INDUSTRIAL, MILITARY, AND SEVERE DUTY WINCHES AND HOISTS

Transcription

1 I N D U S T R I AL W I N C H AC C ES S O R I ES INDUSTRIAL, MILITARY, AND SEVERE DUTY WINCHES AND HOISTS 10 WAR N C U S T O M ER S ER VI C E: ( )

2 WARN: BUILT TO WORK In Clackamas, Oregon, USA, industrial winches and hoists are put together the WARN way. Steel gets cut here. Winch line is tested, and retested. Welds are precise, clean. Pride, and sweat, goes into everything that exits our shipping doors. Superior design, innovative engineering and precise quality controls are the hallmarks of the WARN brand. You ll find them all throughout these pages. From tireless hydraulic winches, to efficient electric winches and reliable hoists they pass our rigorous tests and standards to make sure they meet global ones. And then perform when you need them most. 1 Hydraulic Winches Electric Winches Military & Severe Duty Winches Electric and Hydraulic Hoists Industrial Winch Accessories

3 HYDRAULIC INDUSTRIAL WINCHES THE TIRELESS WORKERS OF THE WARN LINEUP Year after year, job after job, you ll appreciate the reliability that s packed into every WARN Hydraulic Winch. Workhorse motors generate the long duty cycles big jobs demand. Hardened steel, two-stage planetary gear trains add reliable operation and fast line speeds. All are designed for heavy-duty towing and recovery operations, and like their electric cousins, these products comply with world-wide quality and safety standards. Heavy duty, high-flow hydraulic motor. Standard roller tensioner and drum brake provide optimal rope winding. Mechanically locked clutch with smooth action. No springs or jumping out of gear. INDUSTRIAL HYDRAULIC WINCHES 3 Automatic, spring applied disc brake. Highly reliable and robust. Complies fully with SAE J706 standard. Large drum diameter for longer wire rope life with less kinking. SAE J706 compliment. (Wire rope is sold separately). Easy access and servicing. All internal components are available as complete assemblies. Efficient planetary gear design allows for long-term lubrication with grease.

4 WARN SERIES XL WINCHES Whether you re winching heavier vehicles onto your flat bed, or hauling wrecks out of ditches, WARN Series XL Winches rise to the top. They form the core of the hydraulic winch line, with long duty cycles, long or short drum specs, hardened aircraft grade nickel chromoly two-stage planetary geartrains and big-time capacity: up to 30,000 lbs. SERIES 30XL FOR HEAVY TOW, UTILITY AND TRAILER APPLICATIONS 12.0 cubic-inch high-performance motor with 30,000 lbf. capacity great for trailers, roll-back carriers, and severeduty applications Spring-applied disc brake designed to hold the full-rated load Hardened aircraft-grade nickel chromoly two-stage planetary geartrain for speed and reliability Available in air and manual clutch options Available in standard and long-drum versions Meets SAE J706 and CE specifications PN (Standard Drum, Manual Clutch) PN (Standard Drum, Air Clutch) PN (Long Drum, Air Clutch) PN (Long Drum, Manual Clutch) Maximum Pulling Force: 30,000 lbf. (13608 kgs) Maximum wire rope recommended: 5/8 (15.9 mm); 41,200 lbf. (18,688 kgf) minimum breaking strength Maximum input flow: 20 USGPM (76 L/min) Maximum input pressure: 3,000 psi (205.8 bar) Drum barrel diameter: 6.25 (159 mm) Drum flange diameter: 13.5 (343 mm) Distance between flanges, standard drum: 8.0 (203 mm); long drum: 14.0 (356 mm) Hydraulic motor: 12.0 cu. in. (197 cc) Gear ratio: 36.0:1 Approximate shipping weight, standard drum: 322 lbs. (146 kg) Approximate shipping weight, long drum: 361 lbs. (164 kg) SERIES 20XL GREAT FOR CARRIERS, TRAILERS, OR SEVERE-DUTY APPLICATIONS 8.0 cubic-inch high-performance motor with 20,000 lbf. capacity Spring-applied disc brake designed to hold the full-rated load Hardened aircraft-grade nickel chromoly two-stage planetary geartrain for speed and reliability Available in air and manual clutch options Available in standard and long-drum versions Meets SAE J706 and CE specifications PN (Standard Drum, Air Clutch) PN (Standard Drum, Manual Clutch) PN (Long Drum, Air Clutch) PN (Long Drum, Manual Clutch) Maximum Pulling Force: 20,000 lbf. (9072 kgf) Maximum wire rope recommended: 9/16 (14.3 mm); 33,600 lbf. (15,241 kgf) minimum breaking strength Maximum input flow: 20 USGPM (76 L/min) Maximum input pressure: 3,000 psi (205.8 bar) Drum barrel diameter: 5.75 (146 mm) Drum flange diameter: (311 mm) Distance between flanges, standard drum: 8.0 (203 mm); long drum: 14.0 (356 mm) Hydraulic motor: 8.0 cu. in. (131 cc) Gear ratio: 28.5:1 Approximate shipping weight, standard drum: 297 lbs. (135 kg) Approximate shipping weight, long drum: 322 lbs. (146 kg) INDUSTRIAL HYDRAULIC WINCHES 5 PERFORMANCE DATA At 15 gpm At 20 gpm Drum Rated Line (kgf) (kn) Line speed Line speed Layer Pull (lbf) (ft/min) (m/min) (ft/min) (m/min) PERFORMANCE DATA At 15 gpm At 20 gpm Drum Rated Line (kgf) (kn) Line speed Line speed Layer Pull (lbf) (ft/min) (m/min) (ft/min) (m/min) /8 (15.9mm) 5/8 (15.9mm) Drum Standard Drum Long Drum Layer Capacity (ft.) (m) Capacity (ft.) (m) /16 (14.3mm) 9/16 (14.3mm) Drum Standard Drum Long Drum Layer Capacity (ft.) (m) Capacity (ft.) (m)

