Elevating Work Platform Repair Parts Manual For PUSH 6 PRO, PUSH PRO and PUSH 10 PRO PUSH 6 PRO PUSH PRO PUSH 10 PRO sn: 01-000025+ sn: 01-0006+ sn: 01-000050+ PN 012077 March 2014
Snorkel, Vigo Centre, Birtley Road, Washington, Tyne & Wear, NE 9DA, U.K. SERIAL ONLY trained and authorised personnel may operate this machine.consult the Operation Manual before using this machine. DO NOT make any changes to this machine, any changes made will invalidate the manufactures warranty and may contravene legislation. 51295-101 PUSH 6 PRO/PUSH PRO/PUSH 10 PRO When contacting for service or parts information be sure to includ the model and serial numbers from the equipment nameplate. MODEL PUSH 6 PRO NUMBER MONTH / YEAR OF MANUFACTURE NON-LOADED ------- MACHINE WEIGHT 10 ENGINE POWERED N/A MODELS MAXIMUM ------- OUTRIGGER LOAD N/A MAXIMUM GRADEABILITY N/A MAXIMUM Indoors Outdoors ALLOWABLE ---- ---- MANUAL FORCE (SIDE PULL) 200 N/A MAXIMUM ----- PLATFORM HEIGHT 1.96 Indoors Outdoors RATED NUMBER OF OCCUPANTS 1 0 NUMBER SLOPE SENSOR ALARM SETTING FRONT 2 TO BACK deg SIDE 2 TO SIDE deg lbs kg MAXIMUM lbs WHEEL LOAD 170 kg hp kw BATTERY DRIVE POWERED MOTORS N/A V lbs MODELS 12 V kg BATTERIES 0 Ah CHARGER % INPUT 0/240 V MAXIMUM ---- mph ALLOWABLE WIND SPEED 0 m/s lbs N MAXIMUM ----- ft PLATFORM ft REACH N/A m m MAXIMUM ft DRIVE N/A HEIGHT m MAXIMUM 240kg = 1 Persons PLATFORM LOAD + 160kg Tools CAUTION Axle weights with machine in the stowed position. STEER AXLE ---- lbs 155 kg DRIVE AXLE ---- lbs 155 kg
The aerial platform is not electrically insulated. Death or serious injury will result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the Minimum Safe Approach Distance as defined by ANSI standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the platform, scissors structure, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged. If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform. Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury. If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury. Do not approach or leave the aerial platform until the electricity has been turned off. Do not attempt to operate the lower controls when the platform, boom structure, or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor. Repair Parts 4 PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077
Table of Contents Electrical Hazard... 4 Repair Parts Chassis PUSH 6 PRO, PUSH PRO, PUSH 10 PRO... 6-7 Eaglestar Tray... -9 Hydro-Tek... 10-1 Scissor Stack PUSH 6 PRO, PUSH PRO, PUSH 10 PRO... 14-15 Additional fixings list... 17 Platform... 1-19 Platform Mounting... 20 Lift Cylinder... Hydraulic Schematic... 22 Upper Control Box... 2 Tray Wiring Harness... 24 Scissor Stack Wiring Harness... 25 Upper Control Box Wiring Harness... 26 Electtrical Schematic... 27 Placards and Decals... 2-29 PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077 Repair Parts 5
