ME-GI Engine Fuelled by LNG Andrzej Krupa Managing Director MAN Diesel & Turbo Poland Sp. z o.o. < 1 >
Disclaimer All data provided on the following slides is for information purposes only, explicitly non-binding and subject to changes without further notice. < 2 >
12K80MC-GI-S Chiba Power Plant The 10 Years GI Experience 1994-2003 GI = High Pressure Gas Injection Mitsui
Liquid Gas Supply Station Guiding Specification for LPG, DME etc. General Data for Liquid Gas Delivery Condition: Pressure: Nominal 550 bar Max. value 600 bar Pulsation limit 3 bar Set point tolerance 5% Temperature: Approx. 25 o C -> 55 o C / tolerance 10 o C L/70020-5.0/0299 4
From Diesel to Dual Fuel Gas Burning Combustion Process < 5 >
ME-GI Combustion Process Diesel Cycle Unchanged power density Unchanged load response Avoids knocking No methane slip High pressure gas Otto Cycle Power reduction or increased cylinder bore Load ramp needed Pre-mixed combustion process Methane slip 2%-4% Low pressure gas The ME-GI uses the Diesel Cycle 6
ME-GI Concept
ME-GI The Engine Parts 7S70ME-GI Fuel (& Pilot) Injector Gas Injector Gas Condition: 300 bar & 45 dgc Gas Control Block Double Wall Piping
ME-GI Gas Combustion Control < 9 >
ME-GI Leakage Control PTFE sealing rings chrome plated sealing surfaces Chrome plating Stainless steel spring PTFE sealing ring
ME-GI Leakage Control Gas distribution in ventilated, monitored duct No escape of gas to engine room
ME-GI Leakage Control Gas distribution in ventilated, monitored duct No escape of gas to engine room Ventilation System HC-sensor
ME-GI Design for the Research Engine
ME-GI Characteristics
ME-GI Research Engine Measurements Heat Release at 75% Load Temp. [ C] 500 400 Exhaust Gas Temperatures T/C in Cyl out 300 200 T/C out 100 25 50 75 100 Engine load [%] Cylinder pressure [bara] Scav. pressure [bara] 200 10,0 175 9,0 8,0 150 7,0 125 6,0 5,0 100 4,0 75 3,0 50 2,0 1,0 25 0,0 25 50 75 100 Engine load [%]
Specific NO x emission (g/kwh) ME-GI Research Engine Measurements Emissions 25 20 15 10 5 Gas Diesel 0 NO x 0 25 50 75 100 Engine load (%) CO CO 2
Gas running @ 15% engine load < 17 >
Fuel Index ME-GI Gas Fuel Mode Concept Fuel oil only mode Operation profile as conventional engine Gas fuel operation mode No methane slip No knocking problems Insensitive to gas fuel Unchanged load response 100% 90% 80% 70% 60% 50% 40% % Total % Pilot Gas Fuel 30% 20% 10% 0 Pilot oil 5 10 15 20 25 30 35 40 45 50 55 60 Engine Load (%SMCR) 65 70 75 80 85 90 95 0% 100
ME-GI Confirmed
IMO NOx Tier III Exhaust Gas Recirculation (EGR)
IMO NOx Tier III Exhaust Gas Recirculation (EGR) < 21 >
ME-GI and IMO NOx Tier III Exhaust Gas Recirculation (EGR) ME-GI + EGR = Tier III in Gas Mode + Tier III in Fuel Mode = Full Fuel Flexibility
Conclusion ME-GI and ME-LGI Over all efficiency. Operational cost Reliability Emission Emission Load response Pilot oil amount Gas operation Auto Tuning Gas Supply system Future fuels Better Better with gas price of today Unchanged Fulfilling Tier II /alt. Tier III with EGR/SCR 95% reduction on SOx Unchanged during gas operation 5% at 100% Load, reduced to 2% at 10 % load Gas operation during full load Available 6 different solutions available LNG, LPG, DME, Methanol, Ethanol
The ME-GI Add-on Platform Applicable for all ME Engine Types
Thank You for Your Attention! All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions. < 25 >