PARTS LIST Advance MODELS 5648000 (propane before SN 4505), 564800 (gas before SN 45899) 564800 (dual fuel before SN 4505) All models covered in this manual are OBSOLETE. 4/99 revised 9/05 Form Number 560454
99-4 00-0 TABLE OF CONTENTS DESCRIPTION PAGE CHASSIS SYSTEM... - CHASSIS SYSTEM (CONTINUED)... 4-5 CONTROL SYSTEM... 6- CONTROL PANEL ASSEMBLY... 8-9 CIRCUIT BREAKER ASSEMBLY... 0- BRAKE LEVER ASSEMBLY... - TILT STEERING ASSEMBLY... 4-5 DRIVE WHEEL SYSTEM... 6- SIDE BROOM SYSTEM... 8-9 MAIN BROOM SYSTEM... 0- MAIN BROOM SYSTEM (CONTINUED)... - FRONT WHEEL SYSTEM... 4-5 DUST CONTROL SYSTEM... 6- HYDRAULIC SYSTEM... 8- HOPPER SYSTEM... - ENGINE ASSEMBLY... 4-5 GASOLINE ASSEMBLY... 6- PROPANE ASSEMBLY... 8-9 DUAL FUEL ASSEMBLY... 40-4 RADIATOR ASSEMBLY (before July 000)... 4-4 DRIVE PEDAL LINKAGE... 44-45 DECAL SYSTEM... 46-4 WIRING DIAGRAM... 48-49 WIRING DIAGRAM (CONTINUED)... 50-5 RADIATOR ASSEMBLY (after June 000)... 5-5 DOOR/HOOD ASSEMBLY (after June 000)... 54-55 WHEN ORDERING PARTS * Use the 8 digit numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.
99-4 CHASSIS SYSTEM 00- FRONT 4 5 6 8 9 0 4 5 8 8 9 0 4 5 6 6 0 8 5 9 9 40 4 4 4 44 45 5 6 8 46 4 48 49 50 5 5 4 56 55 54 5 45 5 58 59
99-4 04-6 CHASSIS SYSTEM Item Ref. No. Qty Description Item Ref. No. Qty Description 560099 Wsh, Flt SAE 5/6 560005 8 Scr, Hex Hd 5/6-8 x.6 560006 Wsh, Flt SAE /8 4 5600098 5 Wsh, Flt SAE /4 5 5600948 Scr, Pan Phil Thd Form-Blk /4-0 x.5 6 560066 Scr, Hex Hd /8-6 x.00 560066 Scr, Hex Hd 5/6-8 x.5 8 560008 5 Nut, Hex Nyl Loc /4-0 9 560068 Nut, Hex Nyl Loc 0-4 (propane model only) 0 560069 Nut, Hex Nyl Loc /8-6 560066 4 Ring, Ret Ext Type E.5 Dia 560090 Scr, Hex Thd Form /4-0 x.50 (propane model only) 5600906 4 Scr, Pan Phil Thd Form /4-0 x.50 4 5600908 Scr, Pan Phil Thd Form-Blk 0-4 x.50 (propane model only) 5 5648695 Insulation, Engine Door 6 5648694 Insulation, Engine Door 564095 Bumper 8 564096 Pin 9 564656 Grommet 0 564659 Plug, Button.00 564805 Chassis Weldment 5648064 Right Door Assembly (see pages 4-5) 564895 Left Door Assembly (see pages 4-5) 4 564898 5 Grommet 5 56660 Bushing. x.6 x.8 6 56484 Cover, Access 5648498 Seat Plate Assembly (see pages 4-5) 8 5648698 Gasket, Engine Door 9 5648696 Insulation, Tower Rear 0 564856 Cover, Fuel Opening (propane model only) 564858 Tower Door Assembly 5648584 Left Door Weldment 564858 Left Door Weldment 5648586 Left Door Assembly (#5-6, 8, & 44) 564859 Hinge Assembly 5648590 Hinge Weldment * 568564 Bearing, Flange 4 56489 Trim 5 5646668 Bumper, Self Adhesive 564869 Engine Cover Assembly (#6-4) 6 564850 Engine Cover Weldment 5646455 Pull, Pocket 8 56466 Latch, Draw 9 564869 Insulation, Engine Cover 40 564869 Insulation, Engine Cover 4 56858 Gas Cylinder 4 56009086 Nut, Hex Jam 5/6-8 4 564800 Gasket, Engine Cover 44 5648699 Gasket, Engine Door 45 56484 Latch, Paddle 46 564884 Deflector 4 5600909 Scr, Hex Thd Form /4-0 x.8 48 564806 Lift Link Weldment 49 56009 Wsh, Flt.9 x.00 x.05 50 56485 Cover, Tail Light 5 560086 4 Scr, Hex Hd /4-0 x.6 5 56488 Gasket, Seat Plate 5 5649 Strap (after SN 5905) TSB 9 54 56496 Blade (after SN 5905) TSB 9 55 560060 8 Scr, Flt Phil /4-0 x.6 56 56498 Plug, Cap 5 5600908 Scr, Hex Thd Form /4-0 x.5 (gas model only) 58 56490 Panel, Rear (gas model only) 59 5656 Plug, Button * = Not Shown OPTIONS AND ACCESSORIES 5648569 Overhead Guard Kit 564884 Wearpak Kit 56484 Back Up Alarm Kit 56486 Beacon Kit 564890 Turn Signal Kit 56488 Cushion Tire Kit 56499 Cushion Tire Kit, Non-Marking 564869 Gauge Kit 564884 Shaker Timer Kit 564899 Blower Wand Kit 5648406 Vacuum Switch Kit 564840 Temperature Switch Kit 5649 Enclosed Cab Kit 5649 Cab Blower Kit 56494 Alternator Kit (for gas, propane and dual fuel models) (should be ordered when installing Cab Kit). 5646006 Left Armrest Kit 56490 Stiff Engine Mount Kit 56490 4 Tube Radiator Std. Kit (for machines without tip-up oil cooler) 564904 4 Tube Radiator T.U. Kit (for machines with tip-up oil cooler)
4 CHASSIS SYSTEM (CONTINUED) 99-4 99-8 6 FRONT 8 9 5 4 9 0 8 6 5 4 5 5 0 6 4 4 5 6 8 8 4 9
99-4 00-8 CHASSIS SYSTEM (CONTINUED) 5 Item Ref. No. QtyDescription 5648498 Seat Plate Assembly (#-, except #-, 6, 8, 0-) 560099 4 Wsh, Flt SAE 5/6 560006 6 Wsh, Flt SAE /8 5600 4 Scr, Hex Hd /8-6 x.88 4 56000 4 Nut, Hex Nyl Loc 5/6-8 5 560084 4 Nut, Hex Nyl Loc-Thin /8-6 6 56008 4 Scr, Soc Hd 5/6-8 x.6 56460045 Seat Note* ** 5646006 Left Armrest Kit 8 56484 Door Latch 9 5648495 Seat Panel Weldment 0 564865 Gasket, Bulb 56480 LP Clamp Assembly 564846 Plate, LP Clamp 564888 Insulation, Seat Plate Item Ref. No. QtyDescription 5648064 Right Door Assembly (#4- except 9) 4 560055 6 Scr, Hex Hd /4-0 x.5 5 5600840 6 Nut, Hex Nyl Loc-Thin /4-0 6 5648065 Right Door Weldment 564800 Skirt, Right Door 8 56489 Strap, Right Door 9 56484 Door Latch 0 564845 Gasket, Strip 56480 Gasket, Strip 5600900 Wsh, Flt.6 x.90 x.06 564895 Left Door Assembly (#-8) 564840 Strap, Left Door 4 560088 4 Scr, Hex Hd /4-0 x.5 5 5600098 6 Wsh, Flt SAE /4 6 560008 4 Nut, Hex Nyl Loc /4-0 564896 Left Door Weldment 8 5648469 Skirt, Left Door 9 56484 Door Latch ** = Optional Note* When replacing your machine s seat () check the seat mounting holes in the Seat Panel Weldment (9). If the holes don t match the illustration below, drill or file them to match. Top View of Seat Panel Weldment FRONT X Ø.6 in. (9.5mm) 5.55 in. (4mm).5 in. (85.mm) X.44 in. x.6 in. (8,mm x 6mm) in. (9.4mm) 6.69 in. (69.9mm)
6 CONTROL SYSTEM 99-4 8 FRONT 4 6 5 0 9
