SIDE RECOVERY SYSTEM (WRECKER) PARTS MANUAL 1080 Hykes Road Greencastle, PA 17225 Phone (717) 597-7111 www.jerr-dan.com 5-376-000115 Rev 0 - May 01, 2008 2008 Jerr-Dan Corporation. All Rights Reserved.
Wrecker Side Recovery System Parts Manual - Page 2 5-376-000115 Rev 0 This manual covers the following Jerr-Dan Models: SRS-W25S Side Recovery System (25,000 lb) SRS-W35S Side Recovery System (35,000 lb) Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice. Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are not reflected in this manual. This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.). That information is provided by the chassis manufacturer. When ordering parts, please refer to your unit s Sales Order Number, Serial Number and Model Number. This information is found on the aluminum tag riveted to the frame crossmember of the Side Recovery System as shown below: Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111. Price and availability will be quoted at time of the request. Please report comments and/or errors by contacting Jerr-Dan Corporation s Technical Publications Department by e-mail at technicalpublications@jerr-dan.com or by FAX on 717-593-2362. Patents Pending. Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA. The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied, reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.
INDEX DESCRIPTION PAGE Frame... 4-5 Stabilizer... 6-7 Pivoting Recovery Boom... 8-9 Planetary Gear Winch... 10-11 Sheave Assembly... 12-13 Hydraulic Components... 14-17 Manifold Valve... 18-19 Electrical Components... 20-21 Air Components... 22-23 Control Coverplate... 24-25 Tool Compartment Installation... 26-27 Tool Compartment - LH... 28-29 Tool Compartment - RH... 30-31 Carrier Bearing Bracket Rework... 32-33 Winch Cable Assembly... 34-35 Decals... 36-37 Wrecker Side Recovery System Parts Manual - Page 3 5-376-000115 Rev 0
Wrecker Side Recovery System Parts Manual - Page 4 5-376-000115 Rev 0 FRAME ITEM PART NO. DESCRIPTION QTY 1 3455000055 Frame Weld 1 2 4811001136 Spacer, 0.12 A/R 3 4811001137 Spacer, 0.06 A/R 4 4706005760 Spacer, 0.25 A/R 5 7118221816 Capscrew, 0.75-10NC x 2.25 12 6 7660222308 Locknut, 0.75-10NC 12
FRAME $ Wrecker Side Recovery System Parts Manual - Page 5 5-376-000115 Rev 0
