April 16, 2015 Revision 3 Binding Finisher MB-1000C Functional manual
Binding Finisher MB-1000C Manual name(no) Contents Approval Date of issued Issued Function manual_0000 1st issued 2012.12.28 T.Hase Function manual_0001 Modification of errors and others 2013.1.8 T.Hase Function manual_0002 Modification of cartridge(p23) 2013.1.11 T.Hase Function manual_0003 Modification of cartridge(p23) 2015.3.12 K.Kawa
Part names 1 Front side Inside Front door(left ) Operation panel Upper cover Punch Cartridge To lower devices Bypass From copier side Front door(right) Switch back Adjustable caster Tray Stacker Ejection belt Compile unit Clamp unit 1
Docking elements Front side Back side Docking brackets for Canon finisher USB-B DFD connector for up DFD connector for down DFD docking bracket for down DFD docking bracket for up Breaker AC inlet *100V-240V 2
Constitution of PCB Sub PCB Main PCB Ope-pane PCB *User interface CPU CPU Ope-pane PCB (MB70284) *This PCB is for user interface. PCB has led, lcd and switches. *Almost firmware *Almost firmware I/F PCB CPU USB-B DFD for UP DFD for Down *Aplication and communication Sub PCB (MB70282) *Sub PCB controls Compile unit and Clamp unit of Binder. I/F PCB (MB70283) *I/F PCB controls communication to upper and lower devices. We can update three PCB from USB-B of I/F PCB. Main PCB (MB70281) *Main PCB controls conveying paper, Punch, Eject and Stacker. Front view Back view 3
Paper conveying route Paper feed motor [M103] *Under Bind mode, it's synchronized to a Blade, then paper is fed to binding route by clockwise motor rotation. Paper feed motor [M102] Paper feed motor [M101] *Under bind mode, through up to 1030mm/s,then making gap. Swich-Back blade Pre punch Compile side jogger To lower device * Side resistration before punching Static eraser bursh Entrance from upper devjce Static eraser bursh Punch Static eraser bursh Ejection roller Paper feed motor [M301] Paper feed motor [M303] Pre punch Compile follower roller *While side jogger works, paper become free by driven roller lifting up. Static eraser bursh To Binding unit Pre punch Compile roller *Correct skew (Paper is bumped to stopper into punch unit by a roller with torque limitter.) 4
Paper speed of Bypass mode Binding Finisher Upstream device Constant speed 950-1600mm/s Acceleration Upstream device has oneway bearings in output rollers. Exit speed is between 950mm/s and 1600mm/s. Recieve speed is 950mm/s. Paper is accelerated by M101. Exit speed is 920mm/s. 5
Paper speed of Punch, Bind mode Binding Finisher Upstream device Switch back 0 1030mm/s Constant speed 1030mm/s Acceleration 0 1030mm/s 1030mm/s 0 Stopper Recieve speed is 950mm/s Paper is accelerated to 1030mm/s by M101. Exit speed is 920mm/s (1000mm/s) 6
Movement of Switch back HP sensor [S203] * Under Bypass mode, does not work (default position). Under bind mode, paper is fed to binding route by switch back (synchronized PM motor to Bypass 3rd motor. PM motor [S201] Switch-back blade 7
Compiling before punching Movement of compile before punching Correct skew Correct side Punching resistration Paper MB92009 side jogger PMmotor assy Punch unit MB80008:A4 MB80007:LT *While compiling of side jogger, Follow rollers is lifted by PM stepping motor. punch Compiling rollers before punching Follow roller opening and closing stopper torque limitter Rubber roller 8
Punch unit A4 punch 23holes LT punch 21holes Dimenstion 6.35mm Pitch 12.7mm *LT punch does not have both end side punch of A4 version. Automatically sense LT or A4 by the line of drawer. *Opening/Closing of stopper DC solenoid *For basis point detection HP sensor *Power supply sensor of Driving power supply, Sensor for A4 or,lt drawer connector Front basis pins (2pcs.) Rear basis holes (2pcs.) Serial Nomber C 09 03 3113 year month serial number 3:A4 23 holes 1:LT 21 holes DC motor (with encoder) Knob paper edge stopper Encoder sensor *To loading force change by paper thickness or others, making speed control /stop control * Position control between punch hole and paper edge. 9
