BigDog Mowers Diablo MP Parts Manual 00 South Ridge Road Hesston, Kansas 6706
Table of Contents General Information Service Literature.......................................... - Options Available From Your Dealer............................ - Using This Manual......................................... - Hardware Description Codes & Abbreviations.................... - Standard Torques.......................................... - Section Frame................................................... - Light.................................................... - Oil Cooler Support.......................................... -6 Engine Guard............................................. -8 Section Hydraulic System.......................................... - Hydraulic Reservoir Assembly................................ - Motor Assembly........................................... -6 Pump Assembly RS........................................ -8 Pump Assembly LS........................................ -0 Pump Drive.............................................. - Steering................................................. - Steering Cover Assembly................................... -6 Steering Box Assembly..................................... - Brake................................................... - Section Wheels & Tires............................................ - Front Tire Breakdown....................................... - Drive Wheel Breakdown..................................... -6 Section Engine, Kawasaki FX80V................................... - Engine, Kawasaki FX000V.................................. - Engine Service Parts........................................ -6 Fuel System, Tanks & Fuel Lines.............................. -8 Fuel System Service Parts.................................. -0 Section 6 Battery................................................... 6- Instrument Panel........................................... 6- Section 7 60" Service Deck HV...................................... 7-60" Deck Pulley & Spindles HV.............................. 7-60" Deck HV............................................. 7-6 7" Service Deck........................................... 7-8 7" Deck Pulleys & Spindles................................. 7-0 7" Deck................................................ 7- Deck Lift................................................ 7-99EX_08 c-
Deck Mounting Hardware................................... 7-6 Section 8 Seat.................................................... 8- Seat Service Parts......................................... 8- ROPS.................................................. 8-6 c- 99EX_08