Wrecker Side Recovery System Parts Manual - Page 6 5-376-000115 Rev 0 STABILIZER ITEM PART NO. DESCRIPTION QTY 1 3263000133 Inner Boom Weld 2 2 3320000233 Cylinder Assembly 2 3 3706000366 Spade Weld 2 4 4691000576 Pin 2 5 4691000577 Pin 2 6 7754000048 Retaining Ring 8 7 4691000581 Pin 2 8 4691000582 Pin 2 9 3691000263 Pin Weld 2 10 7691000025 Quick Pin 2 11 4679000291 Wear Pad 16 12 7950170142 Flatwasher, 0.44 ID 2 13 7118170650 Capscrew, 0.44-14NC x 0.75 48 14 7949000018 Washer 8 15 7115221250 Capscrew, 0.75-10NC x 1.50 8 16 4754000004 D-Ring 4 17 7440030000 Grease Fitting 6
STABILIZER % $ $ % % $ $ % $ $ ' & Wrecker Side Recovery System Parts Manual - Page 7 5-376-000115 Rev 0
Wrecker Side Recovery System Parts Manual - Page 8 5-376-000115 Rev 0 PIVOTING RECOVERY BOOM ITEM PART NO. DESCRIPTION QTY 1 3170000448 Swing Boom Weld 1 2 3320000232 Cylinder Assembly 1 3 3691000262 Pin Weld 2 4 4691000578 Pin 1 5 4691000574 Pin 1 6 7950180153 Flatwasher 0.50 ID 2 7 7115180850 Capscrew, 0.50-13NC x 1.00 2 8 7754000019 Retaining Ring 2 9 7754000056 Retaining Ring 2 10 7440030000 Grease Fitting 4
PIVOTING RECOVERY BOOM & ' & $ % ' % $ Wrecker Side Recovery System Parts Manual - Page 9 5-376-000115 Rev 0
Wrecker Side Recovery System Parts Manual - Page 10 5-376-000115 Rev 0 PLANETARY GEAR WINCH ITEM PART NO. DESCRIPTION QTY 1 7970000163 Winch - 25,000 lb Planetary Gear 1 7970000162 Winch - 35,000 lb Planetary Gear 2 3249000015 Sheave Support Weld 1 3 3249000043 Sheave Guide Weld 1 4 7809000006 Sheave 3 5 2249000020 Sheave Assembly 1 6 4178000763 Bracket 1 7 3691000261 Pin Weld 2 8 3691000169 Pin Weld 1 9 7754000058 Retaining Ring 3 10 7754000049 Retaining Ring 1 11 7440030000 Grease Fitting 4 12 4831000104 Spacer 3 13 7950180141 Flatwasher, 0.50 ID 6 14 7115182650 Capscrew, 0.50-13NC x 3.25 3 15 7660182601 Locknut, 0.50-13NC 3 16 7118202016 Capscrew, 0.63-11NC x 3.25 8 17 7661000018 Locknut, 0.63-11NC 8 18 7115160650 Capscrew, 0.38-16NC x 0.75 2 19 7950160000 Lockwasher, 0.38 ID 2 20 4812000103 Shim 2 21 4812000104 Shim 2 Refer to manufacturer s manual for winch parts list
PLANETARY GEAR WINCH $ ' & $ & ' % & % ' Item 22, Winch Cable, not shown Wrecker Side Recovery System Parts Manual - Page 11 5-376-000115 Rev 0
Wrecker Side Recovery System Parts Manual - Page 12 5-376-000115 Rev 0 SHEAVE ASSEMBLY ITEM PART NO. DESCRIPTION QTY 1 3249000045 Sheave Pivot Support Weld 1 2 7082000040 Roller Bearing 2 3 4661000008 Retaining Nut 1 4 7949000040 Lockwasher 1 5 7661000061 Locknut 1 6 7809000006 Sheave 1 7 3691000261 Pin Weld 1 8 7440030000 Grease Fitting 1 9 7754000058 Retaining Ring 1 10 7115182650 Capscrew, 0.50-13NC x 3.25 2 11 7660182601 Locknut, 0.50-13NC 2 12 7444010011 Plug 1 13 7796000098 Seal 2 Refer to manufacturer s manual for winch parts list