Eject & Stack Stack height sensor line *Fix home position of Tray and limit of top Booklets inclination senser line *Prevent disarray of booklets and others Flapper *Movable upper guide Cover Handle Eject belt1upper guide Stack tray * Drawer type under tray safty lever *Prevent hand injuries and others *Emergency stop Eject belt2 cover * for senser changing or any maintenance Eject belt1 Damge prevent flapper *Privent damage of binder unit when drawing out 10
Movement for Eject & stack 1Rotate Eject belt 1 Assy. then standing up 2Receive booklet from binderunit. 6 2 3Rotate Eject belt 1 Assy,then move to exit position. 1 4Convey booklet by nail of Eject belt 1 7 5 3 5Convey booklet by nail of Eject belt 2 6Stack booklet on stack tray. 4 7Move tray down according to booklet volume. Bottom limit sensor E belt 1 sensor E belt 2 sensor *To detect the residual of the booklet 11
Constitution of Binder unit Sub PCB Cartridge-holder unit Compile unit Clamp unit 12
Construction of Binder unit MB COMPILE U (MB92029) Without lever. MB-CART.A4 (MB92020) MB-CART.LT (MB92021) SUB PCB_MB (MB70282) With labels. MB CLAMP U-R (MB92004) MB C-HOLDER U (MB92010) With labels. NOTE:Replace handle. 13
Compile unit Paddle Mechanism Curl control Mechanism Paper clamp Mechanism Side jogger Clamp release *Used when pick out jam papers. Shutter Mechanism Booklet thickness sensor Mechanism Array Pins Mechanism Booklet conveying Mechanism 14
Curl control Mechanism Curl controller Curl fence motor [M607] By projection part of curl fence and rear guide sheet, prevent paper curl of paper rear edge and keep next paper insertion. After paper coming in to Compile unit, rotate curl fance 90 degree by curl fence motor, then fit paper rear edge again. Stopping position of curl fence is controlled by position sensor. Curl fence Rear guide sheet and Stack movement control paper rear edge curl. Position sensor Curl fence Rear guide sheet 15
Side jogger Mechanism Side jogger 2 Mechanism for paper jogger for both side of punched paper. Side jogger 1 is basic position for jogger and position is stopped at A4 and LT positions. Side jogger 1 is connected by belt with Side jogger 1 motor. And each position is controlled by sensor and the motor. Side jogger 2 moves for paper jog when paper coming in to Compile unit. Side jogger 2 is connected by belt with Side jogger 2 motor. And jog level is controlled for each size of paper by Side jogger 2 motor and sensor. Side jogger 1 Side jogger 1 motor [M604] Side jogger 2 motor [M606] 16
Paddle Mechanism Paddle up and down motor [M603] Paddle roller motor [M601] Paper comes into Compile unit send to Shutter area stably. Paddle roller works Paddle roller motor with belt. This roller is rotating under constant speed. Paddle roller speed is faster than paper moving speed. So, paddle roller convey paper. Height of Pddle roller is controlled by Paddle up & down motor and sensor. This height is controlled according to stacked paper height. So. Paddle roller keeps constant distance to paper set. Paddle height is controlled from stacked paper height by sensor. Paddle roller (MB10953) 17
Shutter Mechanism Shutter motor Shutter drive gear Shutter [M608] Close Open Position sensor Shutter cam Shutter is closed while paper are stacked in Compile unit. This shutter is wall for paper compile for paper moving direction. Shutter is opened while Ring binding and booklet exit to keeping paper convey route. Shutter works (open and close) by Shutter Cam rotation with Shutter motor. Shutter opening position is detected by sensor. Stopping position of Shutter motor is controlled by slit of Shutter drive gear with sensor. 18
Array pin Mechanism Array pin Limit sensor Paper set which is complied in Compile unit, re-complied under nominal position of punched holes. Array pins with gears and link moves in/out by Array pin motor. Array pins is at home position by HP sensor except re-compile works with Array pins. While re-compile with Array pins, Array pins go into holes by Array pin motor. Then after Array pins reach at upper dead point by limit sensor, Array pins go back to home position. Array pin motor [M602] HP sensor 19