Chassis PUSH 6 PRO/PUSH PRO/PUSH 10 PRO 4 1 2 2 27 19 4 25 15 24 41 40 47 A 7 0 46 5 44 41 1 7 A 4 2 27 20 22 6 9 SECTION A-A 9 42 26 16 2 17 15 25 1 29 0 C 1 B 4 SECTION B-B SCALE 1 : 4 24 B 0 10 14 C 2 5 6 9 7 20 22 SECTION C-C 7 1 7 6 22 1 12 7 5 6 4 1 12 Chassis PUSH 6 PRO/PUSH PRO/PUSH 10 PRO 512956-000 Repair Parts 6 PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077
Chassis PUSH 6 PRO/PUSH PRO/PUSH 10 PRO Item Part No. Qty. Description 1 51297-000 1 BASE WELDMENT 2 0120675 1 ARM WELDMENT 0120676 1 ARM WELDMENT 4 0120671 1 PIN 5 0120667 2 LINK 6 012066 1 LINK 7 555475 5 COLLAR SHAFT 15MM 0120670 1 BAR HEX 9 0120664 2 WHEEL ASSY FIXED CASTOR 10 556064 4 M10 FLAT WASHER DIN 125 5560719 NUT HEX LKG M10-1.50 12 556061 2 WSHR FLAT M 1 556055 2 WSHR LOCK M 14 012066 2 WHEEL ASSY SWIVEL CASTOR 15 51242-000 2 BUMPER W/M10 X 1.5 THREADED STUD 16 250972 4 BRG 25MM ID X 2MM OD X 0MM LG 17 012062 1 WELDMENT PIN 1 556056 1 WSHR LOCK M10 DIN 127 19 0120751 1 COVER PLATE 20 012060 2 SLIDE 0550-025 6 SHCS M X 1.25 X 25 G. ISO 4762 BLACK OXIDE 22 5560727 6 NUT HEX LKG M-1.25 2 512240-01 1 TRAY SUB ASSY PUSH (STAGE 1) 24 5547 2 SPRING 25 556250 2 ROLL PIN 6M X 0 26 0120560 1 KEEPER PIN 27 5560629 4 M6 FLAT WASHER DIN 125 2 5560664 4 WSHR LOCK M6 DIN 127 29 55612 1 BLT FLSKTHD M-1.25 25 0 55626 16 SBHCS M10 X 1.50 X 25 GR 10.9 BLK FINISH 1 556267 1 SBHCS M10 X 1.50 X 45 GR 10.9 BLK FINISH 2 556279 4 SBHCS M6 X 1.0 X 12 GR 10.9 BLK FINISH 556297 2 SBHCS M X 1.25 X 16 GR 10.9 BLK FINISH 4 556260 1 SBHCS M10 X 1.50 X 16 GR 10.9 BLK FINISH 5 10700-000 1 D-RING BRACKET 6 10700-001 1 D-RING 7 556057 2 HHCS M X 1.25 X 25 G. ISO 4017_DIN 9 51229-000 1 HYDRAULIC HOSE SECURING BUSH 9 05501-016 2 M5 X 16 S.H.C.S.- GR 12.9 40 012044 1 TILT SWITCH ASSY 41 05500-010 6 M4 X 10 SOCKET HD CAP SCREW - 12.9 42 012006 1 STACK LIMIT SWITCH 4 012007 1 MOUNTING BRK. - LIMIT SWITCH 44 01200 1 COVER - LIMIT SWITCH 45 46 220141 1 GRIP TAPE - STEP 47 510152-00 CABLE GLAND Chassis PUSH 6 PRO/PUSH PRO/PUSH 10 PRO PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077 Repair Parts 7
Tray 1 Tray 0120725 Repair Parts PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077
Item Part No. Qty. Description Tray 1 01200 1 WLDMT, TRAY 2 012027 1 CHARGER SIGNET 12V 050002 1 BATTERY 12V 4 510524-000 1 PUSH/PULL SW ASSY W/NC CONTACT 5 509472-000 1 SW TGL SPDT (ON) OFF (ON) 6 012001 1 CHARGER PLUG YELLOW 0/10VBLUE 7 012002 1 CHARGER PLUG BLUE 200/250V 55697 M4 FLAT WASHER DIN 125 9 556245 WSHR LOCK M4 DIN 127 10 55611 12 BLT HEXHD M4-0.7 16MM 00570-005 1 RETAINING PIN ASSY 12 5025-000 1 ALARM, SOUNDER 1 04050 1 TIME DELAY MODULE 14 514-000 4 RELAY SPDT 12V 40AMP 15 01200 1 RAISE PUSH BUTTON 16 012004 1 LOWER PUSH BUTTON 17 5560 6 NUT LKG M4-0.70 1 01207 1 TRAY BRACKET, PUSH 19 510542-000 