Duplex Commercial Pressurizer -DCP

Duplex Commercial Pressurizer -DCP Pre-Engineered Two-Pump Booster

Reliable, Efficient and Easy Thrush Duplex Commercial Pressurizer Thrush Duplex Commercial Pressurizers are pre-engineered pressure booster packages that increase system pressure and maintain the flow necessary to meet changing system demands. The constant pressure feature is unique and sets Thrush DCPs apart from other booster packages. Constant pressure on the top floor of a building ensures not only adequate flow but also, the efficient operation of water use fixtures and appliances such as flush valves, washdown bowls, dishwashers, washing machines and shower heads. Pressure boosting, without constant control of pressure, will cause Total Flow (GPM) DCP Quick Sizing Chart demand pressure fluctuations. This will result in either too little or too much operating pressure at critical fixtures and appliances resulting in improper operation. Product Features Pre-engineered Standard PLC control Completely assembled to simplify installation Constant pressure at varying flows Flows up to 200 GPM Pressure boost to 65 PSI Can work as a lead/lag system or as a simplex system with 100% back-up Standard models in stock Required Boost (PSIG) 30 35 40 45 50 55 60 65 40 DCP-60 DCP-60 DCP-60 DCP-60 DCP-75 DCP-75 DCP-75 DCP-100 50 DCP-60 DCP-60 DCP-60 DCP-60 DCP-75 DCP-75 DCP-75 DCP-100 60 DCP-60 DCP-60 DCP-60 DCP-60 DCP-75 DCP-75 DCP-75 DCP-100 70 DCP-60 DCP-60 DCP-60 DCP-60 DCP-75 DCP-75 DCP-75 DCP-100 80 DCP-60 DCP-60 DCP-60 DCP-60 DCP-75 DCP-75 DCP-75 DCP-100 90 DCP-60 DCP-60 DCP-60 DCP-60 DCP-75 DCP-75 DCP-75 DCP-100 100 DCP-60 DCP-60 DCP-60 DCP-60 DCP-75 DCP-75 DCP-75 DCP-100 110 DCP-60 DCP-60 DCP-60 DCP-60 DCP-75 DCP-75 DCP-75 DCP-100 120 DCP-60 DCP-60 DCP-60 DCP-60 DCP-75 DCP-75 DCP-75 DCP-100 130 DCP-75 DCP-75 DCP-75 DCP-75 DCP-75 DCP-75 DCP-75 DCP-100 140 DCP-75 DCP-75 DCP-75 DCP-75 DCP-75 DCP-75 DCP-75 DCP-100 150 DCP-75 DCP-75 DCP-75 DCP-75 DCP-75 DCP-75 DCP-75 DCP-100 160 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 170 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 180 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 190 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 200 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 DCP-100 Typical Applications Stand-Alone Pressure Booster System High-rise buildings, apartment complexes, office buildings and many other commercial and industrial facilities. The Thrush DCP is engineered for use as a stand-alone system or as a supplemental package when additional boost in water pressure is required. Multiple Installations on Alternate Floors Pressurizers can provide incremental pressurization for blocks of floors. Eliminates the need for a large central booster system. Ideal for modular building techniques. Hospital/Research Facilities Ensure constant pressure at critical points of use such as laser equipment and lab cooling systems. Industrial Point of Use Provides required pressure of process lines at point of use. Hydraulic pressure, cooling and flushing. Off-Peak Use Provides minimum pressure during periods of low usage and keeps main booster system off. Required Pressure (PSIG) - Minimum Pressure (PSIG) = Required Boost (PSIG)

