Rev. 3/3/07 LAD (6- STEPS), MANUAL VESTIL MANUFACTURING CORP. 999 North Wayne Street, P.O. Box 507, Angola, IN 46703 Telephone: (60) 665-7586 -or- Toll Free (800) 348-0868 Fax: (60) 665-339 www.vestilmfg.com e-mail: sales@vestil.com HU U LAD-series Portable Warehouse Ladders, 6- Steps Instruction Manual Receiving instructions: After delivery, remove the packaging from the product. Inspect the product closely to determine whether it sustained damage during transport. If damage is discovered, record a complete description of it on the bill of lading. If the product is undamaged, discard the packaging. NOTE: The end-user is solely responsible for confirming that product design, installation, use, and maintenance comply with laws, regulations, codes, and mandatory standards applied where the product is used. Table of Contents Signal words. Hazards of improper use.... Specifications... 3 FIGS. -8: Exploded parts diagrams and bills of materials 4 - Assembly instructions - 6 Using the ladder..6 Inspections & Maintenance.. 6 Labeling diagram... 7 Limited warranty.... 8 Copyright 07 Vestil Manufacturing Co. Page of 8
Rev. 3/3/07 LAD (6- STEPS), MANUAL Signal Words: This manual uses SIGNAL WORDS to indicate the likelihood of personal injuries, as well as the probable seriousness of injuries that might occur if the product is misused in the ways described. Other signal words call attention to uses of the product likely cause property damage. The signal words used in this manual appear below along with the meaning of each word: Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS INJURY. Use of this signal word is limited to the most extreme situations. Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS INJURY. Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE injury. Identifies practices likely to result in product/property damage, such as operation that might damage the ladder. Hazards of Improper Use: Vestil strives to identify foreseeable hazards associated with the use of its products. However, no manual can address every possible risk. The end-user ultimately is responsible for exercising sound judgment at all times. If this product is used improperly or carelessly, the operator and/or bystanders might sustain serious personal injuries or could even be killed. ALWAYS use the product properly: Failure to read and understand the entire manual before assembling, using or servicing the product constitutes misuse. DO NOT exceed the rated load of the ladder. The total weight applied to the ladder (weight of the user plus tools, etc.) must be less than the rated load. DO NOT climb the ladder UNLESS the front casters retract out of contact with the ground when weight is applied to the bottom step. DO NOT use the ladder on uneven, inclined, or unstable surfaces. The surface must be able to support the ladder and a full capacity load. ONLY use the ladder on level, even surfaces. Make sure that you will not contact overhead objects with your body or with the ladder during use or while moving the ladder. Always unload the ladder before leaving it unattended. Remove foreign matter, like mud or grease, from your shoes before stepping onto the ladder. ALWAYS use the handrails while ascending and descending the ladder. DO NOT attempt to increase the height of the platform or of any individual step by standing on objects placed on the ladder. Inspect the ladder as described in Inspections & Maintenance on p. 6. DO NOT use the ladder if it is