1 ENABLE PUSH BUTTON 20 51225-000 1 TERMINAL STRIP (12) 556249 2 SHCS M4 X 0.7 X 25 G. ISO 4762 ZINC PLATED - BRIGHT CROMATED 22 01204 2 BLOCK, TRAY STOP 2 5560664 WSHR LOCK M6 DIN 127 24 5560690 4 HHCS M6 X 1 X 1 G. ISO 4017 DIN 9 25 510526-000 1 KEY SWITCH 26 55624 4 SHCS M6 X 1 X 12 G12.9 ISO 4762 ZINC PLATED - BRIGHT CROMATED 27 0120657 1 POWER UNIT 2 556064 2 M10 FLAT WASHER DIN 125 29 556056 2 WSHR LOCK M10 DIN 127 0 972019 2 BLT HEXHD M10-1.5 X 25MM 1 510150-000 2 AMP DIODE 2 510527-000 2 CONTACT BLOCK N/O 512907-000 1 CHARGER LEAD SERIAL NO BREAK: PUSH 6-000000 - 00012 PUSH - 000000-000540 PUSH 10-000000 - 00009 Tray PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077 Repair Parts 9
Tray (Current) 4 27 5 22 2 24 DETAIL A SCALE 1 : 2 17 10 1 1 14 2 9 40 2 26 2 1 10 17 VIEW SHOWING DIODE POSITIONS ON ALARM SOUNDER A 6 7 12 20 17 10 9 15 25 1 2 6 19 5 16 4 7 0 29 2 Tray 0120725 Repair Parts 10 PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077
Item Part No. Qty. Description Tray (Current) 1 01200 1 WLDMT, TRAY 2 012027 1 CHARGER SIGNET 12V 050002 1 BATTERY 12V 4 510524-000 1 PUSH/PULL SW ASSY W/NC CONTACT 5 509472-000 1 SW TGL SPDT (ON) OFF (ON) 6 012001 1 CHARGER PLUG YELLOW 0/10VBLUE 7 012002 1 CHARGER PLUG BLUE 200/250V 55697 M4 FLAT WASHER DIN 125 9 556245 WSHR LOCK M4 DIN 127 10 55611 12 BLT HEXHD M4-0.7 16MM 00570-005 1 RETAINING PIN ASSY 12 5025-000 1 ALARM, SOUNDER 1 04050 1 TIME DELAY MODULE 14 514-000 4 RELAY SPDT 12V 40AMP 15 01200 1 RAISE PUSH BUTTON 16 012004 1 LOWER PUSH BUTTON 17 5560 6 NUT LKG M4-0.70 1 01207 1 TRAY BRACKET, PUSH 19 510542-000 1 ENABLE PUSH BUTTON 20 51225-000 1 TERMINAL STRIP (12) 556249 2 SHCS M4 X 0.7 X 25 G. ISO 4762 ZINC PLATED - BRIGHT CROMATED 22 01204 2 BLOCK, TRAY STOP 2 5560664 WSHR LOCK M6 DIN 127 24 5560690 4 HHCS M6 X 1 X 1 G. ISO 4017 DIN 9 25 510526-000 1 KEY SWITCH 26 55624 4 SHCS M6 X 1 X 12 G12.9 ISO 4762 ZINC PLATED - BRIGHT CROMATED 27 5140-000 1 POWER UNIT 2 556064 2 M10 FLAT WASHER DIN 125 29 556056 2 WSHR LOCK M10 DIN 127 0 972019 2 BLT HEXHD M10-1.5 X 25MM 1 5106-000 2 DIODE ASSEMBLY 2 510527-000 2 CONTACT BLOCK N/O 512907-000 1 CHARGER LEAD 4 51401-000 1 ELBOW ADAPTOR - /" BSP X 4 ORFS 5 040469 1 START RELAY - 12V (SHOWN ON 514042-000) 6 44606 1 FUSE HOLDER 7 446076 1 FUSE - 250 AMP 51166-000 1 CABLE ASSEMBLY 9 51169-000 1 CABLE ASSEMBLY 40 51165-000 1 CABLE ASSEMBLY 04026 4 BOOT BATTERY CABLE END BLOCK SERIAL NO BREAK: PUSH 6-000129+ PUSH - 000541+ PUSH 10-000099+ Tray PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077 Repair Parts
Repair Parts 12 PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077