SHEAVE ASSEMBLY ' $ % & Item 22, Winch Cable, not shown Wrecker Side Recovery System Parts Manual - Page 13 5-376-000115 Rev 0
Wrecker Side Recovery System Parts Manual - Page 14 5-376-000115 Rev 0 HYDRAULIC COMPONENTS ITEM PART NO. DESCRIPTION QTY 1 3935000189 Valve Assembly 1 2 7115161050 Capscrew, 0.38-16NC x 1.25 4 3 7950160141 Flatwasher, 0.38 ID 8 4 7660162601 Locknut, 0.38-16NC 4 5 7274000063 Clamp 4 6 7274000062 Clamp 2 7 7115150850 Capscrew, 0.31-18NC x 1.00 2 8 7115151050 Capscrew, 0.31-18NC x 1.25 1 9 7950150161 Flatwasher, 0.31 ID 3 10 7661000022 Stacking Nut 1 11 7660152601 Locknut, 0.31-18NC 1 12 7445121245 Elbow 2 13 7445080845 Elbow 2 14 7443000458 Elbow 3 15 7445060845 Elbow 3
HYDRAULIC COMPONENTS $ $ ' & % ' % ' Wrecker Side Recovery System Parts Manual - Page 15 5-376-000115 Rev 0
Wrecker Side Recovery System Parts Manual - Page 16 5-376-000115 Rev 0 HYDRAULIC COMPONENTS ITEM PART NO. DESCRIPTION QTY 1 3935000189 Valve Assembly 1 2 7445121245 Elbow 2 3 7445121243 Adapter 1 4 7443000213 Tee 1 5 7443000214 Reducer 1 6 7445080845 Elbow 2 7 7443000458 Fitting 3 8 7445060845 Elbow 3 9 7443000108 Orfice 1 10 7445040443 Adapter 2 11 7445060644 Fitting 4 12 7445080843 Adpater 2 13 7445040472 Elbow 2 14 4567160129 Hose 1 15 4567160156 Hose 1 16 4567162180 Hose 1 17 4567132028 Hose 1 18 4567132033 Hose 1 19 4570000337 Hose 1 20 4570000338 Hose 1 21 4567122038 Hose 1 22 4567122036 Hose 1 23 4567122056 Hose 2 24 7819000005 Sleeve 1
HYDRAULIC COMPONENTS 8 8 20 WINCH 6 6 12 7 7 7 0.25 HOSE 0.25 HOSE PIVOTING RECOVERY BOOM 10 10 13 13 5 4 16 17 0.50 HOSE 0.50 HOSE 3 18 12 8 8 0.38 HOSE 0.38 HOSE 0.38 HOSE 0.38 HOSE 21 11 22 23 11 19 23 0.75 HOSE 2 2 11 15 0.75 HOSE 1 14 11 RH STABILIZER LH STABILIZER PUMP 0.75 HOSE Item 24, Sleeve, not shown Wrecker Side Recovery System Parts Manual - Page 17 5-376-000115 Rev 0
Wrecker Side Recovery System Parts Manual - Page 18 5-376-000115 Rev 0 MANIFOLD VALVE ITEM PART NO. DESCRIPTION QTY 1 9619930002 Manifold Block 1 2 9935930126 Main Relief 1 3 9935930127 Solenoid Selector Valve 1 4 9935930129 Valve 1 5 7935000349 Valve 3 6 9935930130 Valve Adapter 1
MANIFOLD VALVE $ Wrecker Side Recovery System Parts Manual - Page 19 5-376-000115 Rev 0
