REPLCEMENT PRTS General Information Instructions for Ordering This parts manual is intended to assist in the correct identification of the more commonly replaced parts; covering, generally, all models and styles offered within the Marathon Hydrarol line. The manual will also help identify obsolete parts, part design changes and current production parts. For more specific parts information, please contact an authorized representative or consult the Factory's Customer Service or Engineering Departments. SI Technologies reserves the right to discontinue any part and make design changes without notice. General Instructions for Ordering Door Parts ccurate information is always necessary to serve you correctly and promptly. Several steps should be followed to determine exactly the parts that are needed. Refer to the information tag on your door and record the:. Door model number. Job number. Door number. Manufacturing date. Use part numbers referenced in this manual. If the item is not found in the manual, the product code on the back of the item is helpful. If your door has no information label, the approximate purchase date is helpful. Once you have gathered the information above, call: -800-558-7068 or Order Parts Online at: www.asidoors.com and follow the Parts link Page 8 000 SI Technologies, Inc. Manual Part Number: 7069-000 -800-558-7068
Door Identification Determining the Job Number, Model and Year of Manufacture of your door is necessary to provide quick and accurate parts identification. Beginning January, 986, each door had a label showing job number, model number and manufacturing date. The following is a description of labels and their locations. REPLCEMENT PRTS General Information SI TECHNOLOGIES MILWUKEE WISCONSIN DOOR MODEL NO. JOB NO. DOOR NO. MFG. DTE SI TECHNOLOGIES MILWUKEE WISCONSIN DOOR MODEL NO. JOB NO. DOOR NO. MFG. DTE OPERTOR TYPE: HYDRULIC ELECTRIC H.P. Voltage VC.60C CONTROL CIRCUIT: VC, PHSE WIRING DIGRM Label 709 ll Manual Doors Label 700 ll Powered Doors ID Tag Location WORK ORDER TG (IDLER SIDE TOP FLG) ELECTRICL INFORMTION TG When ordering parts, have your SI job number and door number available. Manual Part Number: 7069-000 000 SI Technologies, Inc. Page 9-800-558-7068
REPLCEMENT PRTS 09 Hydraulic Door ssembly 8 7 5 6 9 0 5 9 0 6 7 8 Page 0 000 SI Technologies, Inc. Manual Part Number: 7069-000 -800-558-7068
REPLCEMENT PRTS 09 Hydraulic Door ssembly Continued Item Part No. Description Item Part No. Description 8D500F Barrel assembly, RH 8D500F Barrel assembly, LH 76D50F Side frame asm, std, steel mount, RH (HIC ') 76D50F Side frame asm, std, steel mount, LH (HIC ') 76D50F Side frame asm, std, steel mount, RH (' < HIC < ') 76D50F Side frame asm, std, steel mount, LH (' < HIC < ') 76D50F5 Side frame asm, windlock, steel mount, RH (WIC > ') 76D50F6 Side frame asm, windlock, steel mount, LH (WIC > ') 76D505F Side frame asm, std, masonry mount, RH (HIC ') 76D505F Side frame asm, std, masonry mount, LH (HIC ') 76D505F Side frame asm, std, masonry mount, RH (' < HIC < ') 76D505F Side frame asm, std, masonry mount, LH (' < HIC < ') 