POWER PACK (Current) 5140-000 -VE ON START CONTACTOR 51407-000 CONTACT 7 ON RELAY 7 5 6 HOSE 5140-000 BLUE RING TAG +VE RED LEAD FROM FUSE - 51046-000 -VE BLUE LEAD FROM 514042-000 1 14 4 -VE TO BATTERY 12 9 10 1 HOSE 15 2 PART NUMBER DESCRIPTION 1 5140-001 SUCTION FILTER 2 5140-002 DRAIN PORT 5140-00 FILLER/DIP STICK 4 5140-004 TANK 5 5140-005 ORIFICE VALVE 6 5140-00 SOLENOID 7 5140-007 RELIEF VALVE 5140-00 CHECK VALVE 9 5140-009 MANIFOLD BLOCK 10 5140-010 PUMP 5140-001 START CONTACTOR 12 5140-002 MOTOR 1 040469 START RELAY 14 5140-014 O-RING SEAL 15 51401-000 ELBOW - /" BSP 16 51047-000 FERRITE NOTE! 2nd FERRITE FITTED TO MAIN TRAY HARNESS NEAR TO DEUTSCH PLUG END. M10 (2) 514042-000 - BROWN FROM START RELAY 16 +VE RED LEAD FROM FUSE 51046-000 -VE TO BATTERY 5140-000 - BLUE SPADE FROM SOLENOID LEAD '17A' FROM MAIN HARNESS LEADS '' FROM MAIN HARNESS PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077 Repair Parts 1
Scissor Stack PUSH 6 PRO/PUSH PRO/PUSH 10 PRO 20 19 4 12 14 19 20 10 1 9 12 14 10 1 10 1 22 10 1 1 19 2 15 1 19 1 PUSH 6 PRO OUTERSTACK PUSH 6 PRO INNERSTACK 20 19 5 4 12 14 19 20 12 14 9 12 14 17 16 9 12 14 15 12 14 9 7 6 12 14 9 22 22 10 1 6 5 4 5 7 5 1 19 4 5 6 0 19 1 2 PUSH /10 PRO OUTERSTACK 25 24 1 PUSH /10 PRO INNERSTACK 27 1 2 29 2 15 26 PUSH /10 PRO CYLINDER ASSEMBLY 16 Scissor Stack PUSH 6 PRO/PUSH PRO/PUSH 10 PRO 012029 Repair Parts 14 PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077
Scissor Stack PUSH 6 PRO/PUSH PRO/PUSH 10 PRO Item Part No. Qty. Description 1 012061 1 WLDMNT 1ST INNER ARM PUSH 6 012059 1 WLDMNT 1ST INNER ARM PUSH 0120525 1 WLDMNT 1ST INNER ARM PUSH 10 2 01206 1 WLDMNT 1ST OUTER ARM PUSH 6 0120595 1 WLDMNT 1ST OUTER ARM PUSH 0120519 1 WLDMNT 1ST OUTER ARM PUSH 10 0120619 1 WLDMNT 2ND INNER ARM PUSH 6 012060 1 WLDMNT 2ND INNER ARM PUSH 012054 1 WLDMNT 2ND INNER ARM PUSH 10 4 0120606 1 WLDMNT RD OUTER ARM PUSH 6/ 0120549 1 WLDMNT RD OUTER ARM PUSH 10 5 0120609 1 WLDMNT RD INNER ARM PUSH 012059 1 WLDMNT RD INNER ARM PUSH 10 6 0120602 1 TUBE 2ND OUTER ARM LH PUSH 012055 1 TUBE 2ND OUTER ARM LH PUSH 10 7 0120601 1 TUBE 2ND OUTER ARM RH PUSH 0120554 1 TUBE 2ND OUTER ARM RH PUSH 10 0120557 6 WELDMENT PIN PUSH /10 0120557 4 WELDMENT PIN PUSH 6 9 0120559 2 WELDMENT PIN 10 0120560 2 KEEPER PIN PUSH 6 0120560 2 KEEPER PIN PUSH /10 556247 6 M22 X 2.5 STEEL-INSERT HEX LOCKNUT PUSH /10 556247 4 M22 X 2.5 STEEL-INSERT HEX LOCKNUT PUSH 6 12 556055 WSHR LOCK M PUSH /10 556055 4 WSHR LOCK M PUSH 6 1 55612 2 BLT FLSKTHD M-1.25 25 PUSH 6 55612 2 BLT FLSKTHD M-1.25 25 PUSH /10 14 556240 SHCS M X 1.25 X 16 G12.9 ZINC COATED ALLOY STEEL PUSH/10 556240 4 SHCS M X 1.25 X 16 G12.9 ZINC COATED ALLOY STEEL PUSH 6 15 012012 1 CYLINDER, LIFT PUSH 6 5105-000 1 CYLINDER, LIFT PUSH 012065 1 CYLINDER, LIFT PUSH 10 16 0120660 2 PIN CYLINDER MOUNT 17 559200 4 SNAP RING EXTERNAL 1MM 1 0120616 2 BLOCK SLIDE PUSH 6 0120616 2 BLOCK SLIDE PUSH /10 19 5592007 4 SNAP RING EXT 20MM PUSH 6 5592007 4 SNAP RING EXT 20MM PUSH /10 20 0120612 2 BLOCK SLIDE PUSH 6 0120612 2 BLOCK SLIDE PUSH /10 250972 