General Information This manual covers Big Dog Diablo MP models 97EX, 98EX & 99EX. Service Literature PART NO. DESCRIPTION 60 OPERATOR S MANUAL 08EX WARRANTY STATEMENT 0 GENERAL SERVICE MANUAL Options Available From Your Dealer PART NO. DESCRIPTION MULCH KIT 60" HV DECK 06 MULCH KIT 7" DECK 96 STEERING EXTENSION KIT 68 FLEX FORKS 68 STRIPE KIT 0 LIGHT KIT 7897 SEMI-PNEUMATIC TIRE X 6. X 6 90 REAR ANTI-SCALP (SINGLE) 60097 SUSPENSION SEAT KIT Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the BigDog mowers. Use of this manual in conjunction with other Big- Dog mower and component manuals will provide the information necessary to service and maintain BigDog mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 99EX_08 -
Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION CB CARRIAGE BOLT MB MACHINE BUSHING CE CLEVIS PIN MS MACHINE SCREW CN CLIP NUT NT NUT CP COTTER PIN SC SELF TAPPING CAP SCREW CS CAP SCREW SH SOCKET HEAD CW CUP WASHER SB SHOULDER BOLT FDRW FENDER WASHER SS SET SCREW FW FLAT WASHER OD OUTSIDE DIAMETER HX HEX HEAD ID INSIDE DIAMETER LW LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N-M SIZE FT-LBS N-M.0 8.. M.. 7 M..7 0 0 M. 6..8 8 6 M6 7.7 0..00 7 99 M8 8..6 0 M0 7 0.6 00 M 6 87.70 60 0 M 80 08..87 0 6 M6 60.00 6 80 M0 0 M 70-99EX_08
Section Frame................................................ - Light.................................................. - Oil Cooler Support....................................... -6 Engine Guard........................................... -8 99EX_08 -
Frame 8 7 6 9 0 6-99EX_08
Frame INDEX NO. PART NO. QTY. DESCRIPTION 67 60" FRAME (WITH DECALS & RIVET NUTS) 67 7" FRAME (WITH DECALS & RIVET NUTS) 8089 /8-6 THREAD RIVET NUT N/A SERIAL NO. / SPEC DECAL 787 DECK HEIGHT INDICATOR DECAL 600 HOT DECAL 6 60096 /- THREAD RIVET NUT 7 78880 BUMPER 8 6007 BIG DOG LOGO DECAL 9 777 MADE IN USA DECAL 0 6099 SAFE OPERATION DECAL 09 GREASE FITTING STRAIGHT NOTES:. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement. 99EX_08 -
Light - 99EX_08
Light INDEX NO. PART NO. QTY. DESCRIPTION 6000 LIGHT 60 CS #8- X.00 PH TRX 607 WIRE HARNESS 000 9 WIRE TIE NOTES: 99EX_08 -
Oil Cooler Support OIL COOLER 7 6 6 8 9 0-6 99EX_08
Oil Cooler Support INDEX NO. PART NO. QTY. DESCRIPTION 90 OIL COOLER MOUNT 706 CS.0-0 X.00 HX G Z 768 6 FW.8 X.6 X.0/.080 HD ZN/YL 06 CB.-8 X.7 FUL ZN 7679 8 FW.06 X.8 X.060 SAE 6 00 NT.7-6 HX G ZNY 7 090 OIL COOLER SCREEN 8 607 8" ELECTRIC FAN 9 06077 CS.0-0 X.00 HX G 0 608 ELECTRIC FAN FOOT 068 8 NT.0-0 HX ZY NL 79 AIR DEFLECTOR 07 NT.-8 HX G ZNYC 768 FW. X.687 X.0/.080H 06 CS.7-6 X.00 HX G 6 0000 WIRE TIE. Part of the ROPS assembly. NOTES: 99EX_08-7
Engine Guard 7 6 9 8 0-8 99EX_08
Engine Guard INDEX NO. PART NO. QTY. DESCRIPTION 7799 SHIELD 09 CB.7-6 X.00 G ZNY 068 8 NT.-8 HX FLK ZNYC 989 ENGINE GUARD SCREEN 909 BUMPER 6 76796 FW. X.06 X.090 SAE 7 709 CS.00- X. HS G 8 6007 BIGDOG DECAL 9 06 8 CB.-8 X.7 FUL ZN 0 90 HITCH 06899 NT.7-6 HX FLK ZNYC. Part of the wheel and tire assembly. NOTES: 99EX_08-9
-0 99EX_08
