturing plants located in Pune, India. WIF supplies quality forgings with a short delivery period to locations all over the globe including North America, South America, Asia and Europe.
KEY FACTS Founded in 1980. Over 25 years of experience Fully integrated forging facility Over $20 million USD in exports Total number of employees over 700 Total Manufacturing Space over 300,000 sq. feet Customized ERP system Customized forging from1kg to 10,000 kgs Installed capacity is over 80,000 000 Tons per year Closed Die Forging 40,000 Tons Open Die Forging 30,000 Tons Ring Rolled Forging 12,000 Tons
INDUSTRIES SERVED DIVERSE CAPABILITIES PRODUCTS CLOSED DIE FORGINGS Hammers 1-10 Ton Presses 2500T and 4000T Press 4400T OPEN DIE FORGINGS Hammers 1-5 Ton Press 1600 Ton Zdas Press 4400 Ton RING ROLLED FORGINGS MACHINED COMPONENTS MAX WEIGHT 1-250 Kgs 5-25 Kgs 200-1500 Kgs 5-8000 Kgs upto 10,000 Kgs 150-3500 Kgs upto 3000 Kgs upto 3000 mm OD Per Customer Spec INDUSTRY CERTIFICATIONS ISO 9001:2008 OHSAS 18001:2007* ISO 14001:2004* * Under Process
CLOSED DIE FORGINGS This process is used to make high volume smaller forgings requiring closer tolerance limits Equipment Hammers: 1 Ton to 10 Tons capacity Presses: 2500 T, 4000 T and 4400 T Press Over 1200 unique components Oil and Gas Bonnets, Valve Bodies, Gates, Flanges, T's, Elbows, Xmas Tree Caps, Discs for Valves, Forged Fittings Automotive Crankshafts, Camshafts, Connecting Rods, Front Hub, Differential Case and Cover, Rocker Arms, Transmission parts, Steering Arms and Knuckles Material Handling/Construction/Earth Moving Track Links, Gears, Rollers, Idlers, Crane Wheels, Trunions Piston eyes, Couplings Mining Cylinders, Front and Back Heads for Pneumatic Rock Breaking tools, Leg and Cone forgings for drill bits, Rack Segment Railways Traction Gears and Pinions, Bearing Shells
OPEN DIE FORGINGS Open die forging is used for heavy forgings, which find application in industrial machinery. This process is commonly associated with large parts and small volumes Equipment Hammers: 1 Ton to 5 Tons capacity Presses: 4400 T and 1600 T zdas press Over 7500 unique components Oil and Gas Casing Heads, Xmas Trees, Cross Forgings, Tubing Spool, Y Forgings, Body Blocks for SSSB and SSBT Valves, Hangers, Body Housing, Slip Lock Housing Power Drive Shafts, Rotor Shafts, Rotor Discs, Nozzles Heavy Engineering g Industries SUGAR, CEMENT, STEEL, TEXTILES, MINING, RAILWAYS, MARINE Rollers, Pinions, Shafts, Spindles, Piston Rods, Gear Blanks Windmill Gear Forgings Planet, Slow, Fast Wheels, Ring Gears and Output Shafts Guide Bushes
RING ROLLED FORGINGS Advanced Capabilities for seamless rolled ring forgings on a Radial- Axial Numerically Controlled Ring Rolling Machine Size Range OD= 350-3000 mm Wall Thickness upto 350 mm Height = 100-500 mm Wt < 3Tons MACHINED COMPONENTS Over 60 general purpose horizontal, vertical turning centers, boring machines, milling, drilling and CNC turning centers Finish machined components developed and shipped Wheel assemblies, Sub assemblies like Gear Boxes, Housings and Pump Casings Oil Field components like Bonnets, Tees, Crosses, Discs, Body Tubing Spools and Finished Flanges Material handling components like Trunions, Piston Eyes, Track Rollers
CLOSED DIE FORGINGS PRODU UCTS OIL FIELD EQUIPMENT VALVE BODY BONNET MAJOR GATE SOLID TEE EARTH MOVING CONNECTING ROD TRACK LINK TRACK ROLLER SPROCKET SEGMENT
CLOSED DIE FORGINGS PRODU UCTS MINING RETAINER HANDLE BACKHEAD CYLINDER AUTOMOTIVE CRANKSHAFT CONNECTING ROD FRONT WHEEL HUB BELL CRANK LEVER OTHER SELECT FORGINGS SHEAR CONNECTOR BOTTOM MOUNTING BRACKET BEARING SHELL BOWL BODY
OPEN DIE FORGINGS PRODU UCTS OIL FIELD BODY SPOOL TUBULAR FLANGED SHAFT TUBULAR SQUARE BLOCK/ STUDDED TEE OR CROSS ADAPTOR TUBULAR HOLLOW SHAFT MATERIAL HANDLING WHEEL ASSEMBLY
FINISHED MACHINED COMPONENTS PRODU UCTS FOR TIPPING MECHANISM IN DUMPER TRUCKS PISTON EYE LOCK JAW TRUNION DISC For Valves BONNET For Gate Valves STUDDED TEE For Oil Field PUMP CASING For Process Equipment
