PARTS LIST Advance Model: 56380625 3/09
09-3 TABLE OF CONTENTS 1 DESCRIPTION PAGE Cyclone Subsystem... 2-3 Drain Subsystem... 4-5 Electrical Subsystem... 6-7 Instrument Enclosure Sub Assembly... 8-9 Voltage Meter Enclosure Sub Assembly... 10-11 Filtration Subsystem... 12-13 Finishing Subsystem... 14-15 Door and Siding Sub Assembly... 16-17 Rear Axle Sub Assembly... 18-19 Joystick Enclosure Sub Assembly... 20-21 Foot Brake Sub Assembly... 22-23 Front Axle Sub Assembly... 24-25 Fuel Subsystem... 26-27 Hydraulic Subsystem-1... 28-29 Hydraulic Subsystem-2... 30-31 Hydraulic Tank Sub Assembly... 32-33 Hydraulic Pressure Relief Valve Sub Assy... 34-35 Hydraulic Lifting Sub Assembly... 36-37 Power Unit Subsystem... 38-39 Pressurized Water & Heating Subsystem... 40-41 Water Supply & Return Subsystem... 42-43 Wiring Diagram... 44 Hydraulic Schematic... 45 WHEN ORDERING PARTS * Use the part numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.
2 CYCLONE SUBSYSTEM 09-3
09-3 CYCLONE SUBSYSTEM 3 Item Ref. No. Qty Description 1 317-0301040-01 1 40 Housing 2 310-1302004-01 2 Tube, 2.5 Od X.065 W, 304stst, Port Extension W/ Pins 3 204-0105012-20 11 Bolt, 3/8-16 X 1-1/2, Fh, G8, Np 4 204-0704004-07 39 Nut, 3/8-16, Lock, Nylon, Zinc 5 204-0603006-07 70 Washer, 3/8, Flat, Hardened Sae, Zinc 6 205-0115002-01 1 Brush,Slotted & Rolled Box-Channel Out 7 204-0104004-20 42 Bolt, 1/4-20 X 3/4, Sh, G8, Np 8 204-0603001-02 42 1/4 Flat A&N Ss Washer 9 236-0300008-01 1 2-Groove Pulley, Spindle, Driven, 2bk120h 10 207-0101006-01 1 Bushing, Spindle Pulley 11 236-0400001-01 1 3-Groove Pulley, Hydraulic Motor 12 207-0301002-01 1 Bushing P1 7/8 Bore 13 203-0100009-01 2 Belt, Bx47, Spindle Drive 14 203-0100018-01 1 Belt, Bx44, Cyclone Return Pump Drive 15 304-0603013-01 1 Front Axle 16 304-0603012-01 1 Rear Axle 17 7 204-0101030-07 2 Bolt, 3/8-16 X 1-1/2, Cs, G8, Zinc 18 117-0000003-02 4 Cyclone Caster Wheel Assy 19 202-0101003-01 1 Top Bearing, Ball 20 204-0101043-07 4 Bolt, 7/16-14 X 2, Cap, G8, Zinc 21 204-0603008-07 8 Washer, 7/16, Flat, Hardened Sae, Zinc 22 204-0704005-07 4 Nut, 7/16-14, Lock, Nylon, Zinc 23 304-0403001-01 1 Top Bearing Plate 24 204-0101029-07 4 Bolt, 3/8-16 X 1-1/4, Cap, G8, Zinc 25 204-1102001-01 3 Collar Shaft 3/8, 1/4-20 26 204-0203001-06 2 1/4-20 X 3 All-Thread 27 204-0603002-07 2 Washer, 1/4, Flat, Hardened, Sae, Zinc 28 204-0604001-07 2 Washer, 1/4, Lock, Zinc 29 302-1001001-01 1 Angle 1 X 1-1/2 X 1-1/2 W Belt Tensioner Adjustment 30 202-0201003-01 1 Bottom Bearing, Roller 31 204-0105017-20 4 Bolt, 9/16-12 X 2, Fh, G8, Np- Bottom Bearing 32 204-0603011-02 4 Washer, 9/16, Flat, A+N, S/S 33 204-0704008-07 4 Nut, 9/16-12, Lock, Nylon, Zinc 34 303-0102001-01 2 Spray Bar, 10k Psi, 1-Port 40 35 230-0200007-13 2 Nozzle 1/4 Meg 1503 Steel, Ceramic Insert 36 303-0102002-01 6 Blade Bar, St. 40 37 316-0100001-01 8 Blade Cyclone Steel 40 38 4 204-0101014-0 2 7 B O Lt, 5/16-18 X 1, Cap, G8, Z 39 6 204-0104026-2 1 0 Bolt, 5/16-18 X 1, Sh, G8, Np 40 0 204-0603004-0 4 7 Washer, 5/16, Flat, Hardened Sae, Zinc 41 4 204-0704003-0 2 7 Nut, 5/16-18, Lock, Nylon, Zinc 42 204-0702003-07 6 Nut, 3/4-16, Jam, Zinc, 43 204-0702005-07 2 Nut, 3/4-16, Jam, Zinc, Blue 44 228-0102006-01 2 O-Ring, Spray Bar, Viton 90 45 204-0603014-02 9 Washer, 3/4, Flat, A+N, S/S 46 313-0200001-10 1 Spindle 2 X 1-1/4 47 115-0000005-05 1 Assy Rotating Union Assy, 5k, Revision A 48 313-0200003-01 1 Slinger Rotating Union- 2.5 Od, Copper 49 216-0205016-01 1 3/8 Mpt X #6mjic, 90 50 301-0303011-01 1 Channel, 5, 40 Cyclone, Right Frame Rail 51 301-0303012-01 1 Channel, 5, 40 Cyclone, Left Frame Rail 52 204-0101077-07 2 Bolt, 3/4-10 X 2, Cap, G8 Zinc 53 204-0603015-07 4 Washer, 3/4, Flat, Hardened Sae, Zinc 54 204-0704011-07 2 Nut, 3/4-10, Lock, Nylon, Zinc 55 310-1302009-02 1 Front Port Tube 56 310-1302010-02 1 Rear Port Tube 57 304-0403003-01 1 Disk Hub 58 304-0103001-02 1 Standard Disk 59 204-0104026-20 16 Bolt, 5/16-18 X 1, Sh, G8, Np 60 104-4500008-01 1 Cyclone Fastening Bracket Sub-Assembly 61 223-0400004-01 1 Mount / Tab, Bracket, Cyclone Fastening, Lp4500 62 204-0101077-20 1 Bolt, 3/4-10 X 2 L, Cap, Grade 8, Np 63 104-4500009-01 1 Cyclone Fastening Plate Sub-Assembly 64 304-0101009-01 1 Plate, 1/4, Cyclone Fastening, Lp4500, Steel 65 223-0400004-01 3 Mount / Tab, Bracket, Cyclone Fastening, Lp4500 66 204-0501005-01 3 Clevis Pins, 3/4 Id X 2 L, Ss 67 204-0502003-01 3 Cotter Pin, Zinc 68 204-1300002-01 2 Ring, Cyclone Lifting, Threaded, Lp4500 Item Ref. No. Qty Description 69 236-0600001-01 1 Idler Pulley, Belt Tensioner 70 264-0100001-01 1 Shaft Tightener, Belt Tensioner 71 204-0702002-07 1 Nut, 3/4-10, Jam, Lock, Nylon, Zinc 72 304-0301009-01 1 Plate, 3/8 Steel Belt Tensioner Mount 73 203-0303001-01 1 Belt Tensioner Spacer 2.50 O.D. X 1-7/8 74 204-0105019-20 1 Bolt, 1/2-13 X 4 L, Fh Socket, G8, Np 75 204-0603010-07 1 Washer, 1/2, Flat, Hardened Sae, Zinc 76 204-0704006-07 1 Nut, 1/2-13, Lock, Nylon, Zinc 77 204-0203002-06 2 1/4-20 X 6 All-Thread 78 204-0105012-20 1 Bolt, 3/8-16 X 1-1/2, Fh, G8, Np 79 302-1001001-01 1 Tensioner Adjustment Angle, 1 W 80 110-0201001-01 1 Cyclone Hydraulic Motor Sub-Assy 81 214-0400002-02 1 Cyclone Hydraulic Motor 82 216-0208007-01 2 Fitting, 90, 1 Msae X #12mjic, Steel 83 304-0403002-01 1 Hydraulic Motor Mounting Plate 84 204-0101031-07 2 Bolt, 3/8-16 X 1-3/4, Cap, G8, Zinc 85 204-0604003-07 2 Washer, 3/8, Lock, Zinc 86 204-0703005-07 2 Nut, 3/8-16, Hex, G8, Zinc 87 104-4500004-01 1 Curb-Cleaner Sub-Assy 88 304-0101008-01 1 Curb-Cleaner Plate 89 216-1000096-01 1 Nipple, 1/4id X 6 L, Sch80, Steel 90 216-0302011-01 1 Fitting, 45, 1/4 Fpt X 1/4 Fpt, Steel 91 216-0205013-01 3 Fitting, 90, 1/4 Fpt X #6mjic, Steel 92 230-0200012-01 1 Nozzle 1/4 Meg 4008 Steel 93 104-4500005-01 2 Connecting Rod, 3.50 L Sub-Assy 94 310-0401001-01 1 Connecting Rod 3/4 X 3-1/2 95 227-0100001-01 1 Rod-End, 3/4-16, Right-Hand Thread 96 227-0100002-01 1 Rod-End, 3/4-16, Left-Hand Thread 97 204-0702003-07 1 Nut, Jam, 3/4-16, Rh, Zinc 98 204-0702010-07 1 Nut, Jam, 3/4-16, Lh, Zinc 99 104-4500006-01 1 Connecting Rod, 10.50 L Sub-Assy 100 310-0401002-01 1 Connecting Rod 3/4 X 10-1/2 101 227-0100001-01 1 Rod-End, 3/4-16, Right-Hand Thread 102 204-0702003-07 1 Nut, Jam, 3/4-16, Rh, Zinc 103 227-0100002-01 1 Rod-End, 3/4-16, Left-Hand Thread 104 204-0702010-07 1 Nut, Jam, 3/4-16, Lh, Zinc 105 104-4500002-07 2 Lifting Cable Sub-Assy- 7 Ol 106 208-0100006-01 2 Cable, Lifting, Cyclone, 7 Ol 107 204-0710001-11 2 Nut, Eye, Lifting, 3/8-16, Forged, Galv., 1 Id 108 104-4500002-16 2 Lifting Cable Sub-Assy- 16 Ol 109 