99-4 CONTROL SYSTEM Item Ref. No. QtyDescription 56000 4 Scr, Hex Hd 5/6-8 x.88 560009 Scr, Hex Hd /4-0 x.00 5600668 Scr, Hex Thd To Hd /- x.5 4 56000 4 Nut, Hex Nyl Loc 5/6-8 5 5600906 4 Nut, Hex Jam /- 6 5648 Throttle Pedal Assembly (see Drive Pedal Linkage) 56488 Brake Lever Assembly (see associated pages) 8 5648 Tilt Steering Assembly (see associated pages) 9 564888 Circuit Breaker Assembly (see associated pages) 0 564866 Control Panel Assembly (see associated pages) * 564868 Harness, Control Panel Wiring 5648 Console, Finished 5644800 Brake Lever Assembly * = Not Shown
8 CONTROL PANEL ASSEMBLY 99-4 FRONT 5 6 9 4 8
99-4 CONTROL PANEL ASSEMBLY 9 Item Ref. No. QtyDescription 564866 Control Panel Assembly (#-8) 56008 4 Scr, Pan Phil Blk 0-4 x.50 5600908 Scr, Pan Phil Thd Form-Blk 0-4 x.50 564 Switch, Rocker (Shaker Motor) 4 569 Switch, Rocker (Head Light) 5 56484 Light Display, 0 Bulb 6 564866 Control Panel 5645580 Switch, Rocker (Engine Speed) 8 56486 Meter, Hour 9 56489598 Gauge, Fuel Level (Gasoline and Dual Fuel Models Only)
0 CIRCUIT BREAKER ASSEMBLY 99-4 99-8 FRONT 6 5 4 4 9 0 8
99-4 00-5 CIRCUIT BREAKER ASSEMBLY Item Ref. No. QtyDescription 564888 Circuit Breaker Assembly (#-4) 560004 Scr, Pan Phil 0-4 x.8 56008 Nut, Hex Nyl Loc-Thin 0-4 5668444 Circuit Breaker, 8 Amp (Shaker Motor / F5) 4 5686 Circuit Breaker, 0 Amp (Horn / F6) 5 5695454 Circuit Breaker, 0 Amp (Head Lights / Tail Lights / F4) 6 5648 Panel, Circuit Breaker 56488 Relay, Hopper Door / K6 8 56459 Circuit Breaker, 40 Amp (Main / F) 9 5645458 Circuit Breaker, 5 Amp (Ignition Circuit / F) 0 564596 5 Boot, Reset Button 5645968 Boot, Reset Button 564986 Relay, Shaker Motor / K 56488 Relay, Interlock / K 4 5645458 Circuit Breaker, 5 Amp (Accessory Circuit / F)
BRAKE LEVER ASSEMBLY 99-4 FRONT 4 8 5 4 6 6 0 9 5 5
99-4 BRAKE LEVER ASSEMBLY Item Ref. No. QtyDescription 56488 Break Lever Assembly (#-6) 5600588 Scr, Hex Hd 5/6-4 x.00 560094 Scr, Hex Hd Loc /8-6 x.00 5600950 Nut, Hex Nyl Loc 5/6-4 4 560044 Pin, Cotter /6 x / 5 560055 Ring, ret Ext 6 56095 Bearing, Flange 568564 Bearing, Flange 8 56400 Bushing 9 566500 Pad, Rubber 0 5646088 Clevis Assembly 564648 Linkage, Hand Brake 5648 Brake Yoke Weldment 564844 Brake Lever Weldment 4 564845 Link Weldment 5 564848 Rod End 6 564555 Pin
4 TILT STEERING ASSEMBLY 99-4 99-9 FRONT 4 5 5 9 6 8 4 8 9 4 4 0 6 0 8 9 0 0 8 0 0 5 6 4 0
99-4 99-9 TILT STEERING ASSEMBLY 5 Item Ref. No. QtyDescription 560088 Scr, Hex Hd /4-0 x.5 560009 Scr, Hex Hd /4-0 x.00 560058 4 Scr, Hex M6-.00 x 5mm 4 5600908 Nut, Hex Jam /4-0 5 5600909 4 Scr, Pan Phil Thd Form 0-4 x.5 6 56645 Knob 5665068 Spring 8 564894 Steering Bracket Weldment 9 5648400 Pawl Weldment 0 564840 Lever, Steering Lock 564840 Cover, Steering Hoses 5644450 Bearing, Flange 5648459 Cap 4 5600440 Nut, Hex M6 x.5 5 5648460 Steering Wheel 6 56000 Nut, Hex Nyl Loc 5/6-8 5600854 Scr, Hex Hd /4-0 x.50 8 56998 Bushing 9 569 Spring, Compression 0 5648654 Spring Bracket Weldment 5600 Scr, Hex Hd 5/6-8 x.00 560099 Wsh, Flt SAE 5/6 560595 Bushing 4 560055 Scr, Hex Hd /4-0 x.5 5 560008 Nut, Hex Nyl Loc /4-0 6 56480 Latch, Adjustable Steering 56485 Steering Unit Assembly (see Hydraulic System) 8 560086 Scr, Soc Set Loc 5/6-8 x.50 9 564864 Plug, Plastic 0 5600098 5 Wsh, Flt SAE /4 56000 Wsh, Flt SAE 5/8 5600840 Nut, Hex Nyl Loc-Thin /4-0
6 DRIVE WHEEL SYSTEM 99-4 0-0 4 6 4 FRONT 4 5 4 4 5 5 6 8 9 9 40 0 9 9 0 8 0 8 8 6 4 8 8 44 9 5 45 6 4 9
99-4 05-9 DRIVE WHEEL SYSTEM Item Ref. No. Qty Description Item Ref. No. Qty Description 56000 4 Nut, Hex Nyl Loc /- 560098 4 Scr, Hex Hd /- x.00 560096 5 Nut, Lug TSB 9 4 56494 Tire Assembly TSB 9 * 5649 Rim, 8.00 x.5 TSB 9 * 56496 Tire TSB 9 * 56495 Tube TSB 9 ** 56486 Tire, Cushion ** 56498 Tire, Non-Marking 5 564965 Motor, Wheel TSB 5, TSBUS005-904 * 56488 Seal Kit for 564965 6 5649 Hub Assembly TSB 9 564866 Steering Assembly (#8-, 40, 4-4) (before SN 6589) NOTE 56498 Steering Assembly (#8-8, 40-4) (after SN 6589) 8 56008 0 Scr, Hex Hd /- x.5 (before SN 6589) NOTE 56000 0 Scr, Hex Hd Loc /- x.5 (after SN 6589) 9 560089 6 Wsh, Flt SAE / 0 560 Fitting, Lube /4-8 560004 6 Scr, Pan Phil 0-4 x.8 560055 4 Scr, Hex Hd /4-0 x.5 560086 Scr, Soc Set Loc 5/6-8 x.6 4 560059 Pin, Cotter /8 x.00 5 569000 Elbow, 90 O-Ring 6 5600908 Scr, Hex Thd Form /4-0 x.5 56009 Scr, Soc Hd/- x.50 8 560048 Key, Sq.5 x. 9 56009099 Nut, Hex Jam 5/8-8 0 5608 Nut, Castle /8-4 56584 Bearing, Cup (before SN 6589) NOTE 564444 Bearing, Cup (after SN 6589) 56585 Bearing, Cone (before SN 6589) NOTE 56444 Bearing, Cone (after SN 6589) 5608 Seal, Shaft (before SN 6589) NOTE 5648 Seal, Shaft (after SN 6589) 4 560054 4' Gasket, Strip 5 564844 Cylinder, Hydraulic 6 564846 Rack 56484 Gear, Spur 8 5648549 Spindle Weldment (before SN 6589) NOTE 564984 Spindle Weldment (after SN 6589) 9 56485 Angle, Adjuster 0 564855 Plate, Wear 564865 Casting, Steering (before SN 6589) NOTE 564988 Casting, Steering (after SN 6589) 56486 Bracket, Cylinder 564868 Spacer, Gear (before SN 6589) NOTE 564989 Spacer, Gear (after SN 6589) 4 564869 Cover Plate 5 564596 Grommet 6 564855 Bracket, Bulkhead 56486 Pin 8 560054 Pin, Cotter 5/ x.00 (used only after SN 6589) 9 569006 Elbow, 90 O-Ring 40 56008 Scr, Hex Hd /- x.5 (before SN 6589) NOTE 560008 Scr, Hex Hd Loc /- x.00 (after SN 6589) 4 560089 Wsh, Flt SAE / (used only after SN 6589) 4 560054 ' Gasket, Strip 4 564854 Cover, Inspection 44 569005 Elbow, 45 O-Ring W/Nut 45 560054 Pin, Cotter 5/ x.00 * = Not Shown ** = Optional NOTE : Machines before SN 6589 can be updated from a.5 spindle to a.5 spindle by ordering kit # 56490. See TSB 6.
