1 Prequalification Head Quarter & Main Factory 111, Geumbuk-ro, Geumma-Myeon, Hongseong-gun, Chungcheongnam-do, Korea TEL : 82-41-633-9542 FAX : 82-41-634-9922 HOME PAGE : www.thi21.co.kr E-MAIL : kimjo8700@hanmail.net Seoul Office 103 Dream B/D, 61, Gwangnaru-ro 15-gil, Gwangjin-gu, Seoul, Korea. TEL : 82-2-715-2060 FAX : 82-2-717-5877 HOME PAGE : www.thi21.co.kr E-MAIL : kimjo8700@hanmail.net
2 Contents 01. CEO Greeting 02. Company Brief History 03. Company & Man Power status 04. Organization Chart 05. Shop Control Process 06. Main Factory Lay-Out 07. Main Facilities View 08. Production Facilities List 09. Manufacturing View 10. Experience List 11. Maximum Product Capacity 12. Certification & License 13. Company Registration 14. Location Map
3 1. CEO Greeting Since its founding in 1985, TAEYANG HEAVY INDUSTRY has been one of the leading companies in the fields of railroading and shipbuilding in Korea. We focus on design, manufacture and assembly of all types of high quality products to suit wide variety of challenging applications in the diversified steel products. The rapid development and growth of the company leads us to invest in manufacturing industrial & petro chemical equipment such as pressure vessels, heat exchangers, condensers, industrial towers, column and reactors and so on. Through our continuous R&D efforts to achieve the highest quality and technology, we are launching the TCC (Technology, Creativity, Creditability) campaign geared toward our customers. We are ready for the challenges of the 21 st Century, armed with more than two decades of experience & technology in addition to the competent & passionate efforts of all executives and staff. Our managerial target is to manufacture quality product with competitive price and to deliver them on time, based on our philosophy of striving for customer satisfaction throughout the entire process. We promise to become the best in the construction, refinery, chemical and other industrial equipment market by using our technological skills and expertise, quality and integrity to give us a competitive edge. Truly yours, SoonJa, Kim/C.E.O
4 2. Company Brief History 1985. 04. Taeyang Metal Industry Established 1990. 04. Business Expansion (Precision Machining & Plant Part) 1999. 01. Conversion of Corporation 2000. 04. ISO9001 Certification Acquired. 2001. 10. Takingover Susan Machinery Industry (2nd Hongsung Factory) 2001. 12. Research Lab Established. 2003. 01. Company Name Changed to 2003. 09. Won Commendation from Minister of Construction & Transportation 2004. 07. ISO14001 Certification Acquired 2006. 05. Authorized Manufacturing of High Pressure Gas Facilities Acquired from Korea Gas Safety Corporation 2006. 10. ASME Certification U & S Stamp Acquired 2006. 12. Seoul Sales Branch Office Opened 2007. 06. Conversion Of Hongseong Factory To Head Quarter 2012. 09. ASME Certification U & S Stamp Renewal 2013. 03. ISO9001 Certification Renewal 2013. 10. ISO14001 Certification Renewal