not in normal condition. Immediately tag out the ladder and replace each part that fails to pass inspection. DO NOT use the product until it is fully restored to normal condition. ONLY use manufacturer-approved replacement parts. DO NOT use the ladder if any unusual noise or movement is observed while weight is applied to it. Remove the unit from service. DO NOT use the ladder again until it is restored to normal operating condition. DO NOT lean or reach over the sides of the ladder. Reposition the ladder if you cannot safely reach the object you want. DO NOT remove or obscure any label (see Labeling diagram on p. 7). All labels must be readable and undamaged. DO NOT modify this ladder! Unauthorized modifications automatically void the limited warranty (see p. 8) and might make the ladder unsafe to use. This product must be properly maintained to function properly. Keep the ladder clean & dry. Periodically check the integrity of the ladder frame. The ladder should be solid and square and free of rust and corrosion. Copyright 07 Vestil Manufacturing Co. Page of 8
Rev. 3/3/07 LAD (6- STEPS), MANUAL Specifications: Dimensions, capacity, and net weight information for each LAD model appears in the diagrams and table below. B A D E F 0 riser height 58 climb angle 0 wheel C 3 front casters G H Model no. LAD-6-4-G LAD-6-4-P LAD-6--G LAD-6--P LAD-7-4-G LAD-7-4-P LAD-7--G LAD-7--P LAD-8-4-G LAD-8-4-P LAD-8--G LAD-8--P LAD-9-4-G LAD-9-4-P LAD-9--G LAD-9--P LAD-0-4-G LAD-0-4-P LAD-0--G LAD-0--P LAD--4-G LAD--4-P LAD---G LAD---P LAD--4-G LAD--4-P LAD---G LAD---P # of steps A: Overall height B: Usable width C: Overall width D: Platform depth E: Step depth F: Platform height G: Usable length H: Overall length 6 90 3 9 / 6 34 / 4 4 7 60 45 / 4 53 5 / 6 6 90 3 9 / 6 34 / 4 7 60 5 / 4 60 7 00 3 9 / 6 34 / 4 4 7 70 5 / 60 / 6 7 00 3 9 / 6 34 / 4 7 70 58 / 66 5 / 6 8 0 3 9 / 6 34 / 4 4 7 80 57 3 / 4 66 5 / 6 8 0 3 9 / 6 34 / 4 7 80 64 3 / 4 7 5 / 8 9 0 3 9 / 6 34 / 4 4 7 90 53 5 / 6 7 / 6 9 0 3 9 / 6 34 / 4 7 90 70 5 / 6 78 5 / 6 0 30 3 9 / 6 34 / 4 4 7 00 70 3 / 6 78 5 / 6 0 30 3 9 / 6 34 / 4 7 00 77 3 / 6 85 3 / 6 46 3 9 / 6 34 / 4 4 7 0 76 / 85 / 46 3 9 / 6 34 / 4 7 0 83 / 9 / 4 56 3 9 / 6 34 / 4 4 7 0 8 3 / 4 9 5 / 6 56 3 9 / 6 34 / 4 7 0 89 3 / 4 97 / Net weight 57.0 lb. 55.3 lb. 68. lb. 66.3 lb. 76.0 lb. 74.0 kg 87. lb. 85. kg 9. lb. 90.0 lb. 03.3 lb. 00.9 lb. 08.3 lb. 05.9 lb. 9.5 lb. 6.9 lb. 7.3 lb. 4.6 lb. 38.5 lb. 35.6 lb. 9.4 lb. 88.6 lb. 306.4 lb. 303.3 lb. 30.7 lb. 307.6 lb. 35.7 lb. 3.3 lb. Capacity 59 kg 59 kg 59 kg 59 kg 59 kg 59 kg 59 kg 59 kg 59 kg 59 kg 59 kg 59 kg 59 kg 59 kg Copyright 07 Vestil Manufacturing Co. Page 3 of 8
Rev. 3/3/07 LAD (6- STEPS), MANUAL FIG. : Foot Lock Mechanism Exploded Parts Diagram and Bill of Materials Part no. Description Quantity 055 5 / 6 in. 8 x in. HHCS # zinc-plated bolt 3606 3 / 8 in. 6 zinc-plated hex nut 05 3 / 8 in. 6 x in. hex head bolt 639 3 / 8 in. shoulder x 3 / 4 in. x 5 / 6 in. 8 06 5 / 6 in. 8 x in. HHCS # zinc-plated bolt 4 44-54-354 Weldment, frame, caster pivot foot lock 3704 3 / 8 in. Nylock insert nut 4 0-07-005 Roller guide 4 8-46-003 Spring 33456 / 8 in. I.D. 0 gauge machine bushing 657 3 / 6 in. x in. zinc-plated cotter pin 33006 5 / 6 in. USS zinc-plated flat washer Copyright 07 Vestil Manufacturing Co. Page 4 of 8
