Single and Bi-Parting Electric Sliding Doors with Automatic Operator (ICC-) Parts List K B J K A C H G Release Date: -0 D E R-PLUS Cold Storage Doors NE 9th Portland, Oregon 90 Toll Free () 0-99 Fax (0) -99 www.rplusdoors.com I F Section Contents Page A Door Header Assembly... B Adjuster Rod Assembly... C Door Hanger & Track Rollers Heavy Duty Channel... Extra Heavy Duty Angle... D Door Handle Assembly... D Drive Disconnect Assembly... 9 E Stay Roller Assembly... 0 F Side Frames and Gasket... G Door Snubber Assembly... H Heat Cable Assembly... I Door Safety Edge & Switch... I Personnel Door Assembly... J Electric Drive Assembly... J Drive Chain Connection (Bi-Part). J Double Sprocket Chain Idler... K Control Box Assembly... 9 K Door Travel Controls... 0 K Pull Cord Switch... K Wiring Diagram... K Nameplates and Labels... 00
Warnings and Cautions We have provided many important safety messages in this manual and the Installation manual about your Sliding Door. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to potential hazards that can kill, injure, or damage equipment. All safety messages will follow the safety alert symbol and either the word Warning or Caution. These words mean: WARNING You can be killed or seriously injured if you don t follow instructions. CAUTION Equipment can be damaged or destroyed if you don t follow instructions. All safety messages will tell you how to proceed to reduce the chance of death, injury, or damage to the Sliding Door. Read the Installation Manual before proceeding with repair or parts replacement. Perform maintenance tasks as indicated in the Periodic Maintenance section of the Installation manual. To reduce the risk of fire, electrical shock, injury, death, or damage when installing or repairing the Door, follow basic precautions, including the following: Important Safety Instructions WARNING: Always keep your hands clear of the drive chain and other moving parts when door is powered or when it is to be moved manually. Avoid loose fitting or hanging clothing. An electric door can start moving automatically, such as when the auto-close timer is activated. WARNING: Improper wiring or lack of proper ground can result in fire, electrical shock, injury or death. Disconnect power to the Door before performing any electrical repairs. Field wiring or electrical repair should be done by a licensed professional electrician. Follow all local building codes and laws for electrical installation. WARNING: Control panel and anti-frost heaters operate on two different circuits. Make sure to turn power off to both circuits prior to servicing the door. WARNING: All mechanical repairs made to the Sliding Door should be performed by a qualified service technician familiar with this type of door. WARNING: Remove children and unnecessary adults from the area when installing or servicing the Door. WARNING: In case of electrical fire, disconnect the power supply. Do not use water on electrical fires. Smother the fire with an extinguisher rated for C-class fires. CAUTION: After changing any parts on the Door, always check that door tightness, antijump devices and safety edge sensors are adjusted and working properly. CAUTION: Per NEC 00-, all raceways passing from different temperatures shall be sealed with putty or other method to stop the travel of moisture. Furthermore, all junction box covers plates shall be sealed. Verify these seals are in place and functioning properly after performing any service on the Door. RPD 0