5 SERIES XL-LP WINCHES FOR SYSTEMS THAT OPERATE BELOW 3000 PSI Low Pressure design means these winches use a larger displacement motor to pull full rated load at low psi, making them ideal for hydraulic systems that operate below 3000 psi. Choose from 20XL-LP or 30XL-LP models 30XL-LP features a 14.9 cubic-inch high-performance motor with 30,000 lb. capacity great for heavy-duty applications 20XL-LP comes with a 11.9 cubic-inch high-performance motor with 20,000 lb. capacity Spring-applied disc brake designed to hold the full-rated load Hardened aircraft-grade nickel chromoly two stage planetary geartrain for speed and reliability Standard air clutch with manual clutch option Available in short- and long-drum versions Meets SAE J706 and CE specifications PERFORMANCE DATA (30XL-LP) Standard Drum Line Load Line Speed 15 GPM Line Speed 15 GPM Drum Capacity Layer lbf.(kgf) ft/min. (m/min.) ft/min. (m/min.) ft (meters) (13608) 11.5 (3.5) 14.9 (4.5) 20 (6.1) (11514) 13.6 (4.1) 17.5 (5.3) 44 (13.4) (9979) 15.7 (4.8) 20.2 (6.2) 72 (21.9) (8805) 17.8 (5.4) 22.9 (7.0) 104 (31.7) (7878) 20.0 (6.1) 25.5 (7.8) 140 (42.7) PRESSURE DROP FIRST LAYER OF DRUM (30XL-LP) INDUSTRIAL HYDRAULIC WINCHES 6 PN (20XL-LP, Standard Drum, Air Clutch) PN (20XL-LP, Standard Drum, Manual Clutch) PN (20XL-LP, Long Drum, Air Clutch) PN (20XL-LP, Long Drum, Manual Clutch) PN (30XL-LP, Standard Drum, Air Clutch) PN (30XL-LP, Standard Drum, Manual Clutch) PN (30XL-LP, Long Drum, Air Clutch) PN (30XL-LP, Long Drum, Manual Clutch) SERIES XL 2-SPEED FAST NO-LOAD LINE RETRIEVAL Double the speed of the Series XL winch for fast rope retrieval Increased productivity improves your bottom line 12V solenoid on the winch manifold shifts the winch from high-speed to low-speed Choose from standard or low-pressure system design - Standard 12.0 cubic-inch motor is great for trailers, roll-back carriers, and severe-duty applications - Low pressure 14.9 cubic-inch high-performance motor is perfect for extra heavy-duty applications Spring-applied disc brake designed to hold the full-rated load Hardened aircraft-grade nickel chromoly two stage planetary geartrain for speed and reliability PERFORMANCE DATA BY LAYER (81617) - 5/8 (15.9 mm) dia. rope Drum Line Load Line Speed 15 GPM Line Speed 20 GPM Drum Layer Hi-Speed/Low-Speed Hi-Speed/Low-Speed Hi-Speed/Low-Speed Capacity lbf kgf ft/min m/min ft/min m/min ft m / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / PERFORMANCE DATA BY LAYER (82710) - 5/8 (15.9 mm) dia. rope Drum Line Load Line Speed 15 GPM Line Speed 20 GPM Drum Layer Hi-Speed/Low-Speed Hi-Speed/Low-Speed Hi-Speed/Low-Speed Capacity lbf kgf ft/min m/min ft/min m/min ft m / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Line Load Pressure 15 GPM Pressure 20 GPM lbf psi / bar psic /cbar / / / / / / / / / / See warn.com for more detailed product specifications Meets SAE J706 and CE specifications See warn.com for full performance specifications PN (30XL, Long Drum, Air Clutch, Low-pressure) PN (30XL, Long Drum, Air Clutch) PN (20XL, Long Drum, Air Clutch, Low-pressure) FIRST LAYER PERFORMANCE (81617) Low Speed at 20GPM Hi Speed at 20GPM lbf kgf psi BAR lbf kgf psi BAR FIRST LAYER PERFORMANCE (82710) Low Speed at 20GPM Hi Speed at 20GPM lbf kgf psi BAR lbf kgf psi BAR SERIES 18 HYDRAULIC PULLING POWER UP TO 18,000 LBF. For tow, utility and trailer applications 7.3 cubic-inch hydraulic motor Hardened steel two-stage planetary geartrain with 36:1 reduction provides fast line speed Heavy-duty disc brake for dependable operation and plenty of holding power Meets SAE J706 and CE specifications PN (Anti-clockwise) PERFORMANCE DATA Line Load Line Speed 1/2 (12.7mm) Wire Rope Capacity Layer lbf.(kgf) ft/min. (m/min.) ft (meters) (8165) 14.9 (4.5) 21 (6.4) (6680) 18.2 (5.5) 46 (14.0) (5652) 21.5 (6.6) 75 (22.9) Maximum Pulling Force: 18,000 lbf. (8165 kgf) Maximum wire rope recommended: 1/2 (12.7 mm); 26,600 lbf. (12,091 kgf) minimum breaking strength Maximum input flow: 15 USGPM (57 L/MIN) Maximum input pressure: 2400 psi (165 bar) Drum barrel diameter: 4.0 (102 mm) Drum flange diameter: 8.24 (209 mm) Distance between flanges: 9.95 (253 mm) Hydraulic motor: 7.3 cu. in. (120 cc) Gear ratio: 36:1 Approximate shipping weight: 82 lbs. (37 kg) Standards compliance: SAE J706, CE Compliant PRESSURE DROP FIRST LAYER OF DRUM Line Load PSI BAR lbf (kgf) (1361) (2722) (4082) (5443) (6804) (8165) See warn.com for more detailed product specifications

6 SERIES 15 PULLING CAPACITY UP TO 15,000 LBF. Maximum Pulling Force: 15,000 lbf. (6804 kgf) Maximum wire rope recommendation: 1/2 (12.7 mm); 26,600 lbf. (12,066 kgf) minimum breaking strength Maximum input flow: 15 USGPM (57 L/MIN) Maximum input pressure 2200 psi (152 bar) Drum barrel diameter: 4.0 (102 mm) 6.0 cubic-inch motor provides pulling capacity up to 15,000 lbf. Hardened steel two-stage planetary geartrain with 36:1 reduction provides fast line speed Heavy-duty disc brake for dependable operation and plenty of holding power Meets SAE J706 and CE standards PN (Anti-clockwise) Drum flange diameter: 8.24 (209 mm) Distance between flanges: 9.95 (253 mm) Hydraulic Motor: 6.0 cu. in. (100 cc) Gear ratio: 36:1 Approximate shipping weight: 83 lbs. (37.6 kg) Standards compliance: SAE J706, CE Compliant PERFORMANCE DATA PRESSURE DROP FIRST LAYER OF DRUM INDUSTRIAL HYDRAULIC WINCHES Line Speed at 1/2 (12.7mm) Line Pull 15 GPM (57 l/min in) Wire Rope Capacity Layer lbf. (kgf) ft/min. (m/min.) ft (m) (6804) 18.9 (5.8) 21 (6.4) (5567) 23.1 (7.0) 46 (14.0) (4711) 27.3 (8.3) 75 (22.9) Line Pull PSI BAR lbf. (kgf) (1361) (2722) (4082) (5443) (6804) SERIES 12 PERFECT FOR MOST TOW, UTILITY AND TRAILER APPLICATIONS Maximum Pulling Force: 12,000 lbf. (5443 kgf) 8 Maximum wire rope recommended: 1/2 (12.7 mm); 20,400 lbf. (9253 kgf) minimum breaking strength 9 Maximum input flow: 15 USGPM (57 L/MIN) Maximum input pressure: 1950 psi (135 bar) Drum barrel diameter: 4.0 (102 mm) Pulling capacity up to 12,000 lbf. Hardened steel, two-stage planetary geartrain provides faster line speeds Heavy-duty automatic disc brake provides dependable operation Meets SAE J706 and CE standards PN (Anti-clockwise, 4.8) PN (Clockwise, 4.8) PN (Long Drum, Anti-clockwise, 4.8) PN (Long Drum, Clockwise, 4.8) Drum flange diameter: 8.24 (209 mm) Distance between flanges: 9.95 (253 mm) Hydraulic Motor: 4.8 cu. in. (80 cc) Gear ratio: 36:1 Approximate shipping weight: 86 lb. (39 kg) Standards compliance: SAE J706, CE Compliant PERFORMANCE SPECS Line Speed at 7/16 (11.1 mm) Line Pull 15 GPM (57 l/min in) Wire Rope Capacity Layer lbf. (kgf) ft/min. (m/min.) ft (m) (5443) 21.8 (6.6) 23 (7.0) (4546) 26.1 (8.0) 51 (15.5) (3904) 30.4 (9.3) 84 (25.6) (3420) 34.7 (10.6) 121 (36.9) PRESSURE DROP FIRST LAYER OF DRUM Line Pull PSI BAR lbf. (kgf) (1818) (3636) (5455) WARN CUSTOMER SERVICE: (800)

