Impulse PARTS MANUAL AUTOMOTIVE SYSTEMS A DOVER INDUSTRIES COMPANY 00 Chief Automotive Systems, Inc.
CHIEF'S LIMITED TWO-YEAR WARRANTY & LIABILITY Chief Automotive Systmes, Inc. Warrants for two years from the date of installation and/or purchase any of its products which do not perform satisfactorily due to defect caused by faulty material or workmanship. Chief's obligation under this warranty is limited to the repair or replacement of products which are defective and which have not been misused, carelessly handled, or defaced by repair or repairs made or attempted by others. CHIEF AUTOMOTIVE SYSTEMS. INC. DOES NOT ASSUME RESPONSIBILITY FOR ANY DEATH, INJURY OR PROPERTY DAMAGE RESULTING FROM THE OPERATOR'S NEGLIEGENCE OR MISUSE OF THIS PRODUCT OR IT'S ATTACHMENTS. CHIEF MAKES NO WRITTEN, EXPRESS OR IMPLIED WARRANTY WHATSOEVER OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE REGARDING THE EQUIPMENT OR ANY PART OF THE PRODUCT OTHER THAN THE LIMITED TWO-YEAR WARRANTY STATED ABOVE. Returned merchandise requires a "RETURNED GOOD AUTHORIZATION NUMBER" on the package. Authorization numbers can be obtained by calling or writing the Customer Service Department, Chief Automotive Systems, Inc. No returned merchandise will be accepted without an authorization number. All returned merchandise must be shipped freight prepaid (and may be subject to a percent handling and restocking charge) to: Chief Automotive Systems, Inc. Attn: Returned Goods Dept. 9 E. Fourth St. P.O. Box Grand Island, Ne. 0 0--977 Your Authorized Chief Automotive Systems, Inc. Representative
PARTS INFORMATION Bolts/Fasteners To order replacement parts for the Chief system, contact an authorized representative of Chief Automotive Systems, Inc., 0--977 (or toll free 00--9 - USA only) The parts listed in the (Part No. 09) represent what Chief Automotive Systems, Inc. considers to be user installed. Other repairs should be deferred to an authorized representative. When contacting Chief Automotive Systems, Inc. by telephone or mail, provide the following information: name, name of business, business telephone number, and business address. Additional information needed when ordering: description of part(s) and part number(s). Also indicate the model for which the part is intended. All bolts and fasteners must be replaced with Chief Automotive Systems, Inc. authorized replacement parts and must not be less than Grade (Class.). Any bolt used in a pulling clamp that is frequently tightened must be Grade (Class 0.9). All bolts lengths and diameters must be equal to those installed at the factory. Chain The / inch tower chains furnished with this product are a special alloy frame straightening chain designed exclusively for Chief Automotive Systems, Inc. to meed the rigid requirements of the collision repair industry. If replacement is required, purchase only the original Chief product from an authorized Chief Automotive Systems, Inc. representative.! NOTE: Chief reserves the right to alter product specifications and/or package components without notice. CAUTION: Always use Chief Automotive Systems, Inc. authorized replacement parts with the system. When replacing any part make certain the part meets the original equipment requirements. Electrical Components All electrical cords and components must be replaced with Chief Automotive Systems authorized replacement parts Hydraulic Hoses The two wire hoses furnished with this product meet the requirements of SAE 00R or SAE 00R, and have a working pressure of,000 psi. They should not be used with any other system having a higher than,000 psi output. All hydraulic components must be replaced with Chief Automotive Systems, Inc. authorized replacement parts.! The auxiliary / inch chains available for this product are a special alloy frame straightening chain designed exclusively for Chief Automotive Systems, Inc. to meed the rigid requirements of the collision repair industry. If replacement is required, purchase only the Chief product from an authorized Chief Automotive Systems, Inc. representative. CAUTION: DO NOT use / inch chain on any towers Labels Replacement SAFETY and WARNING labels are available in several languages, and may be ordered by contacting an authorized Chief Automotive Systems, Inc. representative.
