BigDog Mowers Alpha Series Parts Manual 00 South Ridge Road Hesston, Kansas 70
WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section. provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER. Inspect spark arrester daily; replace every 500 hours or as needed. The Engine Owner s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty. Keep Engine Owner s Manual with your unit. Should the Engine Owner s Manual become damaged or illegible, replace immediately. Replacements may be ordered per the information found in the Product Information section of the owner s manual. Federal law and California State law prohibit the following acts or the causing thereof:. The removal or rendering inoperative by any person other than for purposes of maintenance, repair, replacement, of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use, or. The use of the equipment after such device or element of design has been removed or rendered inoperative by any person.
Table of Contents General Information Service Literature.................................................. - Options Available From Your Dealer.................................... - Using This Manual................................................. - Standard Torques.................................................. - Section Frame........................................................... - Fenders & Instrument Panel.......................................... - Engine Guard..................................................... - Lights............................................................ -8 Battery.......................................................... -0 Section Hydraulic System.................................................. - Transmission Assembly............................................. - Transmission Service Parts.......................................... -7 Steering & Brake................................................... -8 Steering Assembly................................................ -0 Section Wheel & Tire..................................................... - Front Tire Breakdown.0".......................................... - Front Tire Breakdown 5.0".......................................... - Drive Wheel Breakdown............................................. -8 Section 5 Engine........................................................... 5- Engine Service Parts................................................ 5- Fuel System...................................................... 5-8 Fuel Tank Service Parts............................................ 5-0 Section 8" Service Deck................................................... - 8" Deck Pulleys & Spindles S/N 07 & Higher..................... - 8" Deck Pulleys & Spindles S/N Prior to 07...................... - 8" Deck......................................................... -8 5" Service Deck.................................................. -0 5" Deck Pulleys & Spindles S/N 0707 & Higher.................... - 5" Deck Pulleys & Spindles S/N Prior to 0707..................... - 5" Deck........................................................ - 0" Service Deck.................................................. -8 0" Deck Pulleys & Spindles S/N 077 & Higher.................... -0 0" Deck Pulleys & Spindles S/N Prior to 077..................... - 0" Deck........................................................ - Deck Lift........................................................ - Section 7 Seat............................................................. 7-7_07 c-