7 SERIES 9 DEPENDABLE WORKHORSE WITH 9,000 LBF. OF PULLING POWER SERIES 6 WINCHING CAPACITY UP TO 6,000 LBF. Popular winch for tow, utility and trailer applications INDUSTRIAL HYDRAULIC WINCHES 10 Perfect for tow, utility and trailer applications Hardened steel, two-stage planetary geartrain provides faster line speeds Heavy-duty automatic disc brake provides dependable operation Available in two motor sizes: 4.9 cu. in. and 3.0 cu. in. Meets SAE J706 and CE standards PN (Anti-clockwise, 4.9) PN (Clockwise, 4.9) PN (Anti-clockwise, 3.0) Maximum Pulling Force: 9,000 lbf. (4082 kgf) Maximum wire rope recommended: 1/2 (12.7 mm); 15,100 lbf. (6849 kgf) minimum breaking strength Hydraulic Motor: 3.0 cu. in. (50 cc), or 4.9 cu. in. (80 cc) Maximum input flow, 3.0 cu. in. motor: 15 USGPM (57 L/MIN) Maximum input flow, 4.9 cu. in. motor: 15 USGPM (57 L/MIN) Maximum input pressure: 1950 psi (135 bar) Drum barrel diameter: 4.0 (102 mm) Drum flange diameter: 8.24 (209 mm) Distance between flanges: 9.95 (253 mm) Gear ratio: 27:1 Approximate shipping weight: 80 lbs. (36.3 kg) Standards compliance: SAE J706, CE Compliant PERFORMANCE DATA 4.9 CU IN MOTOR Line Speed at 3/8 (9.5 mm) Line Pull 15 GPM (57 l/min in) Wire Rope Capacity Layer lb. (kgf) ft/min. (m/min.) ft (meters) (4082) 28.5 (8.7) 25 (7.6) (3340) 34.1 (10.4) 54 (16.5) (2826) 39.8 (12.1) 88 (26.8) (2449) 45.4 (13.8) 126 (38.4) PRESSURE DROP FIRST LAYER OF DRUM Line Pull PSI BAR lbf. (kgf) (1361) (2722) (4082) Hardened steel, two-stage planetary geartrain provides faster line speeds Rugged dual-cone brake provides dependable control Meets SAE J706 and CE standards PN (Anti-clockwise) PN (Clockwise) Maximum Pulling Force: 6,000 lbf. (2722 kgf) Maximum wire rope recommended: 5/16 (7.9 mm); 10,500 lbf. (4781 kgf) minimum breaking strength Maximum input flow: 15 USGPM (57 L/MIN) Maximum input pressure: 1950 psi (135 bar) Drum barrel diameter: 2.5 (64 mm) Drum flange diameter: 6.0 (152 mm) Distance between flanges: 8.92 (227 mm) Hydraulic Motor: 3.0 cu. in. (50 cc) Gear ratio: 26:1 Approximate shipping weight: 41 lbs. (19 kg) Standards compliance: SAE J706, CE Compliant PERFORMANCE DATA Line Speed at 5/16 (8 mm) Line Pull 15 GPM (57 l/min in) Wire Rope Capacity Layer lbf. (kgf) ft/min. (m/min.) ft (meters) (2727) 32 (9.8) 18 (5.5) (2232) 39 (11.9) 41 (12.5) (1886) 46 (14.1) 68 (20.7) (1636) 53 (16.2) 99 (30.2) PRESSURE DROP FIRST LAYER OF DRUM Line Pull PSI BAR lbf. (kgf) (909) (1818) (2722) INDUSTRIAL DC ELECTRIC WINCHES 11

8 DC Electric Planetary Gear Winches RELIABILITY, BUILT IN When its all on the line, you need a winch you can trust. WARN has been crafting durable, reliable electric winches for decades. All feature heavy-duty 12V or 24V series wound industrial motors and hardened steel, three-stage planetary geartrains. Their job is to put out reliable performance, pull after pull. Whether you re manning a fire truck, or winching from a city utility vehicle, count on WARN industrial planetary winches they comply with world s most stringent standards: including SAE J706 and NFPA. INDUSTRIAL DC ELECTRIC WINCHES 12 Mechanically locked clutch allows freespooling of winch rope Heavy-duty, industrial contactor control pack is sealed and weather resistant. Reliable silver contacts handle high amps and allow for higher duty cycle Heavy-duty 12V or 24V series wound motor INDUSTRIAL DC ELECTRIC WINCHES 13 Automatic, self-locking disc brake. Highly reliable and robust. Complies fully with SAE J706 standard, up to 18,000 lbf. capacity Hardened steel, 3-stage planetary geartrain for efficient and reliable operation Large 4 inch drum diameter for longer winch rope life with less kinking. SAE J706 compliant Weather-proof Industrial quality remote with 32 (10m) twist-on connector

9 SERIES 18 DC HEAVY PULLING POWER UP TO 18,000 LBF. SERIES 15 DC 12 OR 24V ELECTRIC WINCH PULLS UP TO 15,000 LBF. SERIES 12 DC INDUSTRIAL ELECTRIC WINCH PULLS UP TO 12,000 LBF. SERIES 9 DC INDUSTRIAL GRADE WINCH PULLS UP TO 9,000 LBF. INDUSTRIAL DC ELECTRIC WINCHES 14 Dependable high-torque series-wound 24V DC electric motor Weatherproof industrial contactor control pack Rugged 32 (10 m) industrial remote control SAE J706-compliant disc brake designed for extended power-out use Thermal protection device protects motor from overheating PN (24V Motor) Maximum Pulling Force: 18,000 lbf. (8165 kgf) Maximum wire rope recommendation: 1/2 (12.7 mm); 26,600 lbf. (12,066 kgf) minimum breaking strength Drum barrel diameter: 4.0 (102 mm) Drum flange diameter: 8.24 (209 mm) Distance between flanges: 9.95 (253 mm) Contactor: Industrial contactor with 32 (10 m) heavy-duty remote control Approximate shipping weight: 103 lbs. (47 kg) Gear ratio: 315:1 Motor: 24 volt DC series-wound heavy-duty Standards compliance: SAE J706, NFPA , CE Compliant No Load Layer Line Pull Line Speed 1/2 Wire Rope lbf. (kgf) ft. min. (m/min.) Capacity ft. (m) (8182) 18.5 (5.6) 20 (6.1) (6706) 22.2 (6.8) 45 (13.7) (5376) 26.7 (8.1) 75 (22.4) Line Load Line Speed Motor Current lbf. (kgf) ft/min (m/min) amps 0 (0) 18.5 (5.6) (1361) 11.0 (3.4) (2722) 8.6 (2.6) (4082) 7.1 (2.2) (5443) 6.0 (1.8) (6804) 4.9 (1.5) (8165) 4.6 (1.4) Dependable high-torque series-wound electric motor, available in 12 or 24V configurations Weatherproof industrial contactor control pack Rugged 32 (10 m) industrial remote control SAE J706-compliant disc brake designed for extended power-out use Thermal protection device protects motor from overheating PN (12V Motor) PN (24V Motor) Maximum Pulling Force: 15,000 lbf. (6804 kgf) Maximum wire rope recommendation: 1/2 (12.7 mm); 26,600 lbf. (12,066 kgf) min. breaking strength Drum barrel diameter: 4.0 (102 mm) Drum flange diameter: 8.24 (209 mm) Distance between flanges: 9.95 (253 mm) Contactor: Industrial contactor with 32 (10 m) heavy-duty remote control Approximate shipping weight: 103 lbs. (47 kg) Gear ratio: 315:1 Motor: 12 or 24 volt DC series-wound heavy-duty Standards compliance: SAE J706, NFPA , CE Compliant No Load No Load Layer Line Pull 12V Line Speed 24V Line Speed 1/2 Wire Rope lbf. (kgf) ft/min (m/min) ft/min (m/min) Capacity ft. (m) (6804) 16.1 (4.9) 15.4 (4.7) 20 (6.1) (5567) 19.6 (6.0) 18.9 (5.8) 45 (13.7) (4711) 23.2 (7.1) 22.3 (6.8) 75 (22.9) OF DRUM Duty Cycle Line Load 12V Line Speed 24V Line Speed Motor Current min/10 min lbf. (kgf) ft/min (m/min) ft/min (m/min) 12V(24V) 12V(24V) (4.9) 15.4 (4.7) 111 (49) 6.2 (5.5) 3000 (1361) 13.0 (4.0) 12.6 (3.8) 216 (101) 2.3 (2.1) 6000 (2722) 9.6 (2.9) 9.8 (3.0) 302 (141) 1.4 (1.4) 9000 (4082) 8.0 (2.4) 8.0 (2.4) 390 (181) 1.1 (1.1) (5443) 6.0 (1.8) 6.5 (2.0) 477 (214) 1.0 (0.9) (6804) 5.2 (1.6) 5.5 (1.7) 561 (264) 0.8 (0.8) Dependable high-torque series-wound electric motor, available in 12 or 24V configurations SAE J706-compliant disc brake designed for extended powerout use Rugged 32 (10 m) industrial remote control Weatherproof industrial contactor control pack Thermal protection device protects motor from overheating PN (12V Motor) PN (24V Motor) Maximum Pulling Force: 12,000 lbf. (5443 kgf) Maximum wire rope recommended: 1/2 (12.7 mm); 20,400 lbf. (9,253 kgf) minimum breaking strength Drum barrel diameter: 4.0 (102 mm) Drum flange diameter: 8.24 (209 mm) Distance between flanges: 9.95 (253 mm) Contactor: Industrial contactor with 32 (10 m) heavy-duty remote control Gear ratio: (12 volt model) 315:1, (24 volt model) 261:1 Motor: 12 or 24 volt DC series-wound heavy-duty Approximate shipping weight: 103 lbs. (47 kg) Standards compliance: SAE J706, NFPA , CE Compliant No Load No Load Layer Line Pull 12V Line Speed 24V Line Speed 7/16 Wire Rope lbf. (kgf) ft/min (m/min) ft/min (m/min) Capacity ft. (m) (5443) 17.7 (5.4) 18.1 (5.5) 23 (7.0) (4547) 21.1 (6.4) 21.6 (6.6) 51 (15.5) (3904) 24.6 (7.5) 25.2 (7.7) 84 (25.6) (3420) 28.1 (8.6) 28.7 (8.7) 121 (36.9) OF DRUM Duty Cycle Line Load 12V Line Speed 24V Line Speed Motor Current min/10 min lbf. (kgf) ft/min (m/min) ft/min (m/min) 12V(24V) 12V(24V) (5.4) 18.1 (5.5) 105 (49) 3.8 (5.6) 4000 (1814) 7.7 (2.3) 12.2 (3.7) 219 (125) 1.5 (1.6) 8000 (3629) 4.7 (1.4) 9.3 (2.8) 319 (189) 1.0 (1.0) (5443) 2.9 (0.9) 7.0 (2.1) 419 (245) 0.7 (0.8) Dependable high-torque series-wound electric motor, available in 12 or 24V configurations SAE J706-compliant disc brake designed for extended power-out use Rugged 32 (10 m) industrial remote control Higher gear ratio for fastest line speed Weatherproof industrial contactor control pack Thermal protection device protects motor from overheating PN (12V Motor) PN (24V Motor) Maximum Pulling Force: 9,000 lbf. (4082 kgf) Maximum wire rope recommendation: 1/2 (12.7 mm); 15,100 lbf. (6,849 kgf) minimum breaking strength Drum barrel diameter: 4.0 (102 mm) Drum flange diameter: 8.24 (209 mm) Distance between flanges: 9.95 (253 mm) Contactor: Industrial contactor with 32 (10 m) heavy-duty remote control Gear ratio: 199:1 Motor: 12 or 24 volt DC series-wound heavy-duty Approximate shipping weight: 95 lbs. (43 kg) Standards compliance: SAE J706, NFPA , CE Compliant No Load No Load Layer Line Pull 12V Line Speed 24V Line Speed 3/8 Wire Rope lbf. (kgf) ft/min (m/min) ft/min (m/min) Capacity ft. (m) (4082) 26 (7.9) 31.3 (9.5) 25 (7.6) (3410) 31.1 (9.5) 37.4 (11.4) 54 (16.5) (2928) 36.3 (11.1) 43.6 (13.3) 88 (26.8) (2565) 41.4 (12.6) 49.8 (15.1) 126 (38.4) OF DRUM Duty Cycle Line Load 12V Line Speed 24V Line Speed Motor Current min/10 min lbf. (kgf) ft/min (m/min) ft/min (m/min) 12V(24V) 12V(24V) 0 26(7.9) 31.3 (9.5) 101 (54) 4.1 (4.8) 3000(1361) 12.8 (3.9) 15.3 (4.7) 233 (120) 1.4 (1.7) 6000(2722) 5.5 (1.7) 10.4 (3.2) 363 (185) 0.9 (1.0) 9000(4082) 2.9 (0.9) 8.1 (2.5) 486 (238) 0.6 (0.8) INDUSTRIAL DC ELECTRIC WINCHES 15

