Piping Material Specification - Piping class : CS101 SERVICE PROCESS (NG) BASIC MATERIAL CARBON STEEL RATING CLASS 150#, ASME B 16.5 DESIGN CODE ASME B 31.3 DESIGN TEMPERATURE NOMINAL CORROSION ALLOWANCE DESIGN PRESSURE 45ºC (113ºF) 2 mm 10 bar EXAMINATION per ASME B 31.3 ITEM NOTES SIZE (DN) TYPE MATERIAL DIMN.STD SCH / RATING ENDS REMARKS PIPES FITTINGS 15-40 SMLS ASTM A 106 Gr B ASME B 36.10 80 BE 50-150 SMLS ASTM A 106 Gr B ASME B 36.10 STD BE 15-40 WN ASTM A 105 ASME B 16.5 150# RF 50-150 WN ASTM A 105 ASME B 16.5 150# RF 90º ELL 01 15-40 LR ASTM A 234 Gr WPB ASME B 16.9 80 BE 50-150 LR ASTM A 234 Gr WPB ASME B 16.9 STD BE 45º ELL REDUCER TEE CAP 50-150 ASTM A 234 Gr WPB ASME B 16.9 STD BE 15-40 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 80 BE 50-150 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 STD BE 15-40 EQ / RED ASTM A 234 Gr WPB ASME B 16.9 80 BE 50-150 EQ / RED ASTM A 234 Gr WPB ASME B 16.9 STD BE 50-150 ASTM A 234 Gr WPB ASME B 16.9 STD BE 15-40 ASTM A 105 MSS SP-97 80 BE WELDOLET 50-150 ASTM A 105 MSS SP-97 STD BE GASKETS 15-150 SPIRAL WOUND SS 304 WITH GRAPHITE ASME B 16.20 150# BOLTS STUD BOLT ASTM A 193 Gr B7 / & 15-150 WITH TWO HEAVY ASTM A 194 Gr 2H ASME B 18.2.1 NUTS HEXAGONAL NUTS WITH CS CENTERING RING 1
BRANCH CONNECTION TABLE - CS101 1. SW TEE 2. SCRD TEE 3. SW/SCRD HALF COUPLING 4. BW TEE 5. SOCKOLET 6. THREDOLET 7. WELDOLET B R A N C H S I Z E 150 4 8. REINFORCED SET-ON 100 4 4 9. UNREINFORCED SET-ON 80 4 4 4 50 7 4 4 4 40 7 4 4 4 4 25 7 7 7 4 4 4 20 7 7 7 4 4 4 4 15 7 7 7 7 4 4 4 4 150 100 80 50 40 25 20 15 HEADER SIZE NOTES : 01) USE 5D BEND IN PLACE OF 90º ELBOWS FOR SIZES DN 15 TO 40 WHERE THERE IS NO SPACE RESTRICTION. ) ALL BUTT WELDED COMPONENT THICKNESSES SHALL MATCH THE PIPE THICKNESS. 2
Piping Material Specification - Piping Class : CS1 SERVICE UTILITY (WATER) BASIC MATERIAL : CARBON STEEL RATING CLASS 150#, ASME B 16.5 DESIGN CODE :ASME B 31.3 DESIGN TEMPERATURE 80ºC (176º F) EXAMINATION :per ASME B 31.3 NOMINAL CORROSION ALLOWANCE 2mm DESIGN PRESSURE 7 bar ITEM NOTES SIZE (DN) TYPE MATERIAL DIMN.STD SCH / RATING ENDS REMARKS PIPES 15-40 ERW IS 1239 PART 1 IS 1239 PART 1 HVY PE 50-150 ERW IS 1239 PART 1 IS 1239 PART 1 HVY BE 15-150 SO IS 2062 ASME B 16.5 150# RF FABRICATE FROM PLATE FITTINGS 90º ELL 45º ELL 01 15-40 FORGED ASTM A 105 ASME B 16.11 CLASS 3000 SW 50-150 LR ASTM A 234 Gr WPB ASME B 16.9 40 TO SUIT PIPE BE 15-40 FORGED ASTM A 105 ASME B 16.11 CLASS 3000 SW 50-150 ASTM A 234 Gr WPB ASME B 16.9 40 TO SUIT PIPE BE 15-40 HALF ASTM A 105 ASME B 16.11 CLASS 3000 SW COUPLING 15-40 RED. ASTM A 105 