Rev. 3/3/07 LAD (6- STEPS), MANUAL FIG. : LAD-6-4-P, LAD-6-4-G, LAD-6--P, & LAD-6--G exploded parts diagram and bill of materials See FIG. on p. 4 Item no. Part no. Description Quantity 44-647-65 44-647-58 Weldment, 6-step frame: LAD-6-4-G LAD-6-4-P 44-647-8 44-647-4 LAD-6--G LAD-6--P 44-54- Weldment, handrail, 6-step ladder: LAD-6-4-G & LAD-6-4-P 44-54-8 LAD-6--G & LAD-6--P 3 44-54-34 Weldment, frame, back platform 4 44-54-396 Weldment, back leg, 6-step 5 44-04-33 44-04-30 Frame, base support: LAD-6-4-G & LAD-6-4-P LAD-6--G & LAD-6--P **6 44-54-354 Weldment, frame, caster pivot foot lock 7 99-04-07 x, 60 duro. square cap 8 99-05-05 plastic plug **9 8-46-003 Spring 0 44--007 Wheel axle 6-3-30 0 x / wheel with 6mm steel hub 6-3-64 Caster, front **3 0-07-005 Roller guide 4 4 059 5 / 6 8 x / zinc-plated # bolt 0 5 370 5 / 6 8 zinc-plated # Nylon lock nut 8 6 08 3 / 8 6 UNC x 3 / 8 zinc-plated hex cap screw 7 33008 3 / 8 zinc-plated USS flat washer 8 **8 06 5 / 6 8 x HHCS # zinc-plated bolt 4 **9 33456 / 8 I.D. 0 gauge machine bushing **0 657 3 / 6 x zinc-plated cotter pin ** 05 3 / 8 6 x in. hex head bolt ** 3606 3 / 8 6 zinc-plated hex nut **3 639 3 / 8 shoulder x 3 / 4 x 5 / 6 8 bolt **4 3704 3 / 8 Nylock insert nut 4 5 655 3 / 6 x / zinc-plated cotter pin 6 053 5 / 6 8 x 3 / 4 HHCS # zinc-plated bolt **7 33006 5 / 6 USS zinc-plated USS flat washer **8 055 5 / 6 8 x HHCS # zinc-plated bolt **Items shown in FIG. on p. 4. Copyright 07 Vestil Manufacturing Co. Page 5 of 8
Rev. 3/3/07 LAD (6- STEPS), MANUAL FIG. 3: LAD-7-4-G, LAD-7-4-P, LAD-7--G & LAD-7--P exploded parts diagram and bill of materials Item no. Part no. Description Quantity 44-647-66 44-647-59 Weldment, 7-step frame: LAD-7-4-G LAD-7-4-P 44-647-5 44-647-9 LAD-7--G LAD-7--P 44-54-3 Weldment, handrail, 7-step ladder: LAD-7-4-G & LAD-7-4-P 44-54-9 LAD-7--G & LAD-7--P 3 44-54-34 Weldment, frame, back platform 4 44-54-397 Weldment, back leg, 7-step Frame, base support: LAD-7-4-G & LAD-7-4-P LAD-7--G & LAD-7--P 5 44-04-30 44-04-38 **6 44-54-354 Weldment, frame, caster pivot foot lock 7 99-04-07 x, 60 duro. square cap 8 99-05-05 plastic plug **9 8-46-003 Spring 0 44--007 Wheel axle 6-3-30 0 x / wheel with 6mm steel hub 6-3-64 Caster, front **3 0-07-005 Roller guide 4 4 059 5 / 6 8 x / zinc-plated # bolt 4 5 370 5 / 6 8 zinc-plated # Nylon lock nut 6 08 3 / 8 6 UNC x 3 / 8 zinc-plated hex cap screw 7 33008 3 / 8 zinc-plated USS flat washer 8 8 06 5 / 6 8 x HHCS # zinc-plated bolt 4 **9 33456 / 8 I.D. 0 gauge machine bushing **0 657 3 / 6 x zinc-plated cotter pin ** 05 3 / 8 6 x in. hex head bolt 3606 3 / 8 6 zinc-plated hex nut 3 639 3 / 8 shoulder x 3 / 4 x 5 / 6 8 bolt **4 3704 3 / 8 Nylock insert nut 4 5 655 3 / 6 x / zinc-plated cotter pin 6 053 5 / 6 8 x 3 / 4 HHCS # zinc-plated bolt **7 33006 5 / 6 USS zinc-plated USS flat washer **8 055 5 / 6 8 x HHCS # zinc-plated bolt **Items shown in FIG. on p. 4. See FIG. on p. 4 Copyright 07 Vestil Manufacturing Co. Page 6 of 8
Rev. 3/3/07 LAD (6- STEPS), MANUAL FIG. 4: LAD-8-4-G, LAD-8-4-P, LAD-8--G, & LAD-8--P exploded parts diagram and bill of materials See FIG. on p. 4 Item no. Part no. Description Quantity 44-647-67 44-647-60 Weldment, 8-step frame: LAD-8-4-G LAD-8-4-P 44-647-6 44-647-0 LAD-8--G LAD-8--P 44-54-4 Weldment, handrail, 8-step ladder: LAD-8-4-G & LAD-8-4-P 44-54-30 LAD-8--G & LAD-8--P 3 44-54-34 Weldment, frame, back platform 4 44-54-39 Weldment, back leg, 8-step Frame, base support: LAD-8-4-G & LAD-8-4-P LAD-8--G & LAD-8--P 5 44-04-38 44-04-43 **6 44-54-354 Weldment, frame, caster pivot foot lock 7 99-04-07 x, 60 duro. square cap 8 99-05-05 plastic plug **9 8-46-003 Spring 