Parts Manual 4- PL0- - Series Right Angle Grinder, Sander, and Router For additional product information visit our website at http://www.apextoolgroup.com
4- Dotco Nomenclature X XX - XX XX XX OH Product Classification = Ergo Grinder/Sander Throttle Type L = Locking Lever S = Locking Lever (same configuration as "L") Motor Size = 0. Horsepower Tool Style = Right Angle Speed Options (RPM) Front Exhaust Rear Exhaust 00 =,000 0 =,000 0 = 0,000 = 0,000 Primary Termination Code = /"-4 External Thread Spindle (Type Cutoff Wheels) = /4"- Internal Thread Spindle 4 = /"-4 Internal Thread Spindle = /"-4 Internal Thread Spindle = 00 Series, /4" ( piece) Collet 4 = /4" Universal Collet Spindle Extended Termination Code B = Belt Sander (/4" x ") B = Belt Sander (/" x ") B = Belt Sander (/" x 4") B4 = Belt Sander (" x ") B = Belt Sander (" x 4") RT = Router Options Optinal Collets LH = Left Hand Rotation Motor Overhose Option (extra cost) OH = Exhaust Overhose (Rear exhaust models only) Page
Dotco Product Information 4- The original language of this manual is English. Product Safety Information: Intended Use: This pneumatic material removal tool is to be used only for removing material by utilizing appropriate abrasive wheels, rotary files or other material removal cutting devices. For product safety information and requirements for grinding without a wheel guard refer to Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG documents: GS-00, General Safety Pneumatic Grinders CE-0, General Safety Sanders CE-0, General Safety Material Removal Tools WARNING This product must not be modified in any manner unless approved in writing by Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG. All safety devices must be properly installed and maintained in good working order. EC Declaration of Conformity: We affirm that this machine is in accordance with the following EC regulations (00/4/EC). Applied harmonized standards are ISO 00:00-. The name, job function and address of the person authorized to compile the technical file. Mr. Vishnu Irigireddy Director of Global R&D- Mechanical Engineering Apex Tool Group 0 Industrial Drive Lexington, SC 0 Signature: Vishnu Irigireddy Date: December, 0 Noise and Vibration: L Series Noise Level: db(a) S Series Noise Level: db(a) L Series Vibration Level: <. m/s S Series Vibration Level: <. m/s Air Line Lubrication: Use Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG s lightweight air tool oil 000 (available in quantities shown in the following chart) or an SAE- lightweight spindle oil. Part No. Packaged Designation 40 Quart (0.4 liter) Airlube 0W/NR-40LB DR 4 US Gallon (. liter) Airlube 0W/NR-40LB DR Grease: Part No. Packaged Designation 4-00 oz. (0.0 kg) Angle Head: Moly-XL SAE 0 40 oz. (0.0 kg) Planetary: Magnalube-G oz. (0.4 kg) Planetary: Magnalube-G Air Supply Line: Parameter Air Hose Minimum inside diameter: /4" (,4 mm) Maximum length:.0' (,4 m) Air Pressure Recommended: 0 psi (0 kpa) Air quality according to ISO -, quality Compressed air class.4. The compressed air must be clean and dry. Service and Repair: Tool service and repair should be performed by an authorized Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG Center. Refer to the last page of this manual for locations. Disposal: Observe local disposal guidelines for all components of this tool and its packaging. Copyright Protection: Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG Page
4- Dotco Front Exhaust Motor Assembly A Models (-)00 )-)0 Off 4 0 0 4 Off Off Page 4