Section Hydraulic System........................................ - Hydraulic Reservoir Assembly.............................. - Motor Assembly......................................... -6 Pump Assembly RS...................................... -8 Pump Assembly LS..................................... -0 Pump Drive........................................... - Steering.............................................. - Steering Cover Assembly................................ -6 Steering Box Assembly.................................. - Brake................................................ - 99EX_08 -
Hydraulic System FRONT OF ENGINE PLATE (SOME PARTS REMOVED FOR CLARITY) HYDRAULIC RESERVOIR ASSEMBLY 6 8 7 9 PUMP ASSEMBLIES MOTOR ASSEMBLY 0 8 MOTOR ASSEMBLY 0 8-99EX_08
Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION 06 CS.7-6 X.00 HX G 7679 FW.06 X.8 X.060 SAE 070 LOOP CLAMP 00 6 NT.7-6 HX G ZNY 606 OIL COOLER 6 06069 CS.7-6 X.6 HX G 7 0089 NT.00- HX G ZNYC 8 76796 FW. X.06 X.090 SAE 9 607 VIBRATION MOUNT 0 07 8 NT.00- UNT LK G8 ZN 606 8 CS.00- X.0 SQ G 087 CB.00- X.0 FULL NOTES: 99EX_08 -
Hydraulic Reservoir Assembly 6 6 7 9 6 8 9 6 0 6 6 0-99EX_08
Hydraulic Reservoir Assembly INDEX NO. PART NO. QTY. DESCRIPTION 076 BREATHER CAP 077 STRAINER 607 HYDRAULIC RESERVOIR 7008 HOSE CLAMP 600 PUMP SUCTION HOSE 6 6000 7 SPRING CLAMP 7 6089 COOLER-RES HOSE 8 609 PROTECTIVE HOSE SLEEVE 9 60 FTG, -8MORB/-8BT STR 0 60767 PUMP RETURN HOSE 7868 FTG, -8 MORB HEX PLUG 60768X HYDRAULIC SUCTION FILTER NOTES: 99EX_08 -
Motor Assembly INDEX NO. PART NO. QTY. DESCRIPTION 607 MOTOR 786 FTG, 90-0 MORB/-8 MORFS 066 CASTLE NUT 067 WOODRUFF KEY 78806 SEAL KIT (NOT SHOWN) NOTES: -6 99EX_08
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Pump Assembly RS 8 6 7 9 0-8 99EX_08
Pump Assembly RS INDEX NO. PART NO. QTY. DESCRIPTION 6076 TUBE, LP-TM RH LOOP /" 6076 TUBE, RP-BM RH LOOP /" 6070 PUMP 0088 CS 0.0-0 X.00 HX G 768 FW.8 X.6 X.0/.080 HD ZN/YL 6 608 PUMP ARM 7 068 NT.0-0 HX ZY NL 8 78 O-RING TUBE ADAPTER 9 7808 FTG, 8 BEADED TUBE 0 78 FTG, 90-8MORB/-8MORFS. Torque to 8. ft-lbs. NOTES: 99EX_08-9
Pump Assembly LS 7 8 6 9 0-0 99EX_08
Pump Assembly LS INDEX NO. PART NO. QTY. DESCRIPTION 6076 TUBE, LP-TM LH LOOP /" 6076 TUBE, RP-BM LH LOOP /" 60709 PUMP 78 O-RING TUBE ADAPTER 0088 CS 0.0-0 X.00 HX G 6 768 FW.8 X.6 X.0/.080 HD ZN/YL 7 608 PUMP ARM 8 068 NT.0-0 HX ZY NL 9 78 FTG, 90-8MORB/-8MORFS 0 7808 FTG, 8 BEADED TUBE. Torque to 8. ft-lbs. NOTES: 99EX_08 -
Pump Drive 9 6 7 8 0 8 7 9 6 0 0 7 8 6 7 8-99EX_08
Pump Drive INDEX NO. PART NO. QTY. DESCRIPTION 0 CS.00- X.000 HX G 67 FW.0 X. X.87 SPL 07 NT.-8 HX G ZNYC 768 FW. X.687 X.0/.080H 7 CLUTCH ANCHOR 6 066 CS.-8 X.000 HX G 7 7679 FW.06 X.8 X.060 SAE 8 00 NT.7-6 HX GRD ZNY 9 0007 CS.6- X.70 HX G 0 6078 6" IDLER PULLEY 60880 IDLER PIVOT BUSHING 6 TENSIONER 09 GREASE FITTING STRAIGHT 6006 IDLER SPRING 6086 EB,.7-6 X.00 FULL THD 6 60879 IDLER PIVOT BUSHING 7 76796 FW. X.06 X.090 SAE 8 7867 NT.00- HX G8 ZY NL 9 06 KEY / SQ X. LONG 0 607 PULLEY 7. OP X 0.87 SHFT 0896 SS.