5 3. Company Profile 1) Company Name : Taeyang Heavy Industries Co., Ltd. 2) Name of CEO : Kim, Sun Ja 3) Capital : \330,000,000(KRW) 4) Founded Date : 1985. 04. 01. 5) - Headquarter & Factory : Address : #467, Hwayang-ri, Keumma-myun, Honseong-gun, Chung-nam, Korea Tel. : +82-41-633-9547 Fax. : +82-41-634-9922 e-mail : kimjo8700@hanmail.net - Sales Branch Office : Address : #467, Hwayang-ri, Keumma-myun, Honseong-gun, Chung-nam, Korea Tel. : +82-2-715-2060 Fax. : +82-2-717-5877 e-mail : kimjo8700@hanmail.net 6) Factory Measure : 39,845 m2
6 4. Man Power Number of employees 1) Engineering(company s own manpower/subcontractor or agent manpower) - Designers : 2/12 - Drafters : 3/25 - Estimators : 2 2) Managing staff - Production Manager/Engineer : 1/2 - QA, QC Manager/Engineer : 1/3 -Purchaser : 1 3) Shop(company s own manpower/subcontractor) - Foreman : 1/5 - Fabricator : 15/35 - ASME Code qualified welder : 2/12 - Other welder : 7/25 - QC inspector : 1/5 - NDE personnel : 1/3 - Mechanic : 1/4
7 5. General Organization Chart CHAIRMAN VICE-CHAIRMAN SEOUL OFFICE CEO EXECUTIVE DIRECTOR Q.C MARKETING & SALES Q.M Q.A HEAD QUARTER MAIN FACTORY ADMIN. DEPT. PROCUREMENT DEPT. DESIGN DEPT. PRODUCT DEPT. R & D CENTER MAINTENANCE DEPT ACCOUNT CONTRACT MATERNL PURCHASING SUB-VENDOR CONTROL STRENGTH CALCULATION DETAIL DESIGN FABRICATION ASSEMBLY TEST OPERATION ENGINEERING R & D DESIGN DEVELOP 3D DESIGN EXAMINE TEAM REPAIR TEAM A/S TEAM TEST RUN
6. Shop Control Process
9 7. Factory Picture (View of HongSeong Factory)
10 8. Main Factory Lay-Out
11 9. Main Facilities View 1st Plant 2nd Plant Traverser Shot Room Paint Room Heat Treatment Furnace
12 10. Main Fabrication Equipment Pipe Bending M/C Turning Roller Sub Welding M/C Welding Manipulator Crane Bending Roll
13 11. Main Fabrication Equipment No. Equipment Name Q'ty Manufacturer Specification Remarks 01 Shot Blast Room 1 Lot W6.5mxH6.8mxL18m 02 Painting Room 1 Lot W13mxL100mxH8.3m 03 Surface Plate Bed 4 Sets W8mxL50mxH0.5m 04 Heat Treating Furnace 1 Set W6mxL18mxH6m 05 Car Body Jig 1 Set 300m (Portable) 06 Car Body Jig 1 Set 100m (Portable) 07 Vantilation Device 1 Lot 2500m 3 08 Rail 5Km 37Kg/m 09 Frame Car 70Cars 20 Ton 10 Hoist Crane 2 Sets Bando 30 Ton W25mxH9m 11 Hoist Crane 2 Sets Bando 20 Ton W25mxH9m 12 Hoist Crane 2 Sets Bando 10 Ton W25mxH9m 13 Hoist Crane 2 Sets Bando 5 Ton W25mxH9m 14 Traverser 1 Set Bando 60 Ton x 50m 15 Traverser 1 Set Bando 60 Ton x 30m
14 11. Main Fabrication Equipment No. Equipment Name Q'ty Manufacturer Specification Remarks 16 Locomotive 1 Car 10 Ton 17 Fork Lift 1 Car Daewoo 15 Ton 18 Fork Lift 2 Cars Daewoo 10 Ton 19 Fork Lift 2 Cars Daewoo 5 Ton 20 Bending Roller M/C 1 Set Daekwang 50t x 3000L 21 Turning Roller M/C 17 Sets Daekwang 50 Ton 22 Turning Roller M/C 13 Sets Daekwang 30 Ton 23 Pipe Thread M/C 1 Set Keysan Rigid No.1224 24 Radial Dril M/C 2 Sets Namsun NRP-1600 25 U-Bending M/C 1 Set Daesun Dia 50 26 Milling M/C 1 Set Namsun 1700 x 730 x 800 27 Lathe M/C 1 Set Namsun Ø480 x 1500 28 Arc Welding M/C 5 Sets Maeng-Ho Ind. 500A 29 Co2 Welding M/C 40 Sets Maeng-Ho Ind. 500A 30 Co2 Welding M/C 20 Sets Maeng-Ho Ind. 350A