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General Information This manual covers BigDog Alpha MP Mower models, & 7. Service Literature PART NO. 050 55 5 DESCRIPTION OPERATOR S MANUAL WARRANTY STATEMENT GENERAL SERVICE MANUAL Options Available From Your Dealer PART NO. 08 0 00 0 7 78 05 00 DESCRIPTION -BAG CATCHER 8" MULCH KIT 5" MULCH KIT 0" MULCH KIT STEERING EXTENSION KIT ARMREST KIT FLEX FORK KIT (5"/0" MOWERS) FLEX FORK KIT (8" MOWERS) Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the BigDog mowers. Use of this manual in conjunction with other Big- Dog mower and component manuals will provide the information necessary to service and maintain BigDog mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 7_07 -
Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION CB CE CN CP CS CW FDRW FW HX LW DESCRIPTION ABBREVIATION DESCRIPTION CARRIAGE BOLT MB MACHINE BUSHING CLEVIS PIN MS MACHINE SCREW CLIP NUT NT NUT COTTER PIN SC SELF TAPPING CAP SCREW CAP SCREW SH SOCKET HEAD CUP WASHER SB SHOULDER BOLT FENDER WASHER SS SET SCREW FLAT WASHER OD OUTSIDE DIAMETER HEX HEAD ID INSIDE DIAMETER LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N-M SIZE FT-LBS N-M.50 8.. M.. 7 M..75 0 0 M5.5..8 8 5 M 7.7 0..500 7 M8 8.5 5.5 05 M0 7 50.5 5 00 M 87.750 0 50 M 80 08.5.875 0 55 M 0 5.00 5 850 M0 0 5 M 555 750-7_07
Section Frame................................................ - Fenders & Instrument Panel............................... - Engine Guard........................................... - Lights................................................. -8 Battery............................................... -0 7_07 -
- 7_07 Frame 5 5 8 5 5 7 8 8 0 7 7 0 8 7 7 0
Frame INDEX NO. PART NO. QTY. 85 858 0 0 07 0 5 007 00 7 557 8 55858 077 0 0 07 008 08 5 00 55 5 00 08 7 008 8 08 0 55 0 777 N/A 0 0 55 5 08 007 7 000 8 0 087 0 0507 087 DESCRIPTION SEAT SUPPORT SPRING SUPPORT CS.75- X.75 HX FLK CS.75- X.75 HX FLK PLN RS REAR BRACKET HOT DECAL BUMPER (WITH DECAL) ENGINE PLATE (WITH DECALS) NT.75- HX FLK PLN ENGINE COMPARTMENT DECAL LS REAR BRACKET CN.50-0 X.5 MAX THK HYDRO BRACKET RS FRAME CHANNEL RS FRONT BRACKET CROSS SUPPORT PUMP BELT WARNING DECAL NT.75- HX FLK ZNYC LS FRAME CHANNEL (WITH DECALS) MADE IN USA DECAL SERIAL NUMBER / SPEC DECAL FRONT CROSS FRAME LS FAIRING FOOT PAN (WITH DECAL) SAFE OPERATION DECAL PUSH BUTTON MOUNT WIRE TIE RS FAIRING BATTERY TRAY BIG DOG DECAL WIRE HARNESS (NOT SHOWN) NOTES:. Serial number decal. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.. EPA compliance decal.. Patent numbers decal.. Torque all hardware to a minimum of ft-lbs. 7_07 -
Fenders & Instrument Panel 5 8 0 7 5 5 7 8 0-7_07
Fenders & Instrument Panel INDEX NO. PART NO. QTY. 007 777 7 785808 5 0588 5500 7 088 8 0557 008 0 00 70 058 0 8 08 5 0508 0508 7 0507 8 0 0 0 08 000 087 05 005 DESCRIPTION CHOKE CABLE PTO SWITCH HOUR METER KEY ASSEMBLY IGNITION SWITCH INSTRUMENT PANEL (WITH DECAL) INSTRUMENT PANEL DECAL CS.50-0 X.50 HX G5 CB 0- X.500 ZYNC THROTTLE CABLE FW. X.500 X.08 ZNYC NT #0- HX NL ZN CS.50-0 X.75 HX FLG CN.50-0 X.5 MAX THK RS FENDER LS FENDER BIGDOG ID DECAL FOOTREST CS.75- X.75 HX FLK NT.75- HX FLK ZNYC WIRE TIE (NOT SHOWN) WIRE HARNESS CLUTCH CONNECTOR REPAIR KIT SEALED RELAY (WITH BRACKET) NOTES: 7_07-5