8 99-4 FRONT 4 5 8 9 0 9 9 4 4 6 5 6 5 8 8 8 9 9 9 0 0 4 5 5 5 6 6 8 8 9 9 0 4 5 6 8 9 40 4 4 4 44 9 6 SIDE BROOM SYSTEM
99-4 SIDE BROOM SYSTEM 9 Item Ref. No. QtyDescription 560099 4 Wsh, Flt SAE 5/6 5600956 Scr, Hex Hd Loc 5/6-8 x.5 56464 Stop, Broom 4 56000 Scr, Hex Hd Loc 5/6-8 x.00 5 56009086 Nut, Hex Jam 5/6-8 6 560098 Scr, Hex Hd /- x.00 560595 4 Bushing,. x.50 x.8 8 56485 Side Broom Lift Lever Assembly (#-, 6-, & 4-) 9 564859 Side Broom Assembly (#5 & 8-4) 0 5648690 Linkage 56488 Bushing,.8 x.50 x.8 56489 Lever Weldment 56464 Stop, Broom 4 560099 Scr, Hex Hd Loc 5/6-8 x.6 5 56645 Knob 6 564840 Lever Weldment 56484 Lever Weldment 8 56008 5 Scr, Hex Hd /- x.5 9 560089 9 Wsh, Flt SAE / 0 5600895 Scr, Hex Hd /- x.00 5600968 Scr, Hex Hd /- x.50 5600058 Scr, Hex Hd /8-6 x.5 5600 Scr, Hex Hd /8-6 x.5 4 5600 Scr, Hex Hd 5/6-8 x.00 5 560084 9 Nut, Hex Nyl Loc-Thin /- 6 56856 Bearing, Sleeve 56668 8 Bearing, Sleeve 8 560090 4 Washer 9 56606 4 Bushing 0 564858 Thumb Nut Weldment 56485 Bracket, Side Broom 564854 Bracket Weldment 564858 Side Broom Pivot Weldment 4 564854 Lower Bracket, Side Broom 5 564854 Upper Bracket, Side Broom 6 564854 Side Broom Hub Assembly * 5648544 Hub, Side Broom * 5600648 Pin, Dwl Std. x.50 564865 Side Broom Arm Weldment 8 564860 Guard, Side Broom 9 5648684 Arm, Side Broom, Lower 40 56486 Cable, Side Broom 4 5648 Broom, Side, Polypropylene ** 56488 Broom, Side, Nylon ** 564888 Broom, Side, Wire 4 566 Spring, Comp. 4 56485 Side Broom Motor Assembly * 564886 Seal Kit for 56485 44 564659 Handle, Adjustable * = Not Shown ** = Optional
0 99-4 FRONT 4 5 6 8 5 0 0 4 4 4 5 5 6 8 9 0 4 5 6 8 0 6 8 9 40 4 4 44 45 46 4 4 4 48 4 4 9 5 49 9 MAIN BROOM SYSTEM 99-9
99-4 99-9 MAIN BROOM SYSTEM Item Ref. No. QtyDescription 56008 6 Scr, Hex Hd /4-0 x.88 560089 5 Wsh, Flt SAE / 5600996 5 Scr, Hex Hd /- x.5 4 560005 Scr, Hex Hd 5/6-8 x.6 5 560006 4 Wsh, Flt SAE /8 6 560009 5 Scr, Hex Hd /4-0 x.00 5600094 Scr, Hex Hd 5/6-8 x.50 8 5600095 Scr, Hex Hd /8-6 x.50 9 5648906 Stop, Broom 0 560055 Scr, Hex Hd /4-0 x.5 5600 4 Scr, Hex Hd /8-6 x.88 5600 Scr, Flt Phil /4-0 x.88 560008 5 Nut, Hex Nyl Loc /4-0 4 560069 6 Nut, Hex Nyl Loc /8-6 5 5600840 8 Nut, Hex Nyl Loc-Thin /4-0 6 560084 Nut, Hex Nyl Loc-Thin /8-6 5600484 Scr, Hex Grd 8 /4-0 x.5 8 56009060 Wsh, Flt SS.60 x.00 x.04 9 560090 5 Scr, Hex Thd Form /4-0 x.50 0 564659 Handle, Adjustable 560595 Bushing. x.50 x.8 566500 Bushing.50 x.6 x. 5646086 Bearing, Hex Flange 4 5646 Spacer, Shaft 5 56468 Broom Arm Nut Weldment 6 5648049 Spacer, Shaft 5648050 Right Hex Arm Weldment 8 5648055 Arm, Hex Broom 9 5648056 Idler Hub Assembly (see pages -) 0 564806 Link, Lift 564806 Plate, Left Access 564806 Skirt, Left 5648 Skirt, Broom Housing 4 564894 Drive Lug Assembly (see pages -) 5 564808 Lift Lever Assembly (see pages -) 6 56480 Block, Hex Clamp 56486 Strap, Right Broom Housing 8 564868 Lift Link Weldment 9 564848 Gasket, RS Strip 40 5648554 Link, Lift 4 56464 Stop, Broom 4 5648650 Broom Adjuster Weldment 4 56465 Support, Blade 44 564658 Strap, Blade 45 564659 Blade, Broom Housing 46 564660 Blade, Internal Broom Housing 4 56488 Bearing, Sleeve 48 565050 Broom, Main, 8 row polypropylene ** 565050 Broom, Main, 0 row double, proex-wire ** 565050 Broom, Main, 0 row double, nylon ** 5650509 Broom, Main, 0 row double, proex 49 56008 Scr, Hex Hd /8-6 x.50 ** = Optional
MAIN BROOM SYSTEM (CONTINUED) 99-4 0-4 5 9 8 6 4 5 6 8 9 6 0 FRONT
99-4 0-5 MAIN BROOM SYSTEM (CONTINUED) Item Ref. No. Qty Description 564808 Lift Lever Assembly (#-5) 56480 Lever Weldment 564899 Lever Weldment 56645 Knob 4 560595 Bushing. x.50 x.8 5 560005 Scr, Hex Hd 5/6-8 x.6 564894 Drive Lug Assembly (#6-) 6 564805 Left Side Arm Weldment 56000 Nut, Hex Nyl Loc /- 8 5646 Hub, Driver 9 5600999 Wsh, Flt Brass.6 x.5 x. 0 560055 Scr, Hex Hd /4-0 x.5 5600484 Scr, Hex Grd 8 /4-0 x.5 5600995 Scr, Hex Hd /- x.5 564955 Motor, Main Broom TSB & * 56495 Seal Kit for 564955 5648056 Idler Hub Assembly (#4-9) 4 5600956 Scr, Hex Hd Loc 5/6-8 x.5 5 5658959 Washer, Flat 6 564940 Bearing, Ball 5649845 Hub, Idler 8 564944 Bushing 9 564805 Idler Arm Weldment * = Not Shown
4 FRONT WHEEL SYSTEM 99-4 99-8 0 9 4 6 6d 6a 6d 6c 5 6b 8 d e c a b g f i h
99-4 0- FRONT WHEEL SYSTEM 5 Item Ref. No. Qty Description 56000 Pin Cotter /6 x.5 560084 5 Nut, Lug M4 x.50 5600485 4 Scr, Hex Hd /-0 x.00 4 56065 Nut, Hex Castle -4 Thin 5 564805 Tire Assembly * 56009 6 Scr, Hex Thd To Hd M8-.5 x 0mm * 560089 6 Nut, Hex Nyl Loc M8-.5 * 564806 Rim, 8.00 x.5 * 56480 Tire, 5.0 / 5.00-8N * 5648 Tube ** 56498 Tire, Non-Marking ** 56486 Tire, Cushion 6 56484 Front Hub Assembly 6a 5648080 5 Stud, M4-.50 x 5. 6b 564808 Hub, Front 6c 564899 5 Bushing,.5 x.56 x.9 6d 56484 Bearing, Ball 564846 Brake Assembly a 5600684 Scr, Hex Hd /8-6 x.5 b 564858 Bearing, Flange c 564858 Casting, Mount d 560008 Ring, Ret Ext.5 Dia. e 56484 Brake Shoe f 564858 Spring g 564859 Cam h 560069 Nut, Hex Nyl Loc /8-6 i 5648580 Lever 8 5648480 Washer, Adapter 9 564848 Washer, Thick 0 5646696 Hub Cap 560089 4 Wsh, Flt SAE / * = Not Shown ** = Optional NOTE: All quantities shown on this page reflect one Front Wheel System only, there are two Front Wheel Systems on the machine.