Single and Bi-Parting Electric Sliding Doors How to use this Manual Parts List Single and Bi-Parting Electric Sliding Doors Parts List % Door Hanger and Track Roller Assembly 9 RPD 0 # Heavy Duty Channel $ ^ % C @! 0 Track Hanger Channel Assembly Track Roller Assembly V-Groove Steel Roller,.9 OD x. W Bushing Lubricating Capsrew, w/grease Fitting Grease Fitting Lockwasher, Internal Tooth, / Hex Nut, / - 0 Track Roller Bracket, 0 Ga. HDG 0 Ga. HDG Channel 9 0 Face Plate 000B Anti-Jump Roller 0 Capscrew, / - x -/, Full Thread 0 Roller Bearing, -/ OD x / ID x / Steel Spacer, OD x / ID x Lock Nut, / -, Nylon Insert Capscrew, / -0 x / Lock Nut w/external Tooth, / -0 Capscrew, / -0 x Consult Factory to order parts. Specify Door Size and Serial Number. Single and Bi-Parting Electric Sliding Doors Parts List 9 Door Header Assembly Section Contents Page A B C Door Header Assembly........ Adjuster Rod Assembly........ Door Hanger & Track Rollers D D E F Heavy Duty Channel....... Extra Heavy Duty Angle..... Door Handle Assembly......... Drive Disconnect Assembly..... Stay Roller Assembly.......... Side Frames and Gasket....... 9 0 G H Door Snubber Assembly....... Heat Cable Assembly.......... I I J Door Safety Edge & Switch..... Personnel Door Assembly...... Electric Drive Assembly........ J Drive Chain Connection (Bi-Part) J Double Sprocket Chain Idler.... K K Control Box Assembly......... Door Travel Controls.......... 9 0 K Pull Cord Switch............. K Wiring Diagram............. K Nameplates and Labels....... RPD 0 0 / Thermal Break Sliding Door Header Assembly Door Header Door Track Neoprene Stopping Plate 0 Black Sliding Door Gasket Retainer, -/ o/c Sheet Metal Screw, Phillips Truss Hd, # x / 0 Black Sliding Door Gasket (Top), Sanoprene o/c Capscrew, / - x -/, Hex Head o/c Lockwasher, External Tooth, / 9 o/c Flat Washer, / 0 o/c T-Nut, / - Consult Factory to order parts. Specify Door Size and Serial Number. H Use the front cover illustration as a guide to the sections contained in the parts manual. This manual is intended to include replacement parts for both Single and Bi-Parting Electric Sliding Doors produced by R-PLUS Walk-In Cooler Cold Storage Doors.. These part lists contain some parts which may be ordered as assemblies. In the Description column, the assemblies have their sub-parts indented under them. The entire assembly can be ordered with a single part number for the assembly. Sub-parts can be ordered individually with their own part numbers.. Quantities listed for sub-parts are for one complete assembly. Note that when two or more assemblies are shown, the quantities of the sub-parts are still indicated as those necessary for one assembly.. When a Part Number and Description appears with no Reference number, this means the part or assembly has not been illustrated.. When a Reference number and Description appears with no Part Number, the part is either not available, or available only as a sub-part of a larger assembly.. When ordering parts, specify Part Number, Description and quantity desired. In some cases, it may be necessary to provide the Door Serial Number, size, or finish. In all cases, it is beneficial to provide the Serial Number of the Door. RPD 0