Wrecker Side Recovery System Parts Manual - Page 20 5-376-000115 Rev 0 ELECTRICAL COMPONENTS ITEM PART NO. DESCRIPTION QTY 1 7552000407 Harness 1 2 7295000126 Wired Controller 8 Function 1 3 7295000121 Wireless Controller 8 Function 1 4 7590000364 Indicator Light 2 5 7114100518 Capscrew, 10-24NC x 0.62 4 6 7660102604 Locknut, 10-24NC 4 7 7950100103 Flatwasher, 10 ID 4 8 7346000068 Dust Cap 2 9 7790151656 Screw 2 10 9295310054* Transmitter 1 11 9295310029* Transmitter Rubber Boot 1 12 9295310030* Transmitter Belt Clip 1 13 9295310055* Receiver 1 * included in Wireless Controller 8 Function, P/N 7295000121
BOOM LH RH LH SPADE UP DN IN OUT RH SPADE UP DN WINCH ELECTRICAL COMPONENTS 3 13 5 WIRELESS REMOTE RECEIVER MOUNTED IN RH SIDE TOOLBOX 6 2 7 RH SPADE DOWN LH SPADE DOWN BOOM RH LH CONTROL PANEL WINCH OUT 8 1 VALVE REF SEE HYD. SCHEM. VALVE SHOWN IN MOUNTED POSITION DIVERTER 9 4 WINCH IN BOOM LH LH SPADE UP + RH SPADE UP 12V BATTERY - 3 CONNECTORISPARTOFITEM1 MUST BE WIRED TO LIGHT (ITEM 4) 4 9 8 RH CONTROL PANEL TRANSMITTER 10 11 12 Wrecker Side Recovery System Parts Manual - Page 21 5-376-000115 Rev 0
Wrecker Side Recovery System Parts Manual - Page 22 5-376-000115 Rev 0 AIR COMPONENTS ITEM PART NO. DESCRIPTION QTY 1 7443000287 Tee 1 2 7443000329 Fitting 1 3 7443000330 Fitting 1 4 7295000029 Regulator 1 5 7661000041 Panel Nut 1 6 7470000006 Pressure Gauge 1 7 7443000139 Fitting 4 8 7443000178 Union 7 9 7443000456 Fitting 1 10 7443000149 Bushing 1 11 7870000136 Pressure Switch 1 12 7935000351 Valve 2 13 7443000177 Fitting 2 14 7443000152 Plug 2 15 7443000173 Fitting 5 16 7443000174 Tee 2 17 7565000016 Tubing 30 ft
1/8 NPT FREESPOOL - ENGAGE CABLE TENSIONER 1/4 AIR LINE 1/4 AIR LINE AIR COMPONENTS 7 16 15 12 15 8 15 12 SRS RECOVERY WINCH 1/4 AIR LINE 1/4 AIR LINE 11 ) * 14 13 8 8 1/4 AIR LINE 2 10 9 1 PRESSURE SWITCH REGULATEDAIR 7 7 13 14 4 5 3 PLUG (FS) INCLUDED W/ ITEM 5 SECONDARY AIR SUPPLY 7 1/4 AIR LINE 17 8 7 6 10 1/4 AIR LINE 3/8 AIR LINE AIR TO WRECKER FUNCTIONS Wrecker Side Recovery System Parts Manual - Page 23 5-376-000115 Rev 0
Wrecker Side Recovery System Parts Manual - Page 24 5-376-000115 Rev 0 CONTROL COVERPLATE ITEM PART NO. DESCRIPTION QTY 1 4314000177 Coverplate 1 2 4314000176 Coverplate 1 3 7115140850 Capscrew, 0.25-20NC x 1.00 8 4 7950140000 Lockwasher, 0.25 ID 8 5 7950140161 Flatwasher, 0.25 ID 8 6 7413000002 Nutsert 8 7 7701000055 Plug 4 8 3314000052 Coverplate 1 9 3314000053 Coverplate 1 10 7950160153 Flatwasher, 0.38 ID 8 11 7950160000 Lockwasher, 0.38 ID 8 12 7114160618 Capscrew, 0.38-16NC x 0.75 8
CONTROL COVERPLATE RH TOOLBOX 6 5 4 3 7 9 10 11 12 8 1 COVERPLATES WITH TOOL COMPARTMENTS 6 5 4 3 COVERPLATES WITHOUT TOOL COMPARTMENTS 7 2 LH TOOLBOX Wrecker Side Recovery System Parts Manual - Page 25 5-376-000115 Rev 0