16 BRG 25MM ID X 2MM OD X 0MM LG PUSH /10 250972 10 BRG 25MM ID X 2MM OD X 0MM LG PUSH 6 22 2509724 2 BRG 25MM ID X 2MM OD X 40MM LG PUSH /10 2509724 2 BRG 25MM ID X 2MM OD X 40MM LG PUSH 6 2 012076 1 COVER COIL 24 556245 4 WSHR LOCK M4 DIN 127 25 556241 4 SBHCS M4 X.7 X 1- STAINLESS STEEL 26 51291-000 1 WLDMT, PIVOT BRKT BLEED DOWN 27 012020 1 WLDMT BLEED DOWN LEVER 2 5560664 2 WSHR LOCK M6 DIN 127 29 556062 2 HHCS M6 X 1 X 12 G. ISO 4017 DIN 9 0 55627 BUMPER 1 556064 1 HHCS M X 1.25 X 45 G. ISO 4017 DIN 9 2 5560727 1 NUT HEX LKG M-1.25 556004 1 10-24UNC HEX LOCK NUT 4 01201 2 SAFETY PROP, POPUP 5 556064 M10 FLAT WASHER DIN 125 6 5560719 2 NUT HEX LKG M10-1.50 7 5560672 2 HHCS M10 X 1.5 X 65 G. DIN 9 556002 2 PIN, ROLL M X 40 9 5101-000 1 PIN, PUSH 6 CYLINDER Scissor Stack PUSH 6 PRO/PUSH PRO/PUSH 10 PRO PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077 Repair Parts 15
Item Part No. Qty. Description PUSH 6 PRO/PUSH PRO/PUSH 10 PRO 40 5170-000 1 SAFETY RELEASE BRACKET 41 51707-000 1 SAFETY RELEASE ASSEMBLY 42 05501-040 1 SOCKET CAP SCREW - DIN912 M5 X 40 4 056069-005 5 WASHER FLAT DIN125 M5 44 056066-005 NUT, NYLOCK NUT DIN95 M5X. ZINC PLATED 45 511-000 1 SOLENOID VALVE, 12VOLT DC-SV0-22-J-O-N-12DG 46 50502-025 2 SOCKET BUTTON HD SCREW - M5X25 47 5067-000 1 HERSCHMANN PLUG 4 501257-000 1 SPLIT PIN - 5MM X 25LG 49 51400-000 1 CYLINDER OVER BRACKET 50 50125-012 2 SOCKET BUTTON CAP SCREW M6X12 51 056069-006 2 FLAT WASHER - M6 49 50 51 15 4 4 46 4 40 41 47 45 CYLINDER MOUNT BAR ON 1st OUTER ARM WELDMENT 44 42 4 44 Repair Parts 16 PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077
Item Part No. Qty. Additional Fixings List - PUSH 6 PRO Description 250972 12 BRG 25MM X2 MM X 0MM LG CSB-5 056066-022 4 NUT,NYLOCKNUT DIN95 M22 22.0 ZINCPLATED 056069-022 4 WASHER,STEELFLATWASHER DIN125A M22 ZINCPLATED 056064-010 NUT,NYLOCKNUT DIN95 M10 10.0 ZINCPLATED 057577-000 4 20MM EXTERNAL CIRCLIP 50125-012 BOLT,SKTBUTCAPCAPSCREW DIN9427 M6X12 ZINCPLATED 50502-016 14 BOLT,SKTBUTCAPSCREW DIN9427 M5X16MM 10.9 ZINCPLATED 05492-016 7 BOLT,HEXBOLT DIN91 MX16MM. ZINCPLATED 50047-000 2 20MM P-CLIPS 056060-065 2 HEX,HEXBOLT M10X65MM DIN91. ZINCPLATED Item Additional Fixings List - PUSH PRO/PUSH 10 PRO Part No. Qty. Description 05490-016 2 BOLT,HEXBOLT DIN9427 M5X16MM ZINCPLATED 056069-005 12 WASHER,STEELFLATWASHER DIN125A M5 ZINCPLATED 056066-004 10 NUT,NYLOCKNUT DIN95 M4.0 ZINCPLATED 05492-025 2 BOLT,HEXSETSCREW DIN9 MX25MM. ZINCPLATED 510592-016 4 BOLY,POZI PAN HEAD DIN 795 M4 X 16 056066-00 6 NUT, NYLOCKNUT DIN95 M.0 ZINCPLATED 056069-010 24 WASHER,STEELFLATWASHER DIN125A M10 50125-025 1 BOLT,SKTBUTCAPSCREW DIN912 M10X25MM 12 10.9 ZINCPLATED 056060-045 1 BOLT,HEXBOLT DIN91 M10X45MM 51407-06 2 WASHER,PENNYWASHER,DIN90,M10X6 ZINCPLATED 056064-010 NUT, NYLOCKNUT DIN95 M10 10.0 ZINCPLATED 5155-000 14 10MM P-CLIP 