10 INDUSTRIAL DC ELECTRIC WINCHES INDUSTRIAL WINCH ACCESSORIES 16 WARN SPYDURA PRO AND SPYDURA PROMAX EQUIPPED ELECTRIC WINCHES READY-TO-MOUNT WINCHES, ENGINEERED SPECIFICALLY FOR USE WITH SYNTHETIC ROPE 10 The WARN Series 9, 12, and 15 Industrial DC winches are now available with the all-new WARN Spydura Pro and Spydura ProMax synthetic rope. Spydura Pro and Spydura ProMax rope is designed specifically for an industrial winch s specialized applications. The rope is lighter weight, features improved strength, and is easier to handle than wire rope. Spydura Pro features a urethane coating, a 20 ft. Nomex heat sleeve, and a 12-strand standard braid. Spydura ProMax wears a urethane blend coating, features a Nomex/Dyneema heat sleeve, wears a full-length Dyneema cover, and has a special six-strand low-angle braid for uncompromised strength. These new winches also feature a specialized drum and fairlead designed specifically for use with the Spydura Pro and Spydura ProMax rope. PN Series 9-S ProMax PN Series 12-S ProMax PN Series 15-S ProMax PN Series 9-S Pro PN Series 12-S Pro PN Series 15-S Pro Spydura ProMax has a full-length woven cover over a special six-strand low-angle fiber braid Spydura Pro features a 12-strand braid, heat treated under tension

11 MILITARY SEVERE DUTY WINCHES INDUSTRIAL SEVERE DUTY WINCHES PROVEN IN TESTING, AND IN THE TRENCHES Severe duty situations demand the winches that are proven in equally harsh conditions. WARN Military Winches feature contactors and motors that are potted in a two-part silicone compound. Result: total protection from water intrusion, and dependable operation in up to six feet of water. A high grade, chemical resistant finish offers the ultimate in corrosion resistance. Powerful DC electric motors have thermal protection and an overload interrupt switch for the durability you demand. EXTREME SEALING Sealing at motor and gear housing joints keeps water and contaminants out OVERLOAD INTERRUPT Programmable digital OLI module limits the maximum pulling power INDUSTRIAL CONTACTOR Durable, reliable, and can handle up to 800 amps (12V) or 400 amps (24V). Potted assembly provides total protection from water infiltration INDUSTRIAL MILITARY / SEVERE DUTY WINCHES PLANETARY GEAR TRAIN Hardened steel, 3-stage planetary gear train is proven to be the most reliable, efficient and durable design under the worst conditions in the world DISC BRAKE Unique patented dual disc brake is quiet and reliable. Designed for SAE J706 compliance to 18,000 lbs. (8165kg) CORROSION RESISTANT FINISH Options include CARC or powdercoating DRUM SEALS Double lip, springloaded drum seals provide the ultimate in dirt and moisture exclusion SERIES-WOUND MOTOR High torque serieswound DC electric motor provides powerful, reliable pulling power

12 See WARN.com for performance data. INDUSTRIAL MILITARY / SEVERE DUTY WINCHES 20 SEVERE DUTY 18 24V ELECTRIC SELF RECOVERY WINCH 24 volt DC electric-powered winch is rated to pull 18,000 lbf. (8,165 kgf) pull rating Waterproof construction - Silicone sealing at all motor and gear housing joints - Double lip, spring sealing at drum supports - Contactor and motor are potted in a two-part silicone compound and sealed Superior corrosion resistance: - E-coat, CARC coating provides maximum chemical resistance - Stainless steel fasteners 4.5hp high-torque series-wound motor 3-stage planetary geartrain Includes thermal protection switch and Overload Interrupt (OLI) module Automatic heavy-duty brake Industrial contactor and remote control Available with EIPS wire rope see web for specs Maximum Pulling Force: 18,000 lbf. (8165 kgf) Maximum wire rope recommendation: 1/2 (2.7 mm) Drum barrel diameter: 4 (101.6 mm) Drum flange diameter: 8.24 inches (209.3 mm) Distance between flanges: varies by model see web for full specs Contactor: Industrial type Gear ratio: 315:1 Approximate shipping weight (with rope): 175 lbs. (79 kg) Standards compliance: MIL-STD-339, sec 800, 3.2.2, 3.2.3; MIL-STD-1184, Type III, Class 1, test method waterproofing; SAE J706; CE Machinery Directive 98/37/EEC and 2006/42/EC; CE EMC Directive 2004/108/EC; ASTM B hours, Corrosion rating per ASTM D1654 SEVERE DUTY 12 BUILT TO STRINGENT STANDARDS 24V DC electric-powered Waterproof construction: - Silicone sealing at all motor and gear housing joints - Double lip, spring sealing at drum supports - Contactor and motor are sealed and potted in a two-part silicone compound Superior corrosion resistance: - E-coat and CARC coating provide maximum chemical resistance - Stainless steel fasteners 4.5hp high-torque series-wound motor 3-stage planetary geartrain Includes thermal protection switch and Overload Interrupt (OLI) module Automatic heavy-duty brake Industrial contactor and remote control Available with EIPS wire rope see web for specs Maximum Pulling Force: 12,000 lbf. (5,443 kgf) Drum barrel diameter: 4.0 (102 mm) Drum flange diameter: 8.24 (209 mm) Distance between flanges: 6.45 (164 mm) Industrial contactor with 12 (3.65 m) heavy-duty remote control Gear ratio: 315:1 Approximate shipping weight: 150 lbs. (68 kg) Standards compliance: MIL-STD-339, sec 800, 3.2.2, 3.2.3; MIL-STD-1184, Type III, Class 1, test method waterproofing; SAE J706; CE Machinery Directive 98/37/EEC and 2006/42/EC; CE EMC Directive 2004/108/EC; ASTM B hours, Corrosion rating per ASTM D1654 INDUSTRIAL MILITARY / SEVERE DUTY WINCHES 21 Part numbers: Contact Warn Industries Customer Service for Application Assistance

