ISO 15552 CYLINDERS Ø 250-320 1
Cylinders made to ISO 15552 available in various versions and with a wide range of accessories: double-acting single-or through-rod with or without cushioning configuration with or without magnet with NBR gaskets, and polyurethane gasket for the piston rod only with FKM/FPM gaskets (high temperature versions) available with mounted intermediate hinge special configurations on request TECHNICAL DATA NBR FKM/FPM Max operating pressure bar 10 MPa 1 psi 145 Temperature range C -10 to +80-10 to +150 Fluid Unlubricated air. Lubrication, if used, must be continuous. Bores mm 250 and 320 Design Round barrel with tie rods Standard strokes mm from 1 to 2000 Versions Double-acting, Cushioned or non-cushioned, Single piston rod or cushioned through piston rod, High-temperature, No stick-slip Magnet for sensors Versions with or without magnet Inrush pressure Ø 250: 0.2 bar / Ø 320: 0.15 bar Forces generated at 6 bar thrust/retraction see page 7 Weights see page 7 Notes For speeds lower than 0.2 m/s to prevent surging, use the version No stick-slip and non-lubricated air. COMPONENTS a PISTON ROD: High thickness C45 chrome steel or stainless steel (AISI 304) b HEAD: fused aluminum painted c PISTON ROD GASKET: polyurethane or FKM/FPM d GUIDE BUSHING: sintered bronze e BARREL: anodised aluminium f PISTON: aluminium g PISTON GASKET: NBR or FKM/FPM h MAGNET: plastoferrite i CUSHIONING CAP: aluminium j CUSHIONING GASKET: NBR or FKM/FPM k CUSHIONING NEEDLE: OT 58 l ONE-WAY VALVE for Ø 320 only: to speed up restart from end of stroke, bypassing the cushioning gasket m SCREWS: galvanised steel n TIE RODS: C45 steel, chromed o GUIDE BELT: PTFE p STATIC O-RINGS: NBR or FKM/FPM a l c d b j f g e p k i n h o m 2
DIMENSIONS STANDARD VERSION THROUGH-ROD VERSION ++ = ADD TWICE THE STROKE Ø PL VD B B 1 WH C 1 CH 1 CH 2 CH 3 CH 4 KK D D 1 TG VA F EE RT E L L 0 ZM BG P Q 250 31 20 90 80 105 67 65 46 36 6 M42x2 50 20 220 10 84 G1 M20 268 305 200 410 25 15 35 320 31 20 110 100 120 82 75 55 46 6 M48x2 63 25 270 10 96 G1 M24 340 340 220 460 28-36 DIMENSIONS OF VERSION WITH INTERMEDIATE HINGE Ø E øf H1 min H1 max I L WH S 250 320 40 184 226 40 305 105 50 320 400 50 212 248 50 340 120 70 For the missing values, refer to standard cylinders. In your order, please specify the desired value for H1 3
KEY TO CODES CIL W 1 2 1 2 5 0 0 3 0 0 0 2 0 0 TYPE DIAMETER-EXECUTION STROKE EXECUTION W120 Double-acting, cushioned, 250 250 0001 to 2000 mm Specify H1 value ONLY non magnetic 320 320 for version with W121 Double-acting, cushioned XA5 250 stainless steel piston rod and nut intermediate hinge W122 Double-acting, cushioned, XA6 320 stainless steel piston rod and nut through-rod KA5 250 FKM/FPM gasket, C45 piston rod and nut W123 Double-acting, cushioned, through-rod, non magnetic VA5 250 FKM/FPM gasket, stainless steel piston rod and nut W124 Double-acting, non-cushioned AA5 250 + intermediate hinge AA6 320 + intermediate hinge GA5 250 no stick-slip GA6 320 no stick-slip For speeds lower than 0.2 m/s, to prevent surging. Use no-lubricated air only. ACCESSORIES: FIXINGS FEMALE HINGE - MODEL B Code Ø U O øq P N F 3 V Weight [g] W0952502003 250 200 110 40 25 45 375 40 7600 W0953202003 320 220 120 45 30 50 420 45 13200 Note: Supplied complete with 4 screws, 4 washers, 2 snap rings MALE HINGE - MODEL BA Code Ø O 1 øo P N F 3 V Weight [g] W0952502004 250 110 40 25 45 375 40 5910 W0953202004 320 120 45 30 50 420 45 10900 Note: Supplied complete with 4 screws, 4 washers ROD EYE - MODEL GA-M Code Ø øm C B 1 B A L F D øg CH øg 1 Weight [g] W0952502025 250 40 45 33 49 102 193 142 M42x2 56 55 69 2800 W0953202025 320 50 60 45 60 117 218.5 160 M48x2 66 65 75 5000 Note: Individually packed 4