0 44--007 Wheel axle 6-3-30 0 x / wheel with 6mm steel hub 6-3-64 Caster, front **3 0-07-005 Roller guide 4 4 059 5 / 6 8 x / zinc-plated # bolt 4 5 370 5 / 6 8 zinc-plated # Nylon lock nut 6 08 3 / 8 6 UNC x 3 / 8 zinc-plated hex cap screw 7 33008 3 / 8 zinc-plated USS flat washer 8 8 06 5 / 6 8 x HHCS # zinc-plated bolt 4 **9 33456 / 8 I.D. 0 gauge machine bushing **0 657 3 / 6 x zinc-plated cotter pin ** 05 3 / 8 6 x in. hex head bolt 3606 3 / 8 6 zinc-plated hex nut 3 639 3 / 8 shoulder x 3 / 4 x 5 / 6 8 bolt **4 3704 3 / 8 Nylock insert nut 4 5 655 3 / 6 x / zinc-plated cotter pin 6 053 5 / 6 8 x 3 / 4 HHCS # zinc-plated bolt **7 33006 5 / 6 USS zinc-plated USS flat washer **8 055 5 / 6 8 x HHCS # zinc-plated bolt **Items shown in FIG. on p. 4. Copyright 07 Vestil Manufacturing Co. Page 7 of 8
Rev. 3/3/07 LAD (6- STEPS), MANUAL FIG. 5: LAD-9-4-G, LAD-9-4-P, LAD-9--G, & LAD-9--P exploded parts diagram and bill of materials See FIG. on p. 4 Item no. Part no. Description Quantity 44-647-68 44-647-6 Weldment, 9-step frame: LAD-9-4-G LAD-9-4-P 44-647-7 44-647- LAD-9--G LAD-9--P 44-54-5 Weldment, handrail, 9-step ladder: LAD-9-4-G & LAD-9-4-P 44-54-3 LAD-9--G & LAD-9--P 3 44-54-34 Weldment, frame, back platform 4 44-54-30 Weldment, back leg, 9-step Frame, base support: LAD-9-4-G & LAD-9-4-P LAD-9--G & LAD-9--P 5 44-04-43 44-04-400 **6 44-54-354 Weldment, frame, caster pivot foot lock 7 99-04-07 x, 60 duro. square cap 8 99-05-05 plastic plug **9 8-46-003 Spring 0 44--007 Wheel axle 6-3-30 0 x / wheel with 6mm steel hub 6-3-64 Caster, front **3 0-07-005 Roller guide 4 4 059 5 / 6 8 x / zinc-plated # bolt 4 5 370 5 / 6 8 zinc-plated # Nylon lock nut 6 08 3 / 8 6 UNC x 3 / 8 zinc-plated hex cap screw 7 33008 3 / 8 zinc-plated USS flat washer 8 8 06 5 / 6 8 x HHCS # zinc-plated bolt 4 **9 33456 / 8 I.D. 0 gauge machine bushing **0 657 3 / 6 x zinc-plated cotter pin ** 05 3 / 8 6 x in. hex head bolt 3606 3 / 8 6 zinc-plated hex nut 3 639 3 / 8 shoulder x 3 / 4 x 5 / 6 8 bolt **4 3704 3 / 8 Nylock insert nut 4 5 655 3 / 6 x / zinc-plated cotter pin 6 053 5 / 6 8 x 3 / 4 HHCS # zinc-plated bolt **7 33006 5 / 6 USS zinc-plated USS flat washer **8 055 5 / 6 8 x HHCS # zinc-plated bolt **Items shown in FIG. on p. 4. Copyright 07 Vestil Manufacturing Co. Page 8 of 8
Rev. 3/3/07 LAD (6- STEPS), MANUAL FIG. 6: LAD-0-4-G, LAD-0-4-P, LAD-0--G, & LAD-0--P exploded parts diagram and bill of materials See FIG. on p. 4 Item no. Part no. Description Quantity 44-647-69 44-647-6 Weldment, 0-step frame: LAD-0-4-G LAD-0-4-P 44-647-8 44-647- LAD-0--G LAD-0--P 44-54-6 Weldment, handrail, 0-step ladder: LAD-0-4-G & LAD-0-4-P 44-54-3 LAD-0--G & LAD-0--P 3 44-54-34 Weldment, frame, back platform 4 44-54-3 Weldment, back leg, 0-step Frame, base support: LAD-0-4-G & LAD-0-4-P LAD-0--G & LAD-0--P 5 44-04-400 44-04-40 **6 44-54-354 Weldment, frame, caster pivot foot lock 7 99-04-07 x, 60 duro. square cap 8 99-05-05 plastic plug **9 8-46-003 Spring 0 44--007 Wheel axle 6-3-30 0 x / wheel with 6mm steel hub 6-3-64 Caster, front **3 0-07-005 Roller guide 4 4 059 5 / 6 8 x / zinc-plated # bolt 4 5 370 5 / 6 8 zinc-plated # Nylon lock nut 6 08 3 / 8 6 UNC x 3 / 8 zinc-plated hex cap screw 7 33008 3 / 8 zinc-plated USS flat washer 8 8 06 5 / 6 8 x HHCS # zinc-plated bolt 4 **9 33456 / 8 I.D. 0 gauge machine bushing **0 657 3 / 6 x zinc-plated cotter pin ** 05 3 / 8 6 x in. hex head bolt 3606 3 / 8 6 zinc-plated hex nut 3 639 3 / 8 shoulder x 3 / 4 x 5 / 6 8 bolt **4 3704 3 / 8 Nylock insert nut 4 5 655 3 / 6 x / zinc-plated cotter pin 6 053 5 / 6 8 x 3 / 4 HHCS # zinc-plated bolt **7 33006 5 / 6 USS zinc-plated USS flat washer **8 055 5 / 6 8 x HHCS # zinc-plated bolt **Items shown in FIG. on p. 4. Copyright 07 Vestil Manufacturing Co. Page 9 of 8