ASME B 16.11 CLASS 3000 SW 15-40 FULL ASTM A 105 ASME B 16.11 CLASS 3000 SW REDUCER 50-150 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 40 TO SUIT PIPE BE TEE CAP 15-40 EQ./ RED. ASTM A 105 ASME B 16.11 CLASS 3000 SW 50-150 EQ./ RED. ASTM A 234 Gr WPB ASME B 16.9 40 TO SUIT PIPE BE 15-40 ASTM A 105 ASME B 16.11 CLASS 3000 SW 50-150 ASTM A 234 Gr WPB ASME B 16.9 40 TO SUIT PIPE BE GASKETS 15-150 FULL FACE NBR ASME B 16.21 150# BOLTS HEXAGONAL & 15-150 IS 1367 CL 4.6 / 4 IS 1367 MACHINE BOLTS NUTS WITH NUTS 3
BRANCH CONNECTION TABLE - CS1 1. SW TEE 2. SCRD TEE 3. SW/SCRD HALF COUPLING 4. BW TEE 5. SOCKOLET 6. THREDOLET 7. WELDOLET 8. REINFORCED SET-ON 9. UNREINFORCED SET-ON 150 4 B R A N C H S I Z E 100 4 4 80 9 4 4 50 9 9 4 4 40 3 3 3 4 1 25 3 3 3 3 1 1 20 3 3 3 3 1 1 1 15 3 3 3 3 1 1 1 1 150 100 80 50 40 25 20 15 HEADER SIZE NOTES : 01) USE SOCKET WELD ELBOWS WHERE 5D PIPE BEND CANNOT BE ACCOMODATED. ) ALL BUTT WELDED COMPONENT THICKNESSES SHALL MATCH THE PIPE THICKNESS. 4
Piping Material Specification - Piping Class : CS303 SERVICE PROCESS (NG) BASIC MATERIAL CARBON STEEL RATING CLASS 300#, ASME B 16.5 DESIGN CODE ASME B 31.3 DESIGN TEMPERATURE 45ºC (113º F) EXAMINATION per ASME B 31.3 NOMINAL CORROSION ALLOWANCE 2mm DESIGN PRESSURE 45 bar ITEM NOTES SIZE (DN) TYPE MATERIAL DIMN.STD SCH/RATING ENDS REMARKS PIPES BLIND FITTINGS 15-40 SMLS ASTM A 106 Gr B ASME B 36.10 80 BE 50-300 SMLS ASTM A 106 Gr B ASME B 36.10 STD BE 350-400 SMLS ASTM A 106 Gr B ASME B 36.10 40 BE 15-40 WN ASTM A 105 ASME B 16.5 300# RF 50-300 WN ASTM A 105 ASME B 16.5 300# RF 350-400 WN ASTM A 105 ASME B 16.5 300# RF 15-400 FORGED ASTM A 105 ASME B 16.5 300# RF 01, 15-40 LR ASTM A 234 Gr WPB ASME B 16.9 80 BE 90º ELL 50-300 LR ASTM A 234 Gr WPB ASME B 16.9 STD BE 350-400 LR ASTM A 234 Gr WPB ASME B 16.9 40 BE 45º ELL 50-300 ASTM A 234 Gr WPB ASME B 16.9 STD BE 350-400 ASTM A 234 Gr WPB ASME B 16.9 40 BE 15-40 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 80 BE REDUCER 50-300 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 STD BE 350-400 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 40 BE 15-40 EQ / RED ASTM A 234 Gr WPB ASME B 16.9 80 BE TEE 50-300 EQ / RED ASTM A 234 Gr WPB ASME B 16.9 STD BE 350-400 EQ / RED ASTM A 234 Gr WPB ASME B 16.9 40 BE CAP 50-300 ASTM A 234 Gr WPB ASME B 16.9 STD BE 350-400 ASTM A 234 Gr WPB ASME B 16.9 40 BE 15-40 ASTM A 105 MSS SP - 97 80 BE WELDOLET 50-300 ASTM A 105 MSS SP - 97 STD BE 350-400 ASTM A 105 MSS SP - 97 40 BE 15-40 ASTM A 105 MANF. 80 BE ELBOWLET 50-300 ASTM A 105 MANF. STD BE 350-400 ASTM A 105 MANF. 40 BE SWAGE NIPPLE 8-25 CON / ECC ASTM A 106 Gr B MSS SP - 95 80 PE GASKETS 15-400 SPIRAL WOUND SS 304 WITH GRAPHITE BOLTS STUD BOLT ASTM A 193 Gr B7 / & 15-400 WITH TWO HEAVY NUTS HEXAGONAL NUTS ASTM A 194 Gr 2H ASME B 16.20 300# ASME B 18.2.1 WITH CS CENTERING RING 5