Parts List A Single and Bi-Parting Electric Sliding Doors Door Header Assembly! 90 / Thermal Break Sliding Door Header Assembly Door Header Door Track Backer Rod, / 0 Black Sliding Door Gasket Retainer, -/ o/c Sheet Metal Screw, Phillips Truss Hd, # x / 0 Black Sliding Door Gasket (Top), Sanoprene o/c 00 Twisted Nail, Aluminum, o/c Capscrew, / - x -/, Hex Head 9 o/c Lockwasher, External Tooth, / 0 o/c Flat Washer, / o/c T-Nut, / - Consult Factory to order parts. Specify Door Size and Serial Number. 00 RPD 0
Single and Bi-Parting Electric Sliding Doors Adjuster Rod Assembly Parts List B Top of Door 00 00 Adjuster Rod Assembly Threaded Stud with Welded Nut, / -0 x Lock Nut, / -0, Nylon, Thin Flat Washer, / 0 Slotted Backing Plate Hex Nut, / -0 RPD 0
Parts List C Single and Bi-Parting Electric Sliding Doors Door Hanger and Track Roller Assembly Heavy Duty Channel % ^ 9 % @! 0 # $ 0 Door Hanger Assembly Track Roller Assembly V-Groove Steel Roller,.9 OD x. W 0 Bushing Lubricating Capsrew, w/grease Fitting Grease Fitting Lockwasher, Internal Tooth, / Hex Nut, / - 0 Track Roller Bracket, 0 Ga. HDG 0 Ga. HDG Channel 9 0 Face Plate Anti-Jump Roller 0 Capscrew, / - x -/, Full Thread 0 Roller Bearing, -/ OD x / ID x / Steel Spacer, OD x / ID x Lock Nut, / -, Nylon Insert Capscrew, / -0 x / Lock Nut with External Tooth, / -0 Capscrew, / -0 x Consult Factory to order parts. Specify Door Size and Serial Number. RPD 0
Single and Bi-Parting Electric Sliding Doors Door Hanger and Track Roller Assembly Extra Heavy Duty Angle $ Parts List C #! 0 9 0 @ Door Hanger Assembly Track Roller Assembly V-Groove Steel Roller,.9 OD x. W 0 Bushing Lubricating Capsrew, w/grease Fitting Grease Fitting Lockwasher, Internal Tooth, / Hex Nut, / - 0 Track Roller Bracket, 0 Ga. HDG / x -/ x Steel Angle Anti-Jump Roller 9 Capscrew, / - x -/, Full Thread 0 0 Roller Bearing, -/ OD x / ID x / Steel Spacer, OD x / ID x Lock Nut, / -, Nylon Insert Lock Nut with External Tooth, / -0 Capscrew, / -0 x Consult Factory to order parts. Specify Door Size and Serial Number. RPD 0
Parts List D Single and Bi-Parting Electric Sliding Doors Door Handle Assembly 00 0 Interior Pull Handle, Zinc Plated 0 Sheet Metal Screw, Phillips Pan Hd, # x / 0 Exterior Handle, Chrome Plated 099 Sheet Metal Screw, Phillips FH, # x -/ RPD 0
Single and Bi-Parting Electric Sliding Doors * (& % ý ^ Drive Disconnect Assembly Parts List D ) fl $ ( fi * # @! 9 009 0 Top of Door Panel Door Hanger Channel 0 J-Box Internal Mechanism Sheet Metal Screw, Phillips Truss, # x / 0 Release Cable, SS, ( Bulk) 0 Rubber Grommet, / 0 Face Plate, x, SS Mach Screw, Slotted Oval Head, - x / 0 Exterior Handle, Cast Zinc, Chrome Plated Setscrew, Hex Socket Head, / -0 x / 9 Interior T Handle, Cast Zinc, Chrome Plated 0 Setscrew, Hex Socket Head, / -0 x / 00 Square Shaft, Steel 00 Drive Disconnect Interior Cup, White Plastic Sheet Metal Screw, Phillips FH # x -/ 00 Chain Tensioner and Door Attachment Assembly Drive Disconnect Angle Latch Angle Capscrew, / -0 x Drive Chain Bullet Threaded Rod, / - x -/ 9 Crown Hex Nut, / - 0 Capscrew, / -0 x Lockwasher, / Capscrew, / -0 x Lock Nut, Nylon Insert, / -0 Flat Washer, / External Spring, / x -/ Release Cable Tube Bracket 0 Master Link, #0 RPD 0 9
Parts List E Single and Bi-Parting Electric Sliding Doors Stay Roller Assembly 00 Stay Roller Assembly Stay Roller Bracket HDG 0 UHMW Stay Roller, / ID x OD x -/ Capscrew, / - x -/ 0 Oilite Bushing, / OD x / ID x -/ Flat Washer, / Lock Nut, Serrated Flange, / - Concrete Anchor, / - x -/ Finished Hex Nut, / - 0 RPD 0
