Axially Split Vlute Casing Pump Omega / Omega V Type Series Bklet
Legal infrmatin/cpyright Type Series Bklet Omega / Omega V All rights reserved. The cntents prvided herein must neither be distributed, cpied, reprduced, edited r prcessed fr any ther purpse, nr therwise transmitted, published r made available t a third party withut the manufacturer's express written cnsent. Subject t technical mdificatin withut prir ntice. KSB Aktiengesellschaft, Frankenthal 03.06.2016
Cntents Cntents Water Supply...4 Axially Split Vlute Casing Pump... 4 Omega / Omega V... 4 Main applicatins... 4 Fluids handled... 4 Operating data... 4 Designatin... 4 Design details... 4 Materials... 6 Cating and preservatin... 8 Prduct benefits... 9 Acceptance inspectins/tests... 9 Selectin infrmatin... 10 Slids cntent... 10 Directins f rtatin and flw... 10 Prgramme verview / selectin tables... 11 Standard design... 11 Ht water variant... 14 Related dcuments... 16 Specificatins required fr enquiries/rders... 17 Selectin charts... 18 Omega / Omega V; n = 2900 rpm... 18 Omega / Omega V; n = 14 rpm... 18 Omega / Omega V; n = 30 rpm... 19 Omega / Omega V; n = 17 rpm... 19 Types f installatin... 20 Fig.0... 20 3E... 20 DB/DK... 21 DJ... 21 DP... 22 Scpe f supply... 23 General assembly drawing with list f cmpnents... 24 Hrizntal installatin (example)... 24 Vertical installatin (example)... 25 Standard design: gland packing... 26 Standard variant: mechanical seal (schematic)... 26 Standard variant: impeller with impeller wear ring... 26 Standard design: prduct-lubricated bearing (Omega V)... 27 3
Axially Split Vlute Casing Pump Water Supply Axially Split Vlute Casing Pump Omega / Omega V Operating data Operating prperties Characteristic Value Size DN [mm] 80-3 DN [ ] 3-14 Flw rate 1) Q [m 3 /h] 2880 Q [US.gpm] 12680 Head 2) H [m] 210 H [ft] 689 Operating pressure 2) p [bar] 25 p [psi] 363 Fluid temperature 3) T [ C] 0 t 140 T [ F] 32 t 284 Main applicatins Water supply systems Desalinatin plants Pressure bsting Water transprt Service and cling water fr pwer statins and industry Irrigatin and drainage pumping statins Fire-fighting systems Shipbuilding District heating and cling systems Fluids handled OMEGA / OMEGA V pumps are designed fr pumping water and ther fluids with a lw slids cntent. The pumps are very versatile and can be used fr the fllwing fluids, fr example: Brackish water River water, lake and grundwater Strmwater Service water Fire-fighting water Cling water Cndensate Heating water Drinking water Designatin Example: Omega V 1-460 A GB P M Designatin key Cde Descriptin Omega Type series V Design 4) Hrizntal installatin V Vertical installatin 1 Nminal discharge nzzle diameter [mm] 460 Nminal impeller diameter [mm] A Impeller type GB Material variant ( Page 6) GB Grey cast irn / brnze GC Grey cast irn / chrme SB Ndular cast irn / brnze SC Ndular cast irn / chrme DD 35 Duplex stainless / duplex stainless P Shaft seal P Gland packing G Mechanical seal M Bearing lubricatin F Grease M Fluid handled Design details Design Vlute casing pump Hrizntal/vertical installatin Single-stage Nminal diameter f the discharge nzzles: 80 mm t 3 mm Pump casing Axially split vlute casing Vlute casing with integrally cast pump feet Replaceable casing wear rings Mating dimensins t EN r ASME 1) Fr larger flw rates see type series RDLO / RDLOV 2) Depending n the material and size 3) Standard design up t max. 80 C [176 F] 4) Blank 4 Omega / Omega V
Axially Split Vlute Casing Pump Impeller type Duble-entry radial impeller Optinally with impeller wear rings Pump shaft Cmpletely dry shaft fr design with rlling element bearings Shaft prtecting sleeves in the seal area Shaft seal Gland packing Mechanical seal Bearings Fr hrizntal installatin: Rlling element bearings, greased fr life Fr vertical installatin: Prduct-lubricated plain bearing at the bttm / rlling element bearing, greased fr life, n tp Omega / Omega V 5
Axially Split Vlute Casing Pump Materials Overview f available materials (standard design) 5) Part N. Part descriptin Material variant GB GC SB SC DD 35 6) All pump sets 102 Vlute casing Grey cast irn Grey cast irn Ndular cast irn Ndular cast irn Duplex stainless 211 Pump shaft Stainless Stainless Stainless Stainless Duplex stainless 234 Impeller Brnze Stainless Brnze Stainless Duplex stainless 3.1 Bearing husing Grey cast irn Grey cast irn Grey cast irn Grey cast irn Grey cast irn 360 Bearing cver Grey cast irn Grey cast irn Grey cast irn Grey cast irn Grey cast irn 441 Shaft seal husing Grey cast irn Grey cast irn Ndular cast irn Ndular cast irn Duplex stainless 2 Casing wear ring Brnze Brnze Brnze Brnze Duplex stainless 3 Impeller wear ring (ptinal) Brnze Stainless Brnze Stainless Duplex stainless 