Engine Guard 5 5 INDEX NO. PART NO. QTY 07 08 08 5 05 0 DESCRIPTION ENGINE GUARD SCREEN ENGINE GUARD NT.-8 HX FLK ZNYC NT.75- HX FLK ZNYC CB.-8 X.75 FUL ZN CS.75- X.75 HX FLK NOTES: - 7_07
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Lights 7 8 5-8 7_07
Lights INDEX NO. PART NO. QTY. 07 050 0508 0500 5 007 000 5 7 0 8 08 0500 DESCRIPTION LIGHT ANGLE CS #8- X.500 PH TRX NT #8- HX NL ZN LIGHT PUSH BUTTON MOUNT WIRE TIE CS.75- X.75 HX FLK NT.75- HX FLK ZNYC LIGHT WIRE HARNESS (NOT SHOWN) NOTES:. Part of the Cover Assembly. 7_07 -
Battery NEGATIVE BATTERY CABLE 7 5 7 8 POSITIVE BATTERY CABLE BATTERY 5-0 7_07
Battery INDEX NO. PART NO. QTY. 078 05 7855 778 5 07 088 7 055 8 000 08 DESCRIPTION TIE DOWN STRAP CS 0.50-0 X 7.50 HX G5 FW.8 X.5 X.05/.080 HD ZN/YL RED BATTERY CABLE BOOT NT.50-0 HX G5 ZNYC LW.50 INT-EXT TOOTH Z CS.50-0 X.75 HX G5 WIRE TIE CN.50-0 X.5 MAX THK NOTES:. When performing service on the mower, disconnect the negative battery cable and do not reconnect it to the battery until the engine is ready to be started. 7_07 -
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Section Hydraulic System........................................ - Transmission Assembly................................... - Transmission Service Parts................................ -7 Steering & Brake........................................ -8 Steering Assembly...................................... -0 7_07 -
Hydraulic System 8 8 8 0 8 8 5 7 8 0 5 7 7 8 8 8-7_07
Hydraulic System INDEX NO. PART NO. QTY. 70087 0887 007 08 5 007 07 7 87 8 78 080 0 08055 775 0 0550 00 5 087 705 7 80 8 785 05877 8 0 0 N/A DESCRIPTION CS.-8 X.50 HX G5 CB.75- X.75 STD ZN CS.-8 X.00 HX G5 Z NT.75- HX FLK ZNYC DRIVE BELT IDLER SPACER IDLER ARM FW.0 X.5 X. HRD Z NT.75- NL G5 CS.75- X.50 HX G5 FW.0 X.8 X.00 SAE PULLEY.0" IDLER NT.75- HX G5 ZNY SPRING CS.75- X.5 FULTH HP.080D X. TOW VALVE LINK FW. X.87 X.05/.080H NT 0.-8 NL G5 CS.75- X.75 HX FLK TRANSMISSION ASSEMBLY NOTES:. Torque to 7 ft-lbs. 7_07 -
Transmission Assembly 5 LEFT SIDE SHOWN RIGHT SIDE SIMILAR 7 7 8 5 8 BRAKE ARM BRAKE CLIP 0 0 0 8 A B FRONT OF MOWER - 7_07
Transmission Assembly INDEX NO. PART NO. QTY. 05877 785 005 0 5 07 0 7 070 8 050 775 0 000 7877 7" 000 080 8 5 0708 055 7 00 8 08 00 DESCRIPTION NT.-8 HX NL G5 FW. X.87 X.05/.080H OVERTRAVEL SPRING SPRING ROD BRAKE ACTUATOR FITTING, 0 - / SAE LS TRANSMISSION CS.75- X.5 HX G5 FW.0 X.8 X.00 SAE SPRING CLAMP HOSE, 0.50" LOW PRESSURE WIRE TIE NT.75- NL G5 CROSS BRACE RS TRANSMISSION CS.50-0 X.75 HX G5 LS BRAKE SPRING LINK NT.50-0 HX FL LK ZNY RS BRAKE SPRING LINK (NOT SHOWN) NOTES: TRANSMISSION TO TANK HOSE LENGTHS A B 8" LS TRANSMISSION " RS TRANSMISSION 7_07-5
Transmission Assembly 0 5 TRANSMISSION ASSEMBLY INDEX NO. PART NO. QTY 0 0855 7855 88 0 055 5 0077 DESCRIPTION NT.50-0 HX ZY NL FW.8 X.5 X.05/.080 HD ZN/YL EXPANSION TANK MOUNT OVERFLOW TANK CS.50-0 X.75 HX G5 OVERFLOW TANK CAP NOTES: - 7_07
Transmission Service Parts 7 8 5 0708 RIGHT SIDE TRANSMISSION INDEX NO. PART NO. QTY. DESCRIPTION 5 7 8 00 00 00 0075 007 0070 0 007 HG RTN CW HG RTN SPRING FAN/PULLEY KIT LS FILTER GUARD (WITH HARDWARE) OIL FILTER BOLT HUB KIT (WITH HUB NUT) BRAKE ARM RETAINING CLIP 070 LEFT SIDE TRANSMISSION INDEX NO. PART NO. QTY. 00 00 00 007 5 007 0070 7 0 8 007 DESCRIPTION HG RTN CCW HG RTN SPRING FAN/PULLEY KIT RS FILTER GUARD (WITH HARDWARE) OIL FILTER BOLT HUB KIT (WITH HUB NUT) BRAKE ARM RETAINING CLIP 7_07-7