-8 X.70 SQ-HD 076 KEY / SQ X.0 LG 607 PULLEY 6.67 OP X. SHFT 607K CLUTCH KIT 79 CLUTCH HARNESS PIGTAIL 6 60680 FW. X. X.9 HRD 7 7808 CS.7-0 X.00 HXG P8 8 607 BELT B-SEC NOTES:. Torque to 8 ft-lbs. If the fastener is loosened or removed, do not reuse it. Replace it with a new fastener. Use only hand tools to install this fastener.. Torque to ft-lbs.. Torque to 7 7 ft-lbs. The tensioner should pivot freely. 99EX_08 -
Steering 6 8 7 9 0 8 6 PUMP SUB-ASSEMBLY - 99EX_08
Steering INDEX NO. PART NO. QTY. DESCRIPTION N/A STEERING COVER ASSEMBLY 609 BIG DOG DIABLO MP LOGO DECAL 0989 HANDLE (WITH GRIP) 7860 GRIP 06 CS.7-6 X.00 HX G 7679 6 FW.06 X.8 X.060 SAE 6 08 6 CS.7-6 X.7 HX G 7 60087 SWITCH 8 00 6 NT.7-6 HX G ZNY 9 79 DAMPER 0 789 BALL STUD 768 6 FW. X.687 X.0/.080H 09876 LW. INT-EXT TOOTH 068 NT.-8 HX FLK ZNYC 06 NT.- HX NL ZN NOTES: 99EX_08 -
Steering Cover Assembly 6 7 8 7 6-6 99EX_08
Steering Cover Assembly INDEX NO. PART NO. QTY. DESCRIPTION N/A LS STEERING BOX SUB-ASSEMBLY N/A RS STEERING BOX SUB-ASSEMBLY 06 NT.- HX NL ZN 768 6 FW. X.687 X.0/.080H 07 NT.-8 HX G ZNYC 6 789 BALL STUD 7 797 FW. X.00 X. HRD Z 8 7886 PUMP ROD ADJUSTER NOTES: 99EX_08-7
Steering Cover Assembly 9 0-8 99EX_08
Steering Cover Assembly INDEX NO. PART NO. QTY. DESCRIPTION 9 7 STEERING COVER (WITH DECAL) 0 78 BUSHING 60078 FW.70 X.0 X.6 ZN 789 LOCK COLLAR 0.77 ID 007 STEER PIVOT TUBE 0808 GM.0 X.00 X.7 X. NOTES: 99EX_08-9
Steering Cover Assembly 6 6 7 8-0 99EX_08
Steering Cover Assembly INDEX NO. PART NO. QTY. DESCRIPTION 099 NT.00- HX JAM ZNYC 6 600 SS /- X.0 SH ZNYC 7 799." WEAR TAPE 8 78 BUSHING NOTES: 99EX_08 -
Steering Box Assembly 7 8 6 9 6-99EX_08
Steering Box Assembly INDEX NO. PART NO. QTY. DESCRIPTION 7 STEERING ARM 086660 NT.7-6 HXZY NL 7679 6 FW.06 X.8 X.060 SAE 7078 CS.7-6 X.7 HX G N/A STEERING BOX 6 78 BUSHING 7 886 STEERLEVER BUSHING 8 076 GM.70 X.88 X.00 X. 9 N/A SS.00- X.00 SH ZY NOTES: 99EX_08 -
Brake 6 8 7 8 LEFT SIDE SHOWN RIGHT SIDE SIMILAR 0 9 7 6 0 8 6-99EX_08
Brake INDEX NO. PART NO. QTY. DESCRIPTION 086660 NT.7-6 HX ZY NL 7679 FW.06 X.8 X.060 SAE 06 NT.- HX NL ZN 768 FW. X.687 X.0/.080H 788 BRAKE ROD ASSEMBLY 6 907 LS BRAKE BELLCRANK 906 RS BRAKE BELLCRANK (NOT SHOWN) 7 769 BUSHING 8 00 NT.7-6 HX G ZNY 9 097 BRAKE LINK TURNBUCKLE 0 006 CS.7-6 X.7 HX G 0 CS.7-6 X.0 HX G 07 NT.-8 HX G ZNYC 09 BRAKE ARM 07887 CB.-8 X.00 FULL ZN 606 8 CS.-8 X.87 HX G8 FLK 6 608 HUB ASSEMBLY (WITH STUDS) 7 608 BRAKE ASSEMBLY 8 6008 STUD NOTES:. Included with the wheel motor.. Torque to 0 0 ft-lbs.. Torque to 7 ft-lbs. 99EX_08 -
-6 99EX_08
Section Wheels & Tires......................................... - Front Tire Breakdown.................................... - Drive Wheel Breakdown.................................. -6 99EX_08 -
Wheels & Tires 6 7 8 7 9 0-99EX_08
