Wayne Cunty Cmmunity Cllege District AUT 206 Autmatic Transmissin & Transaxle II CREDIT HOURS: 3.00 CONTACT HOURS: 60.00 COURSE DESCRIPTION: This curse is a cntinuatin f Autmatic Transmissin and Transaxle I and will be used t exercise the student s abilities t perfrm research, diagnse, repair, verhaul and maintain autmatic transmissins, perating principles, hydraulics, pwer flw, testing and verhaul prcedures fr transmissins and transaxles. On-vehicle inspectin, diagnsis and repair are perfrmed by the student. Lab fee PREREQUISITES: AUT114, AUT115, AUT 116, AUT 117, AUT 126, AUT 209, AUT 122 EXPECTED COMPETENCIES: Upn cmpletin f this curse, the student will be familiar with: Shp Safety Identify prtective clthing and equipment and their prper use; prper shp behavir; principles f fire safety; and federal regulatins cncerning hazardus material and shp safety. Describe hw t select individual persnal prtective clthing and equipment. Identify the dangers f imprper behavir in the shp. Identify the imprtance f prper grming and hygiene. Identify the classes f fires and the types f fire extinguishers. Identify the use f a fire blanket. Identify general fire emergency prcedures. Identify the Occupatinal Safety and Health Administratin (OSHA) regulatins. Identify the Envirnmental Prtectin Agency (EPA) regulatins. General Transmissin and Transaxle Diagnsis Cmplete wrk rder t include custmer infrmatin, vehicle identifying infrmatin, custmer cncern, related service histry, cause, and crrectin. P-1 Identify terms and definitins assciated with the evaluatin and diagnsis f transmissin prblems Identify imprtant diagnstic infrmatin included in driver cmplaints Identify the prcedures fr rad testing autmatic transmissins Identify the prcedures fr diagnsing transmissin/transaxle nise and vibratin prblems Identify the prcedures fr diagnsing and repairing fluid leakage and pr fluid cnditin
Wayne Cunty Cmmunity Cllege District Demnstrate the ability t: a. Rad test an autmatic transmissin b. Diagnse nise and vibratin prblems c. Diagnse transmissin fluid leakage and pr fluid cnditin Diagnse electrnic transmissin cntrl systems using a scan tl; determine necessary actin. P-1 Inspect and test, adjust, repair, r replace transmissin related electrical and electrnic cmpnents (includes cmputers, slenids, sensrs, relays, switches, and harnesses) Off-Vehicle Transmissin and Transaxle Repair Remve and reinstall transmissin/transaxle and trque cnverter; inspect engine cre plugs, rear crankshaft seal, dwel pins dwels pin hles, and mating surfaces. P-1 Remve and reinstall transmissin and trque cnverter (rear-wheel drive) Remve and reinstall transaxle and trque cnverter assembly Inspect, measure, clean, and replace valve bdy (includes surfaces and bres, springs, valves, sleeves, retainers, brackets, check-balls, screens, spacers, and gaskets), and trque valve bdy blts Disassemble, clean, and inspect transmissin/transaxle. P-1 Disassemble, clean, and inspect transmissin/transaxle Assemble transmissin/transaxle Inspect, measure, clean, and replace valve bdy (includes surfaces, bres, springs, valves, sleeves, retainers, brackets, check-valves/balls, screens, spacers, and gaskets). P-2 Remve and reinstall transmissin and trque cnverter (rear-wheel drive) Remve and reinstall transaxle and trque cnverter assembly Inspect, measure, clean, and replace valve bdy (includes surfaces and bres, springs, valves, sleeves, retainers, brackets, check-balls, screens, spacers, and gaskets), and trque valve bdy blts
Wayne Cunty Cmmunity Cllege District Inspect serv and accumulatr bres, pistns, seals, pins, springs, and retainers; determine necessary actin. P-2 Inspect serv bre, pistn, seals, pin, spring, and retainers; determine necessary actin Inspect accumulatr bre, pistn, seals, spring, and retainer;\ determine necessary actin Assemble transmissin/transaxle. P-1 Disassemble, clean, and inspect transmissin/transaxle Assemble transmissin/transaxle Inspect, leak test, and flush r replace transmissin/transaxle il cler, lines, and fittings. P-1 Identify the prcedures fr inspecting and repairing cmpnents related t the transmissin Demnstrate the ability t: a. Test and flush transmissin clers b. Repair transmissin cler lines c. Test transmissin slenids and relays d. Inspect transmissin munts Inspect cnverter flex (drive) plate, cnverter attaching blts, cnverter pilt, cnverter pump drive surfaces, cnverter end play, and crankshaft bre. P-2 Inspect cnverter flex plate, attaching parts, pilt, pump drive, and seal areas Measure trque cnverter endplay and check fr interference; check statr clutch Install and seat trque cnverter t engage drive/splines. P-1 Inspect, measure, and reseal il pump assembly and cmpnents. P-1 Check trque cnverter and transmissin cling system fr cntaminatin Inspect cnverter flex plate, attaching parts, pilt, pump drive, and seal areas Measure trque cnverter endplay and check fr interference; check statr clutch Inspect, measure, and replace il pump assembly and cmpnents
