3. Winches a. Air & hydraulic operated winches b. Manual operated winches c. Electric operated winches 23
Ingersoll Rand winches Air or hydraulic operated winches. Suitable for EX environment. Product range: FA INFINITY WINCHES, rugged compact and versatile design. Meets ANSI /ASME B30.7. Suitable for atex classification, EX II 2GD c 200 degrees C X. Heavy winches with capacities from 2 to 10 tons LIFTSTAR & PULLSTAR WINCHES - Portable winches, rugged and compact design. Easy to move, almost maintenance free. Portable winches, capacities from 150 to 2000 kg. MANRIDER WINCHES - specially designed to minimize the risk of lifting people. They meet very strick lifting standards and include features like emergency lowering, slack line prevention and redundant braking system to help ensure the safety of worker. Capacities from 150 kg (for fixed and floating installations) up to 3100 kg. With Type Approval certificates issued by classification societies (DNV, ABS or LRS). 24
FA5i/FA7i/FA10i Infinity Air Winches Capacity 5000 / 7000 / 10000 kg Product Features and Specifications Rugged Compact and Versatile Design Meets ANSI / ASME B30.7 5:1 design factor at rated load Top layer rated line pull Lift to shift winch mounted lever throttle Minimum 18:1 drum diameter to wire rope diameter ratio Compact gearbox-in-drum design Standard design temperature range is 0 C through 60 C Group of mechanism as per FEM: 5m Pre-certified lifting lugs Suitable for Hazardous Explosion Proof Environments Flameproof by design. Air motors (unlike electric motors) are inherently spark resistant. ATEX classification (as per directive EC 94/9/EEC). CE compliant models marked EX II 2 GD c 200 C X Powerful Radial Piston Air Motor Positive starting torque Infinitely variable speeds with precision spotting control Superior reliability in harsh environments Brake Systems Auto disc is standard Optional manual or auto drum brake available Fully enclosed automatic oil bath wet disc brake sealed against moisture and contaminants Ingersoll Rand recommends the use of automatic brakes whenever a winch is used for lifting CE compliant versions provided with: Drum guard Overload protection (preset regulator) Emergency stop Muffler Automatic brake Limit switches CE documentation Options and Accessories DNV & ABS Type Approved models available Low temperature versions Overload and E-stop control system Remote controls Limit switches Tensioning manifold Drum guards* Grooved drums Drum divider flanges Drum locks Spooling devices Marine paint systems Air line accessories * Ingersoll Rand recommends using Drum Guards with all winches to prevent inadvertent contact with winch moving parts 25
Liftstar Portable Air Winches 300 1,500 kg (660-3,300 lb) With a tough, yet compact design, Ingersoll Rand Liftstar portable winches are easy to carry. Their rugged gear motors have only two moving parts which makes them virtually maintenance free even after being stored. They are easy to transport wherever you need them and rugged enough to give you the lifting power you need no matter how harsh the conditions. 26
Pullstar Portable Air Winches 700 2,000 kg (1540-4,400 lb) Ingersoll Rand Pullstar portable winches are built for use on horizontal surfaces with little to no incline. Featuring a rugged, compact design Pullstar portable winches can easily be moved to wherever you need them. Pullstar portable winches include a highly reliable gear motor and a free spooling clutch for rapid manual rope pay out. 27
Liftstar Heavy Air Winches 2,000 5,000 kg (4,400 11,000 lb) Ingersoll Rand Liftstar heavy winches incorporate a cast iron and steel design with a rugged gear motor for ultimate durability. They are available with options to suit any need no matter where in the world you operate. Reliable and simple to maintain, Liftstar heavy air winches are specifically built for the types of environments where lesser winches would fail. 28
Pullstar Heavy Air Winches 2,250 7,500 kg (4,950 16,530 kg) Ingersoll Rand Pullstar heavy winches are designed specifically for pulling applications. They offer a 3.5:1 design factor and come standard with a disengaging clutch to quickly deploy the wire rope. Pullstar heavy winches use a low maintenance, highly reliable gear motor for high torque output and smooth starts and stops. When you combine the gear motor with cast iron and steel construction, Ingersoll Rand Pullstar heavy air winches are one of the most durable pulling winches available. 29
Liftstar/Pullstar Portable Hydraulic Winches 600 700 kg (1,320 1,540 lb) Ingersoll Rand s hydraulic Liftstar and Pullstar winches offer solid, cast iron and steel construction in a compact package that is easy to deploy wherever you need it. These winches are tough enough to work reliably day in and day out no matter where you put them. They feature dependable orbital hydraulic motors for high efficiency performance. Trusted for years wherever there are extreme lifting or pulling needs, Ingersoll Rand hydraulic winches are the ideal choice. 30
Liftstar Heavy Hydraulic Winches 2,000 5,000 kg (4,400 11,000 lb) Ingersoll Rand heavy hydraulic Liftstar winches are designed for just about any lifting or application you can throw at them. They feature reliable hydraulic motors for capacities up to 5,000 kg. They can be mounted on a rigid support and operate in any position provided the drum is horizontal. With enclosed gear boxes for protection and cast iron and steel construction for durability, Liftstar heavy hydraulic winches will keep your production operating for years. 31
Pullstar Heavy Hydraulic Winches 2,930 7,000 kg (6,440 15,430 lb) Ingersoll Rand heavy hydraulic Pullstar winches are designed for pulling. With reliable hydraulic motors and a solid steel construction Pullstar winches are ideally suited for harsh conditions. Whatever your pulling needs, Ingersoll Rand heavy hydraulic winches are the perfect solution. 32
Heavy Winches Capacities: 10-200 Ton Base mounted hydraulic winches Application: Power source: Lifting and pulling Open hydraulic circuit with range 180-1200L/min@ 210 /220 bar (depending on winch capacity) Line pull: Line speed: Drum storage: Winch control: Variable up to max winch capacity on 1st layer. Variable depending on supplied hydraulic power pack. Variable depending on required rope diameter. Via remote manually operated control stand. Winch fastening: Bolted or welded via deck plates, secondary base frame or mounting brackets. Typical 90 T Hydraulic winch Typical 200 T Hydraulic winch Typical 40 T Hydraulic winch 33