FOR ENGCON TILTROTATOR/ROTATOR EC/ECR02-30 THE WIDEST RANGE ON THE MARKET

Tiltrotator/rotator EC/ECR02-30 English FOR ENGCON TILTROTATOR/ROTATOR EC/ECR02-30 THE WIDEST RANGE ON THE MARKET Original instruction manual Version 201002

Congratulations for choosing engcon s tiltrotator/rotator. This product has been developed since 1985, and is highly adapted to its purpose. However, the quality of a product s performance depends on the maintenance it receives. To optimise the product s safety, function and lifespan, read the information in this instruction manual carefully. The manual describes the things you should check regularly and the safety measures you should observe. We welcome you as a customer of engcon Nordic AB and look forward to a long, fruitful collaboration. Do not hesitate to contact us if you require further information. Kind regards, Stig Engström, CEO

EC DECLARATION CERTIFICATION OF CONFORMITY Manufacturer s name: engcon Nordic AB Address: Box 111 Postal address: SE-833 22 STRÖMSUND Country: SWEDEN Phone: + 46 670 178 00 Fax: + 46 670 178 28 Email: info@engcon.com Type: Serial no.: Upper hitch: Implement hitch: Control system no.: Wiring diagram: Hydraulic diagram: Delivery date: Miscellaneous: was manufactured in accordance with the EU Machinery Directive 2006/42/EC The following standards and regulatory directives have been applied and complied with: Title: CEO Date: Name: Stig Engström Signature: The individual responsible for compiling the technical documentation: Fredrik Jonsson, Chief Designer, engcon AB 3

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...6 1.1 General... 6... 6 1.3 Decals and warning signs... 6 1.4 System description and application areas... 6...7 2.1 General... 7 2.2 Safety check list... 7 2.3 Warning decals... 9 2.3.1 Warning decals... 9... 10...14 3.1 Tiltrotator/Rotator... 14 3.2 Tiltrotator/Rotator Type Series B... 15 3.3 Optional grabber... 16...17 4.1 Mounting of the tiltrotator/rotator... 17...21... 21... 23... 25... 27 5.2 Connection and disconnection of bucket (implement)... 28... 29... 30 5.4 Adjustment of implement hitch... 31...32 6.1 Daily inspection... 32 6.2 Lubrication every 8 hours... 33... 34... 35... 36... 37... 38... 39... 40... 41... 41 6.3 Inspection every 40 hours... 42 6.4 Inspection of rotation and breakout gap... 42 6.5 Tightening... 43

This instruction manual provides relevant information on installation, handling and maintenance of the tiltrotator/rotator delivered by engcon. The safety information in this manual relates directly to the tiltrotator/rotator, and does not regard the base machine. In addition to this instruction manual, you should carefully read the relevant safety information for the base machine and any other equipment you will be using. This instruction manual is accompanied by supplementary documentation providing more detailed information on installation, assembly, handling and maintenance, taking into account the control system and tiltrotator/ rotator. Do not attempt to install, use or perform maintenance on the tiltrotator/rotator and its accompanying equipment before carefully reading all the information regarding the tiltrotator/rotator, supplementary equipment and base machine. Observe all safety instructions and cautions carefully. tion of conformity corresponds to the information on the machine (Figure 1), equipment and documentation. In the event of deviations, contact your supplier before starting assembly. All the machine s instructions, decals and warning signs must be clearly legible at all times. Contact your supplier to order new ones. The tiltrotator has been produced to bling them to be used for a greater number of tasks. It makes it possible not only to rotate a tool, but also angle it. However, please note that the tilt-- rotator s/rotator s weight and the increased reach may reduce its stability, leading to risk of damage and personal injury. engcon advises you not to use the tiltrotator/rotator with a hydraulic hammer due to the increased wear and abnormal stress this causes. Check your base machine manufacturer s recommendations for calculating tipping load, and make sure you include the increased weight and reach provided by the tiltrotator/rotator in the calculations. 6