524.1 Shaft prtecting sleeve Stainless Stainless Stainless Stainless Duplex stainless Fr pump sets with prduct-lubricated plain bearing nly 160 Cver Grey cast irn Grey cast irn Ndular cast irn Ndular cast irn Duplex stainless 3.2 Bearing husing Grey cast irn Grey cast irn Ndular cast irn Ndular cast irn Duplex stainless 545 Bearing bush Silicn carbide Silicn carbide Silicn carbide Silicn carbide Silicn carbide 524.2 Shaft prtecting sleeve Silicn carbide Silicn carbide Silicn carbide Silicn carbide Silicn carbide 5.3 Disc Stainless Stainless Stainless Stainless Duplex stainless 525.1 Spacer sleeve Stainless Stainless Stainless Stainless Duplex stainless Fr pump sets with gland packing nly 452 Gland fllwer Unallyed Unallyed Unallyed Unallyed - 455 Stuffing bx insert Brnze Brnze Brnze Brnze - 457 Neck ring Brnze Brnze Brnze Brnze - 458 Lantern ring Brnze/ thermsetting plastics 7) 461 Packing ring Ramie fibre PTFEimpregnated Fr pump sets with mechanical seal nly 433 Balanced mechanical seal Carbn/ silicn carbide 433 Unbalanced Silicn carbide / mechanical seal silicn carbide Brnze/ thermsetting plastics 7) Ramie fibre PTFEimpregnated Brnze/ thermsetting plastics 7) Ramie fibre PTFEimpregnated Brnze/ thermsetting plastics 7) Ramie fibre PTFEimpregnated Carbn/ silicn carbide Carbn/ silicn carbide Carbn/ silicn carbide Carbn/ silicn carbide Silicn carbide / Silicn carbide / Silicn carbide / Silicn carbide / silicn carbide silicn carbide silicn carbide silicn carbide 457.2 Neck ring Brnze Brnze Brnze Brnze Duplex stainless 471 Seal cver Grey cast irn Grey cast irn Grey cast irn Grey cast irn Duplex stainless 525.2 Spacer sleeve 8) Stainless Stainless Stainless Stainless Duplex stainless - - 5) Max. fluid temperatures 80 C [176 F] 6) Fr duplex stainless with special PREN values cntact the manufacturer. 7) Fr OMEGA nly: 80-210 / 80-270 / 80-370 / 100-2 / 100-310 / 100-375 8) Nt fr versins with KSB mechanical seal 4OM 6 Omega / Omega V
Axially Split Vlute Casing Pump Overview f available materials (ht water variant) Part N. Part descriptin Material variant GB GC 9) SB SC 10) DD 35 All pump sets 102 Vlute casing - Grey cast irn - Ndular cast irn - 211 Pump shaft - Stainless - Stainless - 234 Impeller - Stainless - Stainless - 3.1 Bearing husing - Grey cast irn - Grey cast irn - 360 Bearing cver - Grey cast irn - Grey cast irn - 441 Shaft seal husing - Grey cast irn - Ndular cast irn - 2 Casing wear ring - Stainless - Stainless - 3 Impeller wear ring - - - - - (ptinal) 524.1 Shaft prtecting sleeve - Stainless - Stainless - Fr pump sets with prduct-lubricated plain bearing nly 160 Cver - - - - - 3.2 Bearing husing - - - - - 545 Bearing bush - - - - - 524.2 Shaft prtecting sleeve - - - - - 5.3 Disc - - - - - 525.1 Spacer sleeve - - - - - Fr pump sets with gland packing nly 452 Gland fllwer - - - - - 455 Stuffing bx insert - - - - - 457 Neck ring - - - - - 458 Lantern ring - - - - - 461 Packing ring - - - - - Fr pump sets with mechanical seal nly 433 Balanced mechanical - Silicn carbide / seal 9) carbn - Silicn carbide / carbn - - - - - 433 Unbalanced mechanical seal 9) 457.2 Neck ring - Stainless - Stainless - 471 Seal cver - Grey cast irn - Grey cast irn - 525.2 Spacer sleeve 8) - Stainless - Stainless - - 9) Only permissible fr fluid temperatures 120 C [248 F] 10) Only permissible fr fluid temperatures 140 C [284 F] Omega / Omega V 7
Axially Split Vlute Casing Pump Cating and preservatin Cating fr indr installatin Cating type Material variant Casing Base frame GB GC SB SC DD 35 Exterir Interir Bearing husing A1 11) Epxy resin base paint, clur RAL 02 (ultramarine blue) 12) A1- Epxy resin base E 11)13) paint, clur RAL 02 (ultramarine blue) 12) B1-E 11) Epxy resin base paint, clur RAL 02 (ultramarine blue) 12) Epxy resin base primer, clur at ur discretin Epxy resin base paint, clur RAL 15 (sky blue) 14) Nne; sand-blasted SA 2 ½ Epxy resin base paint, clur RAL 02 (ultramarine blue) 12) Epxy resin base paint, clur RAL 02 (ultramarine blue) 12) Epxy resin base paint, clur RAL 02 (ultramarine blue) 12) Epxy resin base paint, clur RAL 02 (ultramarine blue) 12) Epxy resin base paint, clur RAL 02 (ultramarine blue) 12) Epxy resin base paint, clur RAL 02 (ultramarine blue) 12) Cating fr utdr installatin Cating type Material variant Casing Base frame GB GC SB SC DD 35 Exterir Interir Bearing husing A2 Plyurethane base paint, clur RAL 02 (ultramarine blue) 15) A2- Plyurethane base E 11)13) paint, clur RAL 02 (ultramarine blue) 15) B2-E 11) Plyurethane base paint, clur RAL 02 (ultramarine blue) 15) Epxy resin base primer, clur at ur discretin Epxy resin base paint, clur RAL 15 (sky blue) 14) Nne; sand-blasted SA 2 ½ Plyurethane base paint, clur RAL 02 (ultramarine blue) 15) Plyurethane base paint, clur RAL 02 (ultramarine blue) 15) Plyurethane base paint, clur RAL 02 (ultramarine blue) 15) Plyurethane base paint, clur RAL 02 (ultramarine blue) 15) Plyurethane base paint, clur RAL 02 (ultramarine blue) 15) Plyurethane base paint, clur RAL 02 (ultramarine blue) 15) 11) Only permissible fr fluid temperatures 80 C [176 F] 12) Fr indr use in industry and in a marine atmsphere; ther clurs nly in cating variants A2 r B2 and n request. 