15 11. Main Fabrication Equipment No. Equipment Name Q'ty Manufacturer Specification Remarks 31 Mig Welding M/C 2 Sets Ilhung 1500A 32 Submerged Arc W/D M/C 2 Sets Ilhung 1500A 33 Gouging M/C 2 Sets Hanhung 1000A 34 Portable Cutting M/C 2 Sets Youkwang 150 mm 35 Dry Oven 1 Set Duksan Eng 500kg 36 Hydro Tester 1 Set Hana 15MPa 37 H.P Cleaning Equipment 1 Set Hana 20 MPa
16 12. Major Experience Photos PROJECT: PETRO RABIGH REFINING PLANTS TYPE: CONVERTER UNIT SIZE: I.D3,400 x 15,216H
17 12. Major Experience Photos PROJECT: HONAM PETRO CHEMICAL TYPE: VAPOR COMBUSTION UNIT SIZE: W2,600 x 14,000H PROJECT: PETRO RABIGH REFINING PLANTS TYPE: CONVERTER SIZE: I.D2,500 x 14,100H
18 12. Major Experience Photos PROJECT: PETRO RABIGH REFINING PLANTS TYPE: DEBUTANIZER SIZE: I.D2,900 x 31,070H PROJECT: PETRO RABIGH REFINING PLANTS TYPE: DEISOBUTANZER SIZE: I.D2,500 x 21,080H
19 12. Major Experience Photos PROJECT: RUNG TAWAN TYPE: HEAT EXCHANGER SIZE: I.D1,307 x 4,984L PROJECT: RUNG TAWAN TYPE: HEAT EXCHANGER SIZE: ID1,720 x 7,920H
20 12. Major Experience Photos PROJECT: SLS SHIP BUILDING TYPE: HIGH PRESSURE TANK MARINE ENGINE TYPE PROJECT: ASAN HEAT & ENERGY TYPE: HRSG STACK SIZE: ID5,500 x 80,000H
21 12. Major Experience Photos PROJECT: PETRO RABIGH REFINING PLANTS TYPE: SURGE DRUM SIZE: I.D3,400 x 18,710H PROJECT: PETRO RABIGH REFINING PLANTS TYPE: CAUSTIC SCRUBBER SIZE: I.D2,500 x 25,725H
22 12. Major Experience Photos PROJECT: DSME ODFJELL GVA TYPE: LIQUID MUD TANK SIZE: I.D4,120 x 8,020H PROJECT: PETRO RABIGH REFINING PLANTS TYPE: DEBUTANIZER SIZE: I.D2,928 x 40,450H
23 12. Major Experience Photos PROJECT: KNOC VRU SYSTEM TYPE: VAPOR RECOVERY UNIT PACKAGE PROJECT: SAMSUNG TOTAL ITEM: HEAT EXCHANGER TYPE: MAINTENANCE
24 12. Major Experience Photos PROJECT: PULVERIZED COAL INJECTION PLANT ITEM: INJECTION PRESSURE HOPPER SIZE: I.D6,400 x 6,475H
25 12. Major Experience Photos PROJECT: CHILEAN LNG PROJECT TYPE: FLARE STACK SYSTEM SIZE: I.D1,524 x 35,000H PROJECT: FLUOR CANADA TYPE: L/S DRUM SIZE: I.D2,740 x 9,800H
26 12. Major Experience Photos PROJECT: FLUOR CANADA TYPE: K/O DRUM SIZE: ID3,350 x 4,150H PROJECT: SAUDI KAYAN PETROCHEMICALCOMPLEX PP&PH TYPE: RECYCLE GAS FILTER SIZE: ID2,700 x 11,000H
27 12. Major Experience Photos PROJECT:KPPC AROMATICS COMPLEX PJT ITEM: TRANSPORTATION VESSEL SIZE: 2,600W x 4,000H x 8,000L PROJECT: SHUAIBA NORTH COGENERATION ITEM: CLEAN DRAIN FLASH VESSEL SIZE: I.D2,400 x 3,400H
28 13. Experience List No. Client/Project Name Country Description Main Mat'l Q'ty Weight (Ton) Del'y Remarks 001 Jord KC/ Egypt Fin Tube Air Cooler Con. 304L S.S 3 Feb-05 002 Jord KC/ Egypt Fin Tube O/H Con. 304L S.S 1 Oct-05 003 Jord International(Egypt) Egypt Air Cooler 304L S.S 9 Dec-06 004 Hyosung/ Korea Acid Tank 1 Apr-06 005 KCC/S2 Project Korea Tower & Column A516-70 19 Sep-06 006 Doosan/POSCO #3RH PJt Korea Bogie Transfer Car 1 Dec-06 007 Hanwha Chemical/VCM Pjt Korea S-301 Tank A516-70 1 Dec-06 008 Jord International/Sugar Pjt Egypt Air Cooler 304L S.S 18 Feb-07 009 Doosan/POSCO #3RH PJt Korea Bogie Transfer Car 2 Apr-07 010 TR/Rabigh Project Saudi Arabia Drum & Column SA516-60+HIC 164 2,022.0 May-07 011 Daewoo Ship./GVA 7500 DP Shipping Liquid Mud Tank NV DH32 5 Aug-07 012 Daewoo Ship./GVA 7500 DP Shipping Liquid Mud Tank DH32 2 14.5 Aug-07 013 KCC/Stage & Pre-Process Korea Heat Exchanger S.S 12 6.4 Mar-08 014 SEC/Saudi Kayan Pet. Com. Pjt Saudi Arabia Recycle Gas Filter A240-304 1 12.5 Mar-08 015 HPC/Vapor Combustion Unit Korea Package 1set 1Unit 97.1 Mar-08 CPE