Carefully read all warning texts before assembling or using the tiltrotator/ rotator and its accompanying equipment. The warning texts explain potential risks and how to avoid them. If in any doubt, contact your employer or supplier. Remember: Sound judgement and thorough knowledge of your machinery reduces many unnecessary risks. Consequently, operators should take the time to learn correct use of the tiltrotator/rotator before starting operation. Do not attempt to install, use or perform maintenance on the tiltrotator/ rotator and its accompanying equipment before carefully reading all the information on the tiltrotator/rotator, supplementary equipment and base machine. Observe all safety information carefully. Faulty installation can be dangerous. If in any doubt, contact your distributor or engcon Nordic AB. Ensure that the hydraulic system is decompressed before starting work on the system. Risk of personal injury. The maximum input pressure and for all control systems. See technical data point 3. Never use your hands to check for leaks in the hydraulic system. Hydraulic oil can penetrate your skin under pressure causing serious injury. Switch off the power when working on the electrical system and remove rings, watches etc. before starting work. Risk of personal injury. The mountings are safety features and require regular inspection and adaptation. Check carefully for cracks. If in any doubt about your knowledge, the machinery or the safety features, contact your distributor or engcon Nordic AB. When mounting the tiltrotator/rotator and/or implement hitches, check the limits for tipping load to minimise the risk of accidents. Implements connected to the tiltrotator/rotator may only be used if correctly locked into place. ALWAYS check that the lock bolts stick out according to the hitch. 7

Defective or faulty machinery and/or equipment can cause harm to people, property or the environment. Make sure that servicing and maintenance are carried out as recommended. All use of the tiltrotator/rotator above the maximum indicated capacity can cause direct damage to the machine. Never try to increase the equipment s tions not approved by the supplier. Replace damaged and/or illegible decals and warning signs before using the machine. Risk of personal injury. Risk of catching in moving parts. Risk of personal injury. For lifting operations, use the lifting hook if there is one installed. The optional grabber is not designed for lifting with chains, straps etc. Risk of personal injury or damage. Take care when handling long objects because of the extra forces generated by living weights and the increased risk area. Risk of personal injury or damage. Always get a good grip when lifting objects. Risk of personal injury or damage. Short circuiting of electrical cable personal injury. Always insulate electrical conductors and components when installing electrical equipment. Risk of burn injuries from hot hydraulic oil. The machine may not be operated with the implement lock switch in the activated (closed) position except when connecting or disconnecting a bucket or other implement. 8

The decals are normally placed in a visible position, to the right of the operator. 2.3.1 Warning decals Take care when handling long objects because of the extra forces generated by live weights and the increased risk area. NEVER stand or walk beneath lifted implements. Allow space for rotating, tilting and laterally moving objects. Risk area: 3 metres. Risk of catching in moving parts. NEVER exceed the machine s approved tipping load for the relevant arm. Read the instruction manual. 9

2.3.2 Decals for handling The choice of functions for each button is only a recommendation. Deviations may occur depending on the user s preferences regarding positioning. Implement lock switch:* Not activated Activated Joysticks: Left joystick Right joystick A A A B A B B B D C A Rotation clockwise A Tilt B Rotation anticlockwise AB Tilt C Shift: tilt/(extra) D + A Optional grabber close D Shift: tilt/grabber D + B Optional grabber open C C + + A B Extra function 10

The decal below shows the functions of the standard push buttons mounted on existing joysticks. Not supplied for all machines. Implement lock switch: Not activated Activated Joysticks: Rotation clockwise Tilt Rotation anticlockwise Tilt Optional grabber open Optional grabber closed Extra function Extra function The choice of functions for each button is only a recommendation. Deviations may occur depending on the user s preferences regarding positioning. 11

ured using factory settings and how they affect the functions of the tiltrotator. Implement lock switch: Not activated Activated Joysticks Left joystick Right joystick Tiltrotator without integrated grabber (USER 1 and 3)* JL:3 (1) Rotation clockwise JR:3 (1) Tilt JL:3 (2) Rotation anticlockwise JL:6 - - JR:6 AU JL:7 AU Extra 1A +2A JR:7 - Extra 1B+2B - JL:8 SHIFT JR:3 - Extra 1 + 2 JR:8 SHIFT JL:3 - Extra 1+2 AU AU JR:3 (2) Tiltrotator with integrated grabber and EC02 and EC05 (USER 2 and 4)* Tilt JL:3 (1) Rotation clockwise JR:3 (1) Tilt JL:3 (2) Rotation anticlockwise JR:3 (2) Tilt JL:6 AU Extra 2A** JR:6 JL:7 Optional grabber open Extra 1A JR:7 AU JL:8 SHIFT JR:3 - Extra 2 AU JR:8 SHIFT Optional grabber close Extra 1B Extra 2B** JR3(1) - Grabber close JR3(2) - Grabber open *Optional functions in the cab module's menu **Function not available on the tiltrotators EC02 and EC05. The choice of functions for each button is only a recommendation. Deviations may occur depending on the user s preferences regarding positioning. 12