208-0100007-01 2 Cable, Lifting, Cyclone, 16 Ol 110 204-0710001-11 2 Nut, Eye, Lifting, 3/8-16, Forged, Galv., 1 Id 111 104-4500007-01 1 Return Tank Sub Assembly 112 231-0300014-02 1 Return Tank Without Basket, Ss 113 104-4501007-01 1 Return Tank Basket Sub-Assy 114 231-9900004-02 1 Return Tank Basket, Perf. Ss 115 225-0100001-08 4 Stabalizer, Cyclone Tank, Lp4500 116 216-0101017-02 1 Fitting, St, 1-1/4 King Nipple, Ss 117 255-0300015-01 1 Fitting, St, 1/4 Id Half-Coupler, Ss304 118 216-0101001-04 1 Fitting, St, 1/4 Pt X 1/4 Id Barb, Brass 119 204-2301001-02 13 2 Fastening Latch, Cyclone Return Tank Lid, Ss 120 228-2000009-01 1 Tank-Lid Leakage Seal 121 204-0103007-02 52 Bolt, 8-32 X 3/8, Bh, Cs, Ss 122 407-0901001-05 4 2.50 Id Hose X 5 123 204-1007011-01 8 T-Bolt Clamp 124 104-4500003-01 1 Return Pump Sub Assy 125 226-0300003-01 1 Return Pump 126 216-0201004-01 1 Fitting, 90, 1 Mpt X 1-1/4 Id Barb, Steel 127 216-0301001-05 1 Fitting, 45, 1/4 Mpt X 3/8 Id Barb, Brass 128 216-0201013-04 1 Fitting, 90, 1/8 Mpt X 3/8 Id Barb. Brass 129 236-0200015-01 1 1-Groove Pulley, Return Pump Driven 130 216-0202052-01 1 Fitting, 90, 1/8 Mpt X 1/8 Mpt, Steel 131 407-0401017-06 1 Hose-Cut, 3/8 Id X 14 L, Breather, Cyclone Return Pump 132 204-0101006-07 3 Bolt, 1/4-20 X 1-1/2, Cap, G8, Zinc 133 204-0603002-07 3 Washer, 1/4, Flat, Hardened, Sae, Zinc 134 204-0604001-07 3 Washer, 1/4, Lock, Zinc 135 216-0101027-02 1 Fitting, ST 1/8 MPT x 1/4 ID Barb SS
4 DRAIN SUBSYSTEM 09-3 NOTES: A - WATER TANKS & FITTINGS ARE IDENTIFIED IN THE WATER SUPPLY & RETURN SUB-ASSEMBLY DRAWING B - FILTER HOUSING & FITTINGS ARE IDENTIFIED IN THE FILTRATION SUB-ASSEMBLY DRAWING C - REAR BUMPER IS IDENTIFIED IN STRUCTURAL SUB-ASSEMBLY DRAWING
09-3 DRAIN SUBSYSTEM 5 Item Ref. No. Qty Description 1 105-4500002-01 2 Water / Reclaim Tank Valve Assy, 1.0 Id 2 216-1300031-03 2 Fitting, St, F Cam Lock Cap 1-1/2 Alum 3 216-1300040-03 2 Fitting, St, M Cam Lock 1-1/2 X 1-1/2 Fpt Alum 4 216-1000095-01 2 Fitting, St, 1 Id X 3-1/2 L Nipple, Sch40, Blk 5 235-0200003-04 2 Valve, 1 Id, Gate, Brass 6 216-0101008-04 2 Fitting, St, 1 Mpt X 1 Id Barb, Brass 7 204-1005009-01 4 Clamp, Worm-Drive, #16 8 105-0300005-01 1 Hose Assy, Drain, Clean Water Tanks, 70 L 9 407-0501070-16 1 Hose, Drain, Red, Filter Housings, 70 L X 1 Id 10 105-0300004-01 1 Hose Assy, Drain, Clean Water Tanks, 72 L 11 407-0101072-16 1 Hose, Drain, Green, Fresh Water Tank, 72 L X 1 Id 12 105-4500001-01 3 Water / Reclaim Tank Valve Assy, 1.5 Id 13 216-1300023-03 3 Fitting F Cam Lock Cap 1-1/2 Alum. 14 216-1300030-03 3 Fitting M Cam Lock 1-1/2 X 1-1/2 Fpt Alum 15 216-1000060-01 3 Fitting, St, 1-1/2 Id X 3-1/2 L Nipple, Sch40, Blk 16 235-0200002-04 3 Valve, 1-1/2 Id, Gate, Brass 17 216-1000072-01 3 Fitting,St, 1-1/2 Mpt X 1-1/2 Id Barb, Steel * 105-4500003-01 1 Drain Hose Assy s 18 204-1005017-01 6 Clamp, Hose, #28 19 105-0300001-01 1 Hose Assy, Drain, Reclaim Tank #1, 45 L 20 407-0101045-24 1 Hose, Drain, Green, Reclaim Tank #1, 45 L X 1-1/2 Id 21 105-0300002-01 1 Hose Assy, Drain, Reclaim Tank #2, 44 L 22 407-0101044-24 1 Hose, Drain, Green, Reclaim Tank #2, 44 L X 1-1/2 Id 23 105-0300003-01 1 Hose Assy, Drain, Reclaim Tank #3, 46 L 24 407-0101046-24 1 Hose, Drain, Green, Reclaim Tank #3, 46 L X 1-1/2 Id
6 ELECTRICAL SUBSYSTEM 09-3
09-3 ELECTRICAL SUBSYSTEM 7 Item Ref. No. Qty Description 1 107-4500001-01 1 Instrument Enclosure Subassembly 2 107-4500002-01 1 Exterior Light Subassembly 3 218-0712002-01 2 Headlight-12V 4 218-1902005-01 2 Connector Pigtail-headlight halogen 5 201-0201003-01 1 Battery 6 218-0704002-01 1 Light-Beacon Amber 7 204-0204001-07 4 Screw-1/4-20 x.50-thread Forming 8 107-4500004-01 1 Voltage / Frequency Meter Enclosure Subassembly 9 218-0210001-01 1 Plug-5 Wire Twistlock Water Tight 10 218-0210002-01 1 Receptacle-5 Wire Twistlock Water Tight 11 218-1704001-01 1 Flat Plug Extension Cord-3 FT 12 204-0302002-01 6 Rivet-3/16 x 3/4-7/8 Grip 13 218-0714001-01 2 Light-Combination Stop & Reverse 14 218-1902006-01 4 Connector Pigtail 3 Prong 16G 15 218-2200004-01 1 Alarm-Backup 12V 16 204-0603008-07 1 Washer-7/16 Flat hardened SAE Zinc 17 204-0604004-07 1 Washer-7/16 Lock Zinc
8 INSTRUMENT ENCLOSURE SUBASSEMBLY 09-3 NOTES: A - (4) ADDITIONAL NUTS, 204-0703002-07, REQUIRED. NOT SHOWN FOR CLARITY PURPOSES. B - (1) ADDITIONAL BOLT, 204-0103007-02, REQUIRED. NOT CALLED-OUT FOR CLARITY PURPOSES. C - (1) ADDITIONAL INTERIOR NUT, 204-0103007-02, REQUIRED. NOT SHOWN FOR CLARITY PURPOSES. D - (4) ADDITIONAL SWITCH CONNECTORS, 218-1904001-10, REQUIRED. NOT SHOWN FOR CLARITY PURPOSES.
09-3 INSTRUMENT ENCLOSURE SUBASSEMBLY 9 Item Ref. No. Qty Description 1 218-1911001-01 1 Connector, Hydraulic, Joystick, Norstat 2 218-1910001-01 1 Mating Connector For Amplifier / Controller 3 218-2300012-01 1 Controller Card, Joystick 4 204-0703002-07 11 Nut, 1/4-20, Hex, G8, Zinc 5 204-0604001-07 8 Washer, 1/4, Lock, Zinc 6 204-0603002-07 8 Washer, 1/4, Flat, Hardened, Sae, Zinc 7 218-2100005-01 4 Insulator Vibration 1/4-20 X 3/4 L X 1 X 3/4 8 204-0302001-02 10 Rivet, 3/16 Od X 1/4 L, Ss 9 218-0301005-01 1 Instrumentation Enclosure, Powder Coated 10 204-0103006-02 2 Bolt, 10-32 X 1 L, Bh, Ss 11 415-010002.5-01 1 Din Rail, 2-1/2 L 12 218-0900007-01 1 Relay, 8 Pins, Dpdt 13 218-0900008-01 1 Socket, Relay, 8pins 14 204-0704018-01 2 Nut, #10-32, Lock, Nylon, Zinc 15 204-0103007-02 2 Bolt, 8-32 X 3/4 L, Bh, Cs, Ss 16 218-1302002-01 1 Terminal Block 6-Pos Hd 75a 600v 47386 17 204-0101003-07 4 Bolt, 1/4-20 X 3/4, Cap, G8, Zinc 18 218-0900003-21 2 Relay, 12v, 75amp 19 204-0101008-07 1 Bolt, Ground Stud, 1/4-20 X 2, Cap, G8, Zinc 20 218-1901010-10 2 Connector, Strain Relief,St, 3/4, Black Nylon 21 204-0704002-07 4 Nut, 1/4-20, Lock, Nylon, Zinc 22 204-0704015-07 2 Nut, #8-32, Lock, Nylon, Zinc 23 217-0200001-01 1 Gauge, Water Temperature, Black Bezel 24 217-0103001-01 1 Gauge, Oil Pressure, Black Bezel 25 217-0500001-01 1 Volt Meter, Black Bezel 26 217-0300001-01 1 Gauge, Fuel, Black Bezel 27 217-0600001-01 1 Hour Meter, Black Bezel 28 218-0302003-01 1 Instrumentation Panel 29 204-0103008-02 6 Bolt, 1/4-20 X 1/2, Bh, Ss 30 218-2300005-01 1 Temperature Controller, Hi & Low Programmed 31 218-0708002-01 1 Light, Service, Amber, Panel Mount, 12v 32 218-1004003-01 5 Switch, Mounting Body, Single 33 218-1001005-01 1 Switch, Rocker, 12v, Dpdt Off-On-Off 34 218-1011006-01 2 Switch Acuator, 2- Lights, Black, Red Lights 35 218-0404004-01 8 Fuse Holder Tube In-Line 1/4 Terminal Spade 36 218-0402003-01 6 Fuse, Tube, 20a, 1/4 X 1-1/4 L 37 218-0402007-01 1 Fuse, Tube, 8a, 1/4 X 1-1/4 L 38 218-0402008-01 1 Fuse, Tube, 2a, 1/4 X 1-1/4 L 39 218-1001001-01 4 Switch, Rocker, 12v, Spst 40 218-1011003-01 6 Switch Actuator, Black, Green Light 41 218-1904001-10 5 Switch, Connector