51297-000 4 1MM EXTERNAL CIRCLIP 056069-005 16 WASHER,STEELFLATWASHER DIN125A M5 ZINCPLATED 056066-00 1 NUT,NYLOCKNUT DIN95 M.0 ZINCPLATED 50502-016 1 BOLT,SKTBUTCAPSCREW DIN9427 M5X16MM 10.9 ZINCPLATED 2509972 16 BRG 25MM X 2MM X 0 LG CSB-5 500595-020 6 BOLT,SKT,BUTCAPSCREW DIN9427 MX20MM 10.9 ZINCPLATED 50125-012 1 BOLT,SKT,BUTCAPSCREW DIN9427 M6X12MM 10.9 ZINCPLATED 056069-004 10 WASHER,STEELFLATWASHER DIN125A M4 ZINCPLATED 50502-010 2 BOLT,SKT,BUTCAPSCREW DIN9427 M5X10MM 10.9 ZINCPLATED 50047-000 2 20MM P-CLIP 505045-000 6 DU10 THRUST WASHER 05509-065 2 BOLT,HEXBOLT M10X65 ZINCPLATED 05492-016 BOLT,HEXBOLT DIN91 MX16MM. ZINCPLATED 056069-006 4 WASHER,STEELFLATWASHER DIN125A M6 ZINCPLATED 056060-045 1 BPLT,HEX BOLT M10X45MM. ZINCPLATED PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077 Repair Parts 17
Platform 12 1 14 9 10 20 19 15 16 7 19 1 15 16 1 4 1 5 2 A A SECTION A-A Platform 0120727 Repair Parts 1 PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077
Item Part No. Qty. Description Platform 1 51299-000 1 WLDMT DECK PUSH 2 51502-000 2 BLOCK 0550-045 SHCS M X 1.25 X 45 G. ISO 4762 BLACK OXIDE 4 5560727 10 NUT HEX LKG M-1.25 5 512900-000 2 WELDMENT PIN 6 ------------ -- ----------------------- 7 010076-000 1 COMPARTMENT LITERATURE BOX 556251 4 M THREADED KNOB 9 0120492 1 WLDMT, HAND RAIL, LEFT 10 5129-000 1 WLDMT, HAND RAIL, FRONT 0120505 2 WLDMT, SWING GATE 12 012049 1 WLDMT, HAND RAIL, RIGHT 1 012025 2 PIN, SALOON DOOR 14 5592001 4 RETAINING RING, EXTERNAL,.625 DIA, BASIC 15 556259 4 SHCS M X 1.25 X 70 G. ISO 4762 ZINC PLTD BRIGHT CHROMATE 16 556256 METRIC ACORN NUT M X 1.25 ZINC PLTD 17 5569967 4 HHCS M X 1.25 X 16 G. ISO 4017 DIN 9 1 556055 4 WSHR LOCK M 19 012071 4 BUMPER 20 ------------ 1 UPPER CONTROL BOX (SEE PAGE 17) Platform PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077 Repair Parts 19
Item Part No. Qty. Description Platform Mounting 1 1 SCISSOR STACK REFERENCE 2 0120612 2 SLIDE BLOCK 5592007 2 SNAP RING EXT 20MM 4 5560595 2 SHCS M X 1.25 X 20 G. ISO4762 BLACK OXIDE 5 0120774 2 PIN 6 5560727 10 NUT HEX LKG M-1.25 7 55625 SHCS M X 1.25 X 50 G. ISO4762 BLACK OXIDE 1 PLATFORM REFERENCE 9 51502-000 2 BLOCK Platform Mounting 012074 Repair Parts 20 PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077
Lift Cylinder Item Part No. Qty. Description 1 012012 1 CYLINDER, LIFT PUSH 6 PRO - EMC 5106-000 1 CYLINDER, LIFT PUSH 6 PRO - PB 5105-000 1 CYLINDER, LIFT PUSH PRO - EMC 0120 1 CYLINDER, LIFT PUSH PRO - PB 012065 1 CYLINDER, LIFT PUSH 10 PRO - EMC 51064-000 1 CYLINDER, LIFT PUSH 10 PRO - PB 2 511-000 1 SOLENOID VALVE, 12 VOLT DC 2509722 4 BEARING 4 60914 1 CHECK VALVE,.045 ORIFICE 5106-000/SK 1 SEAL KIT PUSH 6 PRO - EMC 5106-000/SK 1 SEAL KIT PUSH 6 PRO - PB 5105-000/SK 1 SEAL KIT PUSH PRO - EMC 0120/SK 1 SEAL KIT PUSH PRO - PB 012065/SK 1 SEAL KIT PUSH 10 PRO - EMC 51064-000/SK 1 SEAL KIT PUSH 10 PRO - PB 51270-000 1 HOSE KIT, PUSH 5127-000 1 HOSE, HYDRAULIC, -4-4F 62 100R2 51271-000 1 FTG, 1/4 BSP M -4 ORFS POS 90 51272-000 1 FTG, -6 ORB, -4 ORFS POS 90 1 2 PUSH /10 CYLINDER 4 1 4 2 4.045 HYDRAULIC SCHEMATIC Lift Cylinder 51064-000 PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077 Repair Parts
