SERVICE INFORMATION BULLETIN SPECIAL SERVICE TOOLS ST08-001 May 31, 2008 Recommended Special Service Tools Subject: Recommended Special Service Tools Page 1 of 6 This bulletin suppercedes ST06-001 which should be removed and discarded. Return To ST Index Return To Main Index GENERAL INFORMATION: Special Service Tools (SST) have been made available in order to aid the Toyota Service Technician with mainteinance, troubleshooting and overhauling of various Toyota forklifts. A list of the available SST s are listed in the Appendix Section of each Repair Manual. However there are a number of SST s that are also available that were not listed in the Repair Manuals, or are for older forklifts whose Repair Manuals are no longer in publication. Refer below for the list of those hard to find SST s. TOOL SUPPLIERS: The SST s listed can be purchased from the below listed suppliers. (TMHU) TOYOTA MATERIAL HANDLING USA (K-M) KENT MOORE 1 Park Plaza, Suite 1000 28635 Mound Rd. Irvine, CA. 92614 Warren, MI. 48092 (Order through SAP) Ph. 1-800-345-2233 (O) OWATONNA TOOL CO. (S) Snap-On Tools P.O. Box 25 Kenosha, WI. Owatonna, MN. 55060 Ph. 1-877-762-7664 (Order Line) Ph. 1-800-533-5338 http://www.snapon.com Toyota.spx.com (Your Dealer # is your Account #) TOOL INFORMATION: Walkie/Rider & Tow Tractor Tools Diagnostic Service Tool 00590-49981-71 TMHU (Curtis PMC 1311-1101 Programmer) Molex Cable 00590-02416-71 TMHU Pin Extractor 00590-04667-71 TMHU (Harness Round Connectors) Pin Extractor 00590-04668-71 TMHU (Harness Line Connectors)
ST08-001 Recommended Special Service Tools Page 2 of 6 Walkie/Rider & Tow Tractor Tools (Continued) Pin Extractor (Harness Twin-Leaf Connectors) 00590-04669-71 TMHU (Pin Extractor (harness leaf connectors) 00590-04670-71 TMHU Crimping Tool 00590-04671-71 TMHU Extraction Tool (connector pins) 00590-04672-71 TMHU Battery Pack Lifter 00590-04677-71 TMHU 6BWS10/13, 6HBW23 Service Key 00590-42683-71 TMHU 7BWS10/13, 7HBW23 Service Key 00590-42683-71 TMHU 8HBW30, 8HBE30-40 Service Key 00590-42683-71 TMHU 8HBC30-40, 8TB50 Service Key 00590-42683-71 TMHU Electric Truck Tools Battery Lifting Beam 00591-08156-81 TMHU STARLIFT* Chain & Hook Adapter 00591-08157-81 TMHU STARLIFT* (for battery lifting beam) Battery Cable Cutter 00591-07716-81 TMHU STARLIFT* Battery Cable Connector Crimper 00591-08122-81 TMHU STARLIFT* Battery Cable Connector Crimper 00591-27217-81 TMHU STARLIFT* (hammer type for field use) Digital Clamp-on Meter EEDM509B S 5FBC Accelerator Sub-Harness 09260-23400-71 TMHU 7FBCU15/55, 7FBE15/20 Harness Test Kit 09230-21440-71 TMHU 7FBH15/30 Harness Test Kit 09230-13130-71 TMHU 7FBEU15-20 Drive & Pump Motor RPM 09231-21320-71 TMHU Harness Test Kit 7FBCU15-32 Stopper Pin 09330-21440-71 TMHU 7FBEU15-20 Mini-Lever Harness Test Kit 09232-21320-71 TMHU Handyman Tester 00591-07742-81 TMHU STARLIFT*