Booklet Conveying Mechanism Follower Convey up/down motor Press spring [M610] HP sensor Convey roller Paper set only with punched holes and booklet with ring convey to exit area. Paper set with only punched holes and booklet with ring are conveyed by Convey press motor movement, and Paper set and booklet are clamped by Convey press roller moving down, then convey to exit area by Convey roller rotation. Convey press roller clamping position is controlled by HP sensor. During paper set & booklet convey, Convey press roller down and Convey roller up. So, paper set & booklet are conveyed with 1mm gapfrom Convey guide plate. Convey roller motor [M609] 20
Booklet thickness sensor Mechanism Sensor sense booklet thickness in Compile unit by sensor1 or 2. In case of 5.5mm& over for small ring or 11mm & over for large ring, Sub PCB send thickness over failure signal. Sensors sense slit plate in Clamp upper arm, then detect paper set thickness. This information is feed back to Paddle roller height control. Slit plate sensor 1 sensor 2 21
Paper clamp Mechanism bearing Clamp upper arm Clamp upper guide Clamp spring Clamp lower guide Clamp up and down cam HP sensor Clamp lower arm Clamp motor [M605] Clamp Mechanism for papers by open/close movement of Clamp upper guide. Clamp upper guide is connected with Clamp lower guide by spring. So. always clamping force is loaded. Clamp upper guide is opened by lifting of bearing with Clamp upper arm by rotation of Clamp Up & Down Cam with Clamp motor work. Clamp Up & Down Cam position is controlled by sensor. So, Clamp Up & Down Cam has gap with bearing except Clamp upper guide open. Ring binding works for paper set with clamping by Clamp upper arm and Clamp lower arm during ring binding. 22
Cartridge Bottom view Bottom stopper LT/A4 stopper Stopper relese button Handle LT/A4 Cartridge type flag *Sensing plate of reflective sensor. Serial number Cartridge Label Near end sensor 100 sheet ring element: detects when only 2 to 4 pieces are remaining. Number loading For 100 sheets Full 55pieces Near end (reference) 3pieces Refill pack 52pieces For 50 sheets Full 70pieces Near end (reference) 4pieces Refill pack 66pieces Small/Large flag Binder set the limit of booklet thickness with this flag.. Reverse set flag *Binder detect a reverse set of ring.(upside down) 50 sheet ring element: detects when only 3 to 5 pieces are remaining 23
Clamp unit 2 cam link Swing movement to 1 direction by link with gears and motor. Since this base is fixed to frame of Binder unit, Binding unit swing to 2 direction. By this mechanism, Switching for ring separation position and ring binding position. motor [M701] gear base 1 24
Separate mechanism Lift unit Ring hold part (Hold and Release) gear Rotation Lift link Lift unit moving (up & down) with Motor and gears. (Up for spring force and Down for Link) Lift unit is integral structure with Ring holding part. When this lift unit with ring holding part goes up,only one ring goes down from the cartridge. After one ring goes down, ring binding work ready. motor 25
Booklet fall down Mechanism Roller bracket paper link link1 motor Pivot for rotation gear cam Paper link swing to direction the arrow by movement of Link 1 with motor, gears & cam. Paper compile unit on Roller bracket move by Paper link swing. Down movement of Paper linksyncronize to ring bind timing of ring binding unit, then ring binding works with ring insertion to paper set holes. After ring binding work complete, lift Paper link up, then Paper compile unit return to home. 26
Ring binding Mechanism Ring hold unit Bind nails Bind cam Bind nails works by Bind motor, gears, Bind cam, Bind link 1, 2 and 3. Bind nails morks in a semmetry for binding of ring. Opening force of binding nails by spring. Nails Pitch Bind link3 Rotation Small Bind link2 50 sheet Nail depth Nails Pitch Gear (Large) Bind link1 100sheets ring Nail Depth 27
Ring size switch Mechanism For handling for both 50 sheet and 100 sheet ring,binding pitch and Nail dept should be changeable according to Ring size. Movement transer from Ring size switch motor to Gear (switch) then, to Switching Cam 1 and 2. Switch Cam 1 change binding pitch and Switching Cam 2 change Nail depth. Nails Pitch (Small) Rotation Small 50 sheet Nail depth Rotation Nails Pitch gear(switch) Large switching cam2 Ring size switch motor switching cam1 100sheets ring Nail Depth 28
Block Diagram 29