FORK - MODEL GK-M Code Ø øm C B A L F D N Weight [g] W0952502020 250 42 84 42 85 232 168 M42x2 102 6400 W0953202020 320 50 96 50 95 265 192 M48x2 113 9600 Note: invidually packed with 2 seeger and 1 pin ROD NUT - MODEL S ZINC-PLATED STEEL Code Ø F H CH Weight [g] W0952502010 250 M42x2 16 65 285 W0953202010 320 M48x2 18 75 420 Note: Individually packed STAINLESS STEEL (AISI 304) Code Ø F H CH Weight [g] W095XA52011 250 M42x2 16 65 285 W095XA62011 320 M48x2 18 75 420 Note: Individually packed ACCESSORIES: MAGNETIC SENSORS RETRACTABLE SENSOR WITH INSERTION FROM ABOVE Code Description W0952025390 HALL N.O. sensor, vertical insertion 2.5 m W0952225390 HALL N.O. sensor, vertical insertion 2.5 m robotics W0952029394 HALL N.O. sensor, vertical insertion 300 mm M8 robotics W0952022180 REED N.O. sensor, vertical insertion 2.5 m W0952222180 REED N.O. sensor, vertical insertion 2.5 m robotics W0952028184 REED N.O. sensor, vertical insertion 300 mm M8 robotics W0952125556 HALL N.O. sensor, vertical insertion 2 m ATEX W0952025500* HALL N.O. sensor, vertical insertion HS 2.5 m W0952029504* HALL N.O. sensor, vertical insertion HS 300 mm M8 W0952022500* REED N.O. sensor, vertical insertion HS 2.5 m W0952128184* REED N.O. sensor, vertical insertion HS 300 mm M8 * For use when standard sensors do not detect the magnet, e.g. near metal masses. Note: Individually packed. For technical data see general catalogue. SENSOR SERIES DSM Code W0950000201 W0950000222 W0950000232 Description REED sensor DSM2-C525 E.HALL PNP sensor DSM3-N225 E.HALL NPN sensor DSM3-M225 Note: Individually packed. For technical data see general catalogue. 5
SENSOR SUPPORT BRACKET Ø 250 Code W0950000722 Description Bracket ST250 Ø 320 W0950000723 Bracket ST320 ASSEMBLY DIAGRAM a c d e b f a ISO 15552 cylinder, round pipe with tie rods b Sensor bracket mod. ST (Ø 250 and 320) c Adaptor for retractable sensor d Retractable sensor e Sensor DSM f Adaptor (only for Ø 250) SPARE PARTS a f e d h e f g d b c Code Bores Type Parts W095... 02101 250 320 Complete set of gaskets 2-4-5-8 W0952502102 250 Complete set of high temperature gaskets 2-4-5-8 W095...00104 250 320 Complete front head kit 1-2-3-4-5-6 W095...00105 250 320 Complete rear head kit 4-5-6-7 6
GENERAL TECHNICAL DATA Stroke tolerances The actual cylinder stroke has a tolerance with respect to the nominal stroke, in compliance with any applicable laws, within the following ranges: ISO 15552 cylinders Ø 250 320: 0 to + 4 mm Air loss All the cylinders have air losses, mainly around the gaskets. ISO 10099 establishes the maximum loss allowed in a new cylinder. Ø Loss [Nl/hour] 250 5 320 5 Metal Work s own standards are more rigorous than ISO standards, but air loss still occurs. CONSUMPTION OF AIR IN THE CYLINDERS Cylinder bore D Piston rod diameter Motion Useful area Air consumption during thrust and traction in Nl/cm of stroke, depending on the working pressure P in bar at 20 C mm mm cm 2 1 bar 2 bar 3 bar 4 bar 5 bar 6 bar 7 bar 8 bar 9 bar 10 bar 250 50 thrust 490.87 0.9817 1.4726 1.9635 2.4544 2.9452 3.4361 3.9270 4.4178 4.9087 5.3996 traction 471.24 0.9425 1.4137 1.8850 2.3562 2.8274 3.2987 3.7699 4.2412 4.7124 5.1836 320 63 thrust 804.25 1.6085 2.4128 3.2170 4.0213 4.8255 5.6298 6.4340 7.2383 8.0425 8.8468 traction 773.08 1.5462 2.3192 3.0923 3.8654 4.6385 5.4116 6.1846 6.9577 7.7308 8.5039 FORCES GENERATED DURING THRUST AND TRACTION (THEORETICAL) Cylinder bore D Piston rod diameter Motion Useful area Thrust and traction force in dan depending on the operating pressure in bar mm mm cm 2 1 bar 2 bar 3 bar 4 bar 5 bar 6 bar 7 bar 8 bar 9 bar 10 bar 250 50 thrust 490.87 490.9 981.7 1472.6 1963.5 2454.4 2945.2 3436.1 3927.0 4417.8 4908.7 traction 471.24 471.2 942.5 1413.7 1885.0 2356.2 2827.4 3298.7 3769.9 4241.2 4712.4 320 63 thrust 804.25 804.3 1608.5 2412.8 3217.0 4021.3 4825.5 5629.8 6434.0 7238.3 8042.5 traction 773.08 773.1 1546.2 2319.2 3092.3 3865.4 4638.5 5411.6 6184.6 6957.7 7730.8 WEIGHT Cylinder series ISO 15552 Single-rod Through-rod Ø Weight [g] Stroke = 0 Weight [g] each mm Weight [g] Stroke = 0 Weight [g] each mm 250 29285 39.00 32640 51.00 320 49100 62.00 58000 71.00 www.metalwork.eu Dimensions and data shown in this catalogue are subject to variations at any time without prior notice MNWS01100_GB - IM01_04/2017 7