Steering & Brake FRONT OF MOWER 0 5 7 8 LEFT SIDE SHOWN 8 RIGHT SIDE SIMILAR 8 5 0 8 7 7 FRONT OF MOWER -8 7_07
Steering & Brake INDEX NO. PART NO. QTY. 08 78 785 05877 5 00 778 7 07 8 05 0 0 7855 0855 070 780 0550 775 8 5 08055 0 7 7 08 7 8 07 0 0 N/A DESCRIPTION DAMPER BALL STUD FW. X.87 X.05/.080H NT.-8 HX ZY NL CN.-8 X.0 MAX THK SB. X.75 SH.50-0 YOKE, 5/- NT.- HX ZNYC STEERING ROD FW.8 X.5 X.05/.080 HD ZN/YL NT.50-0 HX ZY NL STEERING BAR (WITH GRIP) STEERING BAR GRIP NT.75- HX G5 ZNY FW.0 X.8 X.00 SAE CS.75- X.50 HX G5 CS.75- X.75 HX FLK NT.75- HX FLK ZNYC NT.-8 HX G5 ZNYC STEERING BUSHING CLIP STEERING ASSEMBLY NOTES:. Part of the Transmission Assembly. 7_07 -
-0 7_07 Steering Assembly 5 0 7 0 5 8 0 8 7 5 8 7 5 7 8 5 5
Steering Assembly INDEX NO. PART NO. QTY. 05 7855 750 80877 5 055 08 7 78 8 080 78708 0 088 000 785 8 05877 07 5 75 7 7857 8 08 00508 0 0 DESCRIPTION CS.50-0 X.00 HX FLTHD FW.8 X.5 X.05/.080 HD ZN/YL DRIVE STRAIGHT STOP /-0 THREAD RIVET NUT CS.50-0 X.75 HX G5 NUT PLATE.0 CENTERS PUSH BUTTON SWITCH NT.75- HX NL G5 CS.500- X.5 HX G5 STEERING SPACER LS STEERING BOX FW. X.87 X.05/.080H NT.-8 HX ZY NL BRAKE ROD BUSHING LS BRAKE BELLCRANK NT.500- NL G5 CS 0- X.75 HX FLK ZN CS.75- X.50 HX G5 Z RS STEERING BOX RS BRAKE BELLCRANK NOTES: 7_07 -
Steering Assembly 8 8 5 7 0-7_07
Steering Assembly INDEX NO. PART NO. QTY. 05 775 0 5 80 08 7 050 8 08 7850 0 05075 785 5558 785 DESCRIPTION TRANSPORT LATCH FW.7 X.8 X.0 SAE CS.75- X.75 HX FLK INDICATOR DECK HEIGHT DECAL CS.75- X.5 HX G5 NT.75- HX FLK ZNYC RS STEERING DECAL ID DECAL LS STEERING DECAL STEERING COVER (WITH DECALS) BUSHING NOTES: 7_07 -
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Section Wheel & Tire........................................... - Front Tire Breakdown.0"............................... - Front Tire Breakdown 5.0"............................... - Drive Wheel Breakdown.................................. -8 7_07 -
Wheel & Tire 5 7 8-7_07
Wheel & Tire INDEX NO. PART NO. QTY. 7055 7 77 78 5 780 050 050 7 0077 8 8 N/A DESCRIPTION CS.500- X.5 HS G5 FW.50 X.5 X.87 SPL FW.5 X.75 X.5 BEARING SPACER TIRE/WHEEL ASSEMBLY 0 X 8-0 (8" MOWER) TIRE/WHEEL ASSEMBLY 0 X -0 (5"/0" MOWERS) WHEEL NUT FRONT TIRE ASSEMBLY NOTES:. Torque to 5 75 ft-lbs. 7_07 -
Front Tire Breakdown.0" 8 7 7 5-7_07
Front Tire Breakdown.0" INDEX NO. PART NO. QTY 075 075 05 00 5 0505 08 7 085 8 050 05 DESCRIPTION FORK CS.750-0 X.50 HX ZY FW.70 X.5 X.08 ZNYC NT.750-0 HX ZY NL TIRE/WHEEL ASSY X.50 TIRE, X.50- WHEEL BEARING WHEEL, X.50 VALVE STEM NOTES: 7_07-5
Front Tire Breakdown 5.0" 8 7 7 5-7_07
Front Tire Breakdown 5.0" INDEX NO. PART NO. QTY. 07 787 05 00 5 050 050 7 780 8 05050 05 DESCRIPTION FORK CS.750-0 X 8.00 HX G5 FW.70 X.5 X.08 ZNYC NT.750-0 HX ZY NL TIRE/WHEEL ASSEMBLY X 5.00 TIRE X 5.00 SMOOTH WHEEL BEARING WHEEL, X.5 VALVE STEM NOTES: 7_07-7
Drive Wheel Breakdown 050 TIRE/WHEEL ASSEMBLY (8" DECKS) INDEX NO. PART NO. QTY. 00 050 05 DESCRIPTION TIRE 0 X 8-0 WHEEL TIRE VALVE 050 TIRE/WHEEL ASSEMBLY (5" & 0" DECKS) 08 077 05 TIRE 0 X -0 WHEEL 0 X 8.5 TIRE VALVE NOTES: -8 7_07