Rev. 3/3/07 LAD (6- STEPS), MANUAL FIG. 7: LAD--4-G, LAD--4-P, LAD---G, & LAD---P exploded parts diagram and bill of materials Item no. Part no. Description Quantity Weldment, step 58, warehouse, upper: 44-647-56 LAD--4-G 44-647-55 LAD--4-P 44-647-58 LAD---G 44-647-57 LAD---P Weldment, -step, frame, lower: 44-647-60 LAD--4-G 44-647-59 LAD--4-P & LAD---G & LAD---P 3 44-54-30 Assembly, outrigger, right **4 44-54-3 Assembly, outrigger, left 5 44-54-34 Weldment, frame, back platform 6 44-54-3 Weldment, back leg, -step 7 44-54-354 Weldment, frame, caster pivot foot lock Weldment, handrail, 58 climb, 8-step: 8 44-54-47 LAD--4-G & LAD--4-P 44-54-48 LAD---G & LAD---P 9 44-54-49 Weldment, handrail, -step warehouse 0 44-645-00 Assembly, specialty hardware, handrail splice 44-0-008 Hinge plates, connector Frame, base support: 44-04-40 LAD--4-G & LAD--4-P 44-04-40 LAD---G & LAD---P 3 44-05-00 Toeguard, removable back plate, formed 4 44--007 Wheel axle 5 08-45-008 / 4 snap hook 6 6-3-30 0 x / wheel, 6mm steel hub 7 6-3-64 Caster **8 0-07-005 Roller guide 4 **9 8-46-003 Spring 0 99-04-07 x, 60 duro., square cap 99-05-05 plastic plug, black 99-05-08 Grip, square tube sleeve 3 99-45-03 3 / 6 chain, 4 long 4 053 5 / 6 8 x 3 / 4 HHCS # zinc-plated bolt 5 057 5 / 6 8 UNC x / 4 HHCS # zinc-plated bolt 6 060 5 / 6 8 UNC x 3 / 4 HHCS # zinc-plated bolt 0 7 06 5 / 6 8 UNC x / 4 HHCS # zinc-plated bolt 4 8 05 3 / 8 6 x in. hex head bolt **9 639 3 / 8 shoulder x 3 / 4 x 5 / 6 8 bolt 30 33006 5 / 6 USS zinc-plated USS flat washer 0 **3 33008 3 / zinc-plated USS flat washer 8 6 **3 33456 / 8 I.D. 0 gauge machine bushing See FIG. on p. 4 33 3606 / 8 6 zinc-plated hex nut 34 370 / 6 8 zinc-plated # Nylon lock nut 46 **35 3704 3 / 8 Nylock insert nut 4 36 655 3 / 6 x / zinc-plated cotter pin **37 657 3 / 6 x zinc-plated cotter pin **Items shown in FIG. on p. 4. Copyright 07 Vestil Manufacturing Co. Page 0 of 8
Rev. 3/3/07 LAD (6- STEPS), MANUAL FIG. 8: LAD--4-G, LAD--4-P, LAD---G, & LAD---P exploded parts diagram and bill of materials See FIG. on p. 4 Item no. Part no. Description Quantity 44-647-56 44-647-55 Weldment, step 58, warehouse, upper: LAD--4-G LAD--4-P 44-647-58 44-647-57 LAD---G LAD---P 44-647-6 Weldment, -step, frame, lower: LAD--4-G 44-647-6 LAD--4-P & LAD---G & LAD---P 3 44-54-30 Assembly, outrigger, right **4 44-54-3 Assembly, outrigger, left 5 44-54-34 Weldment, frame, back platform 6 44-54-33 Weldment, back leg, -step 7 44-54-354 Weldment, frame, caster pivot foot lock 8 44-54-47 Weldment, handrail, 58 climb, 8-step: LAD--4-G & LAD--4-P 44-54-48 LAD---G & LAD---P 9 44-54-50 Weldment, handrail, -step warehouse 0 44-645-00 Assembly, specialty hardware, handrail splice 44-0-008 Hinge plates, connector 44-04-40 Frame, base support: LAD--4-G & LAD--4-P 44-04-403 LAD---G & LAD---P 3 44-05-00 Toeguard, removable back plate, formed 4 44--007 Wheel axle 5 08-45-008 / 4 snap hook 6 6-3-30 0 x / wheel, 6mm steel hub 7 6-3-64 Caster **8 0-07-005 Roller guide 4 **9 8-46-003 Spring 0 99-04-07 x, 60 duro., square cap 99-05-05 plastic plug, black 99-05-08 Grip, square tube sleeve 3 99-45-03 3 / 6 chain, 4 long 4 053 5 / 6 8 x 3 / 4 HHCS # zinc-plated bolt 5 057 5 / 6 8 UNC