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02 05 10 15 20 30 Max. machine size [kg] 3,000 6,000 12,000 16,000 22,000 32,000 Max. breaking force [knm] 20 45 90 130 180 240 Max. bucket width [mm] 800 800 1 400 1 600 1 700 2 200 Max. hydraulic pressure [MPa] 22 22 22 22 22 22 [l/min] 15/35 15/35 30/60 40/70 50/80 50/100 Max. recommended pressure in return line [MPa] 2.5 2.5 2.5 2.5 2.5 2.5 Weight [kg]* 65 125 210 340 440 850 Width A [mm]* 180 260 320 320 450 500 Width B [mm]* 155 215 245 285 300 390 Width C [mm]* 160 160 290 307 310 390 Total length D [mm]* 435 485 540 698 890 970 Build height E [mm]* 245 300 390 420 440 520 Max. width [mm]* 385 420 640 680 720 920 Swivel channel extra function, number of couplings - 2 2 2 (4) 2 (4) 2 (4) 2 (4) Swivel channel lock function, number of ouplings - 2 2 2 2 2 2 Rotation - Tilt angle [ ] 2 x 40 2 x 40 2 x 40 2 x 40 2 x 40 2 x 40 [s / l/min] 2/10 5 / 7.5 5 / 19 5 / 21 5 / 48 5 / 75 [s / l/min] 4.6 / 35 7 / 24 7 / 50 7 / 61 7 / 70 7 / 64 Table 1. *Depending on mounting **70[l/min] with High Flow A E C D 14

02b 05b 10b 15b 20b Max. machine size [kg] 3,500 7,000 14,000 18,000 24,000 Max. breaking force [knm] 20 45 90 130 180 Max. bucket width [mm] 800 800 1,400 1,600 1,700 Max. hydraulic pressure [MPa] 22 22 22 22 22 [l/min] 15/35 15/35 30/60 40/70 50/80 Max. recommended pressure in return line [MPa] 2.5 2.5 2.5 2.5 2.5 Weight [kg]* from 65 from 155 from 270 from 360 from 470 Width A [mm]* 180 260 320 320 450 Width B [mm]* 155 215 245 285 300 Width C [mm]* 160 160 290 307 310 Total length D [mm]* 435 485 540 698 890 Build height E [mm]* 245 300 390 420 440 Max. width [mm]* 385 420 640 680 720 Swivel channel extra function, number of couplings - 2 2 2 (4) 2 (4) 2 (4) Swivel channel lock function, number of ouplings - 2 2 2 2 2 Rotation - Tilt angle [ ] 2 x 40 2 x 40 2 x 40 2 x 40 2 x 40 [s / l/min] 2 / 10 5 / 7.5 5 / 19 5 / 21 5 / 48 [s / l/min] 4.6 / 35 7 / 24 7 / 50 7 / 61 7 / 70 Table 1. *Depending on mounting **70[l/min] with High Flow A E C D 15

05 10 20 30 Max grab width A [mm] 370 610 790 1080 Width B [mm] 200 270 350 440 Length C [mm] 585 760 910 980 Grab force [kn] 19 14 23 16 Pinch force (tip to tip) at 17.5 Mpa [kg] 1,378 1,248 1,864 1,586 Pinch force (tip to tip) at 21 Mpa [kg] 1,654 1,497 2,234 1,956 Weight [kg]* 50 70 85 148 Max. hydraulic pressure [MPa] 22 22 22 21 Table 2 Diagram 1 16

Check that the necessary supplementary documentation is available before starting assembly. Your tiltrotator/rotator and this supplementary documentation are adapted as closely as possible to your base machine. the excavator s hydraulic oil before installation. If in any doubt, contact your lubricant supplier. The following assembly and installation instructions regard direct mounting of the tiltrotator/ rotator. If the tiltrotator/rotator is attached to an implement hitch, you should use the base machine s manual for the coupling of implements. 1. Check the limits for tipping load. The tiltrotator s/rotator s weight and increased reach might make it necessary, for instance, to reduce the bucket volume. Check the limits for tipping load when mounting the tiltrotator/rotator and/or implement hitch, to minimise the risk of accidents. Faulty installation can be dangerous. If in any doubt about your knowledge, the equipment or the safety features, contact your distributor or engcon Nordic AB. Figure 4 non-slip surface. Make sure the tiltrotator/rotator is standing straight and is aligned with the stick and link (see Figure 4). 3. During installation, use a ladder or other equipment that does not cause risk of falling. 17