ST08-001 Recommended Special Service Tools Page 3 of 6 Electric Truck Tools (Continued) 7BNCU Seal Pressing tool 00590-43593-71 TMHU 7BNCU Steer Sensor Alignment tool 00590-48150-71 TMHU 6BPU Seal Pressing Tool 00590-40317-71 TMHU 6BPU Spanner Wrench 00590-40430-71 TMHU 6BPU Nut Clamp Tool 00590-45413-71 TMHU ESD Wrist Strap 00590-04848-71 TMHU ESD Kit (Wrist Strap, ESD Mat, GND Cable) 00590-04849-71 TMHU Wrist Strap Tester 00590-40350-71 TMHU Lift/Lower Pendant (7BPUE15) 00590-46325-71 TMHU Serial Cable for Flashware 00590-43591-71 TMHU Surge Protector for Flashware 00590-43592-71 TMHU CAN Interface for Truckcomm 00590-47758-71 TMHU Communication Cable for Truckcomm 00590-42684-71 TMHU Engine Tools Oil Pan Seal Cutter 09032-76001-71 TMHU Crankshaft Oil Seal Replacer 09223-63010-01 O T/C Drive Cover Gauge 09230-30150-71 TMHU VE Injector Pump Timing Tool 09240-32880-71 TMHU Dial Indicator (metric) 00002-00829 O 2J VE Injection Pump Adapter 09275-99017-01 O Diesel Compression Gauge 09992-76002-71 TMHU 1FZ Valve Lifter Press 09248-76001-71 TMHU OffLine* 1FZ Valve Lifter Stopper 09248-76002-71 TMHU OffLine*
ST08-001 Recommended Special Service Tools Page 4 of 6 Engine Tools (Continued) Engine/Trans Lifting Tool 09010-20111-71 TMHU OffLine* GM 3.0L Valve Spring Compressor J5892-D K-M GM 3.0L Spark Plug Compression Adapter J23590 K-M GM 3.0L Front Seal Centering Tool J34995 K-M GM 3.0L Vibration Damper Puller J23523-F K-M Air Conditioning Tools Manifold Gauge ACTR4151 S Dual Type Thermometer ACT83A S Electronic/UV Leak Detection Kit ACT780 S (R134a, R12, R22) Aisan LPG Tools Hose 09812-22000-71 TMHU Union 09817-23600-71 TMHU Gauge 00591-90000-81 TMHU Tester 09820-23600-71 TMHU Adjuster Tool 09815-22000-71 TMHU Adjuster Tool 09814-22000-71 TMHU Service Kit CNG Fuel System 09810-23320-71 TMHU Front and Rear Axle Tools Front Wheel Bearing Nut Wrench 09509-76001-71 TMHU (1.0-3.0 ton electric) Front Wheel Bearing Nut Wrench 09509-76002-71 TMHU (1.0 ton cushion & phnumatic IC) Front Wheel Bearing Nut Wrench 09509-76003-71 TMHU (2.0-8.0 ton cushion & phnumatic IC) Reamer Bolt Remover 09310-23320-71 TMHU Steer Wheel Puller 09609-20011 O
ST08-001 Recommended Special Service Tools Page 5 of 6 Front and Rear Axle Tools (Continued) Pitman Arm Puller 09610-20012 O Steer Cylinder Cap Remover & Replacer 09620-10100-71 TMHU Tilt Cylinder Cap Remover & Replacer 09620-10160-71 TMHU Universal Puller 09950-76014-71 TMHU 8-Series Drive Pinion Bearing Replacer 09410-26600-71 TMHU 8-Series Parking Brake Measuring Tool 09460-26600-71 TMHU Transmission Tools Clutch Drum Spring Remover & Replacer 09220-33901-71 TMHU (7FGCU35/55,7FG/DU35-80) Clutch Drum Spring Remover & Replacer 09220-22001-71 TMHU (7FGCU15/32, 7FG/DU15/32) Transmission Pressure Gauge Adapter 09350-23320-71 TMHU 7 Series Aisin Transmission Mast Tools Chain Wear Scale 09631-22000-71 TMHU Fork Arm Wear Caliper 00591-80252-81 TMHU STARLIFT* 7 Series Internal Combustion Wiring Harness Repair Tools Terminal Pick for O2,Map, & Throttle Body 00002-217958 OTC Terminal Pick for 4Y Distributor J-38125-12A OTC Wire Crimper 00591-09475-81 TMHU STARLIFT* Wire Stripper 310032 OTC 7 Series Hand Held Analyzers SAS / OPSS Analyzer 09240-23323-71 TMHU TWC Analyzer (LPG,Gasoline,CNG) 09240-13381-71 TMHU IMPCO Test Kit 09230-U3330-71 TMHU IMPCO USB Data Link Cable (Part of Test Kit) 09250-U3330-71 TMHU
ST08-001 Recommended Special Service Tools Page 6 of 6 8-Series Hand Held Analyzers SAS, ECS, OPSS, TWC, CNG Checker 09240-26600-71 TMHU OPSS Adapter Fitting 90407-13469-71 TMHU *Tools described as OffLine or STARLIFT can be ordered through the Toyota Parts System.