Dotco Front Exhaust Motor Assembly 4- Illustration "A" - Front Exhaust Models -0 Housing Wrench 0-0 Inlet Adapter 0-0 Exhaust Plug 4 O-Ring 0PT O-Ring 0-04 Filter Disc 0-0 Filter Retainer 00PT Rear Plate (includes Ref.) - Right Hand Rotation Models PT Rear Plate (includes Ref.) - Left Hand Rotation Models - Code "LH" 0- Valve Spring 0 0- Valve 0-04 Valve Seat 04 Lever Pin 0-0 Push Rod 0- Lock-Off Lever Assembly 0-00 Motor Housing 00PT Cylinder 04PT Ball Bearing 04 4 Pin 00PT 4 Rotor Blade 04-00 Rotor Blade Kit (0 Blades) 0 0PT Spacer Shim Packet PT Ball Bearing 00S Rotor 4 04PT Front Plate (includes Ref. ) - Right Hand Rotation Models PT Front Plate (includes Ref. ) - Left Hand Rotation Models - Code "LH" 0-04 Lock Ring Table "A" Pinion Gear 0-04 Lock Ring Sleeve 0-0 Muffler Felt (X) Recommended Spare Parts (quantity shown based on - tools in operation) Table "A" Ref. # (-)00 # (-)0 Pinion 0-0 Page
4- Dotco Rear Exhaust Motor Assembly B Off Models without Overhose 0 Models (-)0 (-) Models with Overhose 4 0 4 Off Off Page
Dotco Rear Exhaust Motor Assembly 4- Illustration "B" - Rear Exhaust Models -0 Housing Wrench 0-0 Inlet Adapter (without Overhose) 0-0 Inlet Adapter (Overhose Models) 0-0 Diffuser 4 0-04 Filter Disc 0-0 Filter Retainer 0-0 Muffler (Overhose Models) 0PT O-Ring (Overhose Models) 00PT Rear Plate (includes Ref.) 0- K Valve Spring 0 0- Valve 0-04 Valve Seat 04 Lever Pin 0-0 Push Rod 0- Lock-Off Lever Assembly 0-00 Motor Housing 00PT Cylinder 04PT K Ball Bearing 04 K Pin 00PT 4 K Rotor Blade 04-00 Rotor Blade Kit (0 Blades) 0 0PT Spacer K Shim Packet PT K Ball Bearing 00S Rotor 4 04PT Front Plate (includes Ref., qty. ) 0-044 Lock Ring Table "B" Pinion Gear 0-04 Lock Ring Sleeve 0-0 Seal (X) Recommended Spare Parts (quantity shown based on - tools in operation) Table "B" Ref. # (-)0 # (-) Pinion 0-0 Page
4- Dotco Angle Head C Off 4 0 Off Service Note: Replacement rings are.00 undersize and must be expanded using service tool # 4-00 to slip onto angle housing. Page
Dotco Angle Head 4- Illustration "C" - Angle Head 0-04 Angle Head Cover 04PT Angle Housing (includes Ref., 4) PT Grease Fitting 4 PT Wear Ring 04PT Ball Bearing PT Lube Disc Table "C" Bevel Gear Shim Packet PT Ball Bearing 0 0PT Lock Ring -- 4-00 Gear Lube (not shown) -- 4- Grease Gun (not shown) (X) Recommended Spare Parts (quantity shown based on - tools in operation) Table "C" Ref. # (-)00 (-)0 # (-)0 (-) Bevel Gear 0-0 PT Page
4- Dotco Primary Terminations D Termination / -4 External Thread Termination 4 Universal Collet Termination Series 00 Collet 4 4 0 Countersink towards spindle shoulder. Termination /4 - Internal Thread Termination 4 / -4 Internal Thread Termination / -4 Internal Thread 0 Page 0
Dotco Primary Terminations 4- Illustration "D" Termination - /"-4 External Thread Spindle 0PT Spindle (includes Ref. ) Spacer 0PT Woodruff Key 4-4 Flange - Flange - Wheel Guard (includes Ref. ) - Cap Screw -- -0 /" Wrench (not shown) -- -00 /" Wrench (not shown) -- -0 /4" Wrench (not shown) Termination - /4"- Internal Thread Spindle 0 Spindle 0PT Woodruff Key 0-00 /" Wrench Termination 4 - /"-4 Internal Thread Spindle 4 Spindle 0PT Woodruff Key -00 /" Wrench Termination - /"-4 Internal Thread Spindle 0PT Spindle 0PT Woodruff Key -00 /" Wrench Termination - 00 Series, /4" ( piece) Collet 0PT Spindle 0PT Woodruff Key Table "D" Collet (/4") 0 0PT Nosepiece -00 /" Wrench -0 /" Wrench Termination 4 - Universal Collet S Spindle 0PT Woodruff Key 4 Table "D" Collet (/4") Collet Nut -00 /" Wrench -0 /" Wrench (X) Recommended Spare Parts (quantity shown based on - tools in operation) Table "D" 00 Series Optional Collets Part No. Arbor Size Part No. Arbor Size Part No. Arbor Size 0PT /4" 0PT /" 0PT mm 0PT /4" 0PT /" 0 /" 0PT * /4" 04PT /" mm * Standard Collet Table "D" Universal Series Optional Collets Part No. Arbor Size Part No. Arbor Size Part No. Arbor Size 0 /" mm /" 0PT * /4" 0PT mm * Standard Collet Page