Assembly View - Chief (0 Series Shown) 9 7 0
The Chief system is available in several configurations. The deck is available in ' x 0" and 0' x " sizes with two, three, or four towers. The illustrations in this manual are for a 0 series model, but the information applies to all models. 00 Assembly, -0 Wide Track Series 0 0 Assembly, -0 Wide Track Series 0 0 Assembly, -0 Wide Track Series 0 0 Assembly, - Basic Series 0 07 Assembly, - Basic Series 0 0 Assembly, - Basic Series 0 00 Assembly, Wide Impulse Removeable Crossmember (optional) 000 Assembly, Impulse Removeable Crossmember (optional) 00 Tape, Black Striping " x 0' (for 0' Deck) 00 Tape, Black Striping " x ' (for ' Deck) 009 Label, Caution - Excelerator Wheel Stops 00 Decal, Mainframe Impulse VHT 00 Ramp Complete, Long, (Single) 00 Assembly, Cabinet (see Page 0) 09 Bracket, Cabinet Hose Holder 7 070 Assembly, 0-0 Ton Tower (see Page ) 090 Weldment, -0 Porta-Frame 09 Weldment, - Porta-Frame 9 00 Weldment, Wide Impulse-0 VHT Mainframe 00 Weldment, Impulse- VHT Mainframe 0 00 Weldment, Lift Leg 9090 Label, Caution Operation 907 Label, Serial Number 9 Label, Patent Pending 9 Label, Caution -Lift of Persons Prohibited 9 Label, Caution Protect Foot 99 Label, Caution -Egress/Ingress
Exploded View - Mainframe 7 9 7 7 7 9 0 7 7 7 9 7 9 7 9 7 7 0 0 0 9 7 7 7 9
- Mainframe 000 Washer, Thrust - / ID x / OD x / Self Lubricating 009 SCREW, 0- X / SHCS 07 Coupler, Female Flat Face 07 Fitting, Hyd #MB - #MJ w/ Orifice 09 Screw, /-NC x 7/" Socket Head Cap 00 Assembly, Porta-Frame Manifold (see Page ) 7 0 Switch, Tilt 0 Adapter, Tilt Switch 9 0 Ram, Lift /" bore x 0 /" stroke 0 09 Screw, /-0 x /" Flange Head 09 Panel, Port-Frame * 09 Assembly, Twin Series Weld Clamp 09 Weldment, Lock Arm 00 Weldment, Lift Leg 0 Pin, Lift Leg 07 Retainer, Lift Cylinder Bottom 7 0 Pin, Lift Cylinder Bottom 0 Pin, Impulse VHT Tilt 9 0 Pin, Impulse VHT Long 0 0 Weldment, Impulse VHT Unlock (see Page ) 07 Bolt, /" x /" Shoulder - /- Thread 090 Weldment, Overload Sensor 090 Weldment, Impulse-0 VHT Unload (see Page ) 070 Weldment, Impulse- VHT Unload (see Page ) 09 Bulkhead Fitting, / PTL 09 Cover, With Strain Relief For Snap Action Switch 09 Switch, Overload 7 097 NUT, #-, NYLON LOCK 0979 / Conduit Lock, Tooth Nut 9 09 SCREW, #- x " BUTTONHEAD-HEX 0 90 Bolt, M0 x. x 90 Hex Full Thread 90 Nut, M0 x. Hex 0 Pig-Tail, Female Mini-Line Cord 7 Tape, Red, Classic " x 9." 90 Label, VHT lock arm position 9 Bolt, /- UNC x / Grade Plated 9 Snap Ring, HD for /" shaft 7 7077 Washer, Flat - /" ID x 7/" OD x GA - plated * - Note: If replacing a 09 weldment, Order 09 spacers (qty ) and 07 bolts (qty )
Exploded View - Tower (Rigid Coupler Model)... 7. 7.9 7.7 7. 7..... 9. 9 0 0 9 0 0 7. 0 7 0 0 7 7 9