6 DUST CONTROL SYSTEM 99-4 00-5 6 4 5 9 0 4 9 5 5 8 9 0 5 6 6 4 8 8 9 6 0 4 8 40 FRONT 9
99-4 0-9 DUST CONTROL SYSTEM Item Ref. No. Qty Description 56485 Shaker Assembly (#-4 & 5) 5648488 Impeller Assembly (#9-4 & 40) 560099 Wsh, Flt SAE 5/6 560000 Scr, Pan Phil (UNF) 0- x.8 560005 Scr, Soc Set Loc 0-4 x.5 4 560006 Wsh, Flt SAE /8 5 560009 Scr, Hex Hd /4-0 x.00 6 5600098 Wsh, Flt SAE /4 56008 Scr, Hex Thd To Hd 5/6-8 x.5 8 560045 Scr, Pan Phil 0-4 x.5 9 56000 6 Nut, Hex Nyl Loc 5/6-8 0 560008 Nut, Hex Nyl Loc /4-0 5600956 Scr, Hex Hd Loc 5/6-8 x.5 5600900 Wsh, Flt.5 x.9 x.0 56009086 Nut, Hex Jam 5/6-8 4 560595 Bushing,. x.50 x.8 5 565 Bushing,.5 x. x.40 6 56054 Bearing, Sleeve 564680 Shield, Shaker 8 56465 Latch, Shaker 9 564665 Shaker Hinge Weldment 0 56466 Eccentric 564665 Bushing, Flange 56484 Shaker Weldment 564689 U-Bolt 4 564889 Motor, VDC * 564844 Cord Assembly, 8/ * 56498 Brush Kit 5 564664 Filter Clamp Weldment 6 5600 Scr, Hex Hd 5/6-8 x.00 56004 Bushing 8 564805 Filter 9 560086 4 Nut, Hex Nyl Loc-Thin 5/6-8 0 56009 4 Scr, Hex Hd Loc 5/6-8 x.50 5600866 Nut, Hex Nyl Loc-Thin 5/6-4 56490 Trim-Seal 564889 Impeller 4 564884 Impellor Bracket weldment 5 5600900 Wsh, Bowed.56 x.906 x.008 6 5648895 Motor * 56488 Shaft Seal for 5648895 5690005 Connector, O-Ring 8 569000 Elbow, 90 O-Ring 9 560099 Wsh, Flt SAE 5/6 40 56009 Wsh, Flt.9 x.00 x.05 * = Not Shown
9 99-4 8 99-4 HYDRAULIC SYSTEM HYDRAULIC SYSTEM 00-0 00-0 FRONT 60 65 5 6 8 9 0 4 5 6 8 9 0 4 5 6 8 9 0 4 5 5 6 8 8 90 9 4 45 46 46 4 4 50 5 5 5 54 55 56 58 5 59 6 6 6 64 4 66 6 68 69 0 9 5 6 8 9 80 8 8 84 85 86 4 40 88 89 9 9 9 94 4 95 99 98 96 00 4 05 0 0 0 04 06 0 08 09 09 0 4 5 5 6 8 8 44 9 0 4 49 5 6 8 9 0 4 5 6 6 8 9 40 4 4 4 44 44 45 48 46 4 48 48 49 50 50 5 5 5 54 55 56 5 8 58 59 6 60
0 HYDRAULIC SYSTEM 99-4 05-9 Item Ref. No. Qty Description 560090 Scr, Hex Thd Form /4-0 x.50 5646 Hopper Door Cylinder Assembly (#59-6) 564648 Hose 4 564800 Reservoir Assembly (#6-) 5 5648 Hose 6 5648 Hose 5648 Hose 8 56484 Hose 9 56486 Hose 0 56480 Hose 56489 Hose 5648 Hose 56484 Hose 4 5648 Hose 5 56485 Hose 6 56486 Hose 5648 Hose 8 56488 Hose 9 56489 Hose 0 56480 Hose 5648 Hose 5648 4 Hose 56484 Hose 4 56488 Hose 5 56489 Hose 6 564840 Hose 56484 Hose 8 56484 Hose 9 56484 Hose 0 564846 Hose 56484 Hose 564848 Hose 564849 Hose 4 564850 Hose 5 56485 Hose 6 56485 Hose 564855 Hose 8 564856 Hose 9 5648659 Directional Control Valve Assembly (#-86) 40 564869 Broom Valve Assembly (#88-94) 4 5648680 Divider Block Assembly (#8, 95-00) 4 564868 Pump Assembly (#0-) 4 56484 Demand Valve Assembly (#-8) 44 5649655 Wheel Motor Assembly (#9-4) TSBUS005-904 45 564840 Plate, Bulkhead 46 564844 4 Locknut, Bulkhead 4 564845 6 Locknut, Bulkhead 48 56485 Steering Unit Assembly (#45-50) 49 56485 Manifold, Hydraulic Assembly (#5-) 50 56485 Side Broom Motor Assembly (#-4) 5648449 Motor, Side Broom * 56495 Seal Kit for 5648449 5 564858 Main Broom Motor Assy (includes #5) 564955 Motor, Main Broom TSB & * 56495 Seal Kit for 564955 Item Ref. No. Qty Description 5 564859 Impeller Motor Assy (#6-) 5648895 Motor, Impeller * 56488 Shaft Seal for 5648895 5 56486 Lift Cylinder Assembly (#8-4) 560008 Cylinder, Hopper * 564968 Seal Kit for 560008 54 56486 Filter Assembly (includes #44) 56456449 Filter, Oil * 5600 4 Scr, Hex Hd /8-6 x.5 55 56469 Sleeve 56 56464 Locknut, Bulkhead 5 56900404 Elbow, 90 Bulkhead Union 58 56900406 Elbow, 90 Bulkhead Union 59 560059 Pin, Cotter /8 x 60 56460 Cylinder, Hydraulic 6 56486 Pin 6 569000 Elbow, 90 O-Ring 6 560084 Scr, Hex Hd 5/6-8 x.5 64 56000 Nut, Hex Nyl Loc 5/6-8 65 56488 Reservoir Weldment 66 56480 Elbow, 90 O-Ring Modified 6 564640 Plug, Hex Soc O-Ring 68 5649656 Cap, Filler 69 56900009 Connector, O-Ring 0 569000 Elbow, 90 O-Ring 569004 Tee 560084 Scr, Hex Hd /4-0 x.00 560009 Scr, Hex Hd /4-0 x.00 4 569000 Tee, Run O-Ring 5 5600504 Scr, Hex Hd 0-4 x.5 6 560008 5 Nut, Hex Nyl Loc /4-0 56008 Nut, Hex Nyl Loc-Thin 0-4 8 56854 Knob 9 564646 U-Clip, Valve 80 564694 Bushing 8 564844 Valve, Directional Control * 564889 Seal for 564844 8 564865 Left Lever Weldment 8 5648658 Right Lever Weldment 84 5648660 Bracket, Valve 85 569000 Connector, O-Ring 86 569000 Connector, O-Ring 8 569000 Tee, Run O-Ring 88 560060 Scr, Hex Hd /4-0 x.00 89 560008 Nut, Hex Nyl Loc /4-0 90 564805 Valve, Solenoid * 56488 Seal Kit for 564805 9 5690004 Elbow, 90 O-Ring 9 56900 Elbow, 90 O-Ring 9 5690054 Tee, Branch O-Ring 94 5690054 Elbow, 90 Long O-Ring 95 560066 Scr, Hex Hd 5/6-8 x.5 96 569000 Elbow, 90 O-Ring 9 56480 Valve, Cartridge * 564888 Seal for 56480 98 564856 Plate, Valve Mount 99 5690000 Connector, O-Ring 00 569000 Connector, O-Ring 0 56008 Scr, Hex Hd /- x.5
99-4 05-9 HYDRAULIC SYSTEM Item Ref. No. Qty Description 0 560054 Scr, Hex Hd /8-4 x.5 0 564808 Pump, Dual Gear * 564880 Seal Kit for 564808 04 5648800 O-Ring 05 564998 Pump, Piston * 564885 Seal Kit for 564998 06 5690004 Connector, O-Ring 0 5690005 Connector, O-Ring 08 5690006 Elbow, 90 O-Ring New.06- x.06-56900909 Elbow, 90 O-Ring Old.06- x /4-6 09 569006 Elbow, 90 O-Ring 0 56900486 Connector, O-Ring 5690095 Elbow, 45 Str. Thd. 560084 4 Scr, Hex Hd /4-0 x.00 560090 Scr, Hex Thd Form /4-0 x.50 4 560008 4 Nut, Hex Nyl Loc /4-0 5 564804 Valve, Solenoid * 564886 Seal Kit for 564804 6 564846 Bracket, Valve 5690004 Tee, Run O-Ring 8 5690054 Tee, Branch O-Ring 9 560054 Pin, Cotter 5/ x.00 0 56000 4 Nut, Hex Nyl Loc /- 560098 4 Scr, Hex Hd /- x.00 564965 Motor, Wheel TSB 5, TSBUS005-904 * 56488 Seal Kit for 564965 569006 Elbow, 90 O-Ring 4 569005 Elbow, 45 O-Ring W/Nut 5 560060 Scr, Hex Hd /4-0 x.00 6 560008 Nut, Hex Nyl Loc /4-0 564809 Manifold, Hydraulic 8 56486 Plug, Hex Soc O-Ring 9 56900004 Connector, O-Ring 0 56900006 Connector, O-Ring Item Ref. No. Qty Description 569000 Elbow, 90 O-Ring 569000 Elbow, 90 O-Ring 564846 Valve, Check 4 5690004 Elbow, 90 O-Ring 5 5690054 Elbow, 90 Long O-Ring 6 5690005 Connector, O-Ring 569000 Elbow, 90 O-Ring 8 560058 Ring, Ret Ext 9 564865 Pin, Cylinder Short 40 56458 Pin 4 56458 Pin,.5 Hairpin Cotter 4 5690000 Connector, O-Ring 4 569000 Elbow, 90 O-Ring 44 5690006 Elbow, 90 O-Ring 45 56004 4 Scr, Hex Thd to Hd M8-.5 x 6mm 46 564845 Steering Control Unit 4 56400 Steering Column 48 569000 Connector, O-Ring 49 569000 Elbow, 90 O-Ring 50 569000 Elbow, 90 W/Nut 5 569000 Elbow, 90 O-Ring 5 564844 Cylinder, Hydraulic 5 5648466 Cooler, Hydraulic Oil TSB 54 564844 Hose 55 564845 Hose 56 56488 Strap, Hydraulic Reservoir 5 56000 Scr, Hex Hd 5/6-8 x.88 58 5648865 Coupling, #6 Test Port 59 569000 Elbow, 90 W/Nut 60 5600005 Scr, Hex Hd 5/6-8 x.5 6 5646945 Clamp, Twin * = Not Shown