1. Install the O-rings (if using). 2. Position the link so that it aligns with the holes in the upper part of the tiltrotator/rotator. 3. Insert the designated stub axle. Figure 5 4. Install the stub axle lock, making sure it locks completely. Figure 6 Figure 7 5. Position the stick so that it aligns with the holes in the upper part of the tiltrotator/rotator. 6. Lower the stick carefully, making sure there are no cracks. 7. Adjust the width as necessary. 8. Insert the designated stub axle. 9. Install the stub axle lock, making sure it locks completely. See Figure 6. Faulty installation can be dangerous. If in any doubt about your knowledge, the equipment or the correct working procedures, contact your distributor or engcon Nordic AB. 18

1. Dismantle the relevant safety plates on the underside of the base machine to facilitate installation. Faulty installation can be dangerous. If in any doubt about your knowledge, the equipment or the correct working procedures, contact your distributor or engcon Nordic AB. Figure 8 2. Mount the fastening plate on the lower part of the stick. 3. Connect the machine cable to the connector piece on the fastening plate. 4. Connect the tiltrotator s/rotator s cable to the connector piece on the fastening plate. 5. Fasten the machine cable along the hydraulic hose for the hydraulic coupling using stripes (approximately 7 stripes per metre). 6. Run the machine cable along the whole stick and boom into the cab through an appropriate cable grommet. When installing the machine cable, it should be placed in a well-protected location. Take care to avoid causing damage during installation. The cable s length and position should be adapted to the machine s built-in mobility to avoid unnecessary stress or abrasion. 7. Install the implement lock switch (if included) in a secure place. 8. Install the tiltrotator s/rotator s control unit in a location that is secure but easily accessible for maintenance. 9. Install the push buttons (if included) on the existing joysticks and run the cables through the consoles and out behind the operator s seat (only applies to certain control systems see enclosed wiring diagram). 10. Connect all cable assemblies to the tiltrotator s/rotator s control unit according to the enclosed wiring diagram. Figure 9 Short circuiting in electrical cable assemblies make sure electrical conductors and components are properly insulated when installing electrical equipment. 11. Connect the supply current to the control unit. A suitable solution is a reserve fuse connected over the ignition switch. If unsure about where to connect the supply current, consult an authorised workshop or the base machine s supplier. 12. Replace the safety plates. 19

When installing the hoses, make sure that their length is correct. They should neither hang down too far or stretch when the tiltrotator/rotator is angled. See Figure 10 for suitable length. When pressing the nipples of the included hoses with free ends, these should be wiped clean internally to 1. Cut the hydraulic hoses to a suitable length. 2. Mount the hydraulic hoses according to the enclosed hydraulic diagram. Ensure that the hydraulic system is decompressed before starting work on the system. Risk of personal injury. NB: The maximum input pressure and maxi- systems. See technical data point 3. The back pressure in the return line should not exceed 2.5 MPa. For this reason, use a free return directly to the tank if possible. 1. Stick the enclosed warning decal in the operator area in a location that is clearly visible but does not distract the operator. Replace damaged or illegible decals and warning signs before using the machine. Risk of personal injury. 2. Perform a functional inspection. 5.1. Tilt, rotate and activate the implement lock. Also check extra functions (if applicable). In the event of functional irregularities, see point 4.5. aged by crushing, cutting or stretching. 20

The functions described for each control system apply for the recommended installation/ - 5.1.1 Control system 3/Control system 9 Left joystick Right joystick A A B A B D C B A B Rotation Tilt A B SHIFT C D A B Grabber Tilt (ETRA) Tilt Grabber D + A D + B (ETRA) TILT C + A C + B ETRA 1 ETRA 2 WARNING For lifting operations, use a lifting hook if installed. The optional grabber is not designed for lifting with chains, straps, etc. Risk of personal injury and damage. 21

See also "5.2 Connection and disconnection of bucket (implement)" for additional information. For tiltrotators with control system 3, see the machine's instruction manual. Implement lock Manoeuvring lock bolts Not activated + A Close the implement lock's bolts Activated + A Open the implement lock's bolts 22