13) Extra charge 14) Apprved fr drinking water (KTW, DVGW, ACS). The impeller and rtr cmpnents are generally nt cated. N ther clurs available. Max. permissible temperature fr drinking water apprved cating = 60 C [140 F]. Only apprved fr drinking water up t 25 C [77 F] max. 15) Fr indr and utdr use in industry and in a marine atmsphere; ther clurs n request. 8 Omega / Omega V
Axially Split Vlute Casing Pump Prduct benefits Lw maintenance csts: Fast and easy t install thanks t self-centring cmpnents (upper casing part, rtr, casing cver) Materials resistant t crrsin and abrasin Smth peratin with lw vibratin levels Replacement and spare parts fit several pump sizes Lng service life: Sealed and dry shaft Shrt bearing distances and a shrt shaft Prtected rlling element bearings greased fr life Optinal impeller wear rings Replaceable shaft prtecting sleeve High perating reliability: Rigid shaft withut threads between the bearings Generusly sized bearings (Lh 10 = 100,000 hurs) Reliable sealing thanks t slid casing split flange Duble-entry impeller fr axial thrust balancing Duble vlute design High flexibility: Drive can be psitined t the left r right f the pump Shaft sealed by gland packing r mechanical seals Varius hrizntal and vertical installatin ptins Flanges t DIN r ASME Excellent efficiencies and NPSH values: Cmputer-ptimised impellers Large impeller inlet diameters fr ptimum suctin behaviur Cst-effective replacing f casing and impeller wear rings Vrtex-free intake elbw with lw energy lsses Impeller trimmed t match the specified duty pint Several hydraulic systems per pump size Acceptance inspectins/tests Functinal and acceptance tests Fr infrmatin n acceptance tests and inspectins refer t the QCPs (see KSB Standard ZN56555-1A / ZN56555-1B / ZN56555-1C) Quality assurance system DIN ISO 9001 / EN 29001 Omega / Omega V 9
Axially Split Vlute Casing Pump Selectin infrmatin Slids cntent Slids cntent by shaft seal and material variant in [ppm] r [mg/l] Shaft seal Max. permissible slids cntent fr variants with barrier and flushing water line withut cyclne separatr Grey cast irn (GB/GC) Ndular cast irn (SB/SC) Material variant Cast (DD 35 ) Grey cast irn (GB/GC) Max. permissible slids cntent fr variants with barrier and flushing water line with cyclne separatr 16) Ndular cast irn (SB/SC) Gland packing 100 100 100 Unbalanced mechanical seal 100 100 100 Balanced mechanical seal 100 100 100 Cast (DD 35 ) Directins f rtatin and flw Directins f rtatin and flw Directin f rtatin when lking at the shaft stub "left"= anti-clckwise Hrizntal installatin Directin f rtatin when lking at the shaft stub "right"= clckwise Directin f rtatin when lking at the shaft stub "left"= anti-clckwise Vertical installatin Directin f rtatin when lking at the shaft stub "right"= clckwise The pumps are designed symmetrically, which means that the designs fr clckwise and anti-clckwise rtatin are identical. The directin f rtatin can be reversed at a later stage withut retrfitting r mdifying cmpnents. 16) Higher slids cntents n request 10 Omega / Omega V
Axially Split Vlute Casing Pump Prgramme verview / selectin tables Standard design Overview f prduct features f the standard design 17) Features Material variant Installatin type Omega Omega V Acceptance inspectins/tests 18) Hydraulic acceptance test t KSB standard DIN ISO 9906 - Nn-witnessed 2B (equivalent t ANSI HI 14.6-2011/2B) Witnessed Hydraulic acceptance test t DIN ISO 9906-1B (equivalent Nn-witnessed t ANSI HI 14.6-2011/1B) Witnessed Hydraulic acceptance test t DIN ISO 9906-1U (equivalent Nn-witnessed t ANSI HI 14.6-2011/1U r Hydraulic Institute A) Witnessed NPSH test (t DIN ISO 9906 r Hydraulic Institute) Nn-witnessed Witnessed Sund measurement Nn-witnessed Witnessed Vibratin test Nn-witnessed Witnessed Bearing temperature measurement Nn-witnessed Witnessed Visual inspectin after test run (strip test) Nn-witnessed Witnessed Hydrstatic test Nn-witnessed Witnessed Impeller balancing test Nn-witnessed Witnessed Cating inspectin Nn-witnessed Witnessed Dimensinal inspectin Nn-witnessed Witnessed Cating Cating fr indr installatin (KSB blue / RAL 02) Cating fr utdr installatin (KSB blue / RAL 02) Drinking water apprved cating (can be selected fr fluid temperatures 60 C) Cating fr utdr installatin (special paint) Special cating (custmised cating system / cating cmpsitin) Installatin parts Withut installatin parts - - - - Base frame fr pump and mtr, including fundatin blts 19) - - - - Special base frame fr pump and mtr, including fundatin blts - - - - Pump fundatin (ft) including fundatin blcks and drive lantern - - - Special design f pump fundatin (ft) including fundatin blcks and mtr pedestal - - - Pump fundatin (ft) including fundatin blcks - - - - Pump fundatin (ft) including fundatin blcks and mtr supprt - - - - frame with fundatin rails and fundatin blts Directin f rtatin "Right": clckwise "Left": anti-clckwise Replacement parts and spare parts Replacement parts and spare parts fr 2 years f peratin Flange Drilled t DIN EN 1092 flat face (type A) GB GC SB SC DD 35 Fig.0 3E DB/DK DP DJ 17) Applies t max. fluid temperature 80 C [176 F] 18) Fr mre detailed infrmatin see ZN56555/1A, ZN56555/1B, ZN56555/1C. 19) Only supplied assembled as a pump set up t mtr size IEC 280M r NEMA 444/5T r max. ttal weight 10 kg [3307 lb]. Omega / Omega V 11
Axially Split Vlute Casing Pump Features Material variant Installatin type Omega Omega V Drilled t DIN EN 1092 raised face (type B) Drilled t ASME B16 flat face (type FF) Drilled t ASME B16 raised face (type RF) Special flange Cupling Withut cupling and cupling guard - - - - - - - Trsinally flexible 3-piece jaw cupling (cupling guard nt tread-prf) - - - - - - Trsinally flexible 3-piece jaw cupling (cupling guard tread-prf) - - - - Trsin-resistant flexible disc cupling with spacer (cupling guard nt treadprf) - - - - - - Trsin-resistant flexible disc cupling with spacer (cupling guard treadprf) - - - - Cardan shaft / cupling with spacer (with/withut intermediate bearing) - - - - Bearings Grease-lubricated rlling element bearing at the drive end (sealed fr life) Grease-lubricated rlling element bearing at the nn-drive end (sealed fr - - - life) - - Prduct-lubricated plain bearing at the nn-drive end - - - Oil-lubricated rlling element bearings at bth ends - - - - - - - - - - Mtr Withut mtr Lw-vltage mtr t IEC r NEMA standard (make selected by KSB) 19)20)21) - - - - - Lw-vltage mtr t IEC r NEMA standard (make t KSB standard) 19)20)21) - - - - - Special mtr (mtr size IEC 280M r NEMA 444/5T) t custmer requirements (make nt dcumented) 19)21) Special mtr (mtr size > IEC 280M r > NEMA 444/5T) t custmer - - requirements (make nt dcumented) 19)20)21)22) - - - Wear rings Casing with wear rings / impeller withut wear rings Casing with wear rings / impeller with wear rings Piping Barrier fluid line / flushing water line made f flexible PTFE (malleable cast irn) Barrier fluid line / flushing water line made f flexible PTFE (stainless ) - Barrier fluid line / flushing water line made f flexible PTFE (duplex stainless - - - - ) Special piping (t custmer requirements) Shaft seal Gland packing - Single mechanical seal (unbalanced) Single mechanical seal (balanced) Special shaft seal (make/design different frm KSB specificatins) Material certificates t EN 10204 Vlute casing (102) Certificate type 2.2 Certificate type 3.1 Pump shafts (211) Certificate type 2.2 GB GC SB SC DD 35 Fig.0 3E DB/DK DP DJ 20) The mtr can be supplied by the custmer and munted at the site f installatin. Mtrs supplied by KSB can als be munted by the custmer. 21) On request, custmer-supplied mtrs can be munted by KSB. 22) Frm mtr size > IEC 280M r NEMA 444/5T the mtr dimensins depend n the make. KSB uses mtrs made by Siemens. When using ther makes r designs the base frame / mtr pedestal must be adjusted (special base frame). 12 Omega / Omega V
Axially Split Vlute Casing Pump Features Material variant Installatin type Omega Omega V Certificate type 3.1 Impeller (234) Certificate type 2.2 Certificate type 3.1 Casing wear ring (2) Certificate type 2.2 Certificate type 3.1 Impeller wear ring (3) Certificate type 2.2 Certificate type 3.1 Accessries Cyclne separatr - Manually actuated vent valve (withut additinal piping) 23) Autmatically actuated vent valve (withut additinal piping) 23) Manually actuated drain valves (withut additinal piping) 23) PumpMeter Pt100 temperature sensr 23)24) Limit switch fr Pt100 23)24) Transmitter fr Pt100 23)24) Measuring nipple (SPM) fr manual vibratin measurement 23)24) Vibratin sensr including vibratin mnitring device 23)24) Pressure gauge nminal diameter 100, including valves (withut attenuatin) 23)24) Pressure gauge nminal diameter 100, including valves (with attenuatin) 23)24) GB GC SB SC DD 35 Fig.0 3E DB/DK DP DJ Key t the symbls Symbl Descriptin Standard design Standard variant 25) Symbl Descriptin Special design 25) On request 25) - Selectin unavailable 23) If n valve r measuring equipment is selected as accessry the crrespnding cnnectin is clsed with a plug. 24) Measuring equipment is supplied with the pump but nt fitted. It has t be cnnected at the time f cmmissining f the pump. This cnnectin is clsed with a plug when the pump is supplied. 25) A surcharge and lnger delivery times apply t standard variants and special designs. Omega / Omega V 13