Wrecker Side Recovery System Parts Manual - Page 26 5-376-000115 Rev 0 TOOL COMPARTMENT INSTALLATION ITEM PART NO. DESCRIPTION QTY 1 3548740009 Tool Compartment Assembly - LH 1 2 3548740010 Tool Compartment Assembly - RH 1 3 3636000131 Mount Weld - RH 1 4 3636000130 Mount Weld - LH 1 5 7118181250 Capscrew, 0.50-13NC x 1.50 8 6 7950180161 Flatwasher, 0.50 ID 16 7 7660182601 Locknut, 0.50-13NC 8 8 7636000008 Rubber Mount 8 9 7949000019 Washer 8 10 7949000020 Washer 8 11 7115203250 Capscrew, 0.62-11NC x 4.00 8 12 7950200161 Flatwasher, 0.62 ID 8 13 7660200001 Nut, 0.62-11NC 8 14 4831000128 Spacer 8 15 8632000011 Rubber Moulding 12 ft
TOOL COMPARTMENT INSTALLATION 1 2 11 4 12 8 9 14 5 3 6 ITEM 15, MOULDING NOT SHOWN 7 10 13 Wrecker Side Recovery System Parts Manual - Page 27 5-376-000115 Rev 0
Wrecker Side Recovery System Parts Manual - Page 28 5-376-000115 Rev 0 TOOL COMPARTMENT - LH ITEM PART NO. DESCRIPTION QTY 1 4686000085 Panel - Door 1 2 7115150650 Capscrew,.031-18NC x 0.75 2 3 4811000341 Sheet 1 4 7555000002 Hinge 2 5 4812000052 Shim 2 6 7590000005 Latch 1 7 7114100418 Capscrew, 10-24NC x 0.50 3 8 7585000009 Striker 1 9 4178000222 Bracket 1 10 7796000038 Gasket 1 11 7660152601 Locknut, 0.31-18NC 3 12 7843000020 Shock 1 13 7178000023 Bracket 1 14 7865000001 Stud 1 15 4178000240 Brakcet 1 16 7115140850 Capscrew, 0.25-20NC x 1.00 2 17 4632000014 Door Seal 1 18 7114140818 Capscrew. 0.25-20NC x 1.00 4 19 7660142601 Locknut, 0.25-20NC 4 20 7950140161 Flatwasher, 0.25 ID 10 21 4679000297 Pad 1 22 4062000173 Bar 2 23 7114100818 Capscrew, 10-24NC x 1.00 4 24 7660102601 Nut, 10-24NC 4 25 7114140418 Capscrew, 0.25-20NC x 0.50 6 26 7413000002 Nutsert, 0.25-20NC 2 27 7661000021 Locknut, 0.38-16NC 1 28 7949000025 Lockwasher, 11MM 6 29 7950160162 Flatwasher, 0.38 ID 1 30 4178000270 Bracket 1 31 7115181050 Capscrew, 0.50-13NC x 1.25 4 ITEM PART NO. DESCRIPTION QTY 32 7950180153 Flatwasher, 0.50 ID 4 33 7660182301 Locknut, 0.50-13NC 4 34 7950150161 Flatwasher, 0.31 ID 2 35 7701000030 Plug 2 36 7686000008 Panel - Top 1 37 7686000019 Panel - Filler 1 38 4679000121 Pad 4 39 7790142051 Screw 7 40 4811001118 Sheet 1 41 7661000019 U-Nut 8 42 7114140618 Capscrew, 0.25-20NC x 0.75 8 43 3548740013 Tool Compartment Bond 1
TOOL COMPARTMENT - LH 36 38 2 DETAIL A 39 1 33 32 23 4 30 5 31 35 34 6 10 20 18 28 25 20 19 A 22 16 24 40 12 13 7 15 14 11 20 8 9 26 29 27 21 17 43 42 41 37 3 39 Wrecker Side Recovery System Parts Manual - Page 29 5-376-000115 Rev 0