x / 4 HHCS # zinc-plated bolt 6 060 5 / 6 8 UNC x 3 / 4 HHCS # zinc-plated bolt 4 7 06 5 / 6 8 UNC x / 4 HHCS # zinc-plated bolt 4 8 05 3 / 8 6 x in. hex head bolt **9 639 3 / 8 shoulder x 3 / 4 x 5 / 6 8 bolt 30 33006 5 / 6 USS zinc-plated USS flat washer 0 **3 33008 3 / 8 zinc-plated USS flat washer 6 **3 33456 / 8 I.D. 0 gauge machine bushing 33 3606 3 / 8 6 zinc-plated hex nut 34 370 5 / 6 8 zinc-plated # Nylon lock nut 50 **35 3704 3 / 8 Nylock insert nut 4 36 655 3 / 6 x / zinc-plated cotter pin **37 657 3 / 6 x zinc-plated cotter pin **Items shown in FIG. on p. 4. Copyright 07 Vestil Manufacturing Co. Page of 8
Rev. 3/3/07 LAD (6- STEPS), MANUAL Assembly instructions: Numbers in parentheses correspond to item numbers in the exploded parts diagrams on pp. 4-. Step [ and -step models only]: Attach the upper () and lower () stair weldments using hinge plates () using 5 / 6 8 hardware as shown in the illustration below. Install bolts through the bolt holes in the hinge plates and the hinge brackets highlighted with arrows. Hinge bracket a e f g h d b c Hinge plate () f e g h Lower step weldment () Hinge bracket Upper step weldment () d a b c 5 / 6 8 lock nut 5 / 6 8 x 3 / 4 bolt Copyright 07 Vestil Manufacturing Co. Page of 8
Rev. 3/3/07 LAD (6- STEPS), MANUAL Step : Fasten the back leg weldment to the stair frame weldment with 5 / 6 in. hardware. Be sure to orient the back leg weldment as shown below. Back leg weldment + Stair frame weldment Base bracket Axle receiver 5 / 6 in.-8 lock nut 5 / 6 in.-8 x / in. bolt Step 3: Fasten the base supports to the assembly with 5 / 6 in. 8 hardware as shown below. + Ladder assembly Base support 3 / 8 in. 6 x in. bolt 3 / 8 in. 6 lock nut 5 / 6 in. 8 lock nut 5 / 6 in. 8 x / 4 in. bolt Copyright 07 Vestil Manufacturing Co. Page 3 of 8
Rev. 3/3/07 LAD (6- STEPS), MANUAL Step 4: Install the plugs, caps, axle and wheels. a) Install the plastic plugs and square caps in the front legs. First, press the in. plastic plugs into the front legs. Then, press the square caps over the plugs and onto the ends of the legs. If necessary, use a rubber mallet to gently tap the plugs and caps into place. b) Insert the axle through the axle receiver of the back leg weldment. c) Then, slide the wheels onto the ends of the axle. Secure the wheels to the axle by inserting a cotter pin through the pinhole in each end of the axle. Periodically lubricate the axle to allow the wheels to rotate freely. Axle Ladder assembly Wheel Cotter pin Cotter pin Axle receiver Axle Cotter pin in. black plastic plug in. x in. square cap Wheel Axle Step 5: Install the outriggers as diagrammed ( and step models only). Left side outrigger Right side outrigger 5 / 6 8 x 3 / 4 bolt 5 / 6 in. lock nut Outrigger (right) Outriggers installed Copyright 07 Vestil Manufacturing Co. Page 4 of 8
Rev. 3/3/07 LAD (6- STEPS), MANUAL Step 6: Install the toeboard ( & -step models only). 5 / 6 flat washer Toeboard (44-05-00) 5 / 6 8 lock nut 5 / 6 flat washer 5 / 6 8 x / 4 bolt Step 7A: (0; & step models) fasten the upper and lower portions of the handrails to the ladder assembly. Upper handrail Cross bar 5 / 6 flat washer and lock washer Cross bar Attach snap hooks to the hook rings on the handrails tube sleeve (black). Slide onto ends of upper handrails 5 / 6 8 x / bolt 5 / 6 8 UNC x 3 / 4 and 5 / 6 8 lock nut Snap hook Hook ring Lower handrail Splice To connect the upper and lower handrails, first slide a tube sleeve () onto the end of each upper handrail (8). Next, A) press the splice (0) into the interior space of the handrails; and B) tighten the connection by turning the hub clockwise. Then, slide the tube sleeves over the splices. A. Insert into upper handrail B. Set screw 5 / 6 8 UNC x 3 / 4 and 5 / 6 8 lock nut Insert into lower handrail Set screw Copyright 07 Vestil Manufacturing Co. Page 5 of 8