Axially Split Vlute Casing Pump Ht water variant Overview f prduct features f the ht water variant 26) Features Material variant Installatin type GB GC 27) SB SC 28) DD 35 Omega Fig. 0 3E DB/ DK Omega V Acceptance inspectins/tests 29) Hydraulic acceptance test t KSB standard DIN ISO 9906 - Nn-witnessed - - - 2B (equivalent t ANSI HI 14.6-2011/2B) Witnessed - - - Hydraulic acceptance test t DIN ISO 9906-1B (equivalent Nn-witnessed - - - t ANSI HI 14.6-2011/1B) Witnessed - - - Hydraulic acceptance test t DIN ISO 9906-1U (equivalent Nn-witnessed - - - t ANSI HI 14.6-2011/1U r Hydraulic Institute A) Witnessed - - - NPSH test (t DIN ISO 9906 r Hydraulic Institute) Nn-witnessed - - - Witnessed - - - Sund measurement Nn-witnessed - - - Witnessed - - - Vibratin test Nn-witnessed - - - Witnessed - - - Bearing temperature measurement Nn-witnessed - - - Witnessed - - - Visual inspectin after test run (strip test) Nn-witnessed - - - Witnessed - - - Hydrstatic test Nn-witnessed - - - Witnessed - - - Impeller balancing test t DIN ISO 1940-1 (G6.3) Nn-witnessed - - - Witnessed - - - Cating inspectin Nn-witnessed - - - Witnessed - - - Dimensinal inspectin Nn-witnessed - - - Witnessed - - - Cating Cating fr indr installatin (KSB blue / RAL 02) - - - - - - - - - - Cating fr utdr installatin (KSB blue / RAL 02) - - - Drinking water apprved cating (can be selected fr fluid - - - - - - - - - - temperatures 60 C) Cating fr utdr installatin (special paint) - - - Special cating (custmised cating system / cating cmpsitin) - - - Installatin parts Withut installatin parts - - - - - - - Base frame fr pump and mtr, including fundatin blts 30) - - - - - - - Special base frame fr pump and mtr, including fundatin blts - - - - - - - Pump fundatin (ft) including fundatin blcks and drive lantern - - - - - - Special design f pump fundatin (ft) including fundatin blcks and - - - - - - mtr pedestal Pump fundatin (ft) including fundatin blcks - - - - - - - Pump fundatin (ft) including fundatin blcks and mtr supprt - - - - - - - frame with fundatin rails and fundatin blts Directin f rtatin "Right": clckwise - - - "Left": anti-clckwise - - - Replacement parts and spare parts Replacement parts and spare parts fr 2 years f peratin - - - Flange Drilled t DIN EN 1092 flat face (type A) - - - Drilled t DIN EN 1092 raised face (type B) - - - Drilled t ASME B16 flat face (type FF) - - - DP DJ 26) Applies t max. fluid temperature 140 C [284 F] 27) Max. fluid temperature 120 C [248 F] 28) Max. fluid temperature 140 C [284 F] 29) Fr mre detailed infrmatin see ZN56555/1A, ZN56555/1B, ZN56555/1C. 30) Only supplied assembled as a pump set up t mtr size IEC 280M r NEMA 444/5T r max. ttal weight 10 kg [3307 lb]. 14 Omega / Omega V
Axially Split Vlute Casing Pump Features Material variant Installatin type GB GC 27) SB SC 28) DD 35 Omega Fig. 0 3E DB/ DK Omega V Drilled t ASME B16 raised face (type RF) - - - Special flange - - - Cupling Withut cupling and cupling guard - - - - - - - - - - - - - Trsinally flexible 3-piece jaw cupling (cupling guard nt tread-prf) - - - - - - - - - - - - - - - - - - - - Trsinally flexible 3-piece jaw cupling (cupling guard tread-prf) - - - - - - - - - - Trsin-resistant flexible disc cupling with spacer (cupling guard nt treadprf) - - - - - - - - - - - - Trsin-resistant flexible disc cupling with spacer (cupling guard treadprf) - - - - - - - Cardan shaft / cupling with spacer (with/withut intermediate bearing) - - - - - - - Bearings Grease-lubricated rlling element bearing at the drive end (sealed fr life) - - - Grease-lubricated rlling element bearing at the nn-drive end (sealed fr - - - - - - life) - - - - - Prduct-lubricated plain bearing at the nn-drive end - - - - - - - - - - Oil-lubricated rlling element bearings at bth ends - - - - - - - - - - Mtr Withut mtr - - - Lw-vltage mtr t IEC r NEMA standard (make selected by KSB) 30)31)32) - - - - - - - - - - - Lw-vltage mtr t IEC r NEMA standard (make t KSB standard) 30) 31)32) - - - - - - - - - - - Special mtr (mtr size IEC 280M r NEMA 444/5T) t custmer - - - requirements (make nt dcumented) 30)32) Special mtr (mtr size > IEC 280M r > NEMA 444/5T) t custmer - - - - - requirements (make nt dcumented) 30)31)32)33) - - - - - - Wear rings Casing with wear rings / impeller withut wear rings - - - Casing with wear rings / impeller with wear rings - - - Piping Barrier fluid line / flushing water line made f