10 VOLTAGE METER ENCLOSURE SUBASSEMBLY 09-3
09-3 VOLTAGE METER ENCLOSURE SUBASSEMBLY 11 Item Ref. No. Qty Description 1 218-0301012-01 1 Electrical Box, 8x6x3.5 Continuous Hinge 2 204-0204001-07 3 Screw, 1/4-20 X 1/2 L, Thread-Forming, Plated 3 218-1901009-01 3 Connector, Strain Relief, St, 1/2, Black Nylon 4 204-0604009-07 2 Washer, #10, Lock, Zinc 5 204-0703015-07 2 Nut, #10-32, Hex, Zinc 6 218-0302007-01 1 Panel, Mounting, For Item #1 7 204-0104028-20 2 Bolt, #10-32 X 3/8, Sh, Np 8 218-3400001-01 1 Frequency Voltage Meter 9 218-1704001-01 1 Flat Plug Extension Cord 3 10 218-0210001-01 1 Plug, 5-Wire, Twistlock, Water-Tight 11 218-0210002-01 1 Receptacle, 5-Wire, Twistlock, Water-Tight
12 FILTRATION SUBSYSTEM 09-3 NOTES: * PLUMBING ORIENTATION IS LOOKING DOWN FROM OVERHEAD A -(1) ADDITIONAL PER HOUSING REQUIRED. NOT SHOWN FOR CLARITY PURPOSES B -FASTENS TO WELD-IN ROIDS LOCATED ON CHASSIS C -ALSO IDENTIFIED IN WATER SUPPLY & RETURN SUB-ASSEMBLY D -FILTER DRAIN HOSE ALSO IDENTIFIED IN DRAIN SUB-ASSEMBLY E -FROM FILTER PUMP F-TOWATERTANK#2 G -(1) ADDITIONAL LOCATED AT OPPOSITE END OF HOSE
09-3 FILTRATION SUBSYSTEM 13 Item Ref. No. Qty Description 1 215-0402003-01 4 Filter Housing,, Powder Coated 2 204-0710003-11 12 Nut, Eye, Filter Lid Fastening, Galvanized 3 216-0402025-04 2 Fitting, Tee, 1/8 Fpt (3x), Brass 4 216-1000111-11 2 Fitting, Nipple, 1/8 X 1-1/2 L, Galvanized 5 217-0102003-01 2 Pressure Gauge, 200psi, 1/8 Bottom Mount 6 235-1500002-04 4 Valve, Bleeder, Filter Housing, 1/8 Mpt, Brass * 204-0107001-01 6 Bolt, Eye, 1/2-13 X 2-1/2 L, Filter Lid Fastening * 204-0504001-02 6 Pin, Dowel, Filter Eye Bolts, 1/2 Od X 1-1/2 L, Ss * 204-1301001-01 12 Ring, Retaining, External, Filter Eye Bolts, 1/2 Id 7 215-0100035-02 2 Filter Element 75-Micron 8 215-0100036-02 2 Filter Element 30-Micron 9 204-0101028-07 3 Bolt, 3/8-16 X 1, Cap, G8, Zinc 10 204-0604003-07 3 Washer, 3/8, Lock, Zinc 11 204-0603006-07 13 Washer, 3/8, Flat, Hardened Sae, Zinc 12 204-0101030-07 8 Bolt, 3/8-16 X 1-1/2, Cap, G8, Zinc 13 204-0704004-07 8 Nut, 3/8-16, Lock, Nylon, Zinc 14 304-0301006-01 2 Plate, 3/8, Ds Filter Housing Mounting Plate, Steel 15 216-0402022-01 2 Fitting,90, 3/4 Fpt X 3/4 Fpt, Brass 16 216-0101012-04 10 Fitting, 3/4 Mpt X 3/4 Id Barb, Brass 17 204-1005009-01 10 Clamp #16 Hose 18 407-0501005-12 5 Hose-Cut, Filter Connecting, 3/4 Id X 5 L 19 216-0402009-04 1 Fitting, Tee, (3x) 3/4 Fpt, Brass 20 216-0402017-04 3 Fitting, 90, 3/4 Fpt X 3/4 Mpt, Brass 21 216-0101010-04 3 Fitting, St, 3/4 Mpt X 1 Id Barb, Brass 22 204-1005010-01 6 Clamp #20 Hose 23 407-0501083-16 1 Hose-Cut, Filter Housing To Freshwater Tank, 83 L X 1 Id 24 216-1000013-01 4 Fitting, St, 3/4 Mpt Hex Nipple, Steel 25 216-1000116-02 4 Fitting, St, 3/4 X 2-1/2 L Nipple, Ss 26 216-0202046-01 3 Fitting, 90, 3/4 Fpt X 3/4 Fpt Swivel, Steel 27 216-0402017-04 4 Fitting, Tee, 3/4 Mpt X 3/4 Fpt X 3/4 Fpt, Run, Brass 28 407-0101072-16 1 Hose, Drain, Green, Fresh Water Tank, 72 L X 1 Id 29 407-0501049-16 1 Hose-Cut, Filter Pump To Filter Housing, 1 Id X 49 L 30 235-0100006-01 1 Valve, Ball, 3/4, Brass
14 FINISHING SUBSYSTEM 09-3 NOTES: A -(1) ADDITIONAL REQUIRED. NOT SHOWN FOR CLARITY PURPOSES B -(3) ADDITIONAL REQUIRES. NOT CALLED-OUT AND / OR NOT SHOWN FOR CLARITY PURPOSES. C -(10) ADDITIONAL REQUIRED. NOT CALLED-OUT AND / OR NOT SHOWN FOR CLARITY PURPOSES. D -(10) ADDITIONAL REQUIRED. NOT CALLED-OUT AND / OR NOT SHOWN FOR CLARITY PURPOSES. E -(14) ADDITIONAL REQUIRED. NOT SHOWN FOR CLARITY PURPOSES.
09-3 FINISHING SUBSYSTEM 15 Item Ref. No. Qty Description 1 128-0100001-01 1 Door / Siding Sub-Assembly, Polar White * 128-0100001-02 1 Door / Siding Sub-Assembly, Safety Yellow 2 129-4501002-01 1 Rear Axle Sub-Assembly 3 204-0204003-07 3 Screw, 5/16-18 X 3/4 Unslot Hex Washer Hd Swageform Plated 4 231-0500001-02 1 Tank, Air Seperator, Cyclone, Lp4500, Ss 5 271-0100002-01 1 Emergency Brake Lever W/ Farrel 6 204-0603002-07 22 Washer, 1/4, Flat, Hardened, Sae, Zinc 7 204-0704002-07 13 Nut, 1/4-20, Lock, Nylon, Zinc 8 271-0100002-01 1 Emergency Brake Lever W/ Farrel 9 270-1000001-01 1 Brake Components, Cable, Parking Brake 10 204-0501006-01 1 Clevis W/ Pin, 3/8 Od. W/ Cable Crimp 11 204-0204001-07 55 Screw, 1/4-20 X 1/2 Self-Tapper, Plated 12 223-0400005-01 1 Mount / Tab, Bracket, Cleaning Gun 13 129-4501007-01 1 View Plate Subassembly 14 204-0703002-07 7 Nut, 1/4-20, Hex, G8, Zinc 15 204-0604001-07 2 Washer, 1/4, Lock, Zinc 16 220-0400003-01 1 Hook, J, Dump Gun Mount 17 204-0201001-02 2 Screw, 6-32 X 1/2 L, Phillips, Flat Head 18 278-0300001-01 2 Mirror, Rectangular 19 282-01lp4500-01 1 Seat Cushion, Bottom & Back 20 129-4501006-01 1 Seat, Bottom Mounting Frame Sub-Assembly 21 204-0101004-07 9 Bolt, 1/4-20 X 1, Hex Cap, Gr8, Zinc 22 204-0101007-07 3 Bolt, 1/4-20 X 1-3/4, Cap, Gr8, Zinc 23 204-0103007-02 8 Bolt, 8-32 X 1/2, Bh, Cs, Ss 24 129-4501004-01 1 Joystick Enclosure Sub-Assy 25 204-0704015-07 4 Nut, #8-32, Lock, Nylon, Zinc 26 204-0603018-07 4 Washer, #8, Flat, Sae, Zinc 27 128-4503014-01 1 Hood Sub-Assy 28 204-0702006-07 2 Nut, 1/2-20, Nylock, Jam, Zinc 29 321-0500001-03 2 Mirror, Fastening Block 30 204-0105028-26 2 Bolt, 8mm-1.25 X 30mm, Fhcs, Chrome-Plated, Mirror Fastener 31 204-0104027-26 2 Bolt, 1/2-20 X 1, Shcs, Chrome-Plated, Mirror Fastener 32 129-4501003-01 1 Foot Brake Sub-Assy 33 129-4501001-01 1 Front Axle Sub-Assembly 34 218-1011011-01 1 Switch, Acuator, Foot Pedal, Lp4500, 4-Wheel Steer Model 35 417-0200005-01 1 Hook & Loop (Velcro), Cut, 2 W X 5 L, Nylon 36 218-0301011-01 1 Floor Pans / Foot Box 37 304-0901008-01 1 Plate, 16-Gauge, 3-Way Ball Valve 38 281-1100001-01 1 Steering Components, Enclosure, Powdercoated 39 204-0603004-07 4 Washer, 5/16, Flat, Hardened Sae, Zinc 40 204-0704003-07 2 Nut, 5/16-18, Lock, Nylon, Zinc 41 204-0101020-07 2 Bolt, 5/16-18 X 2-1/2, Cap, Gr8, Zinc 42 304-0803002-01 1 Operator s Entry Step, Alum 43 204-0603006-07 6 Washer, 3/8, Flat, Hardened Sae, Zinc 44 204-0604003-07 4 Washer, 3/8, Lock, Zinc 45 204-0101028-07 2 Bolt, 3/8-16 X 1, Cap, G8, Zinc 46 313-0100008-01 2 Fuel Tank Mounting Strap, Powdercoated 47 204-0101032-0 2 Bolt, 3/8-16 X 2, Cap, G8, Zinc 48 273-0100004-01 1 Cooling / Venting Equipment, Air Luver 49 262-0300007-01 1 Safety Component, Seat Belt, Lp4500 * 253-1500002-01 1 Liquid, Water, 1-Gal * 253-1900001-01 1 Liquid, Coolant, 1-Gal
16 DOOR AND SIDING SUB ASSEMBLY 09-3