Wheels & Tires INDEX NO. PART NO. QTY. DESCRIPTION 6077 TIRE/WHEEL ASSEMBLY 6 X - 06077 0 WHEEL NUT 709 CS.00- X. HX G ZN 79860 FW. X.6 X. HD ZY 60 DUST CAP 6 67 BEARING DISC 7 78 BEARING 8 870 SPACER.07 X. X.79 9 606 DISC BEARING 0 N/A FRONT TIRE ASSEMBLY 0689 CS.00- X.0 HX G 76796 FW. X.06 X.090 SAE 60 SPACER. 606 PLASTIC WHEEL 0089 NT.00- HX G ZNYC. Torque to 6 7 ft-lbs. NOTES: 99EX_08 -
Front Tire Breakdown 6 7 8 9 6 0-99EX_08
Front Tire Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 900 FORK 060 NT.70-0 HX ZY NL 096 FW.760 X.6 X.08 ZNYC 07 CS.70-0 X 9.0 HX ZY 6006 TIRE/WHEEL ASSEMBLY X 6.0 6 09677 WHEEL BEARING 7 608 TIRE X 6.0 8 7877 BEARING SPACER 9 6076 WHEEL 6 X. 0 09 VALVE STEM NOTES: 99EX_08 -
Drive Wheel Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 6077 TIRE 6 X - 6077 WHEEL X 8. 09 VALVE STEM NOTES: -6 99EX_08
Section Engine, Kawasaki FX80V................................ - Engine, Kawasaki FX000V............................... - Engine Service Parts..................................... -6 Fuel System, Tanks & Fuel Lines........................... -8 Fuel System Service Parts............................... -0 99EX_08 -
Engine, Kawasaki FX80V 6 YEL/BLK 0 7 9 BLK BLK RED/ BLK PUR 0A FUSE 8 SEAT SUPPORT FUEL VALVE 6 7 8 A - 99EX_08
Engine, Kawasaki FX80V INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FX80V ENGINE 796 OIL DRAIN VALVE 600 MUFFLER 07 NT.-8 HX G ZNYC 768 FW. X.687 X.0/.080H 6 0088 HOSE CLAMP 7 6087 CB.-8 X. ZNYC 8 6080 CS.7-6 X. HX G P8 9 7679 FW.06 X.8 X.060 SAE 0 706 CS M8 X. X 6 HX G0.9 60 NEGATIVE BATTERY CABLE 6009 POSITIVE BATTERY CABLE 000 HOSE CLAMP 066 CS.-8 X.00 HX G 070 LOOP CLAMP 6 068 NT.-8 HX FLK ZNYC 7 78 BRACE 8 088 " /" FUEL LINE 9 000 WIRE TIE NOTES: A FUEL LINE LENGTH " VALVE TO ENGINE. Supplied with the engine.. Part of the wire harness.. Torque the bolt to 0 ft-lbs. Replace (do not re-use) the cap screw if it s removed or loosened. Use only hand tools to install this fastener.. Torque the nuts to ft-lbs. 99EX_08 -
Engine, Kawasaki FX000V 7 8 6 9 0 6 SEAT SUPPORT YEL/ BLK 7 BLK 7 BLK 8 PUR 0A FUSE RED/ BLK FUEL VALVE 0 9 9 9 0 9 A - 99EX_08
Engine, Kawasaki FX000V INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FX000V ENGINE 07 6 NT.-8 HX G ZNYC 768 0 FW. X.687 X.0/.080H 0088 HOSE CLAMP 06 CB.-8 X.7 FUL ZN 6 60708 MUFFLER 7 706 CS M8 X. X 6 HX G0.9 8 89 CABLE MOUNT 9 066 CS.-8 X.00 HX G 0 070 LOOP CLAMP 068 NT.-8 HX FLK ZNYC 796 OIL DRAIN VALVE 889 MUFFLER MOUNT 6087 CB.-8 X. ZNYC 7679 FW.06 X.8 X.060 SAE 6 6080 CS.7-6 X. HX G P8 7 60 NEGATIVE BATTERY CABLE 8 6009 POSITIVE BATTERY CABLE 9 000 HOSE CLAMP 0 78 BRACE 088 " /" FUEL LINE 000 WIRE TIE (NOT SHOWN) NOTES: A FUEL & VAPOR LINE LENGTHS " VALVE TO ENGINE (FUEL). Supplied with the engine.. Part of the wire harness.. Torque the bolt to 0 ft-lbs. Replace (do not re-use) the cap screw if it s removed or loosened. Use only hand tools to install this fastener.. Torque the nuts to ft-lbs. 99EX_08 -