flexible PTFE (malleable cast - - - irn) Barrier fluid line / flushing water line made f flexible PTFE (stainless ) - - - Barrier fluid line / flushing water line made f flexible PTFE (duplex stainless - - - - - - - - - - ) Special piping (t custmer requirements) - - - Shaft seal Gland packing - - - - - - - - - - Single mechanical seal (unbalanced) - - - - - - - - - - Single mechanical seal (balanced) - - - Special shaft seal (make/design different frm KSB specificatins) - - - Material certificates t EN 10204 Vlute casing (102) Certificate type - - - - - - 2.2 Certificate type 3.1 - - - - - - Pump shafts (211) Certificate type - - - - - - 2.2 Certificate type 3.1 - - - - - - DP DJ 27) Max. fluid temperature 120 C [248 F] 28) Max. fluid temperature 140 C [284 F] 31) The mtr can be supplied by the custmer and munted at the site f installatin. Mtrs supplied by KSB can als be munted by the custmer. 32) On request, custmer-supplied mtrs can be munted by KSB. 33) Frm mtr size > IEC 280M r NEMA 444/5T the mtr dimensins depend n the make. KSB uses mtrs made by Siemens. When using ther makes r designs the base frame / mtr pedestal must be adjusted (special base frame). Omega / Omega V 15
Axially Split Vlute Casing Pump Features Material variant Installatin type GB GC 27) SB SC 28) DD 35 Omega Fig. 0 3E DB/ DK Omega V Impeller (234) Certificate type - - - - - - 2.2 Certificate type 3.1 - - - - - - Casing wear ring (2) Certificate type - - - - - - 2.2 Certificate type 3.1 - - - - - - Impeller wear ring (3) Certificate type - - - - - - 2.2 Certificate type 3.1 - - - - - - Accessries Cyclne separatr - - - - - - - - - - Manually actuated vent valve (withut additinal piping) 34) - - 35) - 35) 35) 35) 35) 35) Autmatically actuated vent valve (withut additinal piping) 34) - - - - - - - - - - Manually actuated drain valves (withut additinal piping) 34) - - - PumpMeter - - - - - - - - - - Pt100 temperature sensr 34)36) - - - Limit switch fr Pt100 34)36) - - - Transmitter fr Pt100 34)36) - - - Measuring nipple (SPM) fr manual vibratin measurement 34)36) - - - Vibratin sensr including vibratin mnitring device 34)36) - - - Pressure gauge nminal diameter 100, including valves (withut - - - attenuatin) 34)36) Pressure gauge nminal diameter 100, including valves (with - - - attenuatin) 34)36) DP DJ Key t the symbls Symbl Descriptin Standard design Standard variant 37) Special design 37) On request 37) - Selectin unavailable Related dcuments General Arrangement Drawings DIN /IEC mtrs 1384.3940 General Arrangement Drawings NEMA mtrs 1384.3946 Characteristic Curves Bklet Hz 1384.4 Characteristic Curves Bklet 60 Hz 1384.460 27) Max. fluid temperature 120 C [248 F] 28) Max. fluid temperature 140 C [284 F] 34) If n valve r measuring equipment is selected as accessry the crrespnding cnnectin is clsed with a plug. 35) Only permissible up t 16 bar [227 psi] (perating pressure) 36) Measuring equipment is supplied with the pump but nt fitted. It has t be cnnected at the time f cmmissining f the pump. This cnnectin is clsed with a plug when the pump is supplied. 37) A surcharge and lnger delivery times apply t standard variants and special designs. 16 Omega / Omega V
Axially Split Vlute Casing Pump Specificatins required fr enquiries/rders Pump: Designatin f the pump Maximum and minimum inlet pressure Flw rate Q, head H ttal Flange design Shaft seal Type and temperature f the fluid pumped Slids cntent Directin f rtatin / mtr psitin Accessries required Special inspectins and acceptance tests Quantity and language f perating manuals Drive (selected by KSB): Type f cnstructin Enclsure Vltage, frequency, starting methd Ambient temperature Thermal class Accessries required Drive (selected by custmer): Binding data sheet with mtr dimensins and effective speed Omega / Omega V 17
Water Supply Axially Split Vlute Casing Pump Selectin charts Omega / Omega V; n = 2900 rpm 40 Q [US.gpm] 100 Q [IM.gpm] 100 400 0 1000 400 0 0 1000 0 0 4000 0 00 4000 10000 00 10000 0 100 400 100-310 80-270 80-210 100-2 125-290 125-230 40 100 30 H [ft] 20 40 10 30 H [m] 20 5 10 Q[m³/h] 3 4 20 5 30 Q [l/s] 40 100 10 20 30 40 400 0 1000 100 0 400 0 3600 0 1000 = ηpt A impeller / = ηpt B impeller / = ηpt C impeller Omega / Omega V; n = 14 rpm 40 Q [US.gpm] 100 Q [IM.gpm] 100 400 0 400 1000 0 0 1000 0 0 4000 0 00 4000 10000 00 10000 2-800 100 1-605 125-0 100-375 40 80-370 30 20 100-310 1-360 ① 2-480 3-510 ^ -435 ^ 2-370 3-430 100 H [ft] 3-360 - ^ -560 ^ -320 ^ 125-290 80-270 ① ① -420 2-600 -520 1-460 400 ① 125-365 ① 0 ① -700 ① -670 1-290 100-2 40 125-230 80-210 10 30 H [m] 20 5 10 Q[m³/h] 3 4 20 5 30 Q [l/s] 40 10 = ηpt A impeller / = ηpt B impeller / = ηpt C impeller ①: Pump casing with duble vlute 18 Omega / Omega V 100 20 30 40 400 100 0 1000 0 400 0 0 3600 1000