13 PLANETARY GEAR HOISTS RELIABLE WARN HOISTS RISE TO THE CHALLENGE If you need optimum power in lifting operations, look no further. WARN Industrial hoists combine the performance of heavy-duty motors with hardened steel planetary geartrains to provide lift assists you can count on. WARN DC electric hoists are available with 12V and 24V motors, while hydraulic hoists work with all hydraulic systems. All WARN hoists comply with tough global quality standards. OFF ROAD PRODUCTS TRUCK & AUTO WINCHES 20 PLANETARY GEARTRAIN Hardened steel, planetary geartrain for efficient, reliable, and maintenancefree operation ALUMINUM DRUM Large diameter one-piece cast aluminum drum with integral rope anchor. Provides longer wire rope life with less kinking AUTOMATIC CONE BRAKE Smooth operating load brake for careful, controlled load lowering. Highly reliable and robust INDUSTRIAL HOISTS 23 REMOTE CONTROL Weather-proof Industrial quality remote with twist-on connector (sold separately) CONTROL PACK Heavy-duty, industrial contactor control pack with dynamic braking. Contactor is sealed and weather resistant. Reliable silver contacts handle high amps and allow for higher duty cycle (sold separately)

14 DC4000 DC ELECTRIC HOIST LIFTS UP TO 4,000 LBF. DC3000 DC ELECTRIC HOIST LIFTS UP TO 3,000 LBF. Powerful series wound DC motor with robust sealing Proven 3-stage planetary geartrain Automatic disk brake that holds full rated load Large frame with a cast aluminum drum for plenty of wire rope capacity Controls and remote sold separately PN (12V) PN (24V) Powerful series wound DC motor with robust sealing Proven 3-stage planetary geartrain Automatic disk brake that holds full rated load Large frame with a cast aluminum drum for plenty of wire rope capacity Controls and remote sold separately PN (12V) PN (12V CCW) PN (24V) INDUSTRIAL HOISTS 24 Rated Capacity: 4,000 lbf. (1,814 kgf) Maximum wire rope recommendation: 3/8 (9.5 mm); 14,400 lbf. (6,532 kgf) minimum breaking strength Drum barrel diameter: 6.40 (163 mm) Drum flange diameter: 10.0 (254 mm) Distance between flanges: 5.94 (151 mm) Approximate shipping weight: 89 lbs. (40.4 kg) Gear reduction: 315 Motor: Series Wound, DC Electric 2006/42/EC; CE Electromagnetic Compatibility 2004/108/EC; ASME B30.5 Rated Capacity: 3,000 lbf. (1,361 kgf) Maximum wire rope recommendation: 5/16 (7.9 mm); 10,540 lbf. (4,781 kgf) minimum breaking strength Drum barrel diameter: 5.31 (135 mm) Drum flange diameter: 8.9 (226 mm) Distance between flanges: 5.94 (151 mm) Approximate shipping weight: 83 lbs. (37.6 kg) Gear ratio: 199:1 Motor: Series Wound, DC Electric 2006/42/EC; CE Electromagnetic Compatibility 2004/108/EC; ASME B30.5 Duty Cycle Line Load Current Draw Amps 12 V Line Speed 24 V Line Speed min/10 min lbf. (kgf) 12 V (24 V) ft./min. (m/min.) ft./min. (m/min.) 12 V (24 V) 0 (0) 87 (44) 30.4 (9.3) 31.6 (9.6) 5.0 (6.8) 600 (272) 116 (63) 23.3 (7.1) 24.1 (7.3) 3.4 (3.9) 1200 (544) 143 (78) 19.5 (5.9) 20.3 (6.2) 2.5 (3.0) 1800 (816) 172 (92) 16.8 (5.1) 17.9 (5.5) 2.1 (2.4) 2400 (1089) 202 (105) 14.8 (4.5) 16.3 (5.0) 1.7 (2.0) 3000 (1361) 231 (120) 13.2 (4.0) 14.9 (4.5) 1.5 (1.8) DC2500 DC ELECTRIC HOIST LIFTS UP TO 2,500 LBF. Powerful permanent magnet DC motor with robust sealing Proven 3-stage planetary geartrain Automatic cone brake that holds full rated load Large frame with a cast aluminum drum for plenty of wire rope capacity Controls and remote sold separately PN (12V) PN (12V CCW) PN (24V) Duty Cycle Line Load Current Draw Amps 12 V Line Speed 24 V Line Speed min/10 min lbf. (kgf) 12 V (24 V) ft./min. (m/min.) ft./min. (m/min.) 12 V (24 V) 0 (0) 23 (9) 14.0 (4.3) 14.7 (4.5) Continuous 500 (227) 49 (18) 7.1 (2.2) 14.3 (4.4) 6.7 (Cont.) 1000 (454) 72 (28) 6.1 (1.9) 13.8 (4.2) 3.7 (9.5) 1500 (680) 87 (39) 5.8 (1.8) 13.3 (4.1) 2.9 (5.5) 2000 (907) 105 (50) 5.4 (1.6) 12.8 (3.9) 2.3 (3.8) 2500 (1134) 137 (61) 4.9 (1.5) 12.5 (3.8) 1.6 (2.9) Duty Cycle Line Load Current Draw Amps 12 V Line Speed 24 V Line Speed min/10 min lbf. (kgf) 12 V (24 V) ft./min. (m/min.) ft./min. (m/min.) 12 V (24 V) 0 (0) 89 (70) 27.5 (8.4) 34.0 (10.4) 6.5 (3.1) 1000 (454) 132 (100) 19.3 (5.9) 27.1 (8.3) 3.5 (2.7) 2000 (907) 176 (133) 15.0 (4.6) 21.7 (6.6) 2.5 (2.3) 3000 (1361) 215 (162) 12.6 (3.8) 18.5 (5.6) 1.9 (1.9) 4000 (1814) 257 (195) 10.8 (3.3) 16.4 (5.0) 1.5 (1.5) 12 V No Load 24 V No Load Drum Line Load Line Speed Line Speed Drum Capacity Layer lbf. (kgf) [kn] ft./min. (m/min.) ft./min. (m/min.) ft. (m) (1814) [17.8] 27.5 (8.4) 34.0 (10.4) 25 (7.6) (1633) [16.0] 30.5 (9.3) 37.8 (11.5) 53 (16.2) (1486) [14.6] 33.6 (10.2) 41.5 (12.6) 83 (25.3) 12 V No Load 24 V No Load Drum Line Load Line Speed Line Speed Drum Capacity Layer lbf. (kgf) [kn] ft./min. (m/min.) ft./min. (m/min.) ft. (m) (1361) [13.3] 30.4 (9.3) 31.6 (9.6) 25 (7.6) (1225) [12.0] 33.7 (10.3) 35.1 (10.7) 54 (16.5) (1113) [10.9] 37.1 (11.3) 38.6 (11.8) 85 (25.9) (1021) [10.0] 40.5 (12.3) 42.1 (12.8) 119 (36.3) Rated Capacity: 2,500 lbf. (1,134 kgf) Maximum wire rope recommendation: 5/16 (7.9 mm); 9,800 lbf. (4,445 kgf) minimum breaking strength Drum barrel diameter: 5.3 (135 mm) Drum flange diameter: 8.9 (226 mm) Distance between flanges: 4.7 (119 mm) Approximate shipping weight: 75 lbs. (34 kg) Gear ratio: 315:1 Motor: Permanent Magnet, DC Electric 2006/42/EC; CE Electromagnetic Compatibility 2004/108/EC; ASME B V No Load 24 V No Load Drum Line Load Line Speed Line Speed Drum Capacity Layer lbf. (kgf) [kn] ft./min. (m/min.) ft./min. (m/min.) ft. (m) (1134) [11.1] 14.0 (4.3) 14.7 (4.5) 20 (6.1) (1021) [10.0] 15.7 (4.8) 16.4 (5.0) 42 (12.8) (928) [9.1] 17.2 (5.2) 18.0 (5.5) 66 (20.1) (850) [8.3] 18.8 (5.7) 19.6 (6.0) 92 (28.0)