09-3 DOOR AND SIDING SUB ASSEMBLY 17 Item Ref. No. Qty Description * 128-0100001-01 1 Door / Siding Sub-Assembly, Polar White * 128-0100001-02 1 Door / Siding Sub-Assembly, Safety Yellow 1 268-0301004-01 1 Door, 45 W X 38.875 H, Filter / Engine Access, Polar White * 204-0206001-07 18 Screw, #8-32 X 3/8 L, Self-Tapper, Plated 2 307-0903005-01 1 Skin, 20g, Alum., Polar White,.040 X 37-3/4 X 57-1/2, Pass.-Side 3 307-0903004-01 1 Skin, 20g, Alum., Polar White,.040 X 16-1/2 X 49, Pass.-Side Wheel Well 4 204-0204001-07 17 Screw, 1/4-20 X 1/2 Self-Tapper, Plated 5 307-0903007-01 1 Skin, 20g, Alum., Polar White,.040 X 40-1/2 X 51-3/4, Rear Seat 6 307-0903006-01 1 Skin, 20g, Alum., Polar White,.040 X 42-3/4 X 57-1/2, Dr.-Side 7 268-0301003-01 1 Door, 14.00 W X 38. 875 H, Coil Access, Polar White * 204-0206001-07 12 Screw, #8-32 X 3/8 L, Self-Tapper, Plated 8 268-0301006-01 1 Door, 12 X 7-1/4 Fuel Access, Polar White * 204-0206001-07 4 Screw, #8-32 X 3/8 L, Self-Tapper, Plated 9 268-0301002-01 1 Door, 14.25 W X 11 H, Burner Access, Polar White * 204-0206001-07 6 Screw, #8-32 X 3/8 L, Self-Tapper, Plated 10 307-0903003-01 1 Skin, 20g, Alum., Polar White,.040 X 16-1/2 X 32, Dr.-Side Wheel Well 11 268-0301005-01 1 Door, 47.75 W X 50 H, Rear Access, Polar White * 204-0206001-07 28 Screw, #8-32 X 3/8 L, Self-Tapper, Plated 12 307-0903001-01 2 Skin, 20g, Alum., Polar White,.040 X 14 X 41-3/4, Coil Enclosure 13 307-0903002-01 1 Skin, 20g, Alum., Polar White,.040 X 15-3/4 X 41-3/4, Coil Enclosure 14 262-0300006-01 3 Coil Heat Barrier, Adhesive-Backed, 12 W X 40 L * 268-0301002-02 1 Door, 14.25 W X 11 H, Burner Access, Safety Yellow * 268-0301003-02 1 Door, 14.00 W X 38. 875 H, Coil Access, Safety Yellow * 268-0301004-02 1 Door, 45 W X 38.875 H, Filter / Engine Access, Safety Yellow * 268-0301005-02 1 Door, 47.75 W X 50 H, Rear Access, Safety Yellow * 268-0301006-02 1 Door, 12 X 7-1/4 Fuel Access, Safety Yellow * 307-0903001-02 2 Skin, 20g, Alum., Safety Yellow,.040 X 14 X 41-3/4, Coil Enclosure * 307-0903002-02 1 Skin, 20g, Alum., Safety Yellow,.040 X 15-3/4 X 41-3/4, Coil Enclosure * 262-0300006-01 5 Coil Heat Barrier, Adhesive-Backed * 307-0903003-02 1 Skin, 20g, Alum., Safety Yellow,.040 X 16-1/2 X 32, Dr.-Side Wheel Well * 307-0903004-02 1 Skin, 20g, Alum., Safety Yellow,.040 X 16-1/2 X 49, Pass.-Side Wheel Well * 307-0903005-02 1 Skin, 20g, Alum., Safety Yellow,.040 X 37-3/4 X 57-1/2, Pass.-Side Wheel Well * 307-0903006-02 1 Skin, 20g, Alum., Safety Yellow,.040 X 42-3/4 X 57-1/2, Dr.-Side Side * 307-0903007-02 1 Skin, 20g, Alum., Safety Yellow,.040 X 40-1/2 X 51-3/4, Rear Seat * 244-0600001-01 1 Tape, Double-Sided, 3/4 W X.03 T
18 REAR AXLE SUB ASSEMBLY 09-3 NOTES: A -(3) ADDITIONAL LUG NUTS REQUIRED PER WHEEL. NOT SHOWN FOR CLARITY PURPOSES
09-3 REAR AXLE SUB ASSEMBLY 19 Item Ref. No. Qty Description 1 204-0712001-01 10 Lug Nuts, 1/2-20 2 243-0300005-01 2 Center Axle Cap 3 125-4500001-01 2 Tire & Wheel Assy, Chromed 4 204-0703005-07 4 Nut, 3/8-16, Hex, G8, Zinc 5 204-0604003-07 4 Washer, 3/8, Lock, Zinc 6 204-0603006-07 4 Washer, 3/8, Flat, Hardened Sae, Zinc 7 204-1906001-01 4 Stud, 3/8-16 X 2 L, 3/4 Separate Threads Length, Black Oxide 8 237-0500002-01 1 Axle, Rear, Ford 9, Hd, Lg Bearing, Directional 9 129-4501004-01 1 E-Brake Caliper Mounting Plate Sub-Assy * 304-0301010-01 1 Plate, 3/8, E-Brake Caliper Mounting, Lp4500 4-Ws * 204-2402004-01 3 Weld-In Roid, 2-1/2 L X 3/8-24, 1 Bore Depth 10 204-0101029-07 3 Bolt, 3/8-16 X 1-1/4, Cap, G8, Zinc 11 264-0400001-01 1 Shaft Component, End Yoke, 1330 12 204-0106001-01 1 U-Bolt For U-Joint, Lp4500 4ws 13 204-2200002-01 1 U-Joint, Drive Shaft, (1) 1330 X (1) 1310, Lp4500 14 204-0704006-07 2 Nut, 1/2-13, Lock, Nylon, Zinc 15 204-0603010-07 4 Washer, 1/2, Flat, Hardened Sae, Zinc 16 304-0301013-01 1 Plate 3/8 Propulsion Pump Mntg, Lp4500 4ws 17 214-0400003-01 1 Motor, Hydraulic, Propulsion 18 204-0101048-07 2 Bolt, 1/2-13 X 2, Cap, G8, Zinc 19 216-0308003-01 2 Fitting, 45, #10m Oring X #8mjic, Steel 20 204-0703002-07 2 Nut, 1/4-20, Hex, G8, Zinc 21 204-0604001-07 2 Washer, 1/4, Lock, Zinc 22 270-0900001-01 1 Brake Components, Rotor, 8 With U-Bolt, Lp4500 4ws 23 270-0400003-01 1 Brake Component, Caliper, E-Brake, Lp4500 4ws * 204-0101084-07 2 Bolt, 3/8-24 X 2-1/4, Cap, Gr, Zinc * 204-0704019-07 2 Nut, 3/8-24, Lock, Metal, Zinc 24 204-0501006-01 1 Clevis W/ Pin, 3/8 Od. W/ Cable Crimp 25 270-1000001-01 1 Brake Components, Cable, Parking Brake
20 JOYSTICK ENCLOSURE SUB ASSEMBLY 09-3
09-3 JOYSTICK ENCLOSURE SUB ASSEMBLY 21 Item Ref. No. Qty Description 1 218-2300013-01 1 Enclosure, Joystick 2 218-1004003-01 1 Switch, Mounting Body, Single 3 218-1001005-01 1 Switch, Rocker, 12v, Dpdt Off-On-Off 4 218-1011006-01 1 Rocker Switch Actuator, Blk W/ 2-Red Lights 5 218-0301009-01 1 Directional Joystick 6 204-0103007-02 2 Bolt, 8-32 X 3/4, Bh, Cs, Ss
22 FOOT BRAKE SUB ASSEMBLY 09-3 NOTES: A- BRAKELINEMOUNTINGTABWELDMENT LOCATEDONCHASSIS
09-3 FOOT BRAKE SUB ASSEMBLY 23 Item Ref. No. Qty Description 1 129-4501003-01 1 Foot Brake Sub-Assy 2 270-0800001-01 1 Brake Components, Pedal, Single Cylinder 3 231-0600001-01 1 Tank, Brake Fluid Reservior 4 253-1800001-01 1 Liquid, Brake Fluid, 12oz Can 5 204-1005016-01 2 Clamp #4 Hose 5/16 Screw 6 407-0301021-04 1 Hose-Cut, Hydraulic, Foot Brake, 1/4 Id X 21 L 7 216-0201015-04 1 Fitting, 90, 1/8 Mpt X 1/4 Id Barb. Brass 8 216-0202052-01 1 Fitting, 90, 1/8 Mpt X 1/8 Mpt, Steel 9 270-0500001-01 1 2lb. Disc Brake Residual Valve 10 216-1000093-01 1 Fitting, 1/8 Close Nipple, Sch40 11 218-1005002-03 1 Switch, Press., 1/4 Mpt, Brake System 12 216-0402025-04 1 Fitting, Tee, 1/8 Fpt, Brass 13 216-0132001-04 1 Fitting, St, 1/8 Mpt X 3/8-24 Iff, Brass 14 270-1100001-01 1 Brake Components, Brake Line, Passenger-Side, 5-Bends 15 216-0135002-04 1 Fitting, Tee, Run, 3/16 Imf X (2) 3/16 Iff 16 270-0700001-01 1 Brake Components, Line Fastening Kit 17 270-1100002-01 1 Brake Components, Brake Line, Driver-Side, 4-Bends
24 FRONT AXLE SUB ASSEMBLY 09-3 NOTES: A - (3) ADDITIONAL LUG NUTS REQUIRED. NOT SHOWN FOR CLARITY PURPOSES