4- Dotco Extended Terminations E Termination -RT (Router) 4 F Termination -B (/4 x Belt Sander) 4 0 Page
Dotco Extended Terminations 4- Illustration "E" - Router Termination (RT) Router Housing Assembly (includes Ref. -4) 0 Retaining Ring -00 Ball Bearing 4 - Screw (#- x. SHCS) (X) Recommended Spare Parts (quantity shown based on - tools in operation) Illustration "F" - Belt Sander Termination B -- -S Belt Sander Assembly (includes Ref. -) - Guard PT Screw - Spacer 4 - Boom 00PT 4 Screw PT Pin -4 Cushioned Platen 04PT Yoke Spring - Yoke 0 PT Yoke Pin -- -0 Wheel Assembly (includes Ref. -) 4PT Ball Bearing -04 Wheel (includes Ref. ) - Tire - Spacer -0 Drive Wheel (B Termination) (includes Ref. ) -0 Drive Wheel (B Termination) (includes Ref. ) -04 Tire - Sanding Belt (0 Grit) - Sanding Belt (0 Grit) (X) Recommended Spare Parts (quantity shown based on - tools in operation) Page
4- Dotco Extended Terminations G Termination -B (/ x Belt Sander) 0 4 0 H Termination -B (/ x 4 Belt Sander) 0 4 0 Page
Dotco Extended Terminations 4- Illustration "G" - Belt Sander Termination B -- -0S Belt Sander Assembly (includes Ref. -) - Guard PT Screw - Boom 4 - Steel Platen 0PT 4 Screw 00PT 4 Screw 0 4 Nylon Washer PT Pin - Cushioned Platen 0 04PT Yoke Spring - Yoke 0PT Yoke Pin -- - Wheel Assembly (includes Ref. -) 4PT 4 Ball Bearing - Wheel (includes Ref. ) -0 Tire 4PT Spacer -0 Drive Wheel (B Termination) (includes Ref. ) -0 Drive Wheel (B Termination) (includes Ref. ) -04 Tire 0-4 Sanding Belt (0 Grit) - Sanding Belt (0 Grit) (X) Recommended Spare Parts (quantity shown based on - tools in operation) Illustration "H" - Belt Sander Termination B -- -S Belt Sander Assembly (includes Ref. -) - Guard PT Screw -0 Boom 4 - Steel Platen 0PT 4 Screw 00PT 4 Screw 0 4 Nylon Washer PT Pin -4 Cushioned Platen 0 04PT Yoke Spring - Yoke 0PT Yoke Pin -- - Wheel Assembly (includes Ref. -) 4PT 4 Ball Bearing - Wheel (includes Ref. ) -0 Tire 4PT Spacer -0 Drive Wheel (B Termination) (includes Ref. ) -0 Drive Wheel (B Termination) (includes Ref. ) -04 Tire 0 - Sanding Belt (0 Grit) - Sanding Belt (0 Grit) (X) Recommended Spare Parts (quantity shown based on - tools in operation) Page
4- Dotco Extended Terminations I Termination -B4 ( x Belt Sander) 0 0 4 0 J Termination -B ( x 4 Belt Sander) 0 0 4 0 Page
Dotco Extended Terminations 4- Illustration "I" - Belt Sander Termination B4 -- - Belt Sander Assembly (B4 Termination) (includes Ref. -) -- - Belt Sander Assembly (B4 Termination) (includes Ref. -) - Guard - Guard - Screw 4-4 Boom - Steel Platen 0PT Screw 4 Screw 0 Nylon Washer - Cushioned Platen 0-4 Yoke Spring - Yoke PT 4 Yoke Screw -0 Yoke Pin -- - Wheel Assembly (includes Ref. -) 4PT 4 Ball Bearing - Wheel (includes Ref. ) -0 Tire - Spacer 4PT Spacer - Drive Wheel (B4 Termination) (includes Ref. ) 0-0 Drive Wheel (B4 Termination) (includes Ref. ) -04 Tire -04PT Wrench (/") (not shown) - Sanding Belt (0 Grit) - Sanding Belt (0 Grit) (X) Recommended Spare Parts (quantity shown based on - tools in operation) Illustration "J" - Belt Sander Termination B -- -0 Belt Sander Assembly (B Termination) (includes Ref. -) -- - Belt Sander Assembly (B Termination) (includes Ref. -) - Guard - Guard - Screw 4 - Boom - Steel Platen 0PT Screw 4 Screw 0 Nylon Washer -4 Cushioned Platen 0-4 Yoke Spring - Yoke PT 4 Yoke Screw -0 Yoke Pin -- - Wheel Assembly (includes Ref. -) 4PT 4 Ball Bearing - Wheel (includes Ref. ) -0 Tire - Spacer 4PT Spacer - Drive Wheel (B Termination) (includes Ref. ) 0-0 Drive Wheel (B Termination) (includes Ref. ) -04 Tire -04PT Wrench (/") (not shown) -4 Sanding Belt (0 Grit) -4 Sanding Belt (0 Grit) (X) Recommended Spare Parts (quantity shown based on - tools in operation) Page