15 DC2000 LF DC ELECTRIC HOIST LIFTS UP TO 2,000 LBF. DC2000 MF COMPACT MIDSIZE HOIST LIFTS UP TO 2,000 LBF. DC1600 DC ELECTRIC HOIST LIFTS UP TO 1,600 LBF. DC1200 COMPACT MIDSIZE HOIST LIFTS UP TO 1,200 LBF. Powerful permanent magnet DC motor with robust sealing Proven 3-stage planetary geartrain Automatic cone brake that holds full rated load Large frame with a cast aluminum drum for plenty of wire rope capacity Controls and remote sold separately PN (12V) PN (24V) Powerful permanent magnet DC motor with robust sealing Proven 3-stage planetary geartrain Automatic cone brake that holds full rated load Compact midsize frame with integrated tie bars for easy installation Controls and remote sold separately PN (12V) PN (24V) Powerful permanent magnet DC motor with robust sealing Proven 3-stage planetary geartrain Automatic cone brake that holds full rated load Large frame with a cast aluminum drum for plenty of wire rope capacity Controls and remote sold separately PN (12V) PN (24V) Powerful permanent magnet DC motor with robust sealing Proven 3-stage planetary geartrain Automatic cone brake that holds full rated load Compact midsize frame with integrated tie bars for easy installation Controls and remote sold separately PN (12V) PN (24V) INDUSTRIAL HOISTS 26 Rated Capacity: 2,000 lbf. (907 kgf) Maximum wire rope recommendation: 1/4 (6.4 mm); 7,000 lbf. (3,175 kgf) minimum breaking strength Drum barrel diameter: 4.25 (108 mm) Drum flange diameter: 8.25 (210 mm) Distance between flanges: 3.79 (96 mm) Approximate shipping weight: 50 lbs. (22.7 kg) Gear ratio: 261:1 Motor: Permanent Magnet, DC Electric 2006/42/EC; CE Electromagnetic Compatibility 2004/108/EC; ASME B30.5 Rated Capacity: 2,000 lbf. (907 kgf) Maximum wire rope recommendation: 1/4 (6.4 mm); 7,000 lbf. (3,175 kgf) minimum breaking strength Drum barrel diameter: 4.25 (108 mm) Drum flange diameter: 6.25 (159 mm) Distance between flanges: 4.5 (114 mm) Approximate shipping weight: 40 lbs. (18.1 kg) Gear ratio: 261:1 Motor: Permanent Magnet, DC Electric 2006/42/EC; CE Electromagnetic Compatibility 2004/108/EC; ASME B30.5 Rated Capacity: 1,600 lbf. (726 kgf) Maximum wire rope recommendation: 1/4 (6.4 mm); 7,000 lbf. (3,175 kgf) minimum breaking strength Drum barrel diameter: 4.25 (108 mm) Drum flange diameter: 8.25 (210 mm) Distance between flanges: 3.79 (96 mm) Approximate shipping weight: 50 lbs. (22.7 kg) Gear ratio: 261:1 Motor: Permanent Magnet, DC Electric 2006/42/EC CE Electromagnetic Compatibility 2004/108/EC ASME B30.5 Rated Capacity: 1,200 lbf. (544 kgf) Maximum wire rope recommendation: 3/16 (4.8 mm); 4,200 lbf. (1,905 kgf) minimum breaking strength Drum barrel diameter: 3.5 (89 mm) Drum flange diameter: 6.0 (152 mm) Distance between flanges: 2.7 (69 mm) Approximate shipping weight: 27 lbs. (12.2 kg) Gear ratio: 261:1 Motor: Permanent Magnet, DC Electric 2006/42/EC CE Electromagnetic Compatibility 2004/108/EC ASME B30.5 INDUSTRIAL HOISTS 27 Duty Cycle Line Load Current Draw Amps 12 V Line Speed 24 V Line Speed min/10 min lbf. (kgf) 12 V (24 V) ft./min. (m/min.) ft./min. (m/min.) 12 V (24 V) 0 (0) 13 (6) 14.7 (4.5) 14.3 (4.4) Continuous 400 (181) 31 (15) 13.8 (4.2) 14.0 (4.3) Continuous 800 (363) 53 (23) 13.4 (4.1) 13.8 (4.2) 5.8 (Cont.) 1200 (544) 74 (33) 12.9 (3.9) 13.3 (4.1) 3.6 (6.8) 1600 (726) 95 (43) 12.5 (3.8) 12.9 (3.9) 2.6 (4.6) 2000 (907) 115 (54) 11.9 (3.6) 12.5 (3.8) 2.0 (3.4) Duty Cycle Line Load Current Draw Amps 12 V Line Speed 24 V Line Speed min/10 min lbf. (kgf) 12 V (24 V) ft./min. (m/min.) ft./min. (m/min.) 12 V (24 V) 0 (0) 13 (6) 14.7 (4.5) 14.5 (4.4) Continuous 400 (181) 30 (15) 14.5 (4.4) 14.4 (4.4) Continuous 800 (363) 48 (25) 13.9 (4.2) 14.0 (4.3) 6.7 (Cont.) 1200 (544) 67 (34) 13.5 (4.1) 13.6 (4.1) 4.1 (6.8) 1600 (726) 87 (44) 13.0 (4.0) 13.2 (4.0) 2.9 (4.6) 2000 (907) 107 (54) 12.4 (3.8) 12.8 (3.9) 2.2 (3.4) Duty Cycle Line Load Current Draw Amps 12 V Line Speed 24 V Line Speed min/10 min lbf. (kgf) 12 V (24 V) ft./min. (m/min.) ft./min. (m/min.) 12 V (24 V) 0 (0) 13 (6) 14.7 (4.5) 14.3 (4.4) Continuous 400 (181) 31 (15) 13.8 (4.2) 14.0 (4.3) Continuous 800 (363) 53 (23) 13.4 (4.1) 13.8 (4.2) 5.8 (Cont.) 1200 (544) 74 (33) 12.9 (3.9) 13.3 (4.1) 3.6 (6.8) 1600 (726) 95 (43) 12.5 (3.8) 13.0 (4.0) 2.6 (4.6) Line Load Current Draw Amps 12 V Line Speed 24 V Line Speed Duty Cycle lbf. (kgf) 12 V (24 V) ft./min. (m/min.) ft./min. (m/min.) min/10 min 0 (0) 20 (10) 23.5 (7.2) 21.5 (6.6) (136) 39 (18) 21.0 (6.4) 19.2 (5.9) (272) 57 (26) 19.0 (5.8) 17.5 (5.3) (408) 77 (35) 17.0 (5.2) 16.3 (5.0) (544) 100 (45) 15.0 (4.6) 14.6 (4.5) V No Load 24 V No Load Drum Line Load Line Speed Line Speed Drum Capacity Layer lbf. (kgf) [kn] ft./min. (m/min.) ft./min. (m/min.) ft. (m) (907) [8.9] 14.7 (4.5) 14.3 (4.4) 16 (4.9) (816) [8.0] 16.3 (5.0) 15.9 (4.8) 34 (10.4) (742) [7.3] 18.0 (5.5) 17.5 (5.3) 53 (16.2) (680) [6.7] 19.6 (6.0) 19.1 (5.8) 74 (22.6) (628) [6.2] 21.2 (6.5) 20.6 (6.3) 97 (29.6) 12 V No Load 24 V No Load Drum Line Load Line Speed Line Speed Drum Capacity Layer lbf. (kgf) [kn] ft./min. (m/min.) ft./min. (m/min.) ft. (m) (907) [8.9] 14.7 (4.5) 14.5 (4.4) 20 (6.1) (816) [8.0] 16.3 (5.0) 16.1 (4.9) 43 (13.1) 12 V No Load 24 V No Load Drum Line Load Line Speed Line Speed Drum Capacity Layer lbf. (kgf) [kn] ft./min. (m/min.) ft./min. (m/min.) ft. (m) (726) [7.1] 14.7 (4.5) 14.3 (4.4) 16 (4.9) (653) [6.4] 16.3 (5.0) 15.9 (4.8) 34 (10.4) (595) [5.8] 18.0 (5.5) 17.5 (5.3) 53 (16.2) (544) [5.3] 19.6 (6.0) 19.1 (5.8) 74 (22.6) (501) [4.9] 21.2 (6.5) 20.6 (6.3) 97 (29.6) 12 V No Load 24 V No Load Drum Line Load Line Speed Line Speed Drum Capacity Layer lbf. (kgf) [kn] ft./min. (m/min.) ft./min. (m/min.) ft. (m) (544) [5.3] 23.5 (7.2) 21.5 (6.6) 13 (4.0) (494) [4.8] 25.8 (7.9) 23.6 (7.2) 27 (8.2) (454) [4.4] 28.2 (8.6) 25.8 (7.9) 42 (12.8) (417) [4.1] 30.6 (9.3) 28.0 (8.5) 58 (17.7)