76D505F5 Side frame asm, windlock, masonry mount, RH (WIC > ') 76D505F6 Side frame asm, windlock, masonry mount, LH (WIC > ') D07F luminum side guide, standard, RH D07F luminum side guide, standard, LH 5 D06F luminum side guide, windlock, RH D06F luminum side guide, windlock, LH 6 005 Wear strip 7 0 Screw, 5 /6" 8.750, fl wzlk, ZN 8 06 Mounting clip 9 6D00F Top support tube assembly, no rollers 0 6D00F Top support tube assembly, rollers 6D00F Top support tube assembly, 5 rollers B006 Roller assembly 8 Screw, /8" 6.00, fl wzlk, ZN B05-S Bumper stop assembly 5 76 Screw, /".50", HHCS, ZN 6 0 Washer, standard, /" flat, ZN 7 9 Washer, /" reg. split lock, ZN 8 7 Nut, /" hex, nylon lock, ZN 9 50 Lintel brush, " 0 007 Lintel brush retainer, " straight Manual Part Number: 7069-000 000 SI Technologies, Inc. Page -800-558-7068
REPLCEMENT PRTS 09 Hydraulic Barrel ssembly Job number required to order barrel parts. Item Part No. Description 8D500F Barrel ssembly, RH 8D500F Barrel ssembly, LH 906 Spring, RH (springs sold separately) 907 Spring, LH (springs sold separately) C08 Counter balance spring shaft Page 000 SI Technologies, Inc. Manual Part Number: 7069-000 -800-558-7068
Drive ssembly REPLCEMENT PRTS 09 Hydraulic FURNISHED WITH ITEM '' (NOT SEPRTE ITEM) 5 6 7 9 0 Item Part No. Description 70 Flange block bearing C95 Bearing mounting plate 505 Sprocket 505 Taperlock bushing 5 500 #50 roller chain 6 500 #50 offset link 7 500 #50 connecting link 8 00 Screw, /".5, HHCS, grade 5, ZN 9 7 Nut, /", hex nylon lock 0 9 Lock washer, /" reg. split, ZN 0 Washer, /" O.D. 76 Key, 5 /6" sq. B09 Barrel drive shaft 8 Ratchet ssembly 8 9 0 7 6 5 Item Part No. Description 505 Taperlock bushing C06F Spring adjusting wheel, RH C06F Spring adjusting wheel, LH Shoulder bolt, 5 /8".75 90 Extension spring 5 B08 Pawl 6 708 Machined bushing 7 70 Flange block bearing 8 76 Key, 5 /6" sq. 9 7 Nut, /", hex nylon lock 0 9 Lock washer, /" reg. split, ZN C95 Bearing mounting plate 0 Washer, /" O.D. 8B068F Bearing mounting weldment, RH 8B068F Bearing mounting weldment, LH 00 Screw, /".5 gr5, HHCS, ZN 5 007 Screw, /".50, SHSS, ZN 5 FURNISHED WITH ITEM '' (NOT SEPRTE ITEM) Manual Part Number: 7069-000 000 SI Technologies, Inc. Page -800-558-7068
REPLCEMENT PRTS 09 Hydraulic Top Tube Hardware Roller B006 Item Part No. Description 600 Coated roller B00 Roller mounting bracket Bumper Stop B05-S Item Part No. Description B9 Bumper stop bracket 07 Urethane bumper 0 Screw, 5 /6"-8.75", wzlk Bumper Stop Discontinued /9 B05 Item Part No. Description B Bumper mounting plate 00 Bumper stop 6 /" jamb nut Page 000 SI Technologies, Inc. Manual Part Number: 7069-000 -800-558-7068
Side Guides Standard ssembly D07F, RH D07F, LH Item Part No. Description D07F, F Split aluminum channel 005 Black wear strip 06 Slide guide mounting strip REPLCEMENT PRTS 09 Hydraulic Windlock ssembly D06F, RH D06F, LH Item Part No. Description D06F, F Split aluminum channel halves 005 Black wear strip Guard ngle ssembly 8D06F, RH 8D06F, LH Job number required to order guard angle. Item Part No. Description D05F, F Guard angle B Guard angle foot Manual Part Number: 7069-000 000 SI Technologies, Inc. Page 5-800-558-7068