5.1.2 Control system 5 The instructions below describe general handling for a system in which push buttons have been mounted on existing joysticks and the hydraulics are activated by a pedal. Activate the button corresponding to the required direction of rotation. Press the pedal once to activate Activate the button corresponding to the required direction of tilt. Press the pedal once to activate the Activate the button for opening on the left joystick. Press the pedal once to Activate the button for closing on the right joystick. Press the pedal once to (ETRA) Activate the button corresponding to the extra function. Press the pedal once to WARNING For lifting operations, use a lifting hook if installed. The optional grabber is not designed for lifting with chains, straps, etc. Risk of personal injury and damage. 23

See also "5.2 Connection and disconnection of bucket (implement)" for additional information. Implement lock Not activated Manoeuvring lock bolts + Close the implement lock's bolts Activated + Open the implement lock's bolts 24

5.1.3 Control system 10 μ-prop Below is a description of how the adapted joysticks' buttons and thumb wheel are Tiltrotator without integrated grabber (User 1 and 3):* Left joystick (JL) SHIFT JR:3 JL:8 (ETRA) Tilt (ETRA) Rotation Right joystick (JR) JL:3 SHIFT JR:8 (ETRA) (ETRA) JL:7 JL:6 JR:7 JR:6 JL JR JL Rotation JL:3 Rotation Tilt JR:3 Tilt JL:3 JR:3 (ETRA) + (ETRA) (ETRA) + (ETRA) JR:8 JL:8 The choice of functions for each button is only a recommendation. Deviations may occur depending on the user s preferences regarding positioning. WARNING For lifting operations, use a lifting hook if installed. The optional grabber is not designed for lifting with chains, straps, etc. Risk of personal injury and damage. See also "5.2 Connection and disconnection of bucket (implement)" for additional information. Implement lock Manoeuvring lock bolts Close the implement Not activated + JR:6 lock's bolts Activated + JR:6 Open the implement lock's bolts 25

Tiltrotator with integrated grabber (User 2 and 4):* Left joystick (JL) Grabber Right joystick (JR) Grabber SHIFT JR:3 (ETRA) JL:3 SHIFT Grabber JL:8 JR:8 JL:7 JL:6 JR:7 JR:6 JL (ETRA)** (ETRA)** JR JL Rotation JL:3 Rotation Tilt JR:3 Tilt Grabber JL:3 + Grabber (ETRA) JR:3 + (ETRA) JR:8 JL:8 The choice of functions for each button is only a recommendation. Deviations may occur depending on the user s preferences regarding positioning. WARNING For lifting operations, use a lifting hook if installed. The optional grabber is not designed for lifting with chains, straps, etc. Risk of personal injury and damage. See also "5.2 Connection and disconnection of bucket (implement)" for additional information. Implement lock Not activated Manoeuvring lock bolts + JR:6 Close the implement lock's bolts Activated + JR:6 Open the implement lock's bolts 26

5.1.4 Manoeuvring the implement lock's lock bolts To ensure that the implement lock moves correctly during connection/disconnection of the bucket, the implement lock switch must be activated/de-activated and the hydraulics activated in the right way. Handling during these stages differs depending on the installed control system. See below. For additional information on connection/disconnection of the bucket, please refer to section "5.2 Connection and disconnection of bucket (implement)". SS3 SS5 SS9 Activate the implement lock switch. See the machine's instruction manual. Activate the implement lock switch. The button indicator will light up and an audio signal will be activated. Activate the implement lock switch. The button indicator and the display will light up, and an audio signal will be activated. Activate the implement lock switch. The button indicator will light up and an audio signal will be activated. De-activate the implement lock switch. See the machine's instruction manual. De-activate the implement lock switch. Audio and visual indicators will cease. De-activate the implement lock switch. Audio and visual indicators will cease. De-activate the implement lock switch. Audio and visual indicators will cease. SS3 SS5 SS9 A A JR The lock bolt engages or is released depending on the position of the implement lock switch. See the machine's instruction manual. Press the pedal. Move right thumb wheel up/to the left. On the right handle, press the button JR:6. 27