16 DC1000 DC ELECTRIC HOIST LIFTS UP TO 1,000 LBF. DC800 COMPACT HOIST LIFTS UP TO 800 LBF. HY3000 HYDRAULIC HOIST LIFTS UP TO 3,000 LBF. HY2000 COMPACT HYDRAULIC HOIST LIFTS UP TO 2,000 LBF. Powerful permanent magnet DC motor with robust sealing Proven 3-stage planetary geartrain Automatic disk brake that holds full rated load Compact frame comes standard with a steel mounting plate and hardware for quick and easy installation Controls and remote sold separately PN (12V) PN (12V Short Drum) PN (24V) Powerful permanent magnet DC motor with robust sealing Proven 3-stage planetary geartrain Automatic disk brake that holds full rated load Compact frame comes standard with a steel mounting plate and hardware for quick and easy installation Controls and remote sold separately PN (12V) PN (24V) Large frame with a cast aluminum drum for plenty of wire rope capacity Powerful hydraulic motor with robust sealing Proven 2-stage planetary geartrain Automatic disk brake that holds full rated load PN PN (CCW) Compact midsize frame with integrated tie bars for easy install Powerful hydraulic motor with robust sealing Proven 2-stage planetary geartrain Automatic cone brake that holds full rated load PN INDUSTRIAL HOISTS 28 Rated Capacity: 1,000 lbf. (454 kgf) Maximum wire rope recommendation: 7/32 (5.6 mm); 5,600 lbf. (2,540 kgf) minimum breaking strength Drum barrel diameter: 2.0 (51 mm) Drum flange diameter: 4.1 (104 mm) Distance between flanges: 4.7 (119 mm) Approximate shipping weight: 18 lbs. (8.2 kg) Gear ratio: 136:1 Motor: Permanent Magnet, DC Electric 2006/42/EC CE Electromagnetic Compatibility 2004/108/EC Rated Capacity: 800 lbf. (363 kgf) Maximum wire rope recommendation: 3/16 (4.8 mm); 4,200 lbf. (1,905 kgf) minimum breaking strength Drum barrel diameter: 2.0 (51 mm) Drum flange diameter: 4.1 (104 mm) Distance between flanges: 3.0 (75 mm) Approximate shipping weight: 16 lbs. (7.3 kg) Gear ratio: 154:1 Motor: Permanent Magnet, DC Electric 2006/42/EC CE Electromagnetic Compatibility 2004/108/EC Rated Capacity: 3,000 lbf. (1,361 kgf) Maximum wire rope recommendation: 5/16 (7.9 mm); 10,540 lbf. (4,781 kgf) minimum breaking strength Drum barrel diameter: 5.31 (135 mm) Drum flange diameter: 8.9 (226 mm) Distance between flanges: 5.94 (151 mm) Approximate shipping weight: 70 lbs. (31.8 kg) Gear ratio: 21:1 Motor: 3.0 ci (50 cc) 2006/42/EC; ASME B30.5 Rated Capacity: 2,000 lbf. (907 kgf) Maximum wire rope recommendation: 1/4 (6.4 mm); 7,000 lbf. (3,175 kgf) minimum breaking strength Drum barrel diameter: 4.25 (108 mm) Drum flange diameter: 6.25 (159 mm) Distance between flanges: 4.5 (114 mm) Approximate shipping weight: 40 lbs. (18.1 kg) Gear ratio: 26:1 Motor: 2.75 ci (45 cc) 2006/42/EC; ASME B30.5 INDUSTRIAL HOISTS 29 Line Load Current Draw Amps 12 V Line Speed 24 V Line Speed Duty Cycle lbf. (kgf) 12 V (24 V) ft./min. (m/min.) ft./min. (m/min.) min/10 min 0 (0) 22 (9) 25.0 (7.6) 23.0 (7.0) (227) 55 (21) 22.0 (6.7) 19.0 (5.8) (454) 87 (35) 19.0 (5.8) 16.0 (4.9) 0.8 Drum 12 V No Load 24 V No Load Drum Capacity Drum Line Load Line Speed Line Speed Capacity 12 V Short Layer lbf. (kgf) [kn] ft./min. (m/min.) ft./min. (m/min.) ft. (m) ft. (m) (454) [4.4] 25.0 (7.6) 23.0 (7.0) 11 (3.4) 7 (2.1) (379) [3.7] 30.0 (9.1) 27.6 (8.4) 25 (7.6) 15 (4.6) (325) [3.2] 35.0 (10.7) 32.1 (9.8) 40 (12.2) 25 (7.6) (285) [2.8] 39.0 (11.9) 36.7 (11.2) 55 (16.8) 36 (11.0) Line Load Current Draw Amps 12 V Line Speed 24 V Line Speed Duty Cycle lbf. (kgf) 12 V (24 V) ft./min. (m/min.) ft./min. (m/min.) min/10 min 0 (0) 14 (6) 18.0 (5.5) 21.0 (6.4) (227) 38 (21) 16.2 (4.9) 18.0 (5.5) (363) 53 (30) 13.0 (4.0) 14.0 (4.3) V No Load 24 V No Load Drum Line Load Line Speed Line Speed Drum Capacity Layer lbf. (kgf) [kn] ft./min. (m/min.) ft./min. (m/min.) ft. (m) (363) [3.6] 18.0 (5.5) 21.0 (6.4) 10 (3.0) (310) [3.0] 21.0 (6.4) 24.5 (7.5) 21 (6.4) (270) [2.7] 24.0 (7.3) 28.0 (8.5) 33 (10.1) (239) [2.3] 27.0 (8.2) 31.6 (9.6) 50 (15.2) Line Load Pressure Drop at Pressure Drop at Duty Cycle lbf. (kgf) 5 GPM psi (BAR) 10 GPM psi (BAR) min/10 min 0 (0) 95 (6.6) 200 (13.8) (272) 300 (20.7) 500 (34.5) (544) 600 (41.4) 850 (58.6) (816) 900 (62.1) 1200 (82.7) (1089) 1200 (82.7) 1500 (103.4) (1361) 1550 (106.9) 1950 (134.5) 1.5 Drum Layer Line Load Line Speed Drum Capacity lbf. (kgf) [kn] ft. min. (m/min.) ft. (m) (1361) [13.3] 43.0 (13.1) 25 (7.6) (1225) [12.0] 47.0 (14.3) 54 (16.5) (1113) [10.9] 52.0 (15.8) 85 (25.9) (1021) [10.0] 56.0 (17.1) 119 (36.3) Line Load Pressure Drop at Pressure Drop at Duty Cycle lbf. (kgf) 5 GPM psi (BAR) 10 GPM psi (BAR) min/10 min 0 (0) 85 (5.9) 400 (27.6) Continuous 500 (227) 275 (19.0) 500 (34.5) Continuous 1000 (454) 495 (34.1) 691 (47.6) (680) 710 (49.0) 878 (60.5) (907) 900 (62.1) 1065 (73.4) 2.2 Drum Layer Line Load Line Speed Drum Capacity lbf. (kgf) [kn] ft. min. (m/min.) ft. (m) (907) [8.9] 46.0 (14.0) 20 (6.1) (816) [8.0] 52.0 (15.8) 43 (13.1) (742) [7.3] 56.0 (17.1) 67 (20.4)