29 13. Experience List No. Client/Project Name Country Description Main Mat'l Q'ty Weight (Ton) Del'y Remarks 016 HPC/Vapor Combustion Unit Korea Package 1set 1Unit 190.0 Mar-08 e-tec 017 SEC/Saudi Kayan Pet. Com. Pjt Saudi Arabia Back Filter 1 14.5 Apr-08 018 HPC/VCU Incinerator Korea Vaporizer A179 4 2.0 Jun-08 019 Samsung Total/Process MSR Korea Reboiler 304 S.S 3 93.0 Jun-08 020 SCPM/Expansion Batch System Pjt Korea Sand Silo SS400+Tivar 1 28.5 Jun-08 021 SCPM/Expansion Batch System Pjt Korea Silo #1~3 SS400 3 37.7 Jun-08 022 HSC/Pulverized Coal Injection Plant Korea Conveying Hopper A516-70N 13 997.0 Jan-09 023 SGC / PTA PJT Korea Cooler 316L S.S 1 4.1 May-09 024 POSCO/Demi Plant Korea Preheater 316L S.S 8 17.5 Jun-09 025 POS-M/Demi Plant( 광양제철 ) Korea Cation Exchanger SS400/Rubber 22 50.1 Apr-09 026 Wonic/Propylene Purification Pjt Korea Crude Prorylene A516-70 7 37.8 Apr-09 027 Zeeco Asia/KPPC Pjt. Kuwait Flare Stack System S.S 1Unit 548.0 Dec-07 028 Zeeco Asia/Camisea Exp. Pjt. U.S.A. Flare Stack System C.S 1Unit 26.3 Feb-08 029 Zeeco Asia/ABU Dhabi HYL III Pjt. Saudi Arabia Flare Stack System C.S 1Unit 16.5 Jan-08 030 Zeeco Asia/Gas Comp. Station Pjt. Pakistan Flare Stack System C.S 1Unit 7.9 Feb-08
30 13. Experience List No. Client/Project Name Country Description Main Mat'l Q'ty Weight (Ton) Del'y Remarks 031 Zeeco Asia/Tianjin Bohai VCM/EDC Project Chaina Derrick Flare Stack C.S 1Unit 90.7 May-08 032 Tecnimont/TR Vessel Kuwait Vessel S.S 1Unit 32.3 Mar-08 033 Doosan Korea H/E, Vessel C.S/S.S 1Unit 3.7 Mar-08 034 DPS Saudi Arabia Recycle Gas Filter S.S 1Unit 11.5 Mar-08 035 DPS Saudi Arabia Back Filter S.S 1Unit 14.0 Apr-08 036 Samsung Corning Korea KG04 Tank-Steel S.S 1Unit 35.4 Apr-08 037 Samsung Precision Korea Goods wagon 26set 124.5 Aug-08 US Army 038 Main Tech/GS Caltex VRU PJT Korea 6set 25.7 Jun-08 039 Samsung Total Korea E1-EA133 Retubing 1set 24.3 Jun-08 040 Samsung Corning/Sand Silo Pjt Korea Sand Silo 3set 25.0 Jun-08 041 Jordan(knoc)/VRU Pjt. Korea VRU Project 1Unit 248.6 Oct-08 042 Jordan(knoc)/VRU Pjt. Korea VCU Project 1Unit 54.0 Oct-08 043 Zeeco Asia/Jubail Acetyls Com. Pjt. Saudi Arabia Flare Stack System 1Unit 8.7 Sep-08 044 S/Fine Chemical Korea Reserver Tank 1set 5.8 Nov-08 045 Kolon Korea 용융로 1Unit 28.4 Dec-08
31 13. Experience List No. Client/Project Name Country Description Main Mat'l Q'ty Weight (Ton) Del'y Remarks 046 KNOC/Vapor Combustion Unit Korea Site Erection 1Unit 183.6 Jordan 047 Jordan(SK Inchon) Korea VRU Project 1Unit 248.6 Feb-09 048 Jordan(SK Ulsan) Korea VRU Project 1Unit 380.5 Mar-09 049 HIS( 현대제철 ) Korea PCI Equipment(6종18기 ) 18 876.9 Mar-09 050 HIS( 현대제철 ) Korea Injection Hopper 1 130.0 Aug-09 051 WUSDP( 주택공사 ) Korea CHP HRSG Stack 1 470.9 Jan-09 052 