Axially Split Vlute Casing Pump Omega / Omega V; n = 30 rpm n = 30 rpm Q [US.gpm] 100 400 0 1000 0 0 4000 00 10000 40 Q [IM.gpm] 100 400 0 1000 0 0 4000 00 10000 0 100 80-210 80-270 100-310 400 100-2 40 30 100 20 H [ft] 40 10 30 H [m] 20 5 10 Q[m³/h] 20 30 40 100 400 0 1000 0 0 3600 3 4 5 Q [l/s] 10 20 30 40 100 400 0 1000 = η pt A impeller / = η pt B impeller / = η pt C impeller Omega / Omega V; n = 17 rpm n = 17 rpm Q [US.gpm] 100 400 0 1000 0 0 4000 00 10000 40 Q [IM.gpm] 100 400 0 1000 0 0 4000 00 10000 100 40 30 20 80-370 80-270 80-210 100-375 100-2 100-310 125-0 125-230 125-290 125-365 1-605 1 1-460 ^ 1-290 -670 1-520 -320 2-600 1 1 2-480 -420 ^ 2-370 1-360 ^ - -700 1 ^ -435 1-560 3-360 0 400 100 H [ft] 40 10 30 H [m] 20 5 10 Q[m³/h] 20 30 40 100 400 0 1000 0 0 3600 3 4 5 Q [l/s] 10 20 30 40 100 400 0 1000 = η pt A impeller / = η pt B impeller / = η pt C impeller 1: Pump casing with duble vlute Omega / Omega V 19
Axially Split Vlute Casing Pump Types f installatin Fig.0 Fig.0: Bare shaft pump Optins f installatin parts: Nne Cupling ptins: Trsinally flexible 3-piece jaw cupling Trsin-resistant flexible disc cupling (n request) Cupling guard ptins: Light-duty design, nt tread-prf Delivery / transprt: Pump Optins f installatin parts: Base frame fr pump and mtr, including fundatin blts Special base frame fr pump and mtr, including fundatin blts 38) Cupling ptins: Trsinally flexible 3-piece jaw cupling Trsin-resistant flexible disc cupling with spacer 39) Cupling guard ptins: Light-duty design, nt tread-prf Heavy-duty, tread-prf design (n request) Delivery / transprt: Up t mtr size IEC 280M r NEMA 444/5T r a max. ttal weight 10 kg [3307 lb] pump and mtr supplied n the base frame Frm mtr size > IEC 280M r NEMA 444/5T r a max. ttal weight > 10 kg [3307 lb] pump, mtr and base frame are supplied separately. 3E 3E: Pump and mtr n a cmmn base frame 38) On request nly; fr mtrs > IEC 280M r NEMA 444/5T and mtrs utside KSB standard as well as fr ther custmerspecific versins, special base frame fr transprting pump sets with mtrs > IEC 280M r NEMA 444/5T 39) On request nly; special base frame required 20 Omega / Omega V
Axially Split Vlute Casing Pump DB/DK DJ DB installatin DK installatin DB/DK: mtr munted n the drive lantern Optins f installatin parts: Pump fundatin (ft) including fundatin blcks and drive lantern Pump fundatin including fundatin blcks and special drive lantern 40) Cupling ptins: Trsinally flexible 3-piece jaw cupling Trsin-resistant flexible disc cupling with spacer 40) Cupling guard ptins: Lightweight, nt tread-prf design Delivery / transprt: Pump supplied n pump fundatin with drive lantern munted. The mtr is supplied separately. DJ: Pump and mtr n separate levels Optins f installatin parts: Pump fundatin (ft) including fundatin blcks Pump fundatin (ft) including fundatin blcks, mtr supprt frame, fundatin rails and fundatin blts (n request) Cupling ptins: Cardan shaft with/withut intermediate bearing (n request) Cupling with spacer (n request) Cupling guard ptins: Light-duty design, nt tread-prf Delivery / transprt: Pump n crrespnding pump ft. Mtr and mtr supprt frame are supplied separately. 40) On request nly: fr mtrs > IEC 280M and/r NEMA 444/5T and mtrs utside KSB standard as well as fr ther custmer-specific versins, special drive lantern fr mtrs > IEC 280M r NEMA 444/5T Omega / Omega V 21
Axially Split Vlute Casing Pump DP Optins f installatin parts: Pump base frame (ft) including fundatin blts, and drive lantern (including fundatin rails and fundatin blts) Cupling ptins: Trsinally flexible 3-piece jaw cupling Trsin-resistant flexible disc cupling with spacer 41) Cupling guard ptins: Lightweight, nt tread-prf design Delivery / transprt: Pump with pump base frame (ft), mtr and drive lantern supplied as individual units DP: mtr munted n separate drive lantern 41) On request nly; fr mtrs > IEC 280M r utside KSB standard as well as fr ther custmer-specific versins, special drive lantern fr mtrs > IEC 280M 22 Omega / Omega V