17 HOIST SELECTION CHART INDUSTRIAL WINCH ACCESSORIES Electric Model Rated Capacity Small Frame Mid Frame Large Frame DC4000 4,000 lbf. (1814 kgf) PN (12V) PN (24V) DC3000 3,000 lbf. (1361 kgf) PN (12V) PN (12V CCW) PN (24V) DC2500 2,500 lbf. (1134 kgf) PN (12V) PN (12V CCW) PN (24V) LOAD RATING DC2000 DC1600 DC1200 2,000 lbf. (907 kgf) 1,600 lbf. (726 kgf) 1,200 lbf. (544 kgf) PN (12V) PN (24V) PN (12V) PN (24V) PN (12V) PN (24V) PN (12V) PN (24V) OVERLOAD INTERRUPT (OLI) Digital technology designed to limit a winch s maximum pulling power in the case of overload or low-voltage situations INDUSTRIAL HOISTS 30 LOAD RATING DC1000 DC800 HY3000 HY2000 1,000 lbf. (454 kgf) 800 lbf. (363 kgf) 3,000 lbf. (1361 kgf) 2,000 lbf. (907 kgf) PN (12V) PN (12V Short Drum) PN (24V) PN (12V) PN (24V) DRUM CAPACITY Hydraulic Model Rated Capacity Small Frame Mid Frame Large Frame DRUM CAPACITY PN PN PN (CCW) CONTROL PACK AND REMOTE CONTROL FOR THE DC POWERED HOIST Industrial control packs and remote controls are sold separately from WARN hoist units. Here s how to order the correct control pack and remote control that fits your DC-powered hoist: 1. Locate your hoist model in the chart below. 2. Order the control pack and remote control to work with your hoist. Control pack and remote are each sold separately. LED display provides motor current feedback Sealed against damage caused by moisture and chemicals For use with all WARN Industrial electric winches, 12- and 24-volt compatible Factory programmed to customer specifications. Can be reprogrammed to a new set point in the field by trained factory representatives Part numbers: Contact Warn Industries Customer Service for application assistance INDUSTRIAL WINCH ACCESSORY KIT Snatch block, choker chain and shackle Winching gloves Tree trunk protector and recovery strap Nylon camouflaged soft case Rated for winches up to 12,000 lbf. PN REMOTE AIR CLUTCH Operating range of psi ( ) INDUSTRIAL ACCESSORIES 31 CONTROL PACKS: WINCH REMOTE CONTROLS Single acting air clutch with positive spring engagement Hoist Model Motor Type Control Pack Contactor Only (with universal bracket) Contactor Only (with bracket for WARN cover) Contactor Cover Only (with remote plug) Contactor Cover Only (w/o remote plug) DC800-12V Permanent Magnet N/A DC800-24V Permanent Magnet N/A DC V Permanent Magnet N/A DC V Permanent Magnet N/A DC1200-CF-12V Permanent Magnet N/A DC1200-CF-24V Permanent Magnet N/A DC1600-LF-12V Permanent Magnet DC1600-LF-24V Permanent Magnet Weatherproof industrial-quality corded remote controls Designed to meet stringent performance standards PN For DC Electric Industrial Winches, with 12 (3.65 m) lead PN For DC Electric Industrial Winches, with 33 (10.05 m) lead PN For DC Electric Industrial Winches, with 27 (8.22 m) lead, CE, with E-stop (not EN60204 compliant) PN For DC Electric Industrial Winches, with 12 (3.65 m) lead, CE, with E-stop (not EN60204 compliant) PN For DC Electric Severe Duty Winches, with 12 (3.65 m lead PN For DC Electric Severe Duty Winches, with 33 (10.05 m) lead Easily installed, compact size For all Series winches PN DC2000-MF-12V Permanent Magnet REMOTE CONTROLS (All Hoist Models): Industrial Remote, Heavy Duty, 12 foot Industrial Remote, Heavy Duty, 10 meter DC2000-MF-24V Permanent Magnet DC2000-MF-12V Series Wound DC2000-MF-24V Series Wound DC2000-LF-12V Permanent Magnet DC2000-LF-24V Permanent Magnet DC2500-LF-12V Permanent Magnet DC2500-LF-24V Permanent Magnet REMOTE CLUTCH KIT, MECHANICAL Allows for easy engagement and disengagement of the clutch for winches mounted in hard-to-reach areas Threaded rod shown in photo is not included in kit PN for Series winches Industrial Remote, Heavy Duty w/ E-stop, 12 foot DC3000-LF-12V Series Wound DC3000-LF-24V Series Wound DC4000-LF-12V Series Wound DC4000-LF-24V Series Wound

18 INDUSTRIAL SNATCH BLOCK Doubles the pulling power of your winch Aids in sharp angle and three-point rigging PN ,000 lbs. (10,886 kg) PN ,000 lbs. (14,968 kg) PN ,000 lbs. (16,329 kg) PN ,000 lbs. (27,215 kg) WARN SPYDURA PRO SYNTHETIC ROPE Heat treated for improved strength and rope length Heat treated construction of Spectra 1000 fiber for maximum tensile strength and greater load bearing capacity Compacted diameter for higher density and more rope length on the winch drum The compacted diameter prevents sand and dirt from penetrating the fibers and extends the life of the rope Coated for increased UV and chemical resistance High temperature resistant sleeve on the first layer Ballistic nylon sliding sleeve provides extra protection against abrasion and wear Available for Industrial Series winches PN x 3/8 (replacement for Series 9-S Pro and 12-S Pro winches) PN x 7/16 (replacement for Series 15-S Pro winch) INDUSTRIAL ACCESSORIES 32 RECOVERY STRAP Absorbs the shock of heavy pulls, while the elastic rebound energy aids in quick recovery PN x 30 (8 cm x 9 m) WIRE ROPE TENSION KIT Prevents wire rope tangling when freespooling Assists in uniform wire rope spooling Available in two models: Heavy Duty and Standard PN wide drum PN wide drum PN wide drum PN Series 6 INDUSTRIAL ROLLER FAIRLEADS High-strength steel rollers Permanently lubed bronze bushings provide long roller life and smooth cable retrieval Heavy-duty welded frame Available in chrome, painted or CARC coated Available for all industrial winches PN Black, Series Winch, 6.5 drum PN Black, Series Winch, 8 drum PN Black, Series Winch, 10 drum PN Chrome, Series Winch, 8 drum PN Chrome, Series Winch, 10 drum PN Black, Series XL Winch, 8 drum PN Black, Series XL Winch, 14 drum WARN SPYDURA PROMAX SYNTHETIC ROPE Fully armored for abrasion resistance and durability Exclusively developed for Military/Severe Duty winching applications Unique 6-strand construction of Dyneema SK-75 fiber for superior rope durability Full length woven cover provides the ultimate in resistance to abrasion, dirt, and ultra-violet damage High temperature resistant material is woven directly into the cover to protect the rope from heat damage Reinforced welded steel tube thimble and braided eyelets for maximum capacity Available for Industrial Series and Olympus 25 winches PN x 1/2 (replacement for Series 15-S ProMax) PN x 3/8 (replacement for Series 9-S ProMax, 12-S ProMax) WIRE ROPE AND HOOK ASSEMBLIES EIPS industrial-grade wire rope assemblies allow for maximum versatility Forged steel hook, hook latch, and metal protection thimble included in most assemblies PN /16 X 50 Galvanized PN /32 X 55 Galvanized PN /4 X 25 EIPS PN /4 X 40 EIPS PN /4 X 50 EIPS PN /4 X 60 Galvanized PN /4 X 100 Galvanized PN /16 X 25 EIPS PN /16 X 50 Galvanized PN /16 X 75 EIPS PN /16 X 80 Galvanized PN /16 X 100 EIPS PN /16 X 125 Galvanized PN /16 X 150 Galvanized PN /8 X 50 EIPS PN /8 X 20M EIPS PN /8 X 75 EIPS PN /8 X 80 Galvanized PN /8 X 30M EIPS PN /8 X 100 Galvanized PN /8 X 125 EIPS PN /8 X 150 EIPS PN /16 X 75 EIPS PN /16 X 100 EIPS PN /16 X 150 EIPS PN /2 X 60 EIPS (hook not included) PN /2 X 60 EIPS (hook not included) PN /2 X 75 EIPS PN /16 X 140 EIPS (hook not included) PN /16 X 245 EIPS (hook not included) PN /8 X 140 EIPS (hook not included) PN /8 X 245 EIPS (hook not included) INDUSTRIAL ACCESSORIES 33