Single and Bi-Parting Electric Sliding Doors Side Frames and Gasket Trailing Parts List F / Thermal Break Side Frame / Lap Leading Metal Clad Wood Frame Type Shown 0 9 0 Existing Wall Side Frame, Trailing Side Frame, Leading 0 Black Sliding Door Gasket, Sanoprene 0 Black Sliding Door Gasket Retainer, PVC o/c Sheet Metal Screw, Phillips Truss Hd, # x / Backer Rod, / o/c Sheet Metal Screw, Phillips Flat Head, # x o/c Finish Washer, # 9 0 Black UHMW Door Wedge (Single Door Only) 0 Sheet Metal Screw, Phillips Flat Head, # x Note: Specify Frame type, size, and finish, when ordering parts. Contact the factory if necessary. RPD 0
Parts List G Single and Bi-Parting Electric Sliding Doors Door Snubber Assembly Door Leaf 0 0 Black Sweep Gasket, Neoprene, Bulk 0 Black UHMW Leading Edge Snubber (Single Door) 00 Black Roller Strip, HTP 0, Bulk 0 Black UHMW Trailing Edge Snubber Sheet Metal Screw, Phillips FH, # x -/ 0 o/c Sheet Metal Screw, Phillips FH, #0 x -/ Specify Door Size when ordering parts. Note: Single Door Shown. Bi-Parting Doors use the same bulk parts and hardware. RPD 0
Single and Bi-Parting Electric Sliding Doors Heat Cable Assembly Parts List H 9!! 0! Trailing Edge Leading Edge! 0 Heat Cable Cover Bulk Heat Cable Cover Top, Leading Edge Corner Heat Cable Cover Top, Trailing Edge Corner Heat Cable Cover Side, Trailing Edge Corner Heat Cable Cover Bottom Heat Cable Loop Thermostat Face Plate, x, with gasket & screws 9 Heat Cable Loop Personnel Door 0 Thermostat Heat Cable Cover Bulk, Personnel Door Specify Door Size or material length when ordering parts. Cover parts are not pre-drilled. Custom fitting to length is necessary. Note: Specify Door Size and Type (Single or Bi-Parting) when ordering parts. Bi-Parting Door Slave Leaf Shown RPD 0
Parts List I Single and Bi-Parting Electric Sliding Doors Door Safety Edge with Internal Adjustment Switch # 9 @! 0 0 Door Safety Edge Air Switch Assembly Watertight J-Box with Cover and Fasteners Sheet Metal Screw, Phillips Truss, # x / 90 Safety Edge Air Switch, Red, (DW0) Grommet Air Tube Assembly, / ID x / OD, Bulk 0 Tapered Sleeve Nylon Tie 9 0 Hose Clamp, Pressure Sensitive Mount 9 Pneumatic Tube, / ID x / OD, Bulk 0 0 Gasket Retainer, -/, Bulk 0 Gasket, Sanoprene, Bulk Sheet Metal Screw, Phillips Truss, # x / Sheet Metal Screw, Phillips Truss, # x Note: Bulk items must be cut to fit. RPD 0
Single and Bi-Parting Electric Sliding Doors Personnel Door Assembly % Parts List I 9 0 @! $ # 0 Personnel Door Assembly Personnel Door Latch, Chrome Sheet Metal Screw, Phillips FH, # x -/ Strike, Chrome Inside Safety Release with Cup Sheet Metal Screw, Phillips Pan Hd, #0 x / 0 Pull Handle, Chrome Sheet Metal Screw, Phillips FH, # x -/ 9 Hinge, Chrome 0 0 D Gasket, Bulk Status Flag Sheet Metal Screw, Phillips Truss, # x / 00 Micro Switch Face Plate, x, with gasket & screw 0 Face Plate, x, with gasket & screw RPD 0
Parts List J Single and Bi-Parting Electric Sliding Doors Electric Drive Assembly 0! 9 & % % ^ $ ) ( *( # @ 0 9 Control Box Assembly, 0/0V, ICC- 9 Control Box Assembly, 0V, ICC- Capscrew, / -0 x -/ Flat Washer, / Neoprene Washer, / Drive Motor Assembly 0 Gear Box, : Standard 0 Gear Box, : Low Temperature (- F) 0 Gear Box, : Washguard motor 0 Drive Motor,.hp, Standard 0 Drive Motor,.hp, Low Temp 0 Drive Motor,.hp, Washguard Capscrew, / - x -/ Lockwasher, / 9 Mounting Bracket, Drive Motor 0 Capscrew, / - x -/ Lockwasher, / Capscrew, / - x Lockwasher, External Tooth, / 00 Drive Sprocket, t Square Key 0 Set Collar 0 Drive Chain, #0 Idler Sprocket Assembly 9 Idler Sprocket, t 9 00 Set Collar 0 0 Mounting Bracket, Idler Sprocket Capscrew, / - x -/ Lockwasher, / RPD 0