BRANCH CONNECTION TABLE -CS303 1. SW TEE 2. SCRD TEE 3. SW/SCRD HALF COUPLING 4. BW TEE B R A N C H 400 4 350 4 4 300 4 4 4 250 4 4 4 4 200 4 4 4 4 4 150 4 4 4 4 4 4 100 7 7 7 4 4 4 4 80 7 7 7 7 7 4 4 4 5. SOCKOLET 6. THREDOLET 7. WELDOLET 8. REINFORCED SET-ON 9. UNREINFORCED SET - ON S I Z E 50 7 7 7 7 7 7 4 4 4 40 7 7 7 7 7 7 4 4 4 4 25 7 7 7 7 7 7 7 7 4 4 4 20 7 7 7 7 7 7 7 7 4 4 4 4 15 7 7 7 7 7 7 7 7 7 4 4 4 4 400 350 300 250 200 150 100 80 50 40 25 20 15 HEADER SIZE NOTES : 01) USE 5D BEND IN PLACE OF 90º ELBOWS FOR SIZES DN15 TO DN40 WHERE THERE IS NO SPACE RESTRICTION. ) ALL BUTT WELDED COMPONENT THICKNESSES SHALL MATCH THE PIPE THICKNESS. 6
Piping Material Specification - Piping Class : GI104 SERVICE INSTRUMENT AIR, NITROGEN BASIC MATERIAL CARBON STEEL, GALVANISED RATING CLASS 150#, ASME B 16.5 DESIGN CODE ASME B 31.3 DESIGN TEMPERATURE 45ºC (113º F) EXAMINATION per ASME B 31.3 NOMINAL CORROSION ALLOWANCE DESIGN PRESSURE NIL 7 bar ITEM NOTES SIZE (DN) TYPE MATERIAL DIMN.STD SCH / RATING ENDS REMARKS PIPES 15-80 ERW IS 1239 PART 1 GALVANISED IS 1239 PART 1 HVY SCRD TO NPT 15-80 SCRD ASTM A 105 GALVANISED ASME B 16.5 150# FF FITTINGS 90º ELL 15-80 FORGED ASTM A 105 GALVANISED ASME B 16.11 3000# SCRD TO NPT 45º ELL 15-80 FORGED ASTM A 105 GALVANISED ASME B 16.11 3000# SCRD TO NPT FULL COUPLING 15-80 FORGED ASTM A 105 GALVANISED ASME B 16.11 3000# SCRD TO NPT TEE 15-80 EQ / RED ASTM A 105 GALVANISED ASME B 16.11 3000# SCRD TO NPT CAP 15-80 FORGED ASTM A 105 GALVANISED ASME B 16.11 3000# SCRD TO NPT UNION 15-80 FORGED ASTM A 105 GALVANISED MSS-SP-83 3000# SCRD TO NPT BUSH 15-80 FORGED ASTM A 105 GALVANISED ASME B 16.11 3000# SCRD TO NPT NIPPLE 15-80 IS 1239 PART 1 GALVANISED IS 1239 PART 1 HVY SCRD TO NPT GASKETS 15-80 FULL FACE NBR ASME B 16.21 150# BOLTS & NUTS 15-80 IS 1367 CI 4.6 / 4 GALVANISED IS 1367 HEXAGONAL MACHINE BOLTS WITH NUTS 7
BRANCH CONNECTION TABLE - GI104 1. SW TEE 2. SCRD TEE 3. SW/SCRD HALF COUPLING 4. BW TEE 5. SOCKOLET 6. THREDOLET 7. WELDOLET 8. REINFORCED SET-ON B R A N C H S I Z E 80 2 50 2 2 40 2 2 2 25 2 2 2 2 20 2 2 2 2 15 2 2 2 2 80 50 40 25 20 15 HEADER SIZE 9. UNREINFORCED SET-ON 8