REPLCEMENT PRTS 09 Hydraulic Curtain ssembly Curtain Parts Item Part No. Description 8B00-S Standard slat orange 8B00-S Standard slat gray 8C007-S luminum window slat 8B00F Bottom slat orange 8B00F Bottom slat gray 60 Standard end cap, RH 60 Standard end cap, LH 5 609 Window slat end cap RH 6050 Window slat end cap LH 6 600- Nylon windlock end cap RH 600- Nylon windlock end cap LH 7 900 crylic window strip 7 5 6 Window Slat Item Part No. Description 8C007-S luminum window slat 900 crylic window strip Top Slat Item Part No. Description 8C007-S Top attachment slat 606 Curtain mounting clip 08 Screw, 5 /6" 8.75", FHMS 6 Washer, 5 /6" flat, ZN Page 6 000 SI Technologies, Inc. Manual Part Number: 7069-000 -800-558-7068
End Caps Standard End Cap 60, RH 60, LH REPLCEMENT PRTS 09 Hydraulic Windlock Slat End Cap 600-, RH 600-, LH Metal Window Slat End Cap 609, RH 6050, LH Starter Slat End Cap 600, RH 60, LH 5 6 7 8 Item Part No. Description Item Part No. Description 60 Standard, nylon, RH 60 Standard, nylon, LH 600- Windlock, nylon, RH 600- Windlock, nylon, LH 5 609 Window, metal, RH 6 6050 Window, metal, LH 7 600 Starter slat, nylon, RH 8 60 Starter slat, nylon, LH Manual Part Number: 7069-000 000 SI Technologies, Inc. Page 7-800-558-7068
REPLCEMENT PRTS 09 Hydraulic Bottom Slat ssembly Electric Bottom Slat ssembly (Standard) 7D005F, RH 7D005F, LH 5 6 9 8 0 7 Item Part No. Description Item Part No. Description 8B00F Bottom slat, orange 8B00F Bottom slat, gray B00F Small box, RH B00F Small box, LH B06 Coil cord Strain relief 5 C0F ir edge channel, RH C0F ir edge channel, LH 6 08 Mounting channel 7 50 Gasket " 8 8 Gasket retainer 9 9 Screw, #8.50", PH PHSMS, SS 0 09 Sensing edge housing 0 Sensing edge switch 55D77F Bottom bar stiffener assembly, RH 55D77F Bottom bar stiffener assembly, LH Page 8 000 SI Technologies, Inc. Manual Part Number: 7069-000 -800-558-7068
REPLCEMENT PRTS 09 Hydraulic Bottom Slat ssembly, Continued Pneumatic Bottom Slat ssembly (Optional) 7D00F, orange RH 7D00F, orange LH 7D00F, gray RH 7D00F, gray LH 6 5 5 7 0 8 9 Item Part No. Description Item Part No. Description 8B00F Bottom slat, orange 8B00F Bottom slat, gray C0F ir edge plastic retainer, RH C0F ir edge plastic retainer, LH B008 ir edge gasket B00F Cast aluminum box, RH B00F Cast aluminum box, LH 5 B058 Strap tensioner assembly 6 607 Black tensioner strap 7 5076 /8" ID tube 8 00 Plug 9 50 Gasket " 0 9 Screw, #8.50", PH PHSMS, SS 8 Gasket retainer 900 Torsion spring 55D77F Bottom slat stiffener assembly, RH 55D77F Bottom slat stiffener assembly, LH 5 50 Coiled air hose Manual Part Number: 7069-000 000 SI Technologies, Inc. Page 9-800-558-7068
REPLCEMENT PRTS 09 Hydraulic Operator ssembly 0D08F, RH 0D08F, LH 9 8 0 7 Shaft ssembly 6 5 6 7 7 80 5 6 8 7 9 0 B B 76 5 8 9 77 B B 75 7 7 7 7 70 5 0 0 69 68 6 7 8 0 9 66 67 8 9 7 8 78 0 79 5 5 55 5 6 5 56 50 58 59 60 57 55 6 65 6 5 6 5 6 6 Page 50 000 SI Technologies, Inc. Manual Part Number: 7069-000 -800-558-7068