The following are general handling instructions for engcon's adapter brackets. For more detailed information and instructions, see the separate instruction manual for the bracket in question. 5.2.1 Connection of bucket (implement) 1. Move the quick hitch towards the bucket (the implement). 2. Connect the bucket to the quick hitch (the implement). 3. Lift the tiltrotator/rotator so that the bucket (the implement) moves towards the quick hitch. 4. Activate the implement lock switch in accordance with 5.1.4 "Manoeuvring the implement lock's lock bolts". 5. Activate the hydraulics to manoeuvre the lock bolts in accordance with 5.1.4 "Manoeuvring the implement lock's lock bolts". 28

. 6. The lock cylinder is activated. With engcon's quick hitch (not universal hitch), the open position is indicated by a blue indicator pin being visible. The position of the indicator pin may vary depending on the model of tiltrotator. In this position, the bucket (the implement) is loose! If you have a different quick hitch, check that the lock bolts question. 7. De-activate the implement lock switch in accordance with 5.1.4 "Manoeuvring the implement lock's lock bolts". The implement is not fully connected to the hitch until the hydraulics have been activated and the blue indicator pin is no longer visible. 8. Activate the hydraulics to manoeuvre the lock bolts in accordance with 5.1.4 "Manoeuvring the implement lock's lock bolts". 9. Check that the quick hitch's lock bolts are sticking out. For engcon quick hitches (not universal hitch), the blue indicator pin must no longer protrude from the hitch. The position of the indicator pin may vary depending on the model of tiltrotator. If you have a different quick hitch, check that the lock bolts question. D C TILT ETRA 1 ETRA 2 TILT ETRA 1 ETRA 2 TILT to the system that an implement is connected and that the tiltrotator function is activated. LEFT ETRA 1 ETRA 2 The activated tiltrotator function is indicated in the display. Press the "SHIFT" button on the handle to switch function. 29

5.2.3 Disconnection of bucket (implement) The following are general handling instructions for engcon's adapter brackets. For more detailed information and instructions, see the separate instruction manual for the bracket in question. 1. Position the bucket as shown in the image, with the lock bolts pointing away from the cab. 2. De-activate the implement lock switch in accordance with 5.1.4 "Manoeuvring the implement lock's lock bolts". 3. Activate the hydraulics and the lock bolts in accordance with 5.1.4 "Manoeuvring the implement lock's lock bolts". 4. The lock cylinders are activated. With engcon's quick hitch (not universal hitch), the open position is indicated by a blue indicator pin being visible. In this position, the bucket (the implement) is loose! The position of the indicator pin may vary depending on the model of tiltrotator. If you have a different quick hitch, check that the lock bolts question. 5. The lock bolts are now in the open position and the bucket (the implement) is loose. Carefully lift away the tiltrotator/rotator. 30

The implement hitch and implements should be adjusted to minimise the gap between the implement hitch and implements. The mountings are safety features and require regular inspection. Check carefully for cracks. Implement hitch A (max) RF40-90 (PUP) 14 mm Implement hitch A (max) S30 5 mm S40 10 mm S45 10 mm S50 10 mm S60 20 mm S70 22 mm S80 25 mm S1 S2 S3 30 mm 30 mm 30 mm 31

To avoid impairing the safety and lifespan of the tiltrotator/rotator, daily maintenance and lubrication must be performed The intervals for inspections to be performed by the user are: Daily, performed before the machine starts its working day. After every 8 hours of operation, lubricate as per lubrication schedule. Every 40 hours. In addition to these inspections, there are service intervals, with servicing performed by a specialist, after every 100, 250 and 500 hours of operation. Check: that visible screw joints have been tightened. If a screw joint is loose, tighten it as per 6.5 Tightening, that the pin retainers (A) are not loose. The design and number of pin retainers can deviate from the images below depending on the model of tiltrotator, that there are no cracks or damage to the tiltrotator/rotator, both the machine and tool, Faulty installation can reduce safety. If in any doubt, contact your dealer or engcon Nordic AB. Implements connected to the tiltrotator/rotator may only be used if correctly locked into place. ALWAYS check that the lock bolts are sticking out according plement hitch. played and legible. Replace damaged or illegible decals and warning signs before using the machine. Risk of personal injury. is not loose, and has no visible damage, within permitted values according to point 6.4, Replace worn or damaged hoses. 32

Ensure that the hydraulic system is decompressed before starting work on the system. Risk of personal injury. NB: The maximum input pressure and maximum trol systems. See technical data point 3. Risk of burn injuries from hot hydraulic oil. Never use your hands to check for leaks in the hydraulic system. The hydraulic oil can penetrate your skin under pressure causing serious injury. viscosity grease on delivery. Some grease may leak out initially, depending on temperature and other circumstances. This leakage will gradually decrease as it is topped up with thicker grease. As a lubricant, we recommend a lithiumbased grease with a viscosity (NLGI) of 2 or lower. 33