Piping Material Specification - Piping Class : CS305J SERVICE PROCESS (NG) BASIC MATERIAL CARBON STEEL RATING CLASS 300#, ASME B 16.5 DESIGN CODE ASME B 31.3 DESIGN TEMPERATURE 45ºC (113º F) EXAMINATION per ASME B 31.3 NOMINAL CORROSION ALLOWANCE DESIGN PRESSURE 2mm 45 bar ITEM NOTES SIZE (DN) TYPE MATERIAL DIMN.STD SCH / RATING ENDS REMARKS CORE PIPE JACKET PIPE BLIND 01, 05, 03 15-40 SMLS ASTM A 106 Gr B ASME B 36.10 80 BE 50-300 SMLS ASTM A 106 Gr B ASME B 36.10 STD BE 350-400 SMLS ASTM A 106 Gr B ASME B 36.10 40 BE 15-40 ERW IS 1239 IS 1239 HVY PE 50-150 ERW IS 1239 IS 1239 HVY BE 200-400 ERW IS 3589 FE 410 IS 3589 6.3 mm BE 15-40 WN ASTM A 105 ASME B 16.5 300# RF 50-300 WN ASTM A 105 ASME B 16.5 300# RF 350-400 WN ASTM A 105 ASME B 16.5 300# RF 15-400 FORGED ASTM A 105 ASME B 16.5 300# RF FITTINGS 04, 15-40 LR ASTM A 234 Gr WPB ASME B 16.9 80 BE 90º ELL 50-300 LR ASTM A 234 Gr WPB ASME B 16.9 STD BE 350-400 LR ASTM A 234 Gr WPB ASME B 16.9 40 BE 45º ELL 50-300 ASTM A 234 Gr WPB ASME B 16.9 STD BE 350-400 ASTM A 234 Gr WPB ASME B 16.9 40 BE 15-40 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 80 BE REDUCER 50-300 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 STD BE 350-400 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 40 BE 15-40 EQ / RED ASTM A 234 Gr WPB ASME B 16.9 80 BE TEE 50-300 EQ / RED ASTM A 234 Gr WPB ASME B 16.9 STD BE 350-400 EQ / RED ASTM A 234 Gr WPB ASME B 16.9 40 BE CAP 50-300 ASTM A 234 Gr WPB ASME B 16.9 STD BE 350-400 ASTM A 234 Gr WPB ASME B 16.9 40 BE 15-40 ASTM A 105 MSS SP - 97 80 BE WELDOLET 50-300 ASTM A 105 MSS SP - 97 STD BE 350-400 ASTM A 105 MSS SP - 97 40 BE 15-40 ASTM A 105 MANF. 80 BE ELBOWLET 50-300 ASTM A 105 MANF. STD BE 350-400 ASTM A 105 MANF. 40 BE GASKETS 15-400 SPIRAL WOUND SS 304 WITH GRAPHITE ASME B 16.20 300# BOLTS STUD BOLT ASTM A 193 Gr B7 / & 15-400 WITH TWO HEAVY ASME B 18.2.1 NUTS HEXAGONAL NUTS ASTM A 194 Gr 2H WITH CS CENTERING RING 9
BRANCH CONNECTION TABLE - CS305J (CORE PIPE) 1. SW TEE 2. SCRD TEE 3. SW/SCRD HALF COUPLING 4. BW TEE 400 4 5. SOCKOLET 350 4 4 6. THREDOLET 300 4 4 4 7. WELDOLET 250 4 4 4 4 8. REINFORCED SET-ON B R A N C H S I Z E 200 4 4 4 4 4 9. UNREINFORCED SET - ON 150 4 4 4 4 4 4 100 7 7 7 4 4 4 4 80 7 7 7 7 7 4 4 4 50 7 7 7 7 7 7 4 4 4 40 7 7 7 7 7 7 4 4 4 4 25 7 7 7 7 7 7 7 7 4 4 4 20 7 7 7 7 7 7 7 7 4 4 4 4 15 7 7 7 7 7 7 7 7 7 4 4 4 4 400 350 300 250 200 150 100 80 50 40 25 20 15 HEADER SIZE NOTES : 01) JACKET RATING SHALL BE 7 bar AT 80ºC ( CLASS 150). ) ALL BUTT WELDED COMPONENT THICKNESSES SHALL MATCH THE PIPE THICKNESS. 03) ON THE JACKET PIPING TO BE AS PER PIPING CLASS CS1. 04) USE 5D BEND IN PLACE OF 90º ELBOWS FOR SIZES DN 15 TO DN 40 WHERE THERE IS NO SPACE RESTRICTION. 05) USE ONE INCH HALF COUPLING FOR JACKET NOZZLE CONNECTION. 10