Axially Split Vlute Casing Pump Scpe f supply Omega (standard design) Bare shaft pump (withut accessries) Casing wear rings Shaft sealed by gland packing Grease-packed rlling element bearings Barrier fluid line / flushing water line made f flexible material, withut cyclne separatr KSB standard cating fr indr installatin Installatin/perating manual Omega V (standard design) Bare shaft pump (withut accessries, with pump fundatin) Casing wear rings Shaft sealed by gland packing One grease-lubricated and ne prduct-lubricated bearing Barrier fluid line / flushing water line made f flexible material, withut cyclne separatr KSB standard cating fr indr installatin Installatin/perating manual Cmpnents fr cmpleting the pump set Fr hrizntal installatin: baseplate / base frame fr pump and mtr (including fundatin blts) Fr vertical installatin: drive lantern stl and ft (including supprt feet and fundatin blts, depending n the mtr size) Drive Cupling Cupling guard Accessries Barrier fluid line / flushing water line with cyclne separatr Vent valves and/r drain valves Pressure gauges Temperature sensr fr rlling element bearings (Pt100) Limit switch r transmitter fr Pt100 PumpMeter SPM nipple r vibratin mnitring device Shipment/transprt and packaging After the pump sets are cmpletely assembled at the factry t be adjusted t the specific requirements, they are partly dismantled again fr shipment. The assembly status a pump set is supplied in depends n the type f pump set, its dimensins and its weight. Pump, baseplate and mtr are supplied ex wrks withut packaging. On request, a variety f packaging ptins can be prvided against a surcharge. Mre infrmatin ( Page 20). Omega / Omega V 23
Axially Split Vlute Casing Pump General assembly drawing with list f cmpnents Hrizntal installatin (example) 5.02 903.02 412.03 9 903.03 441 102 2 524.01 5.01 5.01 903.01 234 412.02 421.02* 903.04 932 903.08 901.07 920.03 580 940.01 520 360 3.01 920.05 5.11 904 421.01** 211 940.03 321 901.04 General assembly drawing fr hrizntal installatin * Fr ATEX versin labyrinth ring 423.02 ** Fr ATEX versin labyrinth ring 423.01 *** Des nt apply t ATEX versin **** Des nt apply t versin with KSB mechanical seal 4OM 940.02 525.02**** 471 411.01*** 457.02 433 901.16 412.01 List f cmpnents Part N. Descriptin Part N. Descriptin 102 Vlute casing 2 Casing wear ring 211 Pump shaft 520 Sleeve 234 Impeller 524.01 Shaft prtecting sleeve 321 Radial ball bearing 525.02 Spacer sleeve 3.01 Bearing husing 5.01/.02/.11 Disc 360 Bearing cver 580 Cap 411.01 Jint ring 901.04/.07/.16 Hexagn head blt 412.01/.02/.03 O-ring 903.01/.02/.03/.04/.08 Screw plug 421.01/.02 Lip seal 904 Grub screw 433 Mechanical seal 920.03/.05 Nut 24 Omega / Omega V
Axially Split Vlute Casing Pump Part N. Descriptin Part N. Descriptin 441 Shaft seal husing 932 Circlip 457.02 Neck ring 940.01/.02/.03 Key 471 Seal cver 9 Spring Vertical installatin (example) 901.15 901.14 920.12 211 940.03 904 920.05 903.03 932 903.04 5.01 5.02 321 421.02* 411.01*** 903.02 524.01 412.03 903.08 903.01 441 412.02 940.02 234 102 341 421.01** 3.01 901.04 360 901.16 471 904.02 920.08 433 525.02**** 457.02 2 412.06 525.01 412.01 524.02 545 9 5.03 914.01 930.01 920.01 160 General assembly drawing fr installatin type DB * Fr ATEX versin labyrinth ring 423.02 ** Fr ATEX versin labyrinth ring 423.01 *** Des nt apply t ATEX versin **** Des nt apply t versin with KSB mechanical seal 4OM 412.04 902.02 412.05 920.02 3.02 5.04 182 5.05 898.01 901.10 901.11 89-4.04 Omega / Omega V 25
Axially Split Vlute Casing Pump List f cmpnents Part N. Descriptin Part N. Descriptin 102 Vlute casing 524.01/.02 Shaft prtecting sleeve 160 Cver 525.01/.02 Spacer sleeve 182 Ft 545 Bearing bush 211 Pump shaft 5.01/.02/.03/.04/.05 Disc 234 Impeller 89-4.04 Shim 321 Radial ball bearing 898.01 Fundatin blck 341 Drive lantern 901.04/.10/.11/.14/.15/.16 Hexagn head blt 3.01/.02 Bearing husing 902.02 Stud 360 Bearing cver 903.01/.02/.03/.04/.08 Screw plug 411.01 Jint ring 904.02 Grub screw 412.01/.02/.03/.04/.05/.06 O-ring 914.01 Hexagn scket head cap screw 421.01/.02 Lip seal 920.01/.02/.05/.08/.12 Nut 433 Mechanical seal 930.01 Lck washer 441 Shaft seal husing 932 Circlip 457.02 Neck ring 940.02/.03 Key 471 Seal cver 9 Spring 2 Casing wear ring Standard design: gland packing 524 211 452 455 461 458 457 441 List f cmpnents Part N. Descriptin 211 Pump shaft 433 Mechanical seal 441 Shaft seal husing 457 Neck ring 471 Seal cver 524 Shaft prtecting sleeve 525 Spacer sleeve Standard variant: impeller with impeller wear ring List f cmpnents 234 2 3 904.2 Part N. Descriptin 211 Pump shaft 441 Shaft seal husing 452 Gland fllwer 455 Stuffing bx insert 457 Neck ring 458 Lantern ring 461 Packing rings 524 Shaft prtecting sleeve Standard variant: mechanical seal (schematic) 211 471 433 525 457 524 441 List f cmpnents Part N. Descriptin 234 Duble-entry impeller 2 Casing wear ring 3 Impeller wear ring 904.2 Grub screw 26 Omega / Omega V
Axially Split Vlute Casing Pump Standard design: prduct-lubricated bearing (Omega V) 545 3 525 524 5 9 920 List f cmpnents Part N. Descriptin 160 Cver 211 Pump shaft 3 Bearing husing 524 Shaft prtecting sleeve 525 Spacer sleeve 545 Bearing bush 5 Disc 920 Nut 9 Disc spring 211 160 Omega / Omega V 27
KSB Aktiengesellschaft P.O. Bx 743 06008 Halle (Saale) Turmstraße 92 06110 Halle (Germany) Tel. 49 345 4826-0 Fax 49 345 4826-4699 www.ksb.cm 1384.5/10-EN 03.06.2016