Hydraulic Schematic LOWERING VALVE LIFT CYLINDER.045 P HYDRAULIC POWER UNIT ASSY T M 012047 Hydraulic Schematic Repair Parts 22 PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077
Item Part No. Qty. Description Upper Control Box 1 0120 1 CONTROL PANEL BOX 2 012022 1 CONTROL PANEL FACE 01200 1 RAISE PUSH BUTTON 4 012004 1 LOWER PUSH BUTTON 5 55697 4 M4 FLAT WASHER DIN 125 6 556245 4 WASHER LOCK M4 DIN 127 7 556270 4 SBHCS M4 X 0.7 X 12 GR10.9 BLK FINISH 512454-000 1 BATTERY GAUGE 9 510542-000 1 ENABEL PUSH BUTTON 10 0210 1 EMERGENCY STOP BUTTON 012054 1 DECAL PLATFORM UP/DOWN 12 514041-000 1 DECAL EMERGENCY STOP 1 012056 1 DECAL BATTERY CHARGE INDICATOR 14 700027 1 DECAL ENSURE BRAKES ARE LOCKED 7 6 5 1 12 10 2 14 4 1 9 Upper Control Box 012040 PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077 Repair Parts 2
Tray Wiring Harness Item Part No. Qty. Description 1 51245-000 1 CONN 14 RECEP DEUTSCH 2 50959-000 14 PIN - 16 DCH 0460-5-16141 049947 TERMINAL 1I 22/1-PANDUIT PN1-56R 4 044146 1 TERMINAL R10I 22/1-PANDUIT PN1-10R 5 51090-000 5 BOOTLACE FERRULE - RED 6 51010-000 SPADE TERMINAL - RED 7 510174-000 6 FORK TERMINAL - RED 510-000 2 FORK TERMINAL - BLUE 9 51067-000 2 BOOTLACE FERRULE - GREY 10 510167-000 2 A DIODE 7 6 71 D 6 16 40 71 0 7 151 17 16 F 91 E 16 7 17 22 91 151 C 1 4 B 17A 6 14 5 17 22A 10 6 22 14 16 17 7 6 0 40 2 A B C D E F G H J K L M N P M N C K P D B A G H 17A A 22A L 2 J E F 7 9 To Timer To Terminal Strip To Function Switches To Hydraulic Power Unit To Scissor Stack Wiring Harness 2 To Timer Relays A A NOTE! VIEW SHOWING REAR INSERT DEUTSCH RECEPTACLE : SHELL SIZE 1 - (14 x SIZE 16 PINS) 510-000 Tray Wiring Harness Repair Parts 24 PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077
6 7 2 22 14 16 17 0 40 2 A B C D E F G H J K L M N P Item Part No. Qty. Description Scissor Stack Wiring Harness 1 2 51244-000 1 CONN 14 PIN DEUTSCH PLUG 509540-000 16 SOCKET CONTACT -16 DEUTSCH 4 04990 2 LOCK WEDGE 4 PIN 5 049 2 PLUG 4 PIN DEUTSCH 6 040047 2 TERMINAL FEM250 22/1 7 50959-000 6 PIN -16 DCH 220152 1 RECEPTACLE DEUTSCH 9 200 IN CABLE COND 1 GA 10 020 5 IN CABLE 2 COND 1 GA 40 IN CABLE 5 COND 1 GA 12 0496 1 LOCK WEDGE 6 PIN 1 14 012044 1 TWO AXIS TILT SWITCH ASSEMBLY (TILT SETTINGS X - 2, Y - 2 ) 15 51014-000 2 M4 RING TERMINAL 7 NOTE! VIEW SHOWING REAR INSERT DEUTSCH PLUG : SHELL SIZE 1 - (14 x SIZE 16 SOCKETS) 2 M L N K C P D B J A E H F G 10 15 A 5 4 9 40 0 R YL BK A BL 6 14 17 16 14 22 12 To upper controls To cylinder Harness 6 5 4 2 1 1 2 4 To Level Sensor 1 2 4 To Stack Switch 7 6 To Tray Wiring Harness Scissor Stack Wiring Harness 0120 PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077 Repair Parts 25