REPLCEMENT PRTS 09 Hydraulic Operator ssembly Continued 0D08F, RH 0D08F, LH Item Part No. Description Item Part No. Description 8CF Weldment, base plate, RH 8CF Weldment, base plate, LH 5D00 Pump, hydraulic,.8 GPM, HP 5D00 Pump, hydraulic,.8 GPM, HP 5D005 Valve block, -speed w/brake 5 07 Connector, /" 5 liquid-tite 6 088 Gasket, /" liquid-tite 7 07 Conduit, /" flex liquid-tite 8 508 Fitting, straight, hydraulic 9 509 Hose, /8" 6" lg, hydraulic 0 507 Hose, /8" " lg, hydraulic 69 Screw, 5 /6" 8.50", HHCS, ZN 8 Washer, /" flat, ZN 57 Screw, 5 /6" 8.00", wzlk 0 Nut, 5 /6" 8, lg flng wzlk 5 500 #50 roller chain 6 500 #50 connecting link 7 50 Retaining ring 8 B057 Sprocket 9 B07 Door disconnect 0 905 Compression spring 70 Thrust bearing 50007 # connection link 50006 # roller chain C58 Sprocket, pocket wheel 5 5 Retaining ring 6 76 Keystock, 5 /6" sq 7 C05 Jack shaft 8 5050 QD bushing 9 50B00 Sprocket 0 0 Nut, /" hex, ZN 9 Washer, /" reg split lock, ZN 70 Flange bearing 5B0 Motor, hydraulic,. in 5B0 Motor, hydraulic, 6.8 in 5 5057 Fitting, 90 hydraulic 6 86 Keystock, /8" sq 7 5000 Sprocket, limit switch, 9 tooth (HIC ') 50B06 Sprocket, limit switch, tooth (' < HIC < 9') 8 50006 # roller chain 9 07 Screw, /" 0.75", HHCS, ZN 0 0 Washer, /" reg split lock, ZN C56 Limit switch assembly B55 Bracket, mounting, wiring harness 588 Bolt, /8" 6.00", gr5, carr, ZN 6 Nut, /8" 6 lrg flng wzlk, ZN 5 76 Screw, #6.75", PH PHMS, ZN 6 7 Nut, #6, hex, keps, ZN 7 90 Screw, #0.00" RHMS, SS 8 Washer, #0 reg split lock, ZN 9 Cutout switch 50 77 Screw, #8.50", PH FHSTS, SS 5 50D00-5 Wall bracket 5 50D00 Chain hoist kit 5 75 Screw, /8" 6.750", SOC FHCS, ZN 5 69 Disconnect bar 55 5006 Dual swage 56 007 Screw, #0.50", PH FHMS, SS 57 6007 Pulley, side mount 58 5006 Coated cable 59 90 Extension spring 60 505 Hand chain 6 50B00 Drive sprocket and rotor assembly 6 509 QD bushing 6 5098 Fitting, straight hydraulic 6 5069 Disc brake, hydraulic 65 50 Screw, /".00", SHSS, ZN 66 07 Clevis pin 67 99 Cotter pin 68 69 Nut, /" 0, hex nylon lock, SS 69 95 Washer, /" flat, SS 70 8B09 Disconnect yoke 7 7 Screw, /" 0.00", HHMS, SS 7 6 Disconnect angle 7 507 Screw, /".500", SHSS, ZN 7 90 Extension spring 75 50 Bolt, /".50", gr5, carr, ZN 76 097 Screw, /8" 6.5" ft, HHCS, ZN 77 09 Nut, /8" 6 hex, ZN 78 B86 Mounting bracket, limit switch 79 65 Screw, /" 0.875", wzlk 80 B89 Hydraulic motor plate 8 B87F Mounting bracket, hydraulic motor, drive end, RH B87F Mounting bracket, hydraulic motor, drive end, LH Manual Part Number: 7069-000 000 SI Technologies, Inc. Page 5-800-558-7068
PULL TO RELESE PORT 0 SF RUN STOP L 0.0 0. 0. 0. L 0. 0.5 0.6 L 0.7.0. R N L C QO Q.0.....5.6.7.0. IO Run Term Stop.0.....5.6.7.0.....5 I M 0.0 0. 0. 0. 0. 0.5 0.6 0.7 M.0.... 