09-3 FRONT AXLE SUB ASSEMBLY 25 Item Ref. No. Qty Description 1 204-0712001-01 10 Lug Nuts, 1/2-20 2 243-0300005-01 2 Center Axle Cap 3 125-4500001-01 2 Tire & Wheel Assy, Chromed 4 281-0600001-01 2 Steering Component, Tie Rod, Front, Outer, 11/16 Lh Thread 5 204-0711002-01 2 Nut, Castle, Lower A-Arm, 9/16-18 6 310-0401003-01 2 Connecting Rod 1 Od X 9/16-18 X 11/16-18 X 3-1/2, Tie Rod 7 270-0400002-01 1 Brake Caliper, Front Left 8 270-0400001-01 1 Brake Caliper, Front Right 9 270-0600001-01 1 Brake Pad Kit For Left & Right Calipers 10 223-0400002-01 1 Brake Caliper, Bracket, Left 11 223-0400003-01 1 Brake Caliper Bracket, Right 12 270-0700001-01 2 Brake Components, Line Fastening Kit 13 281-1201003-01 2 Steering Component, Ball Joint, Upper A-Arm 14 281-1302001-01 2 Steering Component, Upper A-Arm, Front Axle 15 237-0601001-01 1 Spindle, Axle, Front, Pass.-Side 16 237-0601001-02 1 Spindle, Axle, Front, Driver-Side * 116-4500004-01 2 Kit, Axle Bearing & Seal 17 281-1201001-01 1 Steering Component, Ball Joint, Lower A-Arm, Pass.-Side 18 281-1301001-01 1 Steering Component, Lower A-Arm, Pass.-Side 19 281-1301002-01 1 Steering Component, Lower A-Arm, Driver-Side 20 281-1201002-01 1 Steering Component, Ball Joint, Lower A-Arm, Driver-Side 21 237-0600001-01 1 Front Axle Crossmember Assy. 22 280-0200001-01 2 Shock Absorber, Automatic Level, Gas 23 316-0400002-01 2 Suspension Spring
26 FUEL SUBSYSTEM 09-3 NOTES: A - LOCATED IN DRIVER-SIDE PORT B - LOCATED IN PASSENGER-SIDE PORT C-ONEEACHOFITEMS#7ALSOEXIST PRESSURIZED WATER & HEATING SUB-ASSY. DRAWING
09-3 FUEL SUBSYSTEM 27 Item Ref. No. Qty Description 1 109-0100001-01 1 Fuel Tank Sub-Assembly 2 231-0103005-02 1 Tank Fuel, Diesel, 14-G Steel * 243-0100006-01 1 Fuel Filler Cap 3 253-1700001-01 8 Diesel Fuel, Clear 4 216-0205015-04 4 Fitting, 90 3/8 Mpt X 3/8 Msae, Brass 5 109-0200001-01 1 Fuel Filter Sub Assy 6 109-0000001-01 1 Assy, Fuel Filter, Burner 7 216-0105014-04 2 Fitting, St, 1/4 Mpt X 3/8 Msae, Brass 8 216-0205021-04 2 Fitting, 90, 1/4 Mpt X 3/8 Msae, Brass 9 109-0300001-01 1 Fuel Pump Sub Assy 10 226-0100003-01 1 Pump, Fuel, 12v 11 109-0401013-06 1 Hose, Assy, Fuel Tank To Fuel Pump 12 407-0601013-06 1 Hose, Fuel, 3/8 Id, 13 L 13 0 216-0101018-04 1 Fitting, St, 3/8 Id Barb X 3/8 Fsae Swivel, Brass 14 109-0402106-06 1 Hose, Assy, Fuel Pump To Engine Supply 15 407-0601106-06 1 Hose, Fuel, 3/8 Id, 106 L 16 204-1005005-01 2 Clamp, 3/8 Id Hose 17 109-0403097-06 1 Hose, Assy, Engine Return To Fuel Tank 18 407-0601097-06 1 Hose, Fuel, 3/8 Id, 97 L 19 109-0404053-06 1 Hose, Assy, Fuel Tank To Fuel Filter 20 407-0601053-06 1 Hose, Fuel, 3/8 Id, 53 L 21 109-0405020-06 1 Hose, Assy, Fuel Filter To Burner Supply 22 407-0601020-06 1 Hose, Fuel, 3/8 Id, 20 L 23 109-0406033-06 1 Hose, Assy, Burner By-Pass To Fuel Tank 24 407-0601033-06 1 Hose, Fuel, 3/8 Id, 33 L 25 204-0204002-07 2 Screw, Thread-Forming, 1/4-20 X 3/4 L 26 204-0204003-07 3 Screw, Thread-Forming, 3/8-16 X 3/4 L
28 HYDRAULIC SUBSYSTEM-1 09-3 SEE HYDRAULIC SUBSYSTEM-2 NOTES: A - ALSO SHOWN IN POWER UNIT SUB-ASSY DWG. NO. 121-45002-01 B - ALSO SHOWN IN REAR AXLE SUB-ASSY DWG. NO. 129-4501002-01 C - P-PORT RETURN FROM STEER MANIFOLD D - ORBITAL STEERING VALVE RETURN TO TANK E - #71 FRONT STEER CYLINDER MOUNTING PLATE IS A CHASSIS WELDMENT
09-3 HYDRAULIC SUBSYSTEM-1 29 Item Ref. No. Qty Description 1 216-0208007-01 2 Fitting, 90, 1 Msae X #12mjic, Steel 2 110-0401033.25-08 1 Hose Assy, Cyclone Pump To Manifold: P1-Port 3 214-0400002-02 1 Cyclone Hydraulic Motor 4 110-0401047.50-16 1 Hose Assy, Tank To Cyc. Pump 5 216-0208014-01 10 Fitting, 90, 3/8 Msae X #6mjic, Steel Prop Pump G-Port 6 110-0405033.50-06 1 Hose Assy, Manifold: Ps-P Propulsion Pump For Lift Cylinder 7 216-0133001-01 1 Fitting, Straight, Test Point Male X #4msae 8 216-0208012-01 3 Fitting, 90, 3/4 Msae X #8mjic, Inlet, Steel 9 110-0416030.50-06 1 Hose Assy, Steer Pump To Relief Valve 10 226-0200011-01 1 Hydraulic Steering Pump, Gear 11 216-0108019-01 1 Fitting, Straight, 1/2 Msae X #6mjic, Outlet, Steel 12 110-0417033.75-08 1 Hose Assy,Steering Pump Suction From Tank 13 226-0200010-01 1 Hydraulic Propulsion Pump 14 216-0108015-01 1 Fitting, St, 3/4 M Oring X 3/4 Mjic, Steel Prop Pump S-Port 15 110-0403038.50-12 1 Hose Assy, Propulsion Pump Suction From Tank 16 216-0108001-01 1 Fitting, St, 1/2 M Oring X 1/2 Mjic, Steel Prop Pump T1/T2-Port 17 110-0403026.00-08 1 Hose Assy, Tank To Propulsion Pump 18 216-0108002-01 2 Fitting, St, 3/4 M Oring X 1/2 Mjic, Steel Prop Pump A & B-Port 19 110-0404018.50-08 1 Hose Assy, Propulsion Pump To Propulsion Motor 20 110-0404020.05-08 1 Hose Assy, Propulsion Pump To Propulsion Motor 21 214-0400003-01 1 Motor, Hydraulic, Propulsion 22 216-0308003-01 2 Fitting, 45, #10m Oring X #8mjic, Steel 23 110-0745002-01 1 Hydraulic Tank Sub Assembly 24 110-0408062.50-06 1 Hose Assy, Manifold: T-Port Return To Tank 25 110-0415204.00-06 1 Hose Assy, Steer Manifold: P-Port To Pressure Relief Valve 26 110-0418184.00-06 1 Hose Assy, Orbital Steer Valve: T-Port To Tank, Return 27 110-0501147.00-06 1 Hose Assy, Manifold: B-Port To Lift Cylinder, Bottom 28 110-0501144.00-06 1 Hose Assy, Manifold: A-Port To Lift Cylinder, Top 29 216-0108015-01 2 Fitting, Straight, 3/4 Msae X #12 Mjic, Steel 30 110-0402126.50-12 1 Hose Assy, Manifold To Cyclone Motor, Return 31 110-0402122.25-08 1 Hose Assy, Manifold To Cyclone Motor, Pressure 32 216-0108001-01 2 Fitting, Straight, 1/2 Msae X #8 Mjic, Steel 33 110-0407113.50-12 1 Hose Assy, Manifold: T-Port To Bottom Heat Exchanger- Timed 34 110-0601001-01 1 Hydraulic Cyclone / Lifting Manifold Sub Assembly: 35 235-0800003-01 1 Hydraulic Cyclone Lifting Manifold 36 216-0108024-01 5 Fitting, Straight, 3/8 Msae X #6mjic, Steel 37 216-0108027-01 2 Fitting, St, 3/4 Msae X #12mjic W/ Oring, Steel 38 279-0100001-01 1 Cooler, Hydraulic, Air (Cooled) 39 110-0602040.00-12 1 Hose Assy, Heat Exchanger To Return Filter 40 110-1000001-01 1 Hydraulic Press. Relief Valve Sub Assy
30 HYDRAULIC SUBSYSTEM-2 09-3 NOTES: A - ALSO SHOWN IN POWER UNIT SUB-ASSY DWG. NO. 121-45002-01 B - ALSO SHOWN IN REAR AXLE SUB-ASSY DWG. NO. 129-4501002-01 C - P-PORT RETURN FROM STEER MANIFOLD D - ORBITAL STEERING VALVE RETURN TO TANK E - #71 FRONT STEER CYLINDER MOUNTING PLATE IS A CHAS- SIS WELDMENT SEE HYDRAULIC SUBSYSTEM-1