Engine Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 786 MAIN AIR FILTER 7879 SAFETY AIR FILTER 608 OIL FILTER 06878 IN-LINE FUEL FILTER 768 VACUATOR VALVE NOTES: -6 99EX_08
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Fuel System, Tanks & Fuel Lines FRONT OF MOWER 0 0 FRONT OF MOWER 8 6 7 6 7 SEAT SUPPORT 9 0 9 A 9 B -8 99EX_08
Fuel System, Tanks & Fuel Lines INDEX NO. PART NO. QTY. DESCRIPTION 60976 RS FUEL TANK ASSEMBLY 60977 LS FUEL TANK ASSEMBLY 77906 RATCHETING GAS CAP,." 799 0 FW.06 X.00 X. HRD Z 08 0 CS.7-6 X.7 HX G 6 066 CS.-8 X.00 HX G 7 768 FW. X.687 X.0/.080H 8 709 FUEL VALVE -WAY 9 000 HOSE CLAMP 0 00098 LOOP CLAMP 068 NT.-8 HXFLK ZNYC 088 8" /" FUEL LINE NOTES: FUEL & VAPOR LINE LENGTHS A B " LEFT TANK TO VALVE (FUEL) 6" RIGHT TANK TO VALVE (FUEL). Torque to 0 ft-lbs.. Part of the Cooler Support assembly. 99EX_08-9
Fuel System Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 6087 VENT FITTING 6000 GROMMET 607 SUCTION HOSE ASSEMBLY.0" 606 VACUUM BREAKER FILTER NOTES: -0 99EX_08
Section 6 Battery................................................ 6- Instrument Panel........................................ 6-99EX_08 6-
Battery 6-99EX_08
Battery INDEX NO. PART NO. QTY. DESCRIPTION 008 CS.-8 X.00 HX GR 768 FW. X.687 X.0/.080H 676 BATTERY STRAP 60069 CN.-8 X.0 MAX THK NOTES: 99EX_08 6-
Instrument Panel 6 7 0A FUSE 6 7 9 0A FUSE 9 8 6 0 0 8 YEL/BLK ORG ORG BLK 6-99EX_08
Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION 7800 CHOKE CABLE (USED ON FX000V ENGINE) 6009 CHOKE CABLE (USED ON FX80V ENGINE) 78808 KEY ASSEMBLY 0898 IGNITION SWITCH 76966 HOUR METER 77 RED INDICATOR LIGHT 6 77676 PTO SWITCH 7 60 KNOB 8 60098 CB 0- X.00 ZYNC 9 086 INSTRUMENT PANEL (WITH DECAL) 0 0698 CS 0- X.7 HX FLK ZN 607 RELAY CONTROL MODULE 098 NT #0- HX NL ZN 6009 THROTTLE CABLE (USED ON FX000V ENGINE) 6087 THROTTLE CABLE (USED ON FX80V ENGINE) 709 FW.9 X.00 X.08 ZNYC 097 CS.0-0 X.00 HX G 6 768 FW.8 X.6 X.0/.080 HD ZN/YL 7 6006 INSTRUMENT PANEL DECAL 8 6080 WIRE HARNESS 9 0000 WIRE TIE 0 080 CS.-8 X.7 HX G 768 FW. X.687 X.0/.080H 070 LOOP CLAMP 07 NT.-8 HX G ZNYC 000 WIRE TIE (NOT SHOWN) 0 CLUTCH CONNECTOR REPAIR KIT 6 600 WIRE HARNESS. Part of the wire harness. NOTES: 99EX_08 6-
6-6 99EX_08
Section 7 60" Service Deck HV.................................... 7-60" Deck Pulley & Spindles HV............................ 7-60" Deck HV.......................................... 7-6 7" Service Deck........................................ 7-8 7" Deck Pulleys & Spindles.............................. 7-0 7" Deck............................................. 7- Deck Lift.............................................. 7- Deck Mounting Hardware................................ 7-6 99EX_08 7-
60" Service Deck HV 6 7-99EX_08