HOPPER SYSTEM 99-4 00-4 0 9 9 4 9 94 6 4 6 60 6 5 0 0 68 59 55 88 5 69 8 6 58 8 85 5 5 95 4 04 5 5 0 99 98 80 4 84 9 00 9 0 96 58 0 8 6 9 8 FRONT 8 4 9 40 54 86 9 8 65 6 4 8 8 4 5 48 49 44 6 8 5 6 4 4 0 08 0 0 64 9 4 6 0 5 5 4 45 66 6 09 4 06 89 56 90 6 05 46 4 5 8 50
99-4 00- HOPPER SYSTEM Item Ref. No. QtyDescription 560089 Wsh, Flt SAE / 560099 4 Wsh, Flt SAE 5/6 5600968 Scr, Hex Hd /- x.50 4 560004 4 Scr, Pan Phil 0-4 x.8 5 560006 5 Wsh, Flt SAE /8 6 5600098 6 Wsh, Flt SAE /4 560055 4 Scr, Hex Hd /4-0 x.5 8 560049 6 Nut, Hex Nyl Loc SS /4-0 9 56000 Nut, Hex Nyl Loc 5/6-8 0 560008 4 Nut, Hex Nyl Loc /4-0 5600 Scr, Hex Hd 5/6-8 x.00 56008 Nut, Hex Nyl Loc-Thin 0-4 560084 Nut, Hex Nyl Loc-Thin /8-6 4 560084 Nut, Hex Nyl Loc-Thin /- 5 560009 4 Scr, Hex Hd Loc /8-6 x.5 6 560008 4 Scr, Soc Set Loc /8-6 x.8 5600086 6 Scr, Flt Phil SS /4-0 x.88 8 560066 4 Ring, Ret Ext Type E.5 Dia. 9 5600906 Nut, Hex Jam /- 0 5600908 5 Scr, Hex Thd Form /4-0 x.5 5600909 6 Scr, Hex Thd Form /4-0 x.8 5600909 4 Scr, Pan Phil Thd Form 0-4 x.50 5600900 4 Scr, Pan Phil Thd Form 0-4 x.8 4 560090 8 Scr, Hex Thd Form /4-0 x.50 5 5600909 Scr, Hex Thd Form 0-4 x.50 6 5600900 Scr, Pan Phil Thd Form-Blk 0-4 x.6 56009 Nut, Push Cap /4 8 5606046 Pipe, Plug /8 Brass 9 560054 6.5 Gasket, Strip Raw 0 56004 Bushing. x.50 x.0 56064 Bearing, Flange 56606 Bushing 56088 Bearing, Sleeve 4 564095 Bumper 5 564096 Pin 6 564965 Plate, Boot 56464 Hopper Cover Hinge Weld t. 8 564650 Hopper Prop 9 56465 Hinge Weld t. 40 564964 Boot, Hopper 4 564608 Left Hinge Pin Weld t. 4 564609 Right Hinge Pin Weld t. 4 564665 Plate, Hinge 44 5646406 Strain Relief 45 56464 Stop, Broom 46 56464 Stop, Broom 4 5646498 Collar, Hopper Hinge 48 564655 Bearing, Sleeve 49 564656 Bearing, Sleeve 50 5646590 Rod, Pull 5 564659 Guide, Pull Rod 5 564659 Handle, Adjustable 5 5646668 Bumper, Self-Adhesive 54 564664 Filter Clamp Weld t. 55 5648086 Bracket, Headlight 56 56486 Panel, Hopper, Right 5 5648 Panel, Hopper, Left 58 56485 Switch Actuator Assy (#9-04) 59 5648 Gasket, Litter Door 60 56489 Litter Door Weld t. 6 564845 Hopper Weld t. Item Ref. No. QtyDescription 6 56496 Dump Door Assy. * 560049 6 Nut, Hex Nyl Loc SS /4-0 * 560089 6 Scr, Hex Hd SS /4-0 x.5 * 564958 Dump Door Weld t. * 56488 Angle, Dump Door * 564884 Blade, Dump Door 6 564855 Hood Prop Weld t. 64 564888 Strap, Horizontal Seal 65 564889 Seal, Horizontal 66 56489 Strap, Threshold 6 564898 Skirt, Threshold 68 564894 Strap, Inside Blade 69 564895 Blade, Inside 0 564896 Strap, Dust Shield 56489 Shield, Dust 5648 Lens, Amber 564845 Panel, Access 4 5648664 Cover 5 564885 Gasket 6 56488 Latch, Lift & Turn 564884 Cover, Hopper 8 564884 Latch Assy (#05-4) 9 5648860 Foam 80 564886 Foam 8 564886 Foam 8 564886 Foam 8 564894 Strap, Side Blade 84 564894 Strap, Side Blade 85 5648944 Blade, Litter Shield 86 56449 Bumper,.4 Dia. 8 564646 Latch 88 564854 Headlight 89 564866 Grommet 90 564909 Edge Trim, Rubber 9 560088 Scr, Hex Hd /4-0 x.5 9 560098 Nut, Hex Machine 0-9 5600098 Wsh, Flt SAE /4 94 5600 Scr, Hex Hd 5/6-8 x.00 95 56000 Nut, Hex Nyl Loc 5/6-8 96 560008 Nut, Hex Nyl Loc /4-0 9 56559 Grommet 98 56998 Bushing 99 56485 Bracket 00 564854 Lever Weld t. 0 564860 Rod 0 5648889 Nut 0 5644450 Bearing, Flange 04 5648890 Rod End 05 560086 Scr, Hex Hd /4-0 x.6 06 5600098 Wsh, Flt SAE /4 0 560008 Nut, Hex Nyl Loc /4-0 08 560009 Scr, Hex Hd Loc /4-0 x.50 09 5600906 4 Scr, Hex Thd Form 0-4 x.5 0 564884 Bracket, Latch 5648844 Latch 5648845 Latch Pull 5648846 Strike, Latch 4 565558 Trim (5cm) 5 5649 Grille Weldment 6 5690004 Plug, Cap * = Not Shown
4 ENGINE ASSEMBLY 99-4 00-56 4 48 58 55 46 5 5 4 5 45 4 FRONT 6 6 4 4 9 9 44 40 4 5 40 9 49 8 9 6 8 4 50 5 0 5 5 54 9 4 8 9 0 8 0 6 4 9 6 40 4 5 9 5 9 5 8
99-4 04- ENGINE ASSEMBLY 5 Item Ref. No. Qty Description 560084 Scr, Hex Hd 5/6-8 x.5 * 560099 Wsh, Flt SAE 5/6 56000 Nut, Hex Nyl Loc 5/6-8 56480 Engine,.L 4 564849 Hose, Air Inlet 5 564840 Hose, Flexible Air Inlet 6 56488 Linkage Assembly (see Drive Pedal Linkage) 5648 Propane Assembly (see associated pages) 5648 Dual Fuel Assembly (see associated pages) 5648 Gasoline Assembly (see associated pages) 8 56489 Muffler Assembly (#-) 9 564880 Rear Engine Mount Assembly (#-5,, 9-40, 4-44) 0 56488 Left Engine Mount Assembly (#-40) 56488 Right Engine Mount Assembly (#-, 9-4) 56440 4 Clamp, Hose SAE # 5648850 Fuel Tank Guard Weldment (gasoline and dual fuel models only) 4 564848 Cleaner, Air * 564809 Primary Element * 564808 Safety Element 5 56486 Band Assembly 6 564868 Pump Assembly (see Hydraulic System) 560086 Scr, Hex Hd /4-0 x.6 8 560088 Scr, Hex Hd /4-0 x.5 9 560008 Nut, Hex Nyl Loc /4-0 0 5600908 Scr, Hex Thd Form /4-0 x.5 560090 5 Scr, Hex Thd Form /4-0 x.50 5646 Clamp, Muffler 5648 Shield, Heat 4 56485 Clamp Weldment 5 56488 Plate, Muffler Hanging 6 56486 Strap 564844 Muffler 8 564855 Nipple, Exhaust 9 564859 Exhaust Pipe Weldment 0 56486 Mount 5648468 Nut Plate Item Ref. No. Qty Description 5600058 4 Scr, Hex Hd /8-6 x.5 560066 9 Scr, Hex Hd 5/6-8 x.5 4 56000 8 Nut, Hex Nyl Loc 5/6-8 5 560069 4 Nut, Hex Nyl Loc /8-6 6 560044 5 Scr, Hex Nyl Loc M0-.5 x 0mm 5600906 4 Wsh, Flt.45 x.00 x.9 8 564809 Bracket, Left Engine Mount 9 560094 6 Washer 40 5648099 4 Mount, Isolator 4 5648094 Bracket, Right Engine Mount 4 560084 Scr, Hex Hd 5/8- x.50 4 5600 Nut, Hex Nyl Loc 5/8-44 564809 Bracket, Rear Engine Mount 45 5645 Barb, Adapter 5/6-8 NPT 46 5648488 Hose 4 56500 Barb, Hose Female 48 564846 Indicator, Service 49 5690098 Elbow, 90 Flare 50 56485 Hose 5 569009 Cap, Flare Tube End 5 5690040 Elbow, 90 Bulkhead Union 5 564895 Bracket, Oil Drain 54 560090 Scr, Hex Thd Form /4-0 x.50 5649 Inlet Hood Assembly (#55-58) NOTE 55 56494 Flange Weldment 56 5649 Hood, Inlet 5 560008 Nut, Hex Nyl Loc /4-0 58 560055 Scr, Hex Hd /4-0 x.5 * 5646608 Alternator * 56488 Engine Cooling Fan * 560005 Scr, Hex Hd 5/6-8 x.6 * 560055 Scr, Hex Hd /4-0 x.5 * 564866 Spacer, Fan * 56486 Engine Thermostat * 56489 Engine Starter * 56485 Fan Belt, Engine * 56489 Switch, Engine Oil Pressure * 564699 Clamp Set, Battery * 564890 Standoff, Battery (used with 564699) * 564686 Engine Oil Filter * 564688 Ignition Coil TSB 8 * 5646859 Ignition Coil TSB 8 * 564655 Spark Plug Wire Set TSB 8 * 5646854 Spark Plug Wire Set TSB 8 ** 56490 Stiff Engine Mount Kit * = Not Shown ** = Optional NOTE : Earlier machines can be updated to include this change by ordering kit PN 5649. See TSB 5.