Single and Bi-Parting Electric Sliding Doors Drive Chain Connection Bi-Parting Doors Parts List J 0 Chain Bracket 9 Door Bracket Flat Washer, / Lock Nut, Nylon Insert, / -0 Capscrew, / - x Nut, / - Capscrew, / -0 x / Lockwasher, / -0 RPD 0
Parts List J Single and Bi-Parting Electric Sliding Doors Double Sprocket Chain Idler Bi-Parting Doors (Large Doors Only) 0 09 Sprocket Bracket, LH 0 Set Collar, / ID Sprocket, t 9 Sprocket Bracket, RH Capscrew, / - x -/ Flat Washer, / RPD 0
Single and Bi-Parting Electric Sliding Doors Control Box Assembly Parts List K 9 0 9 0 9 0 9 0 0 9 0! 0 @ # $ # @ 9 Control Box Assembly, 0 0V Nema, ICC- 9 Control Box Assembly, 0V Nema, ICC- Ground Connector Circuit Breaker Variable Frequency Drive Power Supply Programmable Logic Controller (PLC) Terminal Block Terminal Block, Status Lamp Connector Quick Power Disconnect 9 QD Connector, Female, Motor Output 0 QD Connector, Female, Sensor and Leaf Pushbutton, Test Status Lamp, Stop, Red Status Lamp, Decel, Orange Status Lamp, Power On, White Consult Factory to order parts. Specify Door Size and Serial Number. RPD 0 9
Parts List K Single and Bi-Parting Electric Sliding Doors Door Travel Controls 0! DS SD0 09 9 Close Sensor Open Sensor Left Sliding Door OR Bi-Parting Door with Master Leaf on the Left Drive Motor SD0 S D D S DS Right Sliding Door OR Bi-Parting Door with Master Leaf on the Right SD Open Sensor DS0 Close Sensor S D D S Drive Motor 0 DS Open Sensor Bracket Assembly, with Sensors & Conn SD Open Sensor Bracket Assembly, with Sensors & Conn SD0 Close Sensor Bracket Assembly, with Sensors & Conn DS0 Close Sensor Bracket Assembly, with Sensors & Conn Sheet Metal Screw, Phillips Truss, # x Magnet Slide Assembly, with Magnet Capscrew, #0- x Flat Washer, #0 Lock Nut, #0-, Nylon Magnet Slide Rail 9 Sheet Metal Screw, Phillips Pan Hd, # x -/ 0 Cable Raceway, Base, ft Bulk 9 Cable Raceway, Cap, ft Bulk Specify Door Size or material length when ordering parts. Note: Bulk items must be cut to fit. 0 RPD 0
Single and Bi-Parting Electric Sliding Doors Pull Cord Switch Parts List K 09 09 Pull Cord Switch Machine Screw, Phillips, #0 x -/ Mounting Bracket, Pull Cord Switch Hex Nut, #0 9 Pull Cord, / x Grip Handle RPD 0
Parts List K Single and Bi-Parting Electric Sliding Doors Wiring Diagram 0 9 To Bi-Parting Door Slave Leaf Door Heater Module Close Sensor Open Sensor Control Box Drive Motor 09 Door Leaf Junction Box Left Sliding Door Shown u Open Sensor Bracket Assembly, with Sensors & Conn u Close Sensor Bracket Assembly, with Sensors & Conn Door Heater Module, x, 0V, with Lamp Door Leaf Junction Box, x 0 Motor Cable, m, 90 Conn QD Cable, 0 ft., Pin, 90 Male to St. Male QD Cable, m, Pin, 90 Male to St. Female (Yellow) QD Cable, m, Pin, 90 Male to 90 Female (Black) 9 QD Cable, m, Pin, 90 Male to 90 Female (Blu/Gry) 0 QD Cable, m, Pin, 90 Male to St. Female (Yellow) Wiring Cable, Personnel Door Sensor u See Door Travel Controls page. Specify Door Size or cable length when ordering parts. RPD 0
Single and Bi-Parting Electric Sliding Doors Nameplates and Labels Parts List K Bi-Parting Door Shown Slave Door Leaf Master Door Leaf OUTSIDE INSIDE 00 Label, Anti-Jump Roller Label, Stand Clear 0e Label, Emergency Release, Exterior 0i Label, Emergency Release, Interior, Pieces Label, SafeGuard Latch Label, 0-0V, /, Operator Label, 0V,, Operator Nameplate, R-Plus Label and Cover, Serial Number RPD 0
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