Item Part No. Qty. Description Upper Control Box Wiring Harness 1 22015 1 PLUG 6 PIN DEUTSCH 2 04995 6 SOCKET CONTACT -20 DEUTSCH 6 IN CABLE 6 COND 20 GA 4 040047 2 TERMINAL FEM250 22/1 5 04960 1 LOCK WEDGE 6 PIN To Scissor Stack Wiring Harness To Upper Control Box Upper Control Box Wiring Harness 012042 Repair Parts 26 PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077
Electrical Schematic 1 2 4 FUSE 250A + 12V DC - E-STOP ENABLE KEY SW ENABLE RAISE LOWER M PUMP COIL TILT ALARM STACK SWITCH + + TIMER E-STOP 1 2 4 5 6 RAISE HOUR METER KEY SWITCH RELAY LOWER CYLINDER COIL TILT SENSOR - - A B C D E F G H J K L M N P BATTERY CHARGER + 151 12 22 22 151 14 15 5 15A CONTACTOR 17 16 17A 22 MOLEX PIN LAYOUT FOR BATTERY INDICATOR (VIEWED FROM WIRE SIDE) 4 2 17 17 14 16 6 17A 16 1 TILT SENSOR ZERO 7 A 2/ 5 2 40 22 14 16 17 0 6 7 2 22 A 14 R YL BK BL 15 16 17 0 17 40 FEED THROUGH NUMBERED TERMINALS ON DIN RAIL. 1 5-2 6 7 7 6 1 2 4 5 Electrical Schematic 01206 REV L PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077 Repair Parts 27
Item Part No. Qty. Description Placards and Decals 1 01204 1 COMPARTMENT LITERATURE 2 51047-000 2 DECAL POPUP ------------ -- --------- 4 700026 4 DECAL FORKLIFT POINT 5 70001 2 DECAL MAINTENANCE PROP 6 51404-000 4 DECAL MAXIMUM WHEEL LOAD PUSH 6 -- 514044-000 4 DECAL MAXIMUM WHEEL LOAD PUSH -- 514045-000 4 DECAL MAXIMUM WHEEL LOAD PUSH 10 7 70004 1 DECAL SAFE WORKING LOAD 700027 2 DECAL ENSURE BRAKES ARE LOCKED 9 700017 4 DECAL INDOOR USE ONLY 10 700019 2 DECAL FULLY READ OPERATORS MANUAL 5126-000 2 DECAL PUSH 6 PRO (ECO 51247-000) -- 51220-000 2 DECAL PUSH PRO (ECO 5124-000) -- 0120762 2 DECAL PUSH 10 PRO 12 --------------- -- -------- 1 51020-001 1 DECAL EMERGENCY BLEED DOWN 14 512257-000 1 DECAL LOWER CONTROLS 15 010076-901 1 DECAL OPERATING INFORMATION INSIDE 16 ------------ -- -------- 17 51246-000 1 DECAL DO NOT JETWASH 1 12055 1 DECAL EMERGENCY STOP 19 12056 1 DECAL BATTERY CHARGE INFORMATION 20 1254 1 DECAL CONTROL PUSH PRO 066556-900 2 DECAL DANGER ABOVE 22 0665-001 1 DECAL HARNESS HARD POINT 2 ------------ -- --------- 24 51069-000 1 DECAL CE LOGO 25 512255-000 1 DECAL CHARGING NOTICE 26 512256-000 1 DECAL ENABLE NOTICE Placards and Decals Repair Parts 2 PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077
Placards and Decals 26 20 25 24 17 Rear 19 1 Right Side Section A-A Top View of Chassis 22 Front Left Side Placards and Decals PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077 Repair Parts 29
Repair Parts 0 PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077
PUSH 6 PRO / PUSH PRO / PUSH 10 PRO 012077 Repair Parts 1
ISO9001 : 200 Certificate No. FM 511