6 GASOLINE ASSEMBLY 99-4 00-9 To Air Cleaner 5 8 6 To Engine Valve Cover 4 0 5 4 5 9 6 4 4 8 6 8 9 FRONT 0 0
99-4 00- GASOLINE ASSEMBLY Item Ref. No. QtyDescription 5648 Gasoline Assembly (#-4) 564889 Fuel Pump Bracket 564895 Gasket 560068 Nut, Hex Nyl Loc 0-4 4 560099 4 Scr, Hex Hd Loc 5/6-8 x.6 5 5650 4" PVC Tube 6 5650 " PVC Tube 5699 6 Clamp, Hose SAE #6 8 564849 Hose, Air Inlet 9 5648486 Gasoline Injection Assembly * 56488 Throttle Body, Gasoline * 56488 Injector, Gasoline 0 5648508 Fuel Tank Assembly (#0-5) 5648669 Reducer, Barb 56440 Clamp, Hose SAE # 56459054 Hose, Fuel Line 4 5645980 U-Bolt 5 56488 Hose, Fuel Line 6 565664 Clamp, Hose SAE #4 5648488 Hose, Fuel Line 8 56945 Clamp, Hose SAE #4 9 5648509 Fuel Filter 0 564885 Fuel Tank Weldment 56489 Fuel Pump 564894 Fuel Pump Assembly (,, 6-8, ) 5648546 Plug, Hex Pipe 564858 Sender, Fuel Tank 4 564850 Fuel Tank Cap Vented 5 5600909 Scr, Hex Thd Form 0-4 x.50 * 56490 Strainer (shipped with fuel pump 56489) 6 560008 Nut, Hex Nyl Loc /4-0 5640946 Clamp, Hose Support 8 560055 Scr, Hex Hd /4-0 x.5 9 5600098 Wsh, Flt SAE /4 0 564554 Grommet 560099 4 Wsh, Flt SAE 5/6 * 564885 Conduit * 56489598 Gauge, Fuel Level 56066 Decal, Unleaded Fuel 56498 Clamp, Hose Band 4 56499 Clamp, Hose Band * = Not Shown
8 PROPANE ASSEMBLY 99-4 00-5 To Air Cleaner 8 To Engine- Breather on Rocker Arm Cover From Water Pump 9 8 6 46 4 44 4 45 4 9 4 9 8 0 5 6 4 To Engine-Intake Manifold Hose Supplied With Engine 0 6 9 4 5 6 8 40 6 0 FRONT 5 8 4
99-4 00-5 PROPANE ASSEMBLY 9 Item Ref. No. QtyDescription Item Ref. No. QtyDescription 5648 Propane Assembly (#-46) 5650 4" PVC Tube 5650 " PVC Tube 5644969 4 Clamp, Hose SAE # 4 564849 Hose, Air Inlet 5 564960 Propane Injection Assy psi NOTE (also includes #4 & 4) (after SN 5905) * 564880 Throttle Body, LP * 56488 Injector, LP 5648484 Propane Injection Assy 4 psi NOTE (also includes #4 & 4) (before SN 5905) * 564880 Throttle Body, LP * 56488 Injector, LP 6 56496 Regulator Assembly psi (#5-4) (after SN 5905) 564864 Regulator Assembly 4 psi (#5-4) (before SN 5905) 564866 Filter Assembly (#0, 5-5) 8 5648669 Reducer, Barb 9 56440 Clamp, Hose SAE # 0 569009 Tee 5645659 LPG Hose Assembly 5645659 LPG Hose Assembly 56456608 Elbow, Male 4 56489 Hose, Heater 5 560099 Scr, Pan Phil 0-4 x.50 6 56000 Scr, Hex Hd Loc 5/6-8 x.00 566898 Elbow, 45 Street 8 56485 Hose 9 56495 Primary LPG Regulator Assy. psi (after SN 5905) 56480 Regulator, Primary (before SN 5905) 0 56496 Secondary LPG Regulator Assembly (after SN 5905) 564804 Regulator, Secondary (before SN 5905) 569000 Elbow, 90 Street 5645646 Barb, Adapter 5/8 x /8 NPT 56456608 4 Elbow, Male 90 4 5648540 Bracket, Regulator 5 5600 Scr, Hex Hd /8-6 x.5 6 56490 Clamp, Hose Support 56696 Elbow, 90 Street 8 566965 Coupler, Female 9 560065 Nut, Hex Jam /8-4 0 56488 Switch, N.C. Pressure 5645659 Hose 56456598 Elbow, 45 Male 45 Flared 5645664 Vent, /4 NPT 4 564894 Fitting, Bulkhead 5 560069 Nut, Hex Nyl Loc /8-6 6 5600098 6 Wsh, Flt SAE /4 56484 Cradle, LP Tank 8 5600908 6 Scr, Hex Thd Form /4-0 x.5 9 56456590 L.P. Tank, lbs. 40 56484 Pin, locator 4 564890 L.P. Filter 4 564805 Fuel Lock Off Solenoid 4 564866 Grommet 44 56490 Clamp, Hose Support 45 56498 Clamp, Hose Band 46 56499 Clamp, Hose Band * = Not Shown NOTE : Machines before SN 65905 used a 4 psi fuel injection system, while machines after that Serial Number use a psi fuel injection system. The parts are not interchangeable from the 4 to the psi systems, although the entire 4 psi assembly (5648484) can be replaced with the entire psi assembly (564960).
40 DUAL FUEL ASSEMBLY 99-4 00- To Fuel Tank Note 5 To Air Cleaner 4 8 9 To Engine Rocker Cover 46 45 To Fuel Tank Note 4 5 9 To Engine Hose Supplied With Engine From Water Pump 44 6 0 6 4 40 4 6 4 5 8 9 5 4 9 0 8 0 FRONT 6 8 4
99-4 05-9 DUAL FUEL ASSEMBLY 4 Item Ref. No. Qty Description Item Ref. No. Qty Description 5648 Dual Fuel Assembly (#-46) 5650 4" PVC Tube 5650 " PVC Tube 5644969 4 Clamp, Hose SAE # 4 564849 Hose, Air Inlet 5 56496 Dual Fuel Injection Assembly NOTE (includes #6, 40) (after SN 58) * 5648809 Throttle Body, Dual * 56488 Injector, LP * 56488 Injector, Gasoline * 5648509 Inline Fuel Filter (gas) * 5648805 Sensor, Air Temp * 564964 Elec. Control Unit * 564805 Fuel Lockoff 5648485 Dual Fuel Injection Assembly NOTE (includes #6, 40) (before SN 59) * 5648809 Throttle Body, Dual * 56488 Injector, LP * 56488 Injector, Gasoline * 5648509 Inline Fuel Filter (gas) * 5648805 Sensor, Air Temp * 564880 Elec. Control Unit * 564805 Fuel Lockoff 6 56496 Regulator Assembly psi (#5-, 9-0, 6) (after SN 58) 564864 Regulator Assembly 4 psi (#5-, 9-0, 6) (before SN 59) 564866 Filter Assembly (#0, 8,,, 8, 0-6) 8 5648669 Reducer, Barb 9 56440 Clamp, Hose SAE # 0 569009 Tee 5645659 LPG Hose Assembly 56485 LPG Hose Assembly 56456608 Elbow, Male 4 56489 Hose, Heater 5 560099 Scr, Pan Phil 0-4 x.50 6 56000 Scr, Hex Hd Loc 5/6-8 x.00 566898 Elbow, 45 Street 8 56490 Clamp, Hose Support 9 56495 Primary LPG Regulator Assy. psi (after SN 58) 56480 Regulator (before SN 59) 0 56496 Secondary LPG Regulator Assy psi (after SN 58) 564804 Regulator (before SN 59) 5600 Scr, Hex Hd /8-6 x.5 5645646 Barb, Adapter 5/8 x /8 NPT 56456608 4 Elbow, Male 90 4 5648540 Bracket, Regulator 5 569000 Elbow, 90 Street 6 56485 Hose 56696 Elbow, 90 Street 8 566965 Coupler, Female 9 564805 Valve, Shut Off 0 56488 Switch, N.C. Pressure 5645659 Hose 56456598 Elbow, 45 Male 45 Flared 564894 Fitting, Bulkhead 4 5645664 Vent, /4 NPT 5 560065 Nut Hex Jam /8-4 6 560069 Nut, Hex Nyl Loc /8-6 * 56066 Decal, Unleaded Fuel 560655 Decal, Dual Fuel Knob 8 5648688 Knob 9 5648409 Rotary Switch * 564885 Conduit * 56489598 Gauge, Fuel Level 40 564890 LP Filter 4 564866 Grommet 4 56490 Clamp, Hose Support 4 5600098 Wsh Flt SAE /4 44 5600908 Scr, Hex Thd Form /4-0 x.5 45 56498 Clamp, Hose Band 46 56499 Clamp, Hose Band * = Not Shown NOTE : Refer to the Gasoline System for the gasoline tank and related items. NOTE : Refer to the Propane System for the Propane tank and related items. NOTE : Machines before SN 59 used a 4 psi fuel injection system, while machines after that Serial Number use a psi fuel injection system. The parts are not interchangeable from the 4 to the psi systems, although the entire 4 psi assembly (5648485) can be replaced with the entire psi assembly (56496).