Rev. 3/3/07 LAD (6- STEPS), MANUAL Step 7B: Install the handrails, handrail cross bar, and safety chain. Cross bar 5 / 6 in. flat washer 5 / 6 8 x / bolt 5 / 6 in. lock washer 5 / 6 in. 8 lock nut 5 / 6 in. 8 x / in. bolt Brake release bracket Using the ladder: Before climbing the ladder, press on the bottom step and confirm that the front casters automatically rotate upward and out of contact with the ground. This safety feature ensures that the ladder is supported in front by the square caps on the bottoms of the front legs rather than by the front casters. The caps prevent the front end of the ladder from sliding. If the casters do not automatically retract, do not use the ladder until it is restored to normal operating condition. To move the ladder, bring the front casters back into contact with the ground. To do this, press on the brake release brackets while lifting the ladder by the handrails. Inspections & Maintenance: Regular inspections and maintenance are necessary to keep the ladder in normal working condition. Initial inspection before using a new ladder for the first time, inspect it to confirm normal condition. After the first us, inspect the following features at least once per month: Front casters/bottom step mechanism: inspect daily for cracks and damage. The casters should retract automatically whenever weight is applied to the bottom step. They should not wobble while spinning but should roll smoothly and easily. Examine the caster stems and retaining hardware. Springs should be undamaged and should forcefully recoil. Rear wheels, axle, & hardware: Make sure that each wheel is undamaged and rotates smoothly and evenly. Examine the axle and the axle receiver (see step 4, p. 4) of the back leg weldment. They should not be bent or cracked. Confirm that all retaining hardware is securely fastened. All frame pieces (step weldment, back leg weldment, brace supports) and all fasteners (bolts, nuts, pins): Inspect weekly for damage such as excessive wear, warps, and cracks. Replace all parts that are damaged before using the ladder again. All frame pieces should be square, rigid and free of rust and corrosion. Remove rust with steel wool or a metal bristle brush and apply touch-up paint. Handrails: Examine the handrails. Confirm that each handrail is solidly fastened to the step weldment(s). Check all fasteners and tighten any connection that is loose. Rubber caps (on front legs; see step 4 on p. 4): check the caps for cracks and/or excessive or uneven wear. If either cap is significantly worn or damaged, replace it before returning the ladder to service. Maintenance: in addition to correcting issues discovered during inspections, maintain the ladder by Cleaning the ladder to remove dirt and grime, especially from step surfaces. Applying touchup paint wherever the finish is damaged. Copyright 07 Vestil Manufacturing Co. Page 6 of 8
Rev. 3/3/07 LAD (6- STEPS), MANUAL Labeling diagram: Each ladder should be labeled as shown below. Replace any label that is damaged or missing. A A B E C D C B F E D F Ladders with gate option A: Label 8 B: Label 87 C: Label 740 D: Label 79 E: Label 468 F: Label 998 Copyright 07 Vestil Manufacturing Co. Page 7 of 8