Wayne Cunty Cmmunity Cllege District Measure transmissin/transaxle end play r prelad; determine necessary actin. P-1 Measure endplay r prelad; determine necessary actin. P-2 Inspect il delivery seal rings, ring grves, and sealing surface areas Inspect case bres, passages, bushings, vents, and mating surfaces; determine necessary actin Inspect transaxle drive, link chains, sprckets, gears, bearings, and bushings; perfrm necessary actin Inspect, measure, repair, adjust, r replace transaxle final drive cmpnents Inspect il delivery circuits, including seal rings, ring grves, and sealing surface areas, feed pipes, rifices, and check valves/balls.. P-2 Inspect il delivery seal rings, ring grves, and sealing surface areas Inspect case bres, passages, bushings, vents, and mating surfaces; determine necessary actin Inspect transaxle drive, link chains, sprckets, gears, bearings, and bushings; perfrm necessary actin Inspect, measure, repair, adjust, r replace transaxle final drive cmpnents Inspect bushings; determine necessary actin. P-2 Inspect il delivery seal rings, ring grves, and sealing surface areas Inspect case bres, passages, bushings, vents, and mating surfaces; determine necessary actin
Wayne Cunty Cmmunity Cllege District Inspect transaxle drive, link chains, sprckets, gears, bearings, and bushings; perfrm necessary actin Inspect, measure, repair, adjust, r replace transaxle final drive cmpnents Inspect and measure planetary gear assembly cmpnents; determine necessary actin. P-2 Inspect il delivery seal rings, ring grves, and sealing surface areas Inspect case bres, passages, bushings, vents, and mating surfaces; determine necessary actin Inspect transaxle drive, link chains, sprckets, gears, bearings, and bushings; perfrm necessary actin Inspect, measure, repair, adjust, r replace transaxle final drive cmpnents Inspect case bres, passages, bushings, vents, and mating surfaces; determine necessary actin. P-2 Inspect il delivery seal rings, ring grves, and sealing surface areas Inspect case bres, passages, bushings, vents, and mating surfaces; determine necessary actin Inspect transaxle drive, link chains, sprckets, gears, bearings, and bushings; perfrm necessary actin Inspect, measure, repair, adjust, r replace transaxle final drive cmpnents Inspect transaxle drive, link chains, sprckets, gears, bearings, and bushings; perfrm necessary actin. P-2 Inspect il delivery seal rings, ring grves, and sealing surface areas Inspect case bres, passages, bushings, vents, and mating surfaces; determine necessary actin Inspect transaxle drive, link chains, sprckets, gears, bearings, and bushings; perfrm necessary actin Inspect, measure, repair, adjust, r replace transaxle final drive cmpnents
Wayne Cunty Cmmunity Cllege District Inspect, measure, repair, adjust r replace transaxle final drive cmpnents. P-2 Inspect il delivery seal rings, ring grves, and sealing surface areas Inspect case bres, passages, bushings, vents, and mating surfaces; determine necessary actin Inspect transaxle drive, link chains, sprckets, gears, bearings, and bushings; perfrm necessary actin Inspect, measure, repair, adjust, r replace transaxle final drive cmpnents Inspect clutch drum, pistn, check-balls, springs, retainers, seals, and frictin and pressure plates; determine necessary actin. P-2 Inspect clutch drum, pistn, check-balls, springs, retainers, seals, and frictin and pressure plates; replace as needed Inspect rller and sprag clutch, races, rllers, sprags, springs, cages, and retainers; replace as needed Measure clutch pack clearance; determine necessary actin. P-1 Measure clutch pack clearance; adjust as needed Air test peratin f clutch and serv assemblies Air test the peratin f clutch and serv assemblies. P-1 Measure clutch pack clearance; adjust as needed Air test peratin f clutch and serv assemblies Inspect rller and sprag clutch, races, rllers, sprags, springs, cages, and retainers; determine necessary actin. P-1 Measure clutch pack clearance; adjust as needed Air test peratin f clutch and serv assemblies
Wayne Cunty Cmmunity Cllege District Inspect bands and drums; determine necessary actin. P-2 Inspect clutch drum, pistn, check-balls, springs, retainers, seals, and frictin and pressure plates; replace as needed Inspect rller and sprag clutch, races, rllers, sprags, springs, cages, and retainers; replace as needed. Describe the peratinal characteristics f a cntinuusly variable transmissin (CVT). P-3 Describe the peratinal characteristics f a hybrid vehicle drive train. P-3 ASSESSMENT METHODS: Student perfrmance may be assessed by examinatin, quizzes, case studies, ral cnversatin, grup discussin, ral presentatins. The instructr reserves the ptin t emply ne r mre f these assessment methds during the curse. GRADING SCALE: 90%-100% = A 80%-89.9%= B 70%-79.9%= C 60%-69.9%= D <60% = E