09-3 HYDRAULIC SUBSYSTEM-2 31 Item Ref. No. Qty Description 41 204-0101046-07 2 Bolt, 1/2-13 X 1-1/2, Cap, G8, Zinc 42 204-0604005-07 2 Washer, 1/2, Lock, Zinc 43 204-0603010-07 2 Washer, 1/2, Flat, Hardened Sae, Zinc 44 127-0100002-01 2 Assy, Lifting, Hyd. Cylinder W/ Clevis Rod (3/4) 1.5 Bore 45 110-0404009.75-06 2 Hose Assy: Lifting Cylinder Connecting Hoses (Supply) 46 216-0208007-01 2 Fitting, 90, 1 Msae X #12mjic, Steel 47 104-45002-01 1 Cyclone Sub-Assy 48 281-0400001-01 1 Steering Wheel 49 281-0300002-01 1 Steering Wheel Fastening Adapter 7/8-36 Spline 50 281-0200002-01 1 Orbital Steering Column 51 235-1400001-01 1 Orbital Steering Valve 52 216-0108019-01 4 Fitting, Straight, 1/2 Msae X #6mjic, Steel 53 110-0411058.00-06 1 Hose Assy, Steer Valve: R-Port To Left Front Cylinder 54 110-0410041.50-06 1 Hose Assy, Steer Valve: P-Port To Steer Manifold: T-Port 55 110-0409040.00-06 1 Hose Assy, Steer Valve: L-Port To Selctor To Steer Manifold: T-Port 56 110-0602001-01 1 Steering Manifold Sub-Assy 57 235-1100002-01 1 Valves, Cartridge, Hyd. Manifold, Steering W/ Din Connectors 58 110-0412033.25-06 1 Hose Assy, Steer Manifold: Selector P-Port To Right Front Cylinder 59 281-0600003-01 4 Steering Component, Outer Tie Rod W/ Boot 60 281-0900001-01 2 Steering Component, Cylinder, Lp4500 61 110-0413190.00-06 1 Hose Assy, Steer Manifold: A-Port To Left Rear Cylinder 62 110-0414191.75-06 1 Hose Assy, Steer Manifold: B-Port To Right Rear Cylinder 63 281-0800001-01 2 Steering Component, Electrical Sensors W/ Alum. Clamps * 281-1000001-01 1 Steering Component, Wiring Components * 204-1008012-02 12 Steering Component, Line Clamp, 3/16, Ss * 223-0500001-01 4 Mount / Tab, Steering Cylinder-To-Sensor, Lp4500 4ws 64 204-1906001-01 2 Stud, 3/8-16 X 2 L, 3/4 Separate Threads Length, Black Oxide 65 204-0604003-07 12 Washer, 3/8, Lock, Zinc 66 204-0603006-07 12 Washer, 3/8, Flat, Hardened Sae, Zinc 67 204-0101031-07 4 Bolt, 3/8-16 X 1-1/2, Cap, G8, Zinc 68 204-0703005-07 2 Nut, 3/8-16, Hex, G8, Zinc 69 204-0101031-07 4 Bolt, 3/8-16 X 1-3/4, Cap, G8, Zinc 70 304-0301007-01 1 Plate 3/8 Rear Hyd. Steer Cylinder Mount, Lp4500 4ws 71 304-0301006-01 1 Plate 3/8 Front Hyd. Steer Cylinder Weldment, Steel 72 110-0501144.00-06 1 Hose Assy, Manifold: A-Port To Lift Cylinder, Top 73 110-0501147.00-06 1 Hose Assy, Manifold: B-Port To Lift Cylinder, Bottom
32 HYDRAULIC TANK SUB ASSEMBLY 09-3 NOTES: A - (2) ADDITIONAL REQUIRED. NOT SHOWN FOR CLARITY PURPOSES B - (1) FITTING, 1/4"MSAE X TEST POINT 216-0133001-01, NOT SHOWN FOR CLARITY PURPOSES C - (1) ADDITIONAL REQUIRED. NOT SHOWN FOR CLARITY PURPOSES
09-3 HYDRAULIC TANK SUB ASSEMBLY 33 Item Ref. No. Qty Description 1 110-0745002-01 1 Hydraulic Tank Sub Assembly 2 231-0203006-01 1 Tank, Hydraulic, 12 X12 X36, Powdercoated W/ Sight Gauge * 217-0300002-01 1 Gauge, Level, Hydraulic Oil, W/ Thermometer 3 204-0703005-07 4 Nut, 3/8-16, Hex, G8, Zinc 4 204-0604003-07 4 Washer, 3/8, Lock, Zinc 5 204-0603006-07 4 Washer, 3/8, Flat, Hardened Sae, Zinc 6 204-1906001-01 4 Stud, 3/8-16 X 2 L, 3/4 Separate Thread Length, Black Oxide 7 108-02lp4500-01 1 Assy, Hydraulic Return Filter * 215-0100037-01 1 Hydraulic Return Filter Element, 10-Micron, Water Absorbing 8 216-0108025-01 1 Fitting, St, 1-1/2 Msae X 1 Mjic, Steel 9 110-1000001-01 1 Hydraulic Press. Relief Valve Sub Assy 10 216-0133001-01 1 Pressure Relief Valve 11 216-0208014-01 2 Fitting, 90, 3/8 Moring X #6mfjic, Steel 12 216-0802003-01 1 Fitting, St, 1/4 Mpt Plug, Steel * 216-0133001-01 1 Fitting, St, 1/4 Msae X Test Point, Steel 13 216-0104004-01 1 Fitting, St, 3/8 Msae X 3/8 Fpt, Steel 14 216-0402028-01 1 Fitting, Tee, 3/8 Mpt X (2) 3/8 Fpt Run Tee, Steel 15 216-1000006-01 1 Fitting, St, 3/8 Hex Nipple, Steel 16 216-0105033-01 1 Fitting, St, 3/8 Mpt X #6mjic, Steel 17 216-0802015-01 1 Fitting Plug 3/8 Mpt Steel 18 216-0205016-01 1 Fitting, 90, 3/8 Mpt X #6mjic, Steel 19 253-0100002-01 22.5 Lubricant, Hyd Oil, Iso 46 20 204-0101028-07 4 Bolt, 3/8-16 X 1, Cap, G8, Zinc 21 204-0604003-07 4 Washer, 3/8, Lock, Zinc 22 204-0603006-07 4 Washer, 3/8, Flat, Hardened Sae, Zinc 23 216-0202012-01 1 Fitting, 90, 1/2 Mpt X 1/2 Mpt, Steel 24 235-0100008-01 1 Ball Valve, 1/2 Fpt, Brass 25 216-0802014-01 1 Fitting, St, 1/2 Mpt Plug, Steel 26 273-0202001-01 1 Cooling / Venting Equip. Breather, Hydraulic 27 216-1000013-01 1 Fitting Nipple Hex 3/4 Mpt Steel, Breather Adapter 28 216-0102097-05 1 Fitting, 2 Mpt X 3/4 Fpt Bushing, Sch80, Pvc 29 216-0205022-01 2 Fitting, 90, 1 Mpt X #8mjic, Steel 30 216-0205007-01 1 Fitting, 90, 1 Mpt X #12mjic, Steel 31 216-0802013-01 1 Fitting, St, 1 Mpt, Plug, Steel 32 216-0205011-01 1 Fitting, 90, 1 Mpt X #16mjic, Steel
34 HYDRAULIC PRESSURE RELIEF VALVE SUB ASSEMBLY 09-3
09-3 HYDRAULIC PRESSURE RELIEF VALVE SUB ASSEMBLY 35 Item Ref. No. Qty Description 1 216-0133001-01 1 Pressure Relief Valve 2 216-0208014-01 2 Fitting, 90, 3/8 Msae X #6mjic, Steel 3 216-0802003-01 1 Fitting, 1/4 Mpt Plug, Steel 4 216-0133001-01 1 Fitting, St, 1/4 Moring X Test Point, Steel 5 216-0104004-01 1 Fitting, St, 3/8 Msae X 3/8 Fpt, Steel 6 216-0402028-01 1 Fitting, Tee, 3/8 Mpt X (2) 3/8 Fpt Run Tee, Steel 7 216-1000006-01 1 Fitting, St, 3/8 Hex Nipple, Steel 8 216-0105033-01 1 Fitting, St, 3/8 Mpt X #6mjic, Steel
36 HYDRAULIC LIFTING SUB ASSEMBLY 09-3
09-3 HYDRAULIC LIFTING SUB ASSEMBLY 37 Item Ref. No. Qty Description 1 220-0500003-01 2 Hyd. Cylinder, Lifting,1.50 Bore 2 216-0105004-01 6 Fitting, St, 1/4 Mpt X #6mjic, Steel 3 216-0402024-01 2 Fitting, Tee, 1/4 Male Run Tee, Steel 4 204-2100002-02 2 Clevis Rod, 1/2-20, St. Steel
38 POWER UNIT SUBSYSTEM 09-3 NOTES: A FASTENING CLAMP, #17, NOT SHOWN B MOUNTING BRACKETS, #23 & #24, NOT SHOWN C OIL PRESSURE SENDER, #27, NOT SHOWN D TROMBETTA CABLE MOUNTING BRACKET, #32, NOT SHOWN E RIGHT ENGINE MOUNTING LEG, #36, NOT SHOWN F ROD END, #54, BELT TENSIONER, #55, 3/8-24 JAM NUT LH, #56, AND 3/8-24 JAM NUT RH, #57, NOT SHOWN G (2) ADDITIONAL VIBRATION ISOLATORS, #69, NOT SHOWN H ITEM #106 & #107 NOT SHOWN FOR CLARITY PUR- POSES I MOUNTING RAILS FASTEN TO PRESSURE PUMP MOUNTING PLATE WITH (4) OF #3, (8) OF #4, & (4) OF #8 J (1) ADDITIONAL FITTING, #125, NOT SHOWN K HYDRAULIC COOLER MOUNT / TAB, #136, NOT SHOWN L FASTENERS NOT SHOWN FOR CLARITY PUPOSES
09-3 POWER UNIT SUBSYSTEM 39 Item Ref. No. Qty Description Item Ref. No. Qty Description 1 121-0100001-01 1 Engine Build Sub-Assy 75 310-1301001-01 1 Tube, 2-1/2 Od, Steel, Muffler Exhaust Elbow 2 214-0200003-01 1 Engine, 66hp, 2.4l, 4-Cyl., Cooling System Kit 76 121-0100001-01 1 Engine Cradle Sub-Assy 3 204-0101046-07 10 Bolt, 1/2-13 X 1-1/2, Cap, G8, Zinc 77 304-0301007-01 1 Over-Hung Load Adptr Mounting Plate 4 204-0603010-07 20 Washer, 1/2, Flat, Hardened Sae, Zinc 78 204-0101078-07 8 Bolt, 12 X 25 Mm, Cap, Zinc 5 204-0704006-07 10 Nut, 1/2-13, Lock, Nylon, Zinc 79 121-0100002-01 1 Pressure Pump Plate Sub-Assy 6 204-0101029-07 4 Bolt, 3/8-16 X 1-1/4, Cap, G8, Zinc 80 304-0301008-01 1 Pressure Pump Mounting Plate 7 204-0603006-07 32 Washer, 3/8, Flat, Hardened Sae, Zinc 81 223-0300001-01 1 Mount / Tab, Weldment, Belt Tensioner 8 204-0704004-07 14 Nut, 3/8-16, Lock, Nylon, Zinc 82 121-0300001-01 1 Pressure Pump Sub Assy 9 117-0102002-01 1 Assy, Bearing & Supporting Shaft 83 226-0300015-02 1 Pump, Water, Plunger,P455, 5.5gpm, 5000psi 10 204-0101079-07 12 Bolt, 10 X 30 Mm, Cap, Zinc 84 204-0203001-06 2 1/4-20 