6.2.1 Lubrication schedule EC02/EC02B, drawing 405400A1 8 h 8 h (2x) (2x) (2x) 34

6.2.2 Lubrication schedule EC05B, drawing 403743 8 h 8 h (2x) (2x) (2x) (2x) 35

6.2.3 Lubrication schedule EC10/10B, drawing 403747 8 h 8 h (2x) (2x) (4x) (2x) * * = Only for EC10B 36

6.2.4 Lubrication schedule EC15/15B, drawing 403748 8 h 8 h (2x) (4x) (2x) (2x) * * = Only for EC15B 37

6.2.5 Lubrication schedule EC20/20B, drawing 404672 8 h 8 h (2x) (4x) (2x) (2x) * * = Only for EC20B 38

6.2.6 Lubrication schedule EC30, drawing 403755 8 h 8 h (2x) (4x) (2x) (2x) 39

6.2.7 Optional grabber Type 05, drawing 404631 40

6.2.8 Optional grabber Type 10, drawing 404632 6.2.9 Optional grabber Type 20, drawing 404633 41

Check that the yoke attachment s screw joint is tightened as per 6.5 Tightening. A slight gap is built into the rotor unit on delivery. These gaps will become more visible over time as wear reduces the friction. This wear process is sped up by breakout loads close to the limit value (see technical data) and/or irregular lubrication. If the gap exceeds the limit value, contact an authorised dealer or engcon Nordic AB. A rotation gap can occur either on the contact surface between the worm wheel/ worm screw or in the worm screw s axial washers. A breakout gap occurs when the contact surface between the worm wheel and wear washer are subjected to breakout loads close to the limit value, and/or by irregular maintenance. Figure 11 Figure 11 and Table 3 show maximum gap allowed before measures are necessary. 02 2 1 05 3 1.5 10 5 2 15 6 2.5 20 7 3 30 9 4 Table 3 42

The rotator element is dimensioned to withstand high breakout and rotation loads. Regular tightening of certain screw joints is necessary to ensure a long lifespan. See Table 4. Screws and thread holes must be kept very clean and the threads well lubricated. 02 Screw casing M 10 4 80 Nm 05 Screw casing M 10 6 80 Nm 10 Screw casing M 16 6 330 Nm 15 Screw casing M 16 6 330 Nm 20 Screw casing M 16 6 330 Nm 30 Screw casing M 20 6 650 Nm 02 Implement hitch M 12 10 140 Nm 05 Implement hitch M 12 12 140 Nm 10 Implement hitch M 14 12 217 Nm 15 Implement hitch M 16 12 330 Nm 20 Implement hitch M 20 12 650Nm 30 Implement hitch M 20 12 650Nm 05 Centre ring M 12 12 140 Nm 10 Centre ring M 16 12 330 Nm / 390 Nm* 15 Centre ring M 16 16 330 Nm / 390 Nm* 20 Centre ring M 16 20 330 Nm / 390 Nm* 30 Centre ring M 20 18 650 Nm 02 Yoke attachment M 10 4 80 Nm 05 Yoke attachment M 12 4 140 Nm 10 Yoke attachment M 16 8 330 Nm 15 Yoke attachment M 16 8 330 Nm 20 Yoke attachment M 16 8 330 Nm 30 Yoke attachment M 16 8 330 Nm Table 4 * Applies for screws with a grade of 14.9 43

Notes

Notes

HEAD OFFICE engcon Nordic AB, Tel: +46 (0)670 178 00, Fax: +46 (0)670 178 28 SALES OFFICES engcon Finland, Tel: +358 (0)50 553 09 82, +358 (0)40 554 8735 Fax: +358 (0)63 222 905 engcon Denmark, +45 20 20 35 84, Fax: +45 64 79 21 10 engcon Germany, +49 (0)33 75 218 833, +49 (0)176 212 589 06, Fax: +49 (0)33 75 218 835 engcon UK, +44 (0)2476 456 401, +44 (0)797 191 2546, Fax: +44 (0)2476 651 461 For further information on our outlets, visit www.engcon.com engcon s products are available from most brand dealers selling excavators and many accessory dealers.