- Tower (Rigid Coupler Model) 000 Washer, Thrust - / ID x / OD x / Self Lubricating 00 Washer, /"id x / OD x.09" Thick Shim 00 HOOK, 0 TOWER 0 Roller, Inside Tower 09 Screw, /-NC x 7/" Socket Head Cap 0 Bar, Tower Linkage Driver 7 07 Bolt, /" x " Shoulder - /- Thread 0 Guard, Tower Outside Roller 9 0 Spacer, Tower Force Clamp 0 0 Assembly, Tower Outside Wheel 0 Screw, /-NC x / Socket Head Cap 0 Shim, 0 Tower - ga. 0 Washer, " OD x /" ID x.07" Thick 0 Screw, /- Socket Head Cap 0 Key, / x / x " 0 DECAL, IMPULSE TOWER 7 07 Assembly, Tower Cylinder 7. 07 Cylinder, 7.mm bore x 7mm stroke spring return 7. 00 Straight Adapter, 00-- 7.7 07 Flange, /" Diameter 7. 09 Ram Bolt 7.9 7707 Washer, " Internal Tooth Lock 7. 09 Hose, -FJX to FJX90M x " x /" ID 07 Weldment, Short 0-0 Ton Tower 0 00 Portable Gauge Assembly, Front S 000 Tower Head, /" Chain 0-Ton 0 Assembly, Tower Collar. 00 Roller, " x /" Chain - S/POSI TRAK Collar. 09 Assembly, Tower Collar Locking Knob. 07 Machined Collar, S. 077 Pin, Grooved for Cast Collar. 9 Snap Ring, HD for /" shaft. 7077 Washer, Flat - /" ID x 7/" OD x GA - plated 0 Screw, /- x / Socket Head Cap 977 Bolt, /-0 NC x /" Long 0 Bolt, /-0 x Hex 70 Spacer, 0-0 Ton Tower Outrigger 7 70 Pin, 0-0 Ton Tower Linkage Long 70 Pin, 0-0 Ton Tower Linkage Medium 9 70 Pin, 0-0 Ton Tower Linkage Short 0 70 Bar, 0-0 Ton Tower Float Linkage 70 Shim, 0-0 Ton Tower Outrigger.09" 707 Shim, 0-0 Ton Tower Outrigger.0" 7 Weldment, 0-0 Ton Sure Lock 77 Weldment, 0-0 Ton Sure Lock Release 7 Weldment, Wide Sure Lock Shaft 909 Label, Warning, Force Clamp, Impulse 7 909 Label, Caution, Pinch-Point, Impulse 909 LABEL, CAUTION CROSSMEMBER POSITION 9 97 Label, Warning, Do Not Position Yourself 0 9 Snap Ring, HD for /" shaft 7700 NUT, /-0NC LOCK JAM GR PL 09 Block, Tower Manifold 07 Fitting, Hyd #MB - #MB 07 Coupler, Female Flat Face 0 Bolt, /-0NC x / Hex Plated Gr. 070 Fitting, Hyd #MBX - #MJ 09 Hose, -FJX to MPX x 0" x /" ID 9 00 Straight Adapter, 00-- Note: Refer to pages & 9 for cylinder repair kit information. 7
Exploded View - Tower Cylinder Assembly (Flexible Coupler Model - Version one) 0 9 7 TO PRESSURE GAUGE 00 BOLT, HEX, /- x /" Gr, ZP 07 COUPLER, FEMALE FFI-NPTF-#FMP 07 Hose, -FJX to / NPT male x " long x /" ID 099 Branch T, / MP - / FP - / FP 000 Hose, " MPX-FJX 007 Adapter, -MP - MJ 7 007 Elbow Adapter, / NPT to - JIC 70 Cylinder, 0-0 Ton Tower Spring Return Single Acting 9 709 Flange, /" Diameter 0 7 Bolt, 0-0 Ton Tower Cylinder 77 Block, 0-0 Ton Cylinder Mount H0-99 Repair Kit, Tower Cylinder Version One (not shown)
Exploded View - Tower Cylinder Assembly (Flexible Coupler Model - Version two) 9 0 7 TO PRESSURE GAUGE 07 COUPLER, FEMALE FFI-NPTF-#FMP 07 Cylinder, 7.mm bore x 7mm stroke spring return 07 Hose, -FJX to / NPT male x " long x /" ID 099 Branch T, / MP - / FP - / FP 000 Hose, " MPX-FJX 007 Adapter, -MP - MJ 7 00 Straight Adapter, 00-- 07 Flange, /" Diameter 9 09 Ram Bolt 0 7707 Washer, " Internal Tooth Lock HC00CA-99 Repair Kit, Tower Cylinder Version Two (not shown) 9