Wrecker Side Recovery System Parts Manual - Page 30 5-376-000115 Rev 0 TOOL COMPARTMENT - RH ITEM PART NO. DESCRIPTION QTY 1 4686000086 Panel - Door 1 2 7115150650 Capscrew,.031-18NC x 0.75 2 3 4811000341 Sheet 1 4 7555000002 Hinge 2 5 4812000052 Shim 2 6 7590000005 Latch 1 7 7114100418 Capscrew, 10-24NC x 0.50 3 8 7585000009 Striker 1 9 4178000222 Bracket 1 10 7796000038 Gasket 1 11 7660152601 Locknut, 0.31-18NC 3 12 7843000020 Shock 1 13 7178000023 Bracket 1 14 7865000001 Stud 1 15 4178000240 Brakcet 1 16 7115140850 Capscrew, 0.25-20NC x 1.00 2 17 4632000014 Door Seal 1 18 7114140818 Capscrew. 0.25-20NC x 1.00 4 19 7660142601 Locknut, 0.25-20NC 4 20 7950140161 Flatwasher, 0.25 ID 10 21 4679000297 Pad 1 22 4062000173 Bar 2 23 7114100818 Capscrew, 10-24NC x 1.00 4 24 7660102601 Nut, 10-24NC 4 25 7114140418 Capscrew, 0.25-20NC x 0.50 6 26 7413000002 Nutsert, 0.25-20NC 2 27 7661000021 Locknut, 0.38-16NC 1 28 7949000025 Lockwasher, 11MM 6 29 7950160162 Flatwasher, 0.38 ID 1 30 4178000270 Bracket 1 31 4178000766 Bracket 1 ITEM PART NO. DESCRIPTION QTY 32 7115181050 Capscrew, 0.50-13NC x 1.25 8 33 7950180153 Flatwasher, 0.50 ID 8 34 7660182301 Locknut, 0.50-13NC 8 35 7950150161 Flatwasher, 0.31 ID 2 36 7686000008 Panel - Top 1 37 7686000019 Panel - Filler 1 38 4679000121 Pad 4 39 7790142051 Screw 7 40 4811001118 Sheet 1 41 3314000047 Coverplate Bond 1 42 3548740014 Tool Compartment Bond 1
TOOL COMPARTMENT - RH $ & ' $ % ' ' $ $ % % & & ' & % % Wrecker Side Recovery System Parts Manual - Page 31 5-376-000115 Rev 0
Wrecker Side Recovery System Parts Manual - Page 32 5-376-000115 Rev 0 CARRIER BEARING BRACKET REWORK ITEM PART NO. DESCRIPTION QTY 1 4178000785 Bracket 2 2 4017001409 Angle 1 3 4263000790 Channel 1 4 7118181250 Capscrew, 0.50-13NC x 1.50 12 5 7950180153 Flatwasher, 0.50 ID 24 6 7660182601 Locknut, 0.50-13NC 12
CARRIER BEARING BRACKET REWORK * * 6 5 6 5 3 6 5 5 4 * 1 * - Hardware from Frame Installation * 1 4 5 5 2 4 Wrecker Side Recovery System Parts Manual - Page 33 5-376-000115 Rev 0
Wrecker Side Recovery System Parts Manual - Page 34 5-376-000115 Rev 0 WINCH CABLE ASSEMBLY ITEM PART NO. DESCRIPTION QTY 3248000001 Cable Assembly - SRS-W25S Standard 1 1 7248000142 Winch Cable, 0.62 Dia x 200 1 2 7561000026 Hook - 5 Ton - Standard Hook 1 3 7804000008 Shackle 1 3248000002 Cable Assembly - SRS-W35S Standard 1 1 7248000141 Winch Cable, 0.62 Dia x 250 1 2 7561000026 Hook - 5 Ton - Standard Hook 1 3 7804000008 Shackle 1 3248000003 Cable Assembely - SRS-W35S Optional 1 1 7248000144 Winch Cable, 0.75 Dia x 200 1 2 7561000026 Hook - 5 Ton - Standard Hook 1 3 7804000008 Shackle 1