DIE DESIGN Our in-house Die Design team designs and produces customized dies based on client specifications DEFORM software enables 2D and 3D simulations and Part Manufacturing Feasibility Numerically Controlled tool path generation for die manufacturing With a highly experienced design team and existing bank of die designs, WIF is in a position to meet the challenges of rapidly changing customer needs in an economical manner CAPABI ILITIES HEAT TREATMENT Comprehensive heat treatment capabilities performed in calibrated continuous and batch type bogie furnaces calibrated to API 6 standards Hardening and Tempering Normalizing and Stress Relieving Solution Annealing and ISO Annealing Flame Hardening and Sorbitizing QUALITY WIF believes in continuous quality improvement. Key Quality Improvement Initiatives include, Kaizen / Lean Manufacturing Practices Workflow Management Plant efficiency improvement measures Compressed air usage monitoring Health, Safety & Environment Material Traceability by heat number to source material
INSPECTION AND TESTING In-house laboratory facilities Mechanical Testing Tensile, Charpy Impact Chemical Testing Optical emission spectrometer Microstructure and grain flow study Optical microscopes Ultrasonic, Magnetic Particle and Dye Penetrant Testing CAPABI ILITIES Third Party Inspection WIF routinely executes critical jobs under LLOYDS, Bureau Veritas, Moody International, ICS, IRS, ABS, EIL, NTPC, NPCIL, IRQS and other agencies nominated by our customers FINISHED MACHINED COMPONENTS WIF has capabilities to produce high value semi-finished and finished forged Components that require extensive proof and/or finish machining
OPEN DIE FORGINGS 1600T ZDAS AND 4400T PRESS CAPABI ILITIES RING ROLLED FORGINGS
OIL FIELD FORGINGS Over 300,000 Oil Field Forgings supplied CAPABI ILITIES 50,000 000 Open Die and 250,000 000 Closed Die Forgings Over 90% exported to 11 locations world-wide Western India Forgings is an approved supplier to the top Oil Field OEMs around the world for finish machined, turn-key Bonnets, Tees and Crosses Oil Field Forgings are tested and inspected in compliance with API 6A standards Consignment and supply around Inventory programs for high volume customers Stock Inventory of A105, 4130, 4140, 4540, F-22, 8620, 8630, SS 410 Variety of other shaped forgings like Xmas Tree Body Blocks, Crosses, Choke Body, Tree Cap Body, Lock Ring, Fast Clamp, Intermediate t Flanges, Adapters for Flanges, Tubing and Casing Heads, Crossovers, parts for Blow-out Preventers
OIL FIELD FORGINGS CAPABI ILITIES Oil Field Forgings Types of Forgings Size Range in Inches Pressure Rating in '000 Lbs Max Wt Kgs Max Wt Lbs Lead Time Weeks Open Die forgings Rounds/ Tubulars/ Tubing and upto 27 inches OD 5000 11000 10 to 12 Casing Hangers upto 27 inches OD Body Spools / Dual Blocks / 11-7 1/16 inch, 5K, 10K 2500 5500 9 to 12 Tubing and Casing Heads 13 5/8-11 inch, 5K, 10K 2500 5500 9 to 12 Studded Tees and Crosses 4-20 inch cubes 2000 4400 8 to 10 Closed Die Forgings Bonnets 1 13/16-6 3/8 inches, 15K 150 330 8 to 10 Valve Bodies 1 13/16-3 1/8 inch, 5K 180 396 8 to 10 Flanges 1 13/16-7 1/16 inches, 10K 270 594 8 to 10 Gates 1 13/16-6 3/8 inches, 15K 225 500 8 to 10 Discs DN-50 to DN-500 OD from 2-20 inches 50 110 8 to 10 Forged Fittings per customer spec 225 500 8 to 10 Tees, Elbows, etc.
GEAR TRANSMISSION / WIND TURBINE FORGINGS CAPABI ILITIES Over 20,000 tons of Gear Transmission / Gear Box forgings supplied WIF is an approved supplier to top tier Wind Turbine OEMs and Gear-box OEMs Applications include Wind Energy, Industrial, Sugar, Cement, Materials Handling, Marine, Railways For Wind Energy, Western India Forgings supplies all forged components for the main Gear-box and for Pitching and Yawing functions. Components include Flanged Shafts, Slow, Fast and Planet Wheels, Ring Gears,Output Shafts and Guide Bushes Stock Inventory of 20 MnCr5, 16 MnCr5, SAE 8620, SAE 8822H, EN353, EN354,15 Ni7Cr4Mo, 17CrNiMo6, 18CrNiMo7, EN36C
Western India Forgings Pvt. Ltd. PLANT I J-2 'S' BLOCK MIDC TELCO ROAD BHOSARI PUNE- 411026 INDIA TEL +91. 20. 27120240 +91. 20. 27122205 +91. 20. 27122667 FAX +91. 20. 27120410 0 +91. 20. 27122202 Kran Rader ( A Division of Western India Forgings Pvt. Ltd.) 29/1 Kharadi Village Off. Pune-Nagar Road PUNE - 411014 INDIA TEL +91. 20. 3251. 7323 +91. 20. 3241. 5135 +91. 20. 3241. 5138 CONTA CTS PLANT II W - 195 - B M.I.D.C. BHOSARI PUNE - 411026 INDIA TEL +91. 20. 2712. 0519 PLANT III GAT 163 HISSA NO. 1 SANASWADI TAL. SHIRUR PUNE - 412208 INDIA TEL. +91 2137 320202 www.westernindiaforgings.com FAX +91. 20. 2701. 1371 www.kranrader.com CONTACTS Mr. Arun Jindal, MD AJindal@WesternIndiaForgings.Com Mr. Sanjay Jindal, MD SJindal@WesternIndiaForgings.Com Mr. Nitin Rajore Chief Operations Officer NitinRajore@KranRader.com