Exploded View - Cabinet..0.9..........0...7........9..7 0 7 9 0
e-vht Exploded View - Cabinet Back Panel 00-C Decal, VHT Unlock 00-D Decal, VHT Unload Indicator 009 DECAL, E-VHT PUMP CABINET 0 Assembly, Power Unit, 0 Nut, /-0 NC J Style Clip 09 Screw, /-0 x /" Button Head 7 00 Weldment, Cabinet. 0797 Fitting, 0- Microlok, 90 dg. 00 Natural /" Soft Nylon Tubing - " Long. 0 Black /" Soft Nylon Tubing - 7/" Long. 0 Black /" Soft Nylon Tubing - " Long. 0 Black /" Soft Nylon Tubing - " Long. 0 Switch, Lift/Tower Rocker.7 0 Assembly, Hydraulic Manifold. 07 Panel, Cabinet Rear.9 0 Normally Closed -way Pnuematic Spool Valve.0 09 BUTTON ACTUATOR / /" STEM. 097 Fitting, Pneumatic, 0- to / Press-to-Lock T. 090 Fitting, / PTL to / NPT Female Bulkhead. 09 Bulkhead Fitting, / PTL. 09 Assembly, Control Board. 097 NUT, #-, NYLON LOCK. 0977 Wire Harness, PCB to Coils.7 0979 / Conduit Lock, Tooth Nut. 09 SCREW, #- x " BUTTONHEAD-HEX.9 099 POWER CORD, / SJO RAW E-VHT - ' Long.0 099 POWER CORD, / SJO RAW E-VHT - ' Long. 0 Control Cord - Conductor Mini-Change - " Long. 0 Pig-Tail, Female Mini-Line Cord. 97 STRAIN RELIEF CONNECTOR, /". 900 PLUG, INDUSTRIAL GROUNDING. 799 STRAIN RELIEF CONNECTOR, /" 9 0 Panel, Pump Cabinet Front 0 07 Hose, - FJX to FJX x 0" x /" ID 90 LABEL CAUTION LOCK LEVEL IMP-VHT 90 LABEL, CAUTION, LIFT SWITCH ON/OFF 909 LABEL, CAUTION CROSSMEMBER POSITION 7009 Bolt, /-0NC x /" Gr Plated 790 DECAL, CHIEF AUTOMOTIVE LOGO
e-vht User Replaceable Parts - Control Board PENDANT 7 9 DN UP 0 BLACK WHITE GREEN V V V V TILT/ OVERLOAD 000 SCREW, #- SHCS X /"LG BLK 0 Relay, Adjustable Time Delay. - Second 097 NUT, #-, NYLON LOCK 09 SCREW, #- x." PANHEAD-HEX 09 FUSE. AMP 097 RELAY DPDT VDC 7 0970 Motor Contactor, VDC 097 SHUNT -POS.00" JUMPER 9 097 BRACKET, TERMINAL BLOCK MOUNT 0 097 TERMINAL BLOCK POS 097 Wire Harness, PCB to Power Block 090 Wire Harness, PCB to Lift Switch 09 Wire Harness, PCB to Relay 09 Wire, Power Relay to Power Block 097 Wire, Power Relay Jumper
e-vht User Replaceable Parts - Control Manifold 9 9 9 7 9 0 V V V V FRONT LIFT REAR LIFT AUX LINE # AUX LINE # AUX LINE # AUX LINE # AUX LINE # 0 Manifold, Block - Fluid Tech 0 Adapter, - ORB to - JIC Swivel 90 09 Straight Adapter, MB-MJ 09 # O ring Boss Plug, Hex Head 099 Valve, Spool, -Way, Normally Closed 099 Valve, Spool, -Way, Normally Open 7 099 Cartridge Valve, way NC Poppet #0 099 Nut, Cartridge Coil Retainer 9 0997 Coil, HydraForce VDC #0 0 099 Check Valve - Cartridge Style 00 Plug, / NPT 00 Straight Adapter, 00--
Assembly - Auxiliary Line 07 Connector, Male Flat Face 0 Hose, -FJX to / NPT male x 0" long x /" ID 09 Hose, -ORB to / NPT male x 0" long x /" ID 09 Straight Adapter, MB-MJ 00 Valve, Auxillary Line /" Straight Exploded View - Porta-frame Manifold 09 Block, Porta-Frame Manifold 099 Flow Control,. GPM Pressure Compensated 0990 Flow Control,. GPM Pressure Compensated 070 Fitting, Hyd #MBX - #MJ 07 Fitting, Hyd #MB - #MB