Jordan(S-Oil) Korea Blower Skid 1 12.0 Dec-08 053 Khalil Bahman Kuwait Flash Vessel 1 5.3 Feb-09 054 Samsung ENG. Korea Chute(Hard Facing) 1Unit 416.0 Feb-09 055 Samsung ENG. Korea Sampling Tower & I-Beam 1Unit 80.1 Mar-09 056 Doosan 메카텍 Korea Tubular Conveyor 1Unit 706.0 Feb-09 057 Pields Eng. Korea Propylene Purification 1Unit 37.8 Apr-09 058 Posco Korea Demi Plant 합리화 1Unit 40.9 Apr-09 059 Cheil Ind. Inc Korea Preheater, Cooler 1Unit 7.3 May-09 060 Samsung Petro Korea EA-1203 Charge 1Unit 4.1 Jun-09
32 13. Experience List No. Client/Project Name Country Description Main Mat'l Q'ty Weight (Ton) Del'y Remarks 061 Fine Innovation Korea Stack 2기 2 353.4 Oct-09 062 Fine Innovation Korea Stack 2기 2 353.4 Dec-09 063 Samsung ENG. Korea Chute 2기분 2Unit 144.2 Oct-09 064 HDO/No. 2 HOU Pjt. Korea Vessel C.S, S.S 37 36.3 Apr-10 065 Hankook Silicone/NTC Pjt. Korea Reactor 70+316L/In800H 1 17.0 Mar-10 066 Korea Corona Korea Incineration 1 37.0 Jan-10 067 Korea Corona Korea Structure & Duct 1Unit 54.2 Feb-10 068 Daelim Korea Small Pot(17기 ) C.S, S.S 17 73.5 Apr-10 069 Jordan Korea VRU Project 1Unit 12.5 Aug-10 070 Huchems/No. 4 DNT Project Korea Vessel-1 C.S, S.S 14 30.0 Nov-10 071 Huchems/No. 4 DNT Pjt.-Vessel-2 Korea Vessel-2 C.S, S.S 18 73.2 Nov-10 072 Huchems/No. 4 DNT Pjt.-H/Exchanger Korea Heat Exchanger 316L/B424 14 54.9 Nov-10 073 Huchems/No. 4 DNT Pjt.-WWT Korea Condenser외 A240-316L 16 73.8 Feb-11 074 Huchems/MNB Plant Korea Heat Exchanger 904L/316L/C.S 4 34.2 Jul-12 075 Huchems/COG Refinery Plant Korea Tank 304 S.S 3 75.5 Aug-12
33 13. Experience List No. Client/Project Name Country Description Main Mat'l Q'ty Weight (Ton) Del'y Remarks 076 HDO/No. 2 BTX Pjt. Korea Vessel A516-70 27 185.0 May-12 077 Takreer/Ruwais Refinery Expansion Pjt. Saudi Arabia Vessel A516-60 9 202.7 Apr-12 078 TTCL/Rung Tawan Pjt. Tailand Heat Exchanger C.S, S.S 44 280.9 Mar-13 079 Samsung Total #2 Aromatics Korea Column 70N+304L,C.S,S.S 18 368.1 Mar-13 080 Samsung Total #2 Aromatics Korea Vessel C.S, S.S 35 95.2 Mar-13 081 HEC/Olkaria IV Geothermal PP Kenya Storage Tank C.S 10 216.2 Apr-13
34 14. Main Product & Capacity Kinds of Products Heat Exchanger (ASME Sec.Ⅷ Div.1, TEMA Class R,C,B) Pressure Vessel (ASME Sec.Ⅷ Div.1, ASME Stamped) Reactor (ASME Sec.Ⅷ Div.1, ASME Stamped) Column & Tower (ASME Sec.Ⅷ Div.1, ASME Stamped) Storage Tank (API, AWWA) Fabrication Capacity (Maximum) t100 x ID5,000 X L20,000 t150 x ID5,500 x L25,000 t150 x ID5,500 x L15,000 t120 x ID6,000 x L65,000 Production Yield (Ton/Year) 5,000Ton Steel Structure Others(Steel Mill & HRSG) 10,000Ton
35 15. Certification & License 1) ISO9001:2008 / EN ISO 9001:2008 2) ISO 14001:2004 / KS A 14001:2004
36 15. Certification & License 3) NATIONAL BOARD 4) Authorized Corporation Research
37 15. Certification & License 5)ASME S STAMP 6)ASME U STAMP
38 15. Certification & License 7)Registered Fabrication for Pressure Vessel 8)Specialized Facilities from Korea Gas Safety Corporation
39 15. Certification & License 9) Takreer Registration
40 15. Certification & License Head Quarter & Main Factory (HongSeong)
41 16. Location Map