X 3 All-Thread 11 204-0101028-07 10 Bolt, 3/8-16 X 1, Cap, G8, Zinc 85 269-0100005-01 1 Clutch Assy 12v 2-Groove 12 204-0603005-02 8 Washer, 3/8, Flat, A+N, S/S 86 304-0403014-01 1 Plate, 1/2, Giant Clutch Mounting Assy, Alum. 13 236-0400008-01 1 3-Groove Pulley, Press. Pump & Over-Hung Load Adapter Driver 87 204-0101080-07 4 Bolt, 6 X 20 Mm, Cap, Zinc 14 207-0801001-01 1 Bushing For Engine Pulley 88 204-0603022-01 4 Washer, 6mm, Flat, Sae, Zinc 15 203-0100038-01 2 Belt, V, Press. Pump 89 204-0604010-07 4 Washer, 6mm, Lock, Zinc 16 310-1302008-01 1 Exhaust Tube Engine-To-Muffler, Aluminized Steel 90 218-1005001-01 1 Switch, Pressure, Giant 17 204-1012001-01 1 Clamp, V, John Deere Engine Flange-To-Exhaust Tubing 91 216-0102015-01 1 Fitting, 1/2 Mpt X 3/8 Fpt Bushing, Steel 18 262-0300005-01 1 Safety Component, Belt Guard, Vented 92 226-0600001-01 1 Pump Mounting Rails 19 204-0101014-07 8 B O Lt, 5/16-18 X 1, Cap, G8, Z 93 216-0102032-01 1 Fitting, 3/4 Mpt X 1/2 Mpt, St, Steel 20 204-0603004-07 28 Washer, 5/16, Flat, Hardened Sae, Zinc 94 216-0102098-01 1 Fitting, St, 1/2 Fpt Swivel X 1/2 Mpt, Steel 21 204-0604002-07 12 Washer, 5/16, Lock, Zinc 95 216-0105035-01 1 Fitting, 1/2 Mpt X 1/2 Mjic, St, Steel 22 204-0704003-07 4 Nut, 5/16-18, Lock, Nylon, Zinc 96 253-0200003-01 1 Oil, Pressure Pump, 20w-50 23 223-0700001-01 1 Mount / Tab, Belt Guard Bracket 97 121-0400001-01 1 Anti-Drain Solenoid Sub Assy 24 223-0700002-01 1 Mount / Tab, Belt Guard Bracket 98 218-2400010-01 1 Solenoid, Water, 12vdc, Anti-Weeping 25 204-0101030-07 7 Bolt, 3/8-16 X 1-1/2, Cap, G8, Zinc 99 216-0402026-04 2 Fitting, Tee, Male Run 1/2 Id, Brass 26 218-2500008-01 1 Water Temp. Sender, 280f 100 216-0101006-04 1 Fitting, St, 1/4 Mpt X 3/8 Id Barb, Brass 27 218-2500009-01 1 Oil Pressure Sender 101 216-0201013-04 1 Fitting, 90, 1/8 Mpt X 3/8 Id Barb. Brass 28 218-2400001-01 1 Trombetta Solenoid 102 216-0101013-04 1 Fitting, St, 1/2 Mpt X 3/8 Id Barb, Brass 29 204-0101003-07 4 Bolt, 1/4-20 X 3/4, Cap, G8, Zinc 103 216-0101025-04 1 Fitting, St, 1/2 Mpt X 3/4 Id Barb, Brass 30 204-0603002-07 12 Washer, 1/4, Flat, Hardened, Sae, Zinc 104 235-1500001-04 1 Valve, Bleeder, 1/2 Mpt, Brass 31 204-0604001-07 12 Washer, 1/4, Lock, Zinc 105 407-0401016-06 1 Hose-Cut, Solenoid Loop, 3/8 Id X 16 L 32 321-0200004-01 1 Trombetta Solenoid Mounting Bracket 106 407-0401036-06 1 Hose-Cut, Solenoid To Ground, 3/8 Id X 36 L 33 204-0101082-07 1 Bolt, 8-1.25 X 35 Mm, G8, Zinc 107 204-1005005-01 4 Clamp #6 Hose 34 204-0101083-07 1 Bolt, 10-1.50 X 45 Mm, G8, Zinc 108 121-0700001-01 1 Charge Pump Sub-Assy 35 301-0601001-01 1 Channel 3 Left Engine Mounting Leg, Steel 109 226-0300003-01 1 Charge Pump, Pressure Pump 36 301-0601002-01 1 Channel 3 Right Engine Mounting Leg, Steel 110 216-0201006-05 1 Fitting, 90, 1 Mpt X 1 Id Barb, Pvc Sch80 37 121-0200001-01 1 Air Intake Sub-Assy 111 216-0101012-04 1 Fitting St 3/4 Id X 3/4 Mpt Brass 38 215-0200008-01 1 Filter, Air, John Deere, Universal 112 236-0200015-01 1 Sheave, 1-Groove Pulley, Generator Driven 39 204-1011001-01 1 U-Bolt, Muffler 113 204-0111001-01 1 Bolt, Square-Head, 3/8-16 X 1-1/2 L, Blk Oxide 40 310-1302016-01 1 Tube, 2.5 Od X 1/16 W, 304ss, Air Intake 114 204-0101031-07 1 Bolt, 3/8-16 X 1-3/4, Cap, G8, Zinc 41 221-0600003-02 1 Hose, Tube Connecting, Air Intake, 2-1/2 Id X 2 L 115 121-0500001-01 1 Power Unit Hydraulic Sub-Assy 42 204-1005014-01 2 Clamp #36 Hose 116 202-0206002-01 1 Over-Hung Load Adapter 43 304-0303005-01 1 Plate, 3/8, Alum., Air Filter Spacer 117 236-0200016-01 1 1-Groove Pulley, Ohla Driven 44 121-0600001-01 1 Generator Build Sub-Assy 118 207-0901001-01 1 Bushing For Ohla Pulley 45 222-4500001-01 1 Generator 119 203-0100039-01 1 Belt, V, Ohla 46 204-0101027-07 4 Bolt, 3/8-16 X 3/4, Cap, G8, Zinc 120 204-0101041-07 4 Bolt, 7/16-14 X 1-1/4, Cap, G8, Zinc 47 204-0604003-07 6 Washer, 3/8, Lock, Zinc 121 204-0603008-07 4 Washer, 7/16, Flat, Hardened Sae, Zinc 48 121-0601001-01 1 Pulley / Fan Sub-Assy 122 204-0604004-07 4 Washer, 7/16, Lock, Zinc 49 273-0300001-01 1 Cooling / Venting Equip., Fan Weldment 123 110-0102001-01 1 Hydraulic Propulsion Pump Sub-Assy 50 236-0200019-01 1 Sheave, 1-Groove Pulley, Generator Driven 124 226-0200010-01 1 Hydraulic Propulsion Pump 51 236-0200017-01 1 Sheave, 1-Groove Pulley, Charge Pump Driver 125 216-0108002-01 2 Fitting, St, 3/4 M Oring X 1/2 Mjic, Steel Prop Pump A & B-Port 52 203-0100046-01 1 Belt, Ax37, Generator 126 216-0108024-01 1 Fitting, 90, 3/8 M Oring X 3/8 Mjic, Steel Prop Pump G-Port 53 203-0100044-01 1 Belt, Ax22 127 216-0108001-01 1 Fitting, St, 1/2 M Oring X 1/2 Mjic, Steel Prop Pump T1/T2-Port 54 227-0100005-01 1 Rod End, 3/8-24, Rh, Generator Belt Tensioner 128 216-0108015-01 1 Fitting, St, 3/4 M Oring X 3/4 Mjic, Steel Prop Pump S-Port 55 203-0201002-01 1 Belt Tensioner, Generator, 3/4 Od X 5-1/2 L X 3/8-24lh X 3/8-24rh 129 204-0101081-07 2 Bolt, 1/2-13 X 6, Cap, G8, Zinc 56 204-0702008-01 1 3/8-24 Jam Nut, Lh Thread 130 110-0101001-01 1 Cyclone Hydraulic Pump Sub-Assy 57 204-0702009-01 1 3/8-24 Jam Nut, Rh Thread 131 226-0200012-01 1 Pump, Hydraulic, Cyclone 58 121-0600002-01 1 Generator Fastening Plate Sub-Assy 132 216-0208017-01 1 Fitting, 90, 1-1/4 M Oring X 1 Mjic, Steel Cyc Pump Suction 59 304-0401010-01 1 Plate, 1/2, Generator / Charge Pump Mounting 133 216-0108002-01 1 Fitting, St, 3/4 M Oring X 1/2 Mjic, Steel Cyc Pump Discharge 60 223-0300001-01 2 Mount / Tab, Weldment, Generator Tensioner 134 110-0500001-01 1 Heat Exchanger Sub-Assy 61 204-0101028-07 2 Bolt, 3/8-16 X 1, Cap, G8, Zinc 135 279-0100001-01 1 Cooler, Hydraulic, Air (Cooled) 62 204-0105012-20 1 Bolt, 3/8-16 X 1-1/2, Fh, G8, Np 136 223-0600001-01 4 Mount / Tab, Hydraulic Cooler 63 107-4500003-01 1 Relay Enclosure Sub-Assy 137 313-0100004-01 2 Hyd. Cooler Mounting Strap, 1/8, Steel 64 218-0301002-01 1 Electrical Enslosure Nema12/13, 6x6x4 138 216-0108027-01 2 Fitting, St, 3/4 Msae X #12mjic W/ Oring, Steel 65 218-0302008-01 1 Panel, Electrical Enclosure, 6x6 139 204-0101015-07 4 Bolt, 5/16-18 X 1-1/4, Cap, G8, Zinc 66 218-0900003-21 2 Relay, 12v, 75amp 140 204-0703003-07 12 Nut, 5/16-18, Hex, G8, Zinc 67 218-0900010-01 1 Relay, Trombetta Control Module 141 110-0103001-01 1 Steering Pump Sub-Assy 68 218-1901009-01 3 Connector, Strain Relief, St, 1/2, Black Plastic 142 226-0200011-01 1 Hydraulic Steering Pump, Gear 69 218-2100005-01 4 Insulator Vibration 1/4-20x3/4 L X 1 X 3/4 143 216-0208012-01 1 Fitting, 90, 3/4 Msae X #8mjic, Inlet, Steel 70 204-0703001-07 8 Nut, 1/4-20, Hex, Zinc 144 216-0108019-01 1 Fitting, Straight, 1/2 Msae X #6mjic, Outlet, Steel 71 121-0200001-01 1 Muffler Sub-Assembly 145 407-0601042-05 1 Hose-Cut, Fuel, Radiator Overflow, 5/16 Id X 42 L, Lp4500 72 277-0400001-01 1 Flowmaster Muffler 146 204-0603019-07 10 Washer, #10, Flat, Sae, Zinc 73 243-0300003-01 1 Exhaust Cap / Rain Guard 74 204-1011001-01 2 U-Bolt, Muffler