WINCH CABLE ASSEMBLY Wrecker Side Recovery System Parts Manual - Page 35 5-376-000115 Rev 0
Wrecker Side Recovery System Parts Manual - Page 36 5-376-000115 Rev 0 DECALS ITEM PART NO. DESCRIPTION QTY 1 7330000599 Decal - Pinch Point 4 2 7330000037 Decal - Moving Parts 2 3 7330000580 Decal - Stabilizer / Outrigger 2 4 7330000722 Decal - Remote Control 2 5 7330000721 Decal - Free Spool 2 6 7330000262 Decal - Winch 2 7 7330000253 Decal - Winch Cable 2 8 7330000730 Decal - Valve Manual Override 1 9 7330000720 Decal - Air Regulator 1 10 7330000719 Decal - Lubrication Chart 1 11 7330000727 Decal - Winch Oil 1 12 7330000710 Decal - Serial, Model, VIN, Rating 1 13 7759000004 Pop Rivet, 0.12 Dia 4
STAND CLEAR OF OUTRIGGERS/STABILIZERS TO AVOID CRUSHING INJURY 580 MOVING PARTS KEEP HANDS AND FEET CLEAR OF THIS AREA SRS-W35S LUBRICATION CHART LUBRICATION ID No. IDENTIFICATION SERVICE LUBRICATION INTERV AL 2 VENDOR SPECIFIED SEE 1 WINCH GEAR CASE LUBE DRAIN & FILL BREAK-I N PERI OD NO TE 1 4 5 7 8 SEE WEEKLY 2 WIRE ROPE ASSEMBLY LUBRICATE NO TE 2 1 50 HOURS 3 PADS, WEAR /STEEL COAT MPG OR WINCH GEAR CASE SEMI-MONTHLY 4 CHECK - BREATHER /PLUGS 5 CYLINDER, BOOM FLIP LUBRICATE MPG 6 CYLINDER, SPADE EXTEND LUBRICATE MPG 5 7 SWIVEL,BOOM SHEAVE HEAD LUBRICATE MPG 100 HO URS 8 PIN, SHEAV E LUBRICATE MP G 8 OR 9 D-RING LUBRICATE MPG MONTHLY 10 BEARING LUBRICATE MPG SEE 6 1 WINCH GEAR CASE LUBE CHECK LEVEL NO TE 1 3 250 HOURS 9 SEE OR 1 WINCH GEAR CASE LUBE DRAIN & FILL NO TE 1 9 VENDOR SPECIFIED HEAVY DUTY MULTI-PURPOSE EP LITHIUM COMPLEX NLGI No. 2 MPG GREASE. PREMIUM BRAND LUBRICANT WITH PENETRATING OILAND RUST LUBRICANT INHIBITOR. 10 NOTES: 1.) REFER TO WINCH OPERATING /MAINTENANCE MANUAL FOR RECOMMENDED GEAR LUBRICANT FOR SPECIFIED AMBIENT TEMPERATURE RANGE. 2.) USE PREMIUM BRAND LUBRICANT SPECIFICALLY DESIGNED FOR WIRE ROPE LUBRICATION. FOLLOW WIRE ROPE SUPPLIER /MANUFACTURERS' RECOMMENDATION. 719 JERR-DAN'S DP 25/35 WINCHES ARE SUPPLIED WITH SYNGEAR G-32 W/ GL5 ADDITIVE PACKAGE FROM FACTORY. TO AVOID BIRDNESTING AND PREMATURE FAILURE OF THE WIRE ROPE ALWAYS KEEP TENSION ON WIRE ROPE WHEN UNWINDING A MINIMUM OF 5 WRAPS OF CABLE MUST BE LEFT ON DRUM TO ACHIEVE RATED LOAD. NOT TO BE USED IN THE MOVING OR LIFTING OF PERSONS. 