Installation 1. Pressure boosting is accomplished with Thrush end suction centrifugal pumps. Depending on the Pressurizer model, city pressure can be boosted to 65 psi and flows to 200 gallons per minute when used as a lead/lag system. Pressurizer Construction 2. Pressure regulation is controlled by our unique Boostrol valve which regulates and maintains a constant pressure regardless of fluctuating supply pressure or changing flow demand. Our Boostrol valve is also field adjustable to meet the application, and is a check valve that prevents water from flowing back into the city supply and controls minimum run time for the pump. This ensures that whenever system demand requires the pump to start, it will run for a minimum of three minutes no matter how short the demand. Standard PLC Control Standard Specifications Model Operating Conditions DCP-60 DCP-75 DCP-100 Max. Flow (GPM) 120 150 200 Max. Regulated Boost (PSIG) 45 60 65 Min. Press. (PSIG) 5 5 5 Pressure Switch Range (PSIG) 0-150 0-150 0-150 Factory Differential Setting (PSIG) 20 20 20 Pump Cut-In (PSIG) 35 40 45 Pump Cut-Out (PSIG) 55 60 65 Factory PRV Setting (PSIG) 40 50 55 Pump Flow Rate @ PRV Setting (GPM) 30 35 50 Factory Tank Pre-Charge (PSIG) 33 38 43 Max. Operating Pressure (PSIG) 125 125 125 Max. Operating Temperature (DEG F) 120 120 120 3. Water storage is contained in a pre-pressurized diaphragm-type hydro-pneumatic storage vessel which provides a pressurized reservoir of water for leak load and minimum usage. This keeps the pump from starting for small infrequent demands. 4. Operation of the Pressurizer is controlled with a pump pressure switch set with a 20 psi differential system that starts at low end and shuts down at high end. All DCPs also have a low suction shut-down to prevent negative pressure draw on city mains and protect the pump from running dry. Components & Equipment Pumps Model 1.25 x 1.5 x 7 HPC e300 Motors Horsepower 3 5 7.5 Electrical (Volts/Hz/Ph) 208-230/460V/60Hz/3Ph PRV Model Thrush 1.5" Boostrol Panel Enclosure NEMA 1 Electrical Characteristics 208 or 230 or 460V/60Hz/3Ph Tank* Model 44 Gal. diaphragm style Manifolds Type Thrush Multi-position Quick-link Material Copper Field Connections 2.5" NPTM Skid Material Combination structural, fabricated, and welded steel. * 68 Gal. diaphragm style tank with 125 PSIG ASME rating optional.

Engineer's Specifications Duplex Commercial Pressurizer (DCP) - Standard Construction Models DCP-60, DCP-75, and DCP-100 Sheet 1 General System Specification: Furnish and install a Thrush duplex package pressure booster system. The booster system will be a Thrush model DCP-(60, 75, or 100) Duplex Commercial Pressurizer. The booster system will be capable of maximum total flow of (120, 150, or 200) GPM and a maximum regulated boost of (45, 60, or 65) PSIG. The booster system will be capable of maintaining a discharge pressure of PSIG when supplied by a minimum suction pressure of PSIG. The Duplex Commercial Pressurizer (DCP) will be a fully factory assembled, wired, and tested package pressure boosting system. The booster system will be a skid-mounted package consisting of two Thrush pumps, two Thrush Boostrol pressure regulating valves, electrical control panel, Thrush Multi-position Quick-link suction and discharge manifolds, panel mounted suction and discharge pressure gauges, isolation valves on each connection to the manifolds, and a pre-piped hydro-pneumatic storage tank. The DCP will be assembled and mounted on a common skid. The skid will be constructed of a combination of structural, formed, and welded steel. The system shall be shipped with all components, but with the manifolds unattached to prevent damage during shipment. The system will be assembled by the manufacturer of the pumps and PRVs. Pump Specification: The DCP pumps will be Thrush model 1-1/4 x 1-1/2 x 7 HPC e300 close coupled, end suction, centrifugal type with tangential discharge and be rated for a maximum working pressure of 175 PSIG and a maximum operating temperature of 250ºF. The pumps will be bronze-fitted, assembled with a replaceable cartridge seal assembly with slipfit bronze shaft sleeve, and the motor shaft shall be isolated and sealed from the working fluid. The pumps will be horizontally mounted. The pump motors will be 3500 RPM, (3, 5, or 7.5 HP), open drip proof enclosure, tri-voltage, three phase motors. Pressure Regulating Valve Specification: The DCP pressure regulating valves (PRV) will be Thrush model 1-1/2" Boostrol control valves. The valves will be combination pressure regulating and check valves. The valves shall be specifically designed for use in conjunction with a hydropneumatic storage tank and a control system designed to pressurize the system, fill the storage tank, and shut off the pumps during periods of no water usage. The valves shall be fitted with a timedelay tank-fill port designed to control pump minimum run time during periods of no water usage. The valves shall have bronze bodies, regulator cases, and end caps.