60" Service Deck HV INDEX NO. PART NO. QTY. DESCRIPTION 0 60" DECK (WITH DECALS & HARDWARE) 60069 CN.-8 X.00 MAX THK 6087 DECK DANGERS DECAL 606 DISCHARGE CHUTE DECAL 789 BELT ROUTING DECAL 6 6089 THROWN OBJECTS DECAL NOTES: 99EX_08 7-
60" Deck Pulley & Spindles HV 8 7 6 9 0 6 8 9 7 0 9 0 7 0 9 8 0 7 6 7-99EX_08
60" Deck Pulley & Spindles HV INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 7 DECK BELT IDLER GUIDE 088 FW.6 X.00 X. ZNYC 6007 DUST SHIELD WITH OFFSET 788 IDLER PULLEY NHI 6.0" 6 088 DECK IDLER SLIDE 7 780 TENSION SPRING 8 79 CHAIN 9 79790 6 CS.-8 X.0 FLT SH ZY 0 60 UHMW IDLER SLIDE 6098 CS.6- X. HX G ZY 6096 IDLER DUST SHIELD LG 6088 IDLER 8.0" RIVETED 09 GREASE FITTING STRAIGHT 086660 6 NT.7-6 HXZY NL 6 7679 6 FW.06 X.8 X.060 SAE 7 980 PUSHER 8 60 6 CB.7-6 X. G ZN 9 709 CS.00- X. HX G ZN 0 76796 FW. X.06 X.090 SAE 786 CW. X. X.0 BLK 7708 DECK DRIVE PULLEY 60 BLADE SPINDLE CW 7 KEY / SQ X.00 768 6 FW. X.687 X.0/.080H 6 08776 6 NT.-8 HXZY NL 7 7867 NT.00- HX G8 ZY NL 8 60 PLASTIC WHEEL 9 60 SPACER.7 0 608 CB.0- X 7.0 STD ZN 606 PLASTIC WHEEL 60 SPACER. 609 CB.00- X.0 STD ZN. Torque to 67 7 ft-lbs. NOTES: 99EX_08 7-
60" Deck HV 6 7 8 7 9 0 7-6 99EX_08
60" Deck HV INDEX NO. PART NO. QTY. DESCRIPTION 8 RS PULLEY COVER 8 LS PULLEY COVER 6089 DISCHARGE CHUTE LG 60 TORSION SPRING 086660 7 NT.7-6 HXZY NL 6 60 CHUTE PIN 7 7900 KNOB /6-8 X /" 8 6080 BELT, B-SECTION 9 609 BLADE, 0.9".09" HS 79 BLADE, F0.9" -H-F-CW 7980 BLADE, 0.9" -MUL-F-CW 7989 BLADE, 0.9" -GAT-F-CW 0 787 CW.6 X. X.87 PNT 7887 CS.6- X. HX G Z 7679 6 FW.06 X.8 X.060 SAE 09 6 CB.7-6 X.00 G ZNY LS ADJ INNER WALL RS ADJ INNER WALL NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 99EX_08 7-7
7" Service Deck 6 7-8 99EX_08
7" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 0 7" DECK (WITH DECALS & HARDWARE) 60069 CN.-8 X.00 MAX THK 60 DANGER/OBJECTS DECAL 7868 7" DECK ID DECAL 789 BELT ROUTING DECAL 6 60 DANGER/CHUTE DECAL NOTES: 99EX_08 7-9
7" Deck Pulleys & Spindles 8 7 6 9 0 7 6 6 8 9 9 0 7 8 9 0 7-0 99EX_08
7" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.6- X.0 HX G 7 DECK BELT IDLER GUIDE 088 FW.6 X.00 X. ZNYC 6007 DUST SHIELD WITH OFFSET 788 IDLER PULLEY NHI 6.0" 6 088 DECK IDLER SLIDE 7 780 TENSION SPRING 8 98 CHAIN 9 79790 6 CS.-8 X.0 FLT SH ZY 0 60 UHMW IDLER SLIDE 6098 CS.6- X. HX G ZY 6096 IDLER DUST SHIELD LG 6088 IDLER 8.0" RIVETED 980 PUSHER 09 GREASE FITTING STRAIGHT 6 086660 6 NT.7-6 HXZY NL 7 7679 6 FW.06 X.8 X.060 SAE 8 60 6 CB.7-6 X. G ZN 9 709 CS.00- X. HX G ZN 0 786 CW. X. X.0 BLK 880 DECK DRIVE PULLEY 76796 FW. X.06 X.090 SAE 609 CB.00- X.0 STD ZN 60 SPACER. 606 PLASTIC WHEEL 6 7867 NT.00- HX G8 ZY NL 7 60 SPACER.7 8 60 PLASTIC WHEEL 9 608 CB.00- X 7.0 STD ZN 0 768 6 FW. X.687 X.0/.080H 08776 6 NT.-8 HXZY NL 60 BLADE SPINDLE CW 7 KEY / SQ X.00. Torque to 67 7 ft-lbs. NOTES: 99EX_08 7-
7" Deck 6 8 7 8 9 9 0 0 7-99EX_08