722 REMOTE CONTROL 721 SRS WINCH FREE SPOOL RELEASED WHEN LIT (WINCH IN FREEWHEEL MODE) MANUFACTURED BY SERIAL NO. MODEL NO. STRUCTURAL CAPACITY: LBS. IDENT. NO. WINCH RATING: LBS. WIRE ROPE LBS. WORKING LIMIT: DO NOT EXCEED THE ABOVE STRUCTURAL RATINGS CAPACITIES. SAFETY IS NO ACCIDENT. FOLLOW ALL INSTRUCTIONS ON CONTROLS AND UNIT. PATENT PENDING 710 727 PINCH HAZARDS AND MOVING PARTS KEEP CLEAR OF THIS AREA PINCH HAZARDS AND MOVING PARTS KEEP CLEAR OF THIS AREA PINCH HAZARDS AND MOVING PARTS KEEP CLEAR OF THIS AREA PINCH HAZARDS AND MOVING PARTS KEEP CLEAR OF THIS AREA SRS WINCH FREE SPOOL 721 RELEASED WHEN LIT (WINCH IN FREEWHEEL MODE) REMOVE COVER FOR MANUAL VALVE OPERATION: 1. DEPRESS AND HOLD SELECTOR VALVE BUTTON 2. DEPRESS AND HOLD FUNCTION BUTTON FOR SELECTED FUNCTION SELECTOR VALVE TO AVOID BIRDNESTING AND PREMATURE FAILURE OF THE WIRE ROPE ALWAYS KEEP TENSION ON WIRE ROPE WHEN UNWINDING 722 REMOTE CONTROL A MINIMUM OF 5 WRAPS OF CABLE MUST BE LEFT ON DRUM TO ACHIEVE RATED LOAD. NOT TO BE USED IN THE MOVING OR LIFTING OF PERSONS. PULL RING TO UNLOCK 730 AIR TENSIONER INCREASE PRESSURE SETTING: 40-50 PSI 720 STAND CLEAR OF OUTRIGGERS/STABILIZERS TO AVOID CRUSHING INJURY 580 MOVING PARTS KEEP HANDS AND FEET CLEAR OF THIS AREA SRS WINCH 721 FREE SPOOL RELEASED WHEN LIT (WINCH IN FREEWHEEL MODE) 722 REMOTE CONTROL MANUFACTURED BY SERIAL NO. MODEL NO. STRUCTURAL CAPACITY: LBS. IDENT. NO. WIRE ROPE WINCH RATING: LBS. LBS. WORKING LIMIT: DO NOT EXCEED THE ABOVE STRUCTURAL RATINGS CAPACITIES. SAFETY IS NO ACCIDENT. FOLLOW ALL INSTRUCTIONS ON CONTROLS AND UNIT. PATENT PENDING 710 A MINIMUM OF 5 WRAPS OF CABLE MUST BE LEFT ON DRUM TO ACHIEVE RATED LOAD. NOT TO BE USED IN THE MOVING OR LIFTING OF PERSONS. TO AVOID BIRDNESTING AND PREMATURE FAILURE OF THE WIRE ROPE ALWAYS KEEP TENSION ON WIRE ROPE WHEN UNWINDING 722 REMOTE CONTROL SRS WINCH FREE SPOOL 721 RELEASED WHEN LIT (WINCH IN FREEWHEEL MODE) PULL RING TO UNLOCK AIR TENSIONER INCREASE PRESSURE SETTING: 40-50 PSI A MINIMUM OF 5 WRAPS OF CABLE MUST BE LEFT ON DRUM TO ACHIEVE RATED LOAD. NOT TO BE USED IN THE MOVING OR LIFTING OF PERSONS. TO AVOID BIRDNESTING AND PREMATURE FAILURE OF THE WIRE ROPE ALWAYS KEEP TENSION ON WIRE ROPE WHEN UNWINDING 720 DECALS 10 11 1 1 WARNING WARNING 12 13 6 4 7 CAUTION WARNING 5 8 5 7 6 CAUTION WARNING WINCH IN WINCH OUT BOOM LH BOOM RH LH SPADE UP LH SPADE DOWN RH SPADE UP RH SPADE DOWN 9 4 5 WARNING CAUTION 4 6 7 12 13 4 5 6 7 WARNING CAUTION 9 3 WARNING WARNING WARNING WARNING WARNING WARNING 3 2 1 1 2 LH CONTROL PANEL RH CONTROL PANEL WITH TOOL COMPARTMENTS WITHOUT TOOL COMPARTMENTS Wrecker Side Recovery System Parts Manual - Page 37 5-376-000115 Rev 0
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