4 RADIATOR ASSEMBLY (before July 000) 99-4 00-5 4 6 0 9 0 4 4 6 8 8 5 6 5 8 9 4 9 5 0 FRONT
99-4 04-6 RADIATOR ASSEMBLY (before July 000) 4 Item Ref. No. Qty Description 5648089 Radiator Assembly (#-) 5600854 Scr, Hex Hd /4-0 x.50 560099 Wsh, Flt SAE 5/6 560006 Wsh, Flt SAE /8 4 5600098 Wsh, Flt SAE /4 5 5600 Scr, Hex Hd /8-6 x.5 6 560066 Scr, Hex Hd 5/6-8 x.5 560068 Nut, Hex Nyl Loc 0-4 8 560069 4 Nut, Hex Nyl Loc /8-6 9 560090 Scr, Hex Thd Form 0-4 x.8 0 560090 Scr, Hex Thd Form /4-0 x.50 5600900 Scr, Pan Phil Thd Form-Blk 0-4 x.6 56009 Scr, Flt Phil Thd Form /4-0 x.6 5600948 Scr, Pan Phil Thd Form-Blk /4-0 x.5 4 5660 6 Clamp, Hose SAE #6 5 564648 Lens, Tail Light 6 5648090 Bracket, Radiator Mount TSB 564966 Hose, Radiator 8 56485 Tube Weldment TSB 9 5648 Shroud Weldment TSB 0 5648 Hose, Lower Radiator 5648466 Cooler, Hydraulic Oil TSB 564844 Radiator TSB 56485 Exhaust Shroud Weldment 4 564850 Mounting Plate Weldment 5 56485 Bracket, Cooler Mounting 6 5648604 Gasket, Strip 5648605 Gasket, Bulb 8 5648606 Gasket, Bulb 9 5648609 Gasket, Bulb 0 5649 Clamp, Hose Band 56466 Gasket 56489 Gasket, Strip 5648 Barb, Connector 4 564809 Bracket, Overflow Tank 5 56484 Reservoir, Overflow
44 PEDAL DRIVE LINKAGE 99-4 99-9 8 4 5 6 FRONT 6 9 9 9 6 5 8 0 4 0 4 8 4 0 6 5 5
99-4 0-9 PEDAL DRIVE LINKAGE 45 Item Ref. No. Qty Description 5648 Throttle Pedal Assembly (#-9) 56488 Linkage Assembly (#9, 0-) 56008 Scr, Hex Hd /4-0 x.5 560008 Nut, Hex Nyl Loc /4-0 56506 Bushing 4 5648 Pedal Weldment 5 56488 Pedal Weldment 6 56486 Bearing, Flange 56486 Cotter, Hair Pin 8 56005 Clevis Pin.5 x.5 9 564854 Clevis Assembly 0 560086 Scr, Hex Hd /4-0 x.6 560084 Scr, Hex Hd /4-0 x.00 56000 Scr, Soc Hd /4-0 x.6 560006 Wsh, Flt SAE /8 (after Oct. 999) 4 5600086 Scr, Soc Set Loc 5/6-8 x.5 5 5600095 Scr, Hex Hd /8-6 x.50 (after Oct. 999) 6 5600098 Wsh, Flt SAE /4 560069 Scr, Pan Phil 8- x.5 (after Oct. 999) 8 560090 Scr, Soc Set Loc /4-0 x.8 9 5600044 Scr, Hex Hd /8-6 x 6.50 0 566095 Collar, Shaft 56488 Actuator Weldment 56488 Arm Weldment 564884 Pivot, Actuator 4 56486 Interlock Bracket Weldment 5 56486 Plate, Cam 6 564865 Cable, Push/Pull 5648966 Mount, Neutral Safety Switch (after Oct. 999) 8 564859 Hydroback 9 5648540 Cable, Control 0 564854 Clevis Assembly 564889 Bracket Weldment 5648890 Rod End 5649648 Bearing, Flange 4 56460005 Sealed Ball Switch (after Oct. 999) 5 56000 Wsh, Flt SAE 5/8
46 DECAL SYSTEM 99-4 00-6 8 4 6 0 4 6 9 8 9 5 0 5 6 0
99-4 00- DECAL SYSTEM 4 Item Ref. No. QtyDescription 56449958 Mat, Pedal 564860 Mat, Floor 564848 Schematic Pack * 5648 Schematic, Electrical (before Nov. 999) * 564886 Schematic, Electrical (after Oct. 999) * 564860 Schematic, Hydraulic 4 560664 Decal, Warning Fan 5 56066 Decal, No Step 6 56066 Decal, Unleaded Fuel 560659 Decal, Oil Fill 8 560658 Decal, Circuit Breaker 9 560655 Decal, Dual Fuel Knob (dual fuel model only) 0 560654 Decal, 060 56065 Decal, Wear Items 060 56065 Decal, Control Rear 56065 Decal, Control Front 4 560609 Decal, Reflective (inside tail light) 5 56054 Decal, Warning Tip Over 6 56050 4 Decal, Tie Down 56066 Decal, Warning Hot 8 560548 Decal, Warning Hopper 9 560546 Decal, Warning Fan * = Not Shown
48 WIRING DIAGRAM 99-4 00- RED BT VDC RED WHT/BRN S GRN/RED M M L6 K5 YEL/VIO NOTE BLU/WHT AMP GRN/BLU M M L RED F WHT/GRN RED/GRN. AMPS S GRD ACC ST BAT IGN F BLU/BRN.6 AMPS VIO GRN/BLU R R H WHT/ 40 +/- 4 PSI R5 S8 L5 t t A B A B A C F.9 AMPS ORN VIO VIO T 5 RED Q6 H 6 GRA/ WHT RED A WHT BLU VIO Q GRN + VDC Q COOLANT TEMP. SIGNAL Q5 Q4 Q SERIAL COMMUNICATIONS REC. X-NOT GND YEL GRA A C BLU AIR TEMP SIGNAL GRN ORN + 5 VDC MAP SIGNAL SIGNAL INPUTS A B C D E RED CRANK SIGNAL GROUND DCTG DCI + 5 VDC BLU GRN RED YEL ORN/ BRN WHT ORN DRIVER CONTROL INPUTS 4 4 5 6 8 9 0 SERIAL COM. BRN AMPS SHORTING CAP RED/WHT TAN B A B S YEL/ 5 4 Y 4 L8 6 BRN K4 RED/WHT A VIO/BRN LP S TAN YEL/BLU S VIO B L9 ORN/ ORN/WHT RED/ VIO K4 GRN/WHT A RED.08 AMP VIO GASOLINE NOTE H /YEL GRN/WHT K5 4 AMPS ORN G RED RED REG. YEL AC TAP VIO VIO BLU/ P (NOTE 4) I S P h GRA/WHT R.08 AMP.08 AMP VIO VIO H H4 VIO/ WHT/GRA S4 to 5 DEG. F S5.08 AMP VIO H8 YEL/WHT S9.08 AMP VIO H GRA/YEL K6.08 AMP.9 AMPS ORN.6 AMPS VIO S H5 WHT/ORN L WHT/RED W E(NOTE ) 4 RED/ 5 6 ORN BRN/ RED/BRN S6 t 40 DEG. F K. AMPS RED/WHT H0 RED WHT/GRN BLU/ ORN
99-4 05-9 WIRING DIAGRAM 49 Item Ref. No. Qty Description Item Ref. No. Qty Description A 564965 Electronic Control Unit, LP (after SN 5905) 5648804 Electronic Control Unit, LP (before SN 5905) 564964 Electr. Control Unit, Dual/Fuel (after SN 58) 564880 Electr. Control Unit, Dual/Fuel (before SN 59) 5648806 Electronic Control Unit Gasoline BT 56445 Battery, VDC * 56459055 Battery Cable (+) * 56869 Battery Cable (-) E 564980 Timer, Shaker (optional) F 56459 Circuit Breaker, 40 Amp (Main) F 5645458 Circuit Breaker, 5 Amp (Ignition Circuit) F 5645458 Circuit Breaker, 5 Amp (Accessory Circuit ) G 5646608 Alternator H 56486 Lamp, Low Oil Pressure H 56486 Lamp, Coolant Temperature H 56486 Lamp, Charging H4 56486 Lamp, Dust Control Filter Plugged H5 56486 Lamp, Hopper Heat Indicator H0 56464 Light, Beacon (optional) * 564645 Lens, Amber (for 56464) * 564646 Flash Tube (for 56464) H 56486 Lamp, Low LP H8 56486 Lamp, Hydraulic Filter H 56486 Lamp, Hopper Door K 564986 Relay, Shaker Motor K4 564986 Relay, Dual Fuel Select (dual fuel model only) K5 56488 Relay, Fuel Supply Select (dual fuel model only) L 564804 Solenoid, Dust Control L5 5648808 Sensor, Crank Position L6 N/A Starter Solenoid L 564805 Solenoid, LP L8 56488 Propane Fuel Injector L9 56488 Gasoline Fuel Injector M 56489 Starter Assembly M 56489 Fuel Pump (gasoline and dual fuel models) P 56486 Hour Meter P 56489598 Fuel Gauge (gasoline and dual fuel models) Q N/A Fuel Pump Relay Driver Q N/A Fuel Injection Driver Q N/A Throttle Driver Q4 N/A Ignition Driver Q5 N/A Ignition Driver Q6 N/A Aux. Output R 564988 Sensor, Coolant Temp. R 5648805 Sensor, Air Temp R 564858 Sender, Fuel (gasoline and dual fuel models) R5 564880 Sensor, MAP S 5648685 Switch, Ignition 5649 Replacement Ignition Key (for 5648685) S 56489 Switch, Engine Oil Pressure S 5645580 Switch, Throttle S4 5649849 Switch, Coolant Temp. S5 5648404 Switch, Vacuum (optional) S6 5648405 Switch, Hopper Temp. (optional) S 564 Switch, Dust Control/Shaker S 5648408 Switch, Fuel Select (dual fuel model) S8 56488 Switch, LP Pressure S9 N/A Switch, Hydraulic Filter S 56460005 Switch, Neutral Safety (after SN 4590) T 564688 Ignition Coil TSB 8 T 5646859 Ignition Coil TSB 8 * 564655 Spark Plug Wire Set TSB 8 * 5646854 Spark Plug Wire Set TSB 8 Y N/A Throttle Actuator * = Not Shown NOTE : When the Shaker Timer is not used, there is a jumper wire connected between the RED/ and RED/BRN wires. NOTE : When the Dual Fuel option is not used, there is a jumper connected between the YEL/VIO and GRN/BLU wires for LP, or between the YEL/ VIO and BLU/WHT wires for Gasoline. NOTE : When the Dual Fuel option is not used, there are jumpers connected between the VIO, YEL/BLU and ORN/WHT wires. NOTE 4: Fuel Gauge is not used with LP only machine.