Engineer's Specifications Duplex Commercial Pressurizer (DCP) - Standard Construction Models DCP-60, DCP-75, and DCP-100 Sheet 2 Manifold and Piping Specification: The DCP manifolds will be Thrush Multi-position Quick-link manifolds. The manifolds will be capable of being attached for right or left suction and right or left discharge field connections. The manifolds will be of sweated copper construction with integral pump and PRV isolation valves. The isolation valves will be bronze ball valves and have union connections for quick field attachment. Standard Tank Specification: (non-code) The DCP hydro-pneumatic storage tank will be a diaphragm style draw-down tank and be rated for a maximum working pressure of 125 PSIG and a maximum operating temperature of 200ºF. The tank will be sized to allow a minimum pump run time of three minutes under correct operation settings. The tank will be suitable for potable water applications, skid mounted, pre-pressurized,* and pre-piped to the DCP. *Maximum shipping pressure is 30 PSIG. Systems requiring higher tank charge pressure will require field charging. Optional Tank Specification: (ASME code) The DCP hydro-pneumatic storage tank will be an ASME code diaphragm style draw-down tank and be rated for a maximum working pressure of 125 PSIG and a maximum operating temperature of 200ºF. The tank will be sized to allow a minimum pump run time of three minutes under correct operation settings. The tank will be suitable for potable water applications, skid mounted, prepressurized,* and pre-piped to the DCP. *Maximum shipping pressure is 30 PSIG. Systems requiring higher tank charge pressure will require field charging. Control Specification: UL listed, NEMA/CSA 1 enclosure Incoming power characteristics per specific DCP model Main disconnect switch (HP rated) complete with door interlocked handle 1 thermomagnetic motor protector per pump (Overload and short circuit protection) 1 across-the-line contactor per pump (HP rated) 1 control transformer 120V secondary complete with secondary circuit breaker 1 HOA selector switch for each pump Panel mounted indicator lights: 1 POWER ON - white 1 PUMP RUN per pump - green 1 LOW SUCTION - red 1 NO-FLOW SHUT-DOWN - amber Automatic pump alternation without time clock Adjustable current sensing relay(s) with time delay to control lag pump operation No-Flow Shut-Down controls and circuitry to fill the hydro-pneumatic tank and shut off the lead pump during periods of no water usage PLC control as standard with minimum run timers Low-suction shut down and pressure switch with adjustable time delay Automatic transfer to non-operating pump in event of motor overload or short circuit All pressure switches mounted inside control panel

Duplex Commercial Pressurizer Model Reference Part Tank Number Model Volt. Hz. Ph. Type 2202-2010 DCP-60-1 208 60 3 STD Dimensional Data DCP - 60, 75 & 100 Manifold Manifold 2202-2020 DCP-60-2 240 60 3 STD 2202-2030 DCP-60-3 480 60 3 STD 50.38" 2202-2011 DCP-60-4 208 60 3 ASME 2202-2021 DCP-60-5 240 60 3 ASME 2202-2031 DCP-60-6 480 60 3 ASME 2202-2040 DCP-75-1 208 60 3 STD 60" 18.50" 9.44" 10.56" 14.31" 25" 2202-2050 DCP-75-2 240 60 3 STD 2202-2060 DCP-75-3 480 60 3 STD 2202-2041 DCP-75-4 208 60 3 ASME Multi-position Quick-link Manifolds (Field connection options) 2202-2051 DCP-75-5 240 60 3 ASME 2202-2061 DCP-75-6 480 60 3 ASME 2202-2070 DCP-100-1 208 60 3 STD 2202-2080 DCP-100-2 240 60 3 STD 2202-2090 DCP-100-3 480 60 3 STD 2.38" 30.50" 2202-2071 DCP-100-4 208 60 3 ASME 2202-2081 DCP-100-5 240 60 3 ASME 2202-2091 DCP-100-6 480 60 3 ASME Shipping Weights With With Model Standard ASME Tank (lbs.) Tank (lbs.) DCP-60 532 673 DCP-75 562 733 DCP-100 608 749 32.94" TOP VIEW 1.38" Pressure Switch Connection Ball Type Isolation Valves with Unions or Connection Distributed By: Part #9636-1080 Revised 12-17-01 Since 1923 340 West 8th Street Peru, IN 46970 Phone: (765) 472-3351 Fax: (765) 472-3968 www.thrushco.com The Thrush Company, Inc. has a policy of continuous product research and development and reserves the right to change design and specification without notice. 2002 The Thrush Company, Inc. Image Litho U.S.A. T-100-168