7" Deck INDEX NO. PART NO. QTY. DESCRIPTION 6089 DISCHARGE CHUTE LG 66 RS PULLEY COVER 67 LS PULLEY COVER 60860 BELT, B-SEC 60 CHUTE PIN 6 60 TORSION SPRING 7 086660 NT.7-6 HXZY NL 8 7900 KNOB /6-8 X /" 9 7960 BLADE, F.86"-H-F-CW 79689 BLADE, F.86"-L-F-CW 7998 BLADE,.86"-MUL-F-CW 79867 BLADE,.86"-GAT-F-CW 0 787 CW.6 X. X.87 PNT 7887 CS.6- X. HX G Z NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 99EX_08 7-
Deck Lift 7 6 8 9 0 7 8 7 6 8 8 7 6 7 6 7-99EX_08
Deck Lift INDEX NO. PART NO. QTY. DESCRIPTION 88 STOP HANDLE 6007 DECK HEIGHT PIN 60898 DECK LIFT INDICATOR 7899 DECK LIFT SPRING 079 7 CS.7- X.70 HX G 6 89 DECK LIFT CHAIN 7 706 6 NT.7- HX FLG ZN 8 789 6 E CLIP.00 X.6 X.0 9 7670 CS.-8 X.0 FLTHR G 0 07 NT.-8 HX G ZNYC 88 DECK LEVELER YOKE 09 GREASE FITTING STRAIGHT 789 CE.70 X. X.7 HEAD 7887 CS.6- X. HX G Z 7078 FW.6 X.0 X.0 ZN 6 788 CS.7- X.70 FULTH NOTES: 99EX_08 7-
Deck Mounting Hardware 7 8 9 7 7 7-6 99EX_08
Deck Mounting Hardware INDEX NO. PART NO. QTY. DESCRIPTION 7 060 NT.70-0 HXZY NL 8 096 FW.760 X.6 X.08 ZNYC 9 069 CS.70-0 X.000 HX G NOTES: 99EX_08 7-7
7-8 99EX_08
Section 8 Seat................................................. 8- Seat Service Parts....................................... 8- ROPS................................................ 8-6 99EX_08 8-
Seat 9 0 8 7 7 6 8 6 9 9 0 8 6 7 8 0 6 7 8 8 9 0 9 8 7 8 8 9 8-99EX_08
Seat INDEX NO. PART NO. QTY. DESCRIPTION 608 SEAT 6 SEAT PAN (WITH DECALS) 7888 ARMREST WARNING DECAL 797 FW. X.00 X. HRD Z 08776 NT.-8 HX ZY NL 6 776 FIBER WASHER 7 0 SEAT PAN STOP 8 7679 FW.79 X.8 X.06 SAE 9 086660 NT.7-6 H X NL G 0 06 CS.7-6 X.00 HX G 0860 CS.7-6 X. HX G ZN 799 FW.06 X.00 X. HRD Z 086 SEAT SUPPORT (WITH DECALS) 60967 ENGINE COMPARTMENT DECAL 60968 HYDRAULIC PRESSURE DECAL 6 77980 HOT & HYD OIL DECAL 7 6060 VIBRATION MOUNT 8 7988 FUEL INDICATOR DECAL 9 789 LS STEERING DECAL 0 8 LS FRAME COVER (WITH DECALS) 600899 PUMP BELT WARNING DECAL 60069 CN.-8 X.0 MAX THK 00 NT.7-6 HX G ZNY 0808 GM.0 X.00 X.7 X. 780 RS STEERING DECAL 6 7 RS FRAME COVER (WITH DECAL) 7 768 7 FW. X.687 X.0/.080H 8 066 CS.-8 X.00 HX G 9 7 SEAT LATCH 0 7890 TORSION SPRING 608 BATTERY WARNINGS DECAL 000 WIRE TIE 06 CB.-8 X.7 FUL ZN 7 SEAT STOP 78 SB.7 X.7 SH.-8 6 07 NT.-8 HX G ZNYC 7 90 FLOOR PAN NOTES:. Do not torque; the seat pan and seat pan stop must pivot freely. 99EX_08 8-
Seat Service Parts 6 INDEX NO. PART NO. QTY. DESCRIPTION 60 SEAT BELT 600 SEAT COVER BACK 609 SEAT COVER BOTTOM 606 ARMRESTS (PAIR) 606 STANDARD SLIDES (PAIR) 6 608 SEAT SWITCH NOTES: 8-99EX_08
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ROPS 6 7 9 8 8-6 99EX_08
ROPS INDEX NO. PART NO. QTY. DESCRIPTION 608 ROPS KIT (WITH DECALS, SEATBELT & HARDWARE) 6070 HAND KNOB 607 LYNCH PIN W/ LANYARD 068 CS.00- X.0 HX G 07 6 NT.00- UNT LK G8 ZN 6 60099 ROPS STOP 7 07789 CS.00- X. HX G 8 76796 8 FW. X.06 X.090 SAE 9 606 ROPS DECAL. Torque to 7 ft-lbs. NOTES: 99EX_08 8-7
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