0.5 M L+ REPLCEMENT PRTS 09 Hydraulic Panel ssembly 8D, w/ Electric Reversing Edge 8D, w/ Pneumatic Reversing Edge 5 9 5 50 5 5 INSIDE ENCLOSURE COVER OUTSIDE 6 0 L L L NC L L L NC 5 7 5 8 SI TECHNOLOGIES, INC. 56 L+ 57 58 9 8 9 NONE NONE NONE NONE NONE NONE BLCK WHITE RED WHT/BLK BLK/WHT RED/WHT GRN/WHT ORG/BLK GRN/BLK RED/BLK BLUE/BLK BLUE/WHT BLK/RED GREEN ORNGE BLUE WHT/RED ORG/RED BLUE/RED SI HYDRROL WRNING 5 5 5 7 5 6 6 8 FULT OPEN CLOSE STOP PUSH TO 7 8 7 5 9 6 5 5 T T T NC STOP 95 NC 96 97 NC 98 T OPEN W RESET T 5 T NC RESISTOR CLOSE L L L NC T T T NC T T T NC SIMTIC S7-00 INTLK BRKE REV EDGE 7 0 5 7 0 CPU C/DC/RELY E-STOP PHOTOEYE LOOP 7 9 6 8 GND GND L L L T T T B B L+ L+ L+ L+ 50 5 5 57 58 6 6 0 5 8 9 6 7 80 8 OPEN CLOSE OPEN/CLOSE REVERSING PHOTOEYE EXTERIOR CUTOUT E-STOP 5 6 7 8 9 0 LOOP (OPTIONL) LOOP (OPTIONL) DOOR CLOSED (OPTIONL) DOOR CLOSED (OPTIONL) Item Part No. Description Item Part No. Description D0 Enclosure, 6" " C66 Subpanel 00 Counter, VC 90 00 Resistor, 00 Ohms 5 B769 Bracket, DIN rail 6 B05 Rail, DIN, 00 mm 7 B00 Rail, DIN, 00 mm 8 B07 Rail, DIN, 75 mm 9 B05 Transformer, 08/0/60V to /0V 0 9 Contactor, reversing, Siemens Overload, motor, Siemens,..0 amps Overload, motor, Siemens,.. amps 5 Overload, motor, Siemens,.8.0 amps 7 Overload, motor, Siemens,.5 6. amps 6 Suppressor, RC 6 Seal, security 6 Programmable logic controller 5 8B00 7 Program, Siemens PLC 6 Base, pin 7 Base, relay, Finder 8 6 Detector, photoeye, dual channel 9 Relay, VC, Finder 0 5 Relay, VC, Finder (for electric reversing edge only) 6 Suppressor, RC, Finder 9 Block, fuse, pole 09 Fuse, class CC, amp 0 Fuse, midget, 6 /0 amp 5 0 Fuse, midget, amp 6 007 Block, terminal 7 008 Retainer, end 8 0 Label, terminal block 9 009 Barrier, terminal block 0 B09 Insulator, terminal block 09 Separator, link rail 00 Link rail, position 0 Link rail, position C0F Harness, 9 conductor (HIC ') C0F Harness, 9 conductor (HIC > ') 5 059 Pushbutton, green 6 060 Pushbutton, illuminated, yellow 7 06 Pushbutton, E-Stop 8 C07 Harness, control panel 9 7 Strain relief, nylon 0 96 Locknut, nylon C08 Harness, control panel, aluminum rollup 8D5 Drawing, electric rollup door w/ PLC 7B00 Label, subpanel 7B0 Label, PLC 5 707 Label, UL 508 6 7C0 Label, warning 7 7B007 Label, rating plate 8 7C07 Label, hydrarol 9 05 Screw, # 0.50", PN, PHL 50 70 Screw, #6.75", PN, PHL, type F 5 7 Screw, #0.75", PN, PHL, type F 5 09 Cable tie,.5" long 5 8 Base, mounting, cable tie Page 5 000 SI Technologies, Inc. Manual Part Number: 7069-000 -800-558-7068
Limit Switch ssembly C56 REPLCEMENT PRTS 09 Hydraulic Item Part No. Description C0 Limit switch housing, modified B0 Limit switch cover 5B058 Limit switch gasket B0 Limit switch shaft 5 057 ctuating block 6 059 Switch carrier 7 90 Compression spring 8 060 Retaining clip 9 06 Limit switch bushing, grooved 0 06 Limit switch bushing, faced 705 Bushing Micro switch, terminal 5 Screw, /" 0 6.00", S FTRHMS, ZN 700 Nylon bushing 5 7 Nut, /" 0 hex, nylon lock, SS 6 0 Screw, /" 0.65", HHMS, SS 7 7 Retaining ring,.75" 8 5 Insulator (fish paper) 9 69 Screw, #6.50", SL RHMS, ZN 0 7 Nut, #6, hex, ZN 70 Lock washer, #6 int. tooth 009 Screw, #8.750", SL RHMS, ZN Lock washer, #8 reg split 6 8 5 7 5 0 NORM CLOSED LSO OPEN NORM COMMON 5 6 8 COMMON NORM LSC OPEN NORM CLOSED 7 9 9 0 Manual Part Number: 7069-000 000 SI Technologies, Inc. Page 5-800-558-7068
HYDRROL HIGH SPEED RIGID PNEL ROLL-UP DOORS 588 N. 95th Court Milwaukee, WI 55 () 6-600 (800) 558-7068 FX: () 6-986 www.asidoors.com