Rev. 3/3/07 LAD (6- STEPS), MANUAL LIMITED WARRANTY Vestil Manufacturing Corporation ( Vestil ) warrants this product to be free of defects in material and workmanship during the warranty period. Our warranty obligation is to provide a replacement for a defective original part if the part is covered by the warranty, after we receive a proper request from the warrantee (you) for warranty service. Who may request service? Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid. What is an original part? An original part is a part used to make the product as shipped to the warrantee. What is a proper request? A request for warranty service is proper if Vestil receives: ) a photocopy of the Customer Invoice that displays the shipping date; AND ) a written request for warranty service including your name and phone number. Send requests by any of the following methods: Mail Fax Email Vestil Manufacturing Corporation (60) 665-339 sales@vestil.com 999 North Wayne Street, PO Box 507 Phone Angola, IN 46703 (60) 665-7586 In the written request, list the parts believed to be defective and include the address where replacements should be delivered. What is covered under the warranty? After Vestil receives your request for warranty service, an authorized representative will contact you to determine whether your claim is covered by the warranty. Before providing warranty service, Vestil may require you to send the entire product, or just the defective part or parts, to its facility in Angola, IN. The warranty covers defects in the following original dynamic components: motors, hydraulic pumps, electronic controllers, switches and cylinders. It also covers defects in original parts that wear under normal usage conditions ( wearing parts ), such as bearings, hoses, wheels, seals, brushes, and batteries. How long is the warranty period? The warranty period for original dynamic components is 90 days. For wearing parts, the warranty period is 90 days. The warranty periods begin on the date when Vestil ships the product to the warrantee. If the product was purchased from an authorized distributor, the periods begin when the distributor ships the product. Vestil may, at its sole discretion, extend the warranty periods for products shipped from authorized distributors by up to 30 days to account for shipping time. If a defective part is covered by the warranty, what will Vestil do to correct the problem? Vestil will provide an appropriate replacement for any covered part. An authorized representative of Vestil will contact you to discuss your claim. What is not covered by the warranty?. Labor;. Freight; 3. Occurrence of any of the following, which automatically voids the warranty: Product misuse; Negligent operation or repair; Corrosion or use in corrosive conditions; Inadequate or improper maintenance; Damage sustained during shipping; Accidents involving the product; Unauthorized modifications: DO NOT modify the product IN ANY WAY without first receiving written authorization from Vestil. Modification(s) might make the product unsafe to use or might cause excessive and/or abnormal wear. Do any other warranties apply to the product? Vestil Manufacturing Corp. makes no other express warranties. All implied warranties are disclaimed to the extent allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited Warranty. Copyright 07 Vestil Manufacturing Co. Page 8 of 8