Elploded View - Unload Bar 0 Rod Eye, Impulse VHT Unlock 0 Fitting, Pneumatic, / NPT to / Press-to-Lock 90 0 Pneumatic Cylinder, /" bore x " stroke spring return 0 Nut, /-0 UNF Jam 0 Nut, /- UNF Hex Jam 090 Weldment, Impulse-0 VHT Unload 070 Weldment, Impulse- VHT Unload Exploded View - Unlock Bar 0 Rod Eye, Impulse VHT Unlock 0 Fitting, Pneumatic, / NPT to / Press-to-Lock 90 0 Pneumatic Cylinder, /" bore x " stroke spring return 0 Nut, /-0 UNF Jam 0 Weldment, Impulse VHT Unlock 0 Nut, /- UNF Hex Jam
Assembly, Cabinet to Mainframe.... 07 Connector, Male Flat Face 07 Hose, -FJX to FJX x " x /" ID. 00 Tubing, / Soft Nylon - Natural. 0 Tubing, /" Soft Nylon - Black. 0 Hose Protector, Cabinet. 0 Cord, Control, (OTC Series 090/Bro 00 Straight Adapter, 00-- Assembly View - Porta-Frame Hydraulic Hoses 07 Hose, -FJX to FJX x " x /" ID 07 Hose, -FJX to FJX x " x /" ID 09 Hose, -FJX to FJX x " x /" ID
Electrical Harness - Porta-Frame 09- POS Terminal Block White Black Green Red 0- POS Mini-change Recepticle 09-Switch Cover 79 - Spade Connector # COM NO NC 0-Tilt Switch AWG / Outdoor Cord - 00" Long AWG / Outdoor Cord - 0" Long 09-Overload Switch COM NO NC 7
AUTOMOTIVE SYSTEMS Schematic - Control Board LINE NUET L FUSE J0 L 0 VAC 0 VAC TB TB MOV MO MO TB MOT MACHINE N 00mA MOV 0 VAC 0 VAC J9 J OL TL T 7 9 0 D D VAC D D M CABINET V + LIFT S + UP P E N D E N T DN DN UP V V T C. SEC DELAY TIMER V MO MO V M O V U P D N V V N - - - D N 0 V UP 0 0 DELAY TIMER V MOT L/T V 0 V A C V A 0 C FUSE 00mA UP TL TL OL V V DN OL MACHINE V - UP DN PENDENT XX FIELD WIRE T TIME DELAY RELAY () XXX XX XX TERMINAL () ELECTRIC MOTOR () HYDRAULIC VALUE COIL () RELAY COIL (). SEC DELAY TIMER
Wiring Diagram - Control Pendant DOWN 900 - Spade Terminal # for - awg Wire BLACK UP WHITE GREEN RED EMPTY DOWN 970 - Strain Relief Connector UP 0 - Control Cord -0' 00 - Pendant Switch 9
Hydraulic Schematic - Control Manifold P T V V T T FL RL V V G T T T 0
PartsManual Pnuematic Schematic - System 0797 0797 FRONT ULOCK AIR CYLINDER 0 FRONT UNLOAD AIR CYLINDER 0 0 - Flexible Conduit 09 09 0 0797 0797 0 09 00 - Natural - ' " 00 - Natural - " 0797 0 - Black - " 0797 0 - Black - " 090 0 - Black - ' " 09 CABINET 09 09 09 0797 097 097 REAR UNLOCK AIR CYLINDER 0 09 0 - Flexible Conduit 0 - Black - ' " MACHINE
P.O. Box Grand Island, Nebraska 0- Phone: 0/-977 Fax: 0/-9 INTAIRCO S.A.R.L. CA de TREMBLY CHARLES DE GAULLE, rue Henri FARMAN 9797 TREMBLAY EN FRANCE CEDEX TEL 0 0 FAX 0 0 09 www.chiefautomotive.com Chief reserves the right to alter product specifications and/or package components without notice. 09 rev 0 00 Chief Automotive Systems, Inc.