50 WIRING DIAGRAM (CONTINUED) 99-4 RED WHT/GRN BLU/ ORN.8 AMPS ORN S WHT/BLU K6 WHT/BLU S ORN/GRN L W.6 AMPS ORN ORN WHT/BLU S4 S5 DOWN 4 UP YEL/BRN GRN/GRA BLU/YEL L4 W K F4 4.8 AMPS GRA/RED BLU/ORN. AMPS ORN S8 S0 WHT K VIO/WHT VIO/WHT BLU/ BLU/ S6 OPEN 4 CLOSE WHT BLU/YEL BLU/YEL. AMPS. AMPS.6 AMPS. AMPS BLU/ BLU/ BLU/ WHT L 4 W H6 H H8 RED F GRN/YEL.6 AMPS K S9 BLU/ORN E P X L YEL BLU /GRA RED GRN GRA BLU YEL YEL/RED VIO/YEL GRN GRA.6 AMPS. AMPS.6 AMPS. AMPS.6 AMPS BLU/. AMPS WHT. AMPS.6 AMPS. AMPS.6 AMPS. AMPS. AMPS BLU/ WHT BLU/ BLU/ BLU/ WHT H9 H H H H H4 H GRA/RED S0.4 AMPS WHT/VIO WHT/VIO H5 H9.4 AMPS WHT/VIO H0 GRA/RED K F5 M K RED AMPS ORN/RED GRN/ M RED F6 5 AMPS S H6 BLU/RED WHT/YEL R4 V BLU/ ORN VIO GAUGE OPTION VIO BLU/ P I S GRN/ R6 VIO BLU/ P4 I S VIO/ R VIO BLU/ P5 I BLU/ ORN VIO
99-4 0- WIRING DIAGRAM (CONTINUED) 5 Item Ref. No. QtyDescription E 56489654 Flasher (optional) F4 5695454 Circuit Breaker, 0 Amp (Head Lights / Tail Lights) F5 5668444 Circuit Breaker, 8 Amp (Shaker Motor) F6 5686 Circuit Breaker, 0 Amp (Horn) F 5695454 Circuit Breaker, 0 Amp (Signal Lights / optional) H6 564854 Head Light, Right H 564854 Head Light, Left H8 5645459 Tail Light H9 5645459 Tail Light * 564868 Light Socket Assembly (includes H8 & H9) H 56489 Signal Light, Right Front (optional) H 564886 Tail/Brake Light, Right Rear (optional) H 56489 Signal Light, Left Front (optional) H4 564886 Tail/Brake Light, Left Rear (optional) H5 564666 Back-Up Alarm (optional) H6 5644054 Horn H9 564886 Lamp, Back-Up (optional) H0 564886 Lamp, Back-Up (optional) H 564886 Signal Light, Right Rear (optional) H 564886 Signal Light, Left Rear (optional) K 564986 Relay, Shaker Motor K 56488 Relay, Interlock K6 56488 Relay, Hopper Door K 564986 Relay, Signal Lights (optional) L 56480 Solenoid, Directional Control Valve Bypass L 564805 Solenoid, Main Broom L4 564804 Solenoid, Side Broom M 564889 Shaker Motor P 5648959 Gauge, Oil Pressure (optional) P4 56489600 Gauge, Coolant Temperature (optional) P5 5648044 Voltmeter (optional) R4 564846 Varistor R6 5648698 Sender, Oil Pressure (optional) R 5648888 Sender, Coolant Temperature (optional) S8 569 Switch, Head Lights S9 56484 Switch, Turn Signal (optional) S0 5645540 Switch, Back-Up Alarm (optional) S 5644555 Switch, Horn S 564865 Switch, Hopper/Dump Door Interlock S 56088 Switch, Main Broom S4 56088 Switch, Side Broom S5 564665 Switch, Hopper Valve S6 564665 Switch, Dump Valve S0 56484 Switch, Brake Light * 56480 Harness, Main Wiring (before SN 459) * 5648868 Harness, Main Wiring (after SN 4590) * 564868 Harness, Control Panel Wiring * 56480 Harness, Hopper Wiring * = Not Shown
5 RADIATOR ASSEMBLY (after June 000) 99-4 04-6 5 9 5 4 4 5 0 6 4 6 5 8 8 5 9 4 6 8 0 8 9 45 49 0 5 4 4 5 54 0 5 4 44 6 8 6 46 50 4 4 9 5 FRONT 5 40 9 48
99-4 04-6 RADIATOR ASSEMBLY (after June 000) 5 Item Ref. No. Qty Description 56490 Radiator Assembly (items -54) 560084 4 Scr, Hex Hd /4-0 x.00 560089 Wsh, Flt SAE / 560008 4 Nut, Hex Nyl Loc /4-0 4 56000 Nut, Hex Nyl Loc /- 5 5600906 Nut, Hex Jam /- 6 56009 Scr, Flt Phil Thd Form /4-0 x.6 5640940 Bumper 8 5648 Barb, Connector 5/6 x 5/6 9 564900 Stiffener 0 564904 4 Clamp 564904 Plate, Clamp 564980 Prop Rest 564945 Radiator Shroud Assembly (items -6) 5600854 6 Scr, Hex Hd /4-0 x.50 4 560099 Wsh, Flt SAE 5/6 5 560066 Scr, Hex Hd 5/6-8 x.5 6 56000 Nut, Hex Nyl Loc 5/6-8 560090 Scr, Hex Thd Form 0-4 x.8 8 5660 6 Clamp, Hose SAE #6 9 564966 Hose, Radiator 0 56485 Tube Weldment TSB 5648 Shroud Weldment TSB 5648 Hose, Lower Radiator 564844 Radiator TSB 4 5648605 Gasket, Bulb 5 5649 Clamp, Hose Band 6 564948 Radiator Mount Weldment TSB 56494 Back Panel Assembly (items -5) 5600854 4 Scr, Hex Hd /4-0 x.50 8 560008 Nut, Hex Nyl Loc /4-0 9 560068 Nut, Hex Nyl Loc 0-4 0 560090 Scr, Hex Thd Form /4-0 x.50 5600900 Scr, Pan Phil Thd Form- 0-4 x.6 5600948 5 Scr, Pan Phil Thd Form- /4-0 x.5 564648 Lens, Tail Light 4 564866 Grommet 5 564958 Back Panel Weldment 564946 Oil Cooler Assembly (items 6-54) 6 560086 4 Scr, Hex Hd /4-0 x.6 560099 0 Wsh, Flt SAE 5/6 8 56000 Scr, Hex Hd 5/6-8 x.88 9 56000 6 Nut, Hex Nyl Loc 5/6-8 40 560008 4 Nut, Hex Nyl Loc /4-0 4 564998 Hose Assembly (Connects to hydraulic manifold assembly) 4 5648605 Gasket, Bulb 4 5648609 Trim Seal 44 564895 Cooler, Oil 45 5648954 Swivel 46 564906 Axle Weldment 4 564906 Roller 48 56490 Roller Stop Weldment 49 564999 Hose Assembly (Connects to oil filter.) 50 56495 Grill Weldment 5 564955 Deflector Plate 5 56900 Elbow, 90 O-Ring 5 5600 4 Scr, Hex Hd 5/6-8 x.00 54 56499 Tube Weld t.
54 DOOR/HOOD ASSEMBLY (after June 000) 99-4 00-4 0 6 9 FRONT 5 8 4 6 5
99-4 00- DOOR/HOOD ASSEMBLY (after June 000) 55 Item Ref. No. QtyDescription 56499 Hood Assembly (items - except 6) 560009 Scr, Hex Hd /8-6 x.00 56009085 Nut, Hex Jam /8-6 56009086 Nut, Hex Jam 5/6-8 4 56858 Gas Cylinder 5 5646455 Pull, Pocket 6 56484 Door Latch 564909 Trim Seal 8 5649099 Insulation, Hood 9 5649 Trim Seal 0 5649 Hood Weldment 56494 Insulation, Hood 56494 Trim Seal 56499 Prop, Oil Cooler 5649 Side Door Assembly (items 4-6) 4 5648699 Trim Seal 5 5649098 Trim Seal 6 5649 Side Door Weldment