40 PRESSURIZED WATER & HEATING SYSTEM 09-3 THE COMPONENTS IDENTIFIED BELOW ARE LOCATED IN THE FRONT OF THE UNIT UNDER THE VIEW PLATE. NOTES: A - (1) ADDITIONAL FASTENING STUD NOT SHOWN B - (2) ADDITIONAL SCREWS NOT SHOWN C - FASTENING HARDWARE NOT SHOWN FOR CLARITY PURPOSES D - ONE EACH OF ITEMS #39 & #40 ALSO EXIST FUEL SUPPLY & RETURN SUB-ASSY. DRAWING
09-3 PRESSURIZED WATER & HEATING SYSTEM 41 Item Ref. No. Qty Description 1 111-0100001-01 1 Burner / Coil Sub-Assy 2 206-0100003-01 1 Burner, Oil, 12v 3 204-0603006-07 6 Washer, 3/8, Flat, Hardened Sae, Zinc 4 204-0604003-07 6 Washer, 3/8, Lock, Zinc 5 204-0703004-07 6 Nut, 3/8-16, Hex, Zinc 6 211-0100004-01 1 Coil Heater 1/2 I.D. Sch 80, 14 Dia W/ Tank Assy 7 310-1602001-01 1 Tube, Exhaust W/ Hood, 6.75 Dia, 8 204-0204001-07 12 Screw, 1/4-20 X 1/2 Self-Tapper, Plated 9 216-1000092-01 2 Fitting, Nipple, 1/2 Id X 2 L, Sch80 Seamless 10 216-0402003-01 2 Fitting, Male Run Tee, (3) 1/2 Fpt, Steel 11 218-2600001-01 1 Thermocoupler, 10k Psi 12 235-0400006-01 1 Valve Relief Pressure, Adj., 6k Psi 13 216-0105029-01 3 Fitting, St, 1/2 Mpt X 3/8 Mjic, Steel 14 111-0200001-01 2 Ball Valve Sub-Assy 15 235-0100004-01 2 Valve, Ball, 3-Way, 5kpsi 16 216-0402021-01 1 Fitting, Male Run Tee, 1/2 Mpt X (2) 1/2 Fpt, Steel 17 216-0202051-01 1 Fitting, 90, 1/2 Mpt X 3/8 Mpt, Steel 18 216-0205020-01 4 Fitting, 90, 1/2 Mpt X 3/8 Mjic, Steel 19 216-0102014-04 1 Fitting, St, 1/2 Mpt X 1/4 Fpt, Bushing, Steel 20 217-0102009-01 1 Gauge, Pressure, 10k, 1/4 Mpt, Bottom-Mount 21 117-0000001-02 1 Unloader Assembly, 3000psi, 8gpm, 1/2 Fpt 22 216-0205016-01 1 Fitting 90 3/8 Mpt X #6mjic, Steel 23 216-0201016-04 1 Fitting, 90, 1/4 Mpt X 3/8 Id Barb. Brass 24 407-0401073-06 1 Hose-Cut, Unloader To Water Tank, 3/8 Id X 73 L 25 204-1005005-01 2 Clamp #6 Hose 26 111-0300001-01 1 Cleaning Gun Sub-Assy 27 274-0200002-01 1 Cleaning Gun Assy, 4500psi, 10gpm, 3/8 Inlet 28 216-0106004-02 1 Fitting, St, 22mm-1.5 Female Swivel Coupling X 3/8 Fpt, Ss 29 216-0106005-02 1 Fitting, St, 22mm-1.5 Male X 3/8 Mpt, Ss 30 216-0102027-01 1 Fitting Straight 1/4 Fpt X 1/4 Fpt, Coupling, Steel 31 230-0200012-01 1 Nozzle 1/4 Meg 4008 Steel 32 111-45000001-01 1 Pressurized Water Hose Assy s 33 111-01082.00-08 1 Press. Pump To Coil, 1/2 Id X 82 L 34 111-02201.00-06 1 Coil To Ball Valve, 3/8 Id X 201 L 35 111-06036.00-06 1 Ball Valve To Curb Cleaner, 3/8 Id X 41 L 36 111-04038.00-06 1 Ball Valve To Cyclone, 3/8 Id X 38 L 37 111-03036.00-06 1 Ball Valve To Ball Valve, 3/8 Id X 36 L 38 111-05076.00-06 1 Ball Valve To Dump Gun, 3/8 Id X 72 L 39 216-0105014-04 2 Fitting, St, 1/4 Mpt X 3/8 Msae, Brass 40 216-0205021-04 2 Fitting, 90, 1/4 Mpt X 3/8 Msae, Brass
42 WATER SUPPLY & RETURN SUBSYSTEM 09-3 NOTES: A - TWO ADDITIONAL, NOT SHOWN B - FOUR ADDITIONAL, NOT SHOWN C - SEE DRAIN SYSTEM SUB-ASSY. FOR DETAILS SEE; DWG NO. 105-45002-01 D - ITEMS 1-6, SEE INDIVIDUAL SUB-ASSY. DRAWINGS E - ONE ADDITIONAL, NOT SHOWN FOR CLARITY PURPOSES F - LOCATED IN WATER TANK #2 G - SHOWN TWICE FOR CLARITY PURPOSES H - ITEMS #30-#32: LOCATED IN RECLAIM TANK #1 I - ITEMS #23-#29 & #33: LOCATED IN RECLAIM TANK #3, UNLESS OTHERWISE NOTED
09-3 WATER SUPPLY & RETURN SUBSYSTEM 43 Item Ref. No. Qty Description 1 112-0601003-01 1 Fresh Water #3 Sub-Assembly 2 112-0601002-01 1 Fresh Water #2 Sub-Assembly 3 112-0602003-01 1 Reclaim Tank #3 Sub-Assembly 4 112-0602002-01 1 Reclaim Tank #2 Sub-Assembly 5 112-0602001-01 1 Reclaim Tank #1 Sub-Assembly 6 112-0601001-01 1 Fresh Water #1 Sub-Assembly 7 216-0201006-05 8 Fitting, 90, 1 Mpt X 1 Id Barb, Sch80, Pvc 8 204-1005009-01 9 Clamp, #16, Worm-Drive 9 407-0701012-16 2 Hose-Cut, Fresh Water Tank Equalizer, 1 Id X 12 L 10 216-0601001-05 2 Fitting, Tee, Branch, 1 Barb X 1 Mpt X 1 Barb, Pvc 11 407-0701030-16 2 Hose-Cut, Fresh Water Tank Equalizer, 1 Id X 30 L 12 407-0701050-16 1 Hose-Cut, Fresh Water Tank To Charge Pump, 1 Id X 50 L 13 112-0601001-01 1 Filter Pump Suction Sub Assy 14 226-0300009-01 1 Pump, Water, Ele. Motor Driven, 1-/4 Fpt, 230v, 3/4 Hp 15 204-0704003-07 4 Nut, 5/16-18, Lock, Nylon, Zinc 16 204-0603004-07 8 Washer, 5/16, Flat, Hardened Sae, Zinc 17 204-0101016-07 4 Bolt, 5/16-18 X 1-1/2, Cap, G8, Zinc 18 216-0202016-04 1 Fitting, 90, 3/4 Mpt X 3/4 Fpt, Br 19 216-0101010-04 2 Fitting, St, 3/4 Mpt X 1 Id Barb, Br 20 204-1005010-01 8 Clamp, #20, Worm-Drive 21 407-0501049-16 1 Hose-Cut, Filter Pump To Filter Housing, 1 Id X 49 L 22 407-0501036-16 1 Hose-Cut, Reclaim Tank #3 To Filter Pump, 1 Id X 36 L 23 216-0101014-05 1 Fitting, St, 1 Mpt X 1 Hose Barb, Sch 80 Pvc 24 216-1000119-05 3 Fitting, St, 1 Mpt Close Nipple, Sch80, Pvc 25 216-0202048-05 2 Fitting, 90, 1 Fpt X 1 Fpt, Sch80, Pvc 26 215-0902002-01 2 Filter Screen, Ss, 1 Mpt Nylon Adapter, 30-Mesh 27 216-0402027-05 1 Fitting, Tee, 1 Fpt, Sch80, Pvc 28 216-0102084-11 2 Fitting Straight 2 Mpt X 1/2 Fpt Bushing Galvanized 29 218-2500006-02 2 Switch, Liquid Level, 1/2 Mpt 30 216-1000110-05 3 Fitting, St, Nipple, 1 Id X 12 L, Sch80, Pvc 31 216-0102085-05 2 Fitting, St, 1 Fpt X 1 Fpt, Coupling, Sch80, Pvc 32 259-0102001-01 1 Basket, Dispensing Catalyst, Water Tank, Ss 33 218-1017001-01 1 Switch, Float, Tethered With Cable 34 216-0102084-05 1 Fitting, St, 1/2 Fpt X 2 Mpt Bushing, Sch80, Pvc 35 218-1901008-01 1 Connector, Strain Relief, 90deg, 1/2.500-.625id, Black Nylon 36 407-0501083-16 1 Hose-Cut, Filter Housing To Freshwater Tank, 83 L X 1 Id 37 216-0101022-05 3 Fitting, St, 1-1/2 Mpt X 1-1/2 Id Barb, Sch80, Pvc 38 407-0501164-16 1 Hose-Cut, Cyclone Return To Tank, 1 Id X 164 L 39 216-0102080-01 1 Fitting, St, 1 Mpt X 3/8 Fpt Bushing, Steel Unloader Return 40 216-0201014-04 1 Fitting, 90, 3/8 Mpt X 3/8 Id Barb. Brass 41 204-1005005-01 2 Clamp #6 Hose 42 407-0401073-06 1 Hose-Cut, Breather, Unloader To Water Tank, 3/8 Id X 73 L 43 216-0201009-05 4 Fitting, 90, 2 Mpt X 2 Id Hose Barb, Sch80, Pvc 44 204-1005012-01 4 Clamp, #32, Worm-Drive 45 407-0701028-32 2 Hose-Cut, Reclaim Tank Down Tubes, 2 Id X 28 L 46 216-1000114-05 1 Fitting, Nipple, 2 Id X Close, Sch80, Pvc 47 216-0102088-05 1 Fitting, St, 2 Fpt X 2 Fpt Coupling, Sch80, Pvc 48 216-0201019-05 1 Fitting, 90, 1/2 Mpt X 1/4 Id Barb, Sch40, Pvc 49 204-1005016-01 2 Clamp, Worm-Drive, #4 50 407-0401084-04 1 Hose-Cut, R. Union To Fresh Water Tank #1