Section 5 Engine................................................ 5- Engine Service Parts..................................... 5- Fuel System............................................ 5-8 Fuel Tank Service Parts................................. 5-0 7_07 5-
Engine 5 7 8 5 0 8 5-7_07
Engine INDEX NO. PART NO. QTY. N/A 0 050 0 " 5 00 08 7 88 8 775 5 0 0 0580 000 07 07K 080 5 07 75 DESCRIPTION KAWASAKI FRV & FR70V ENGINE O-RING OIL DRAIN VALVE OIL DRAIN HOSE MUFFLER NT.75- HX FLK ZNYC CLUTCH ANCHOR FW.0 X.8 X.00 SAE CS.75- X.00 HX G5 CS.75- X.5 HX G5 P85 WIRE TIE STUB SHAFT PUMP PULLEY CLUTCH KIT FW.5 X. X. HRD CS.7-0 X 5.00 HX G5 CLUTCH HARNESS PIGTAIL NOTES:. Supplied with the engine.. Torque the bolt to 5 8 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque the bolt to 0 5 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque the nuts to ft-lbs. 7_07 5-
Engine 7 8 BLK RED 8 0 BLK 5A FUSE RED A 5 5 5-7_07
Engine INDEX NO. PART NO. QTY. 7 055 8 7855 055 0 0087 07 087 705 000 5 0588 8" 07 DESCRIPTION CS.50-0 X.75 HX G5 FW.8 X.5 X.05/.080 HD ZN/YL NT #0- HX ZN STARTER SOLENOID NT.50-0 HX G5 ZNYC LW. INT-EXT TOOTH CS M8 X.5 X HX G0. HOSE CLAMP /" FUEL LINE /" FORMED VAPOR LINE NOTES: FUEL & VAPOR LINE LENGTHS A 8" TANK TO FUEL FILTER (FUEL) 5. Part of the fuel system.. Part of the wire harness. 7_07 5-5
Engine Service Parts INDEX NO. PART NO. QTY. 0878 005 058 DESCRIPTION IN-LINE FUEL FILTER AIR FILTER OIL FILTER NOTES: 5-7_07
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Fuel System 7 A 5 8 0 7 7 5 B C 5 B 5 5-8 7_07
Fuel System INDEX NO. PART NO. QTY. 0 0807 705 700 5 78 8.5" 055 7 7855 8 07 0 0 07 0 0 000 007 5 005 " DESCRIPTION FUEL TANK ASSEMBLY RATCHETING GAS CAP,.5" LEFT TANK MOUNT RIGHT TANK MOUNT SEAL /8 X / CS.50-0 X.75 HX G5 FW.8 X.5 X.05/.080 HD ZN/YL /" FORMED VAPOR LINE /" HOSE BARB CROSS /" FORMED VAPOR LINE BOOT, /" TO /" BARB VAPOR SYSTEM FILTER WIRE TIE PUSH BUTTON MOUNT WEATHERSTRIP NOTES: WEATHERTRIP LENGTH A.5" B 5" C " 7_07 5-
Fuel Tank Service Parts INDEX NO. PART NO. QTY. 0 000 00 7855 DESCRIPTION VENT FITTING GROMMET SUCTION HOSE ASSEMBLY 7.75" GROMMET NOTES: 5-0 7_07
Section 8" Service Deck........................................ - 8" Deck Pulleys & Spindles S/N 07 & Higher.......... - 8" Deck Pulleys & Spindles S/N Prior to 07........... - 8" Deck.............................................. -8 5" Service Deck....................................... -0 5" Deck Pulleys & Spindles S/N 0707 & Higher......... - 5" Deck Pulleys & Spindles S/N Prior to 0707.......... - 5" Deck............................................. - 0" Service Deck....................................... -8 0" Deck Pulleys & Spindles S/N 077 & Higher......... -0 0" Deck Pulleys & Spindles S/N Prior to 077.......... - 0" Deck............................................. - Deck Lift.............................................. - 7_07 -
8" Service Deck 5 INDEX NO. PART NO. QTY. 5557 0 78 77 5 0 DESCRIPTION 8" DECK (WITH DECALS) DANGER/CHUTE DECAL BELT ROUTING DECAL 8" DECK DECAL DANGER/OBJECTS DECAL NOTES: - 7_07
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8" Deck Pulleys & Spindles S/N 07 & Higher 7 8 5 0 5 7 8 5 0-7_07
8" Deck Pulleys & Spindles S/N 07 & Higher INDEX NO. PART NO. QTY. 7857 77 08 05 5 5 05 00 7 0 8 0 007 0 05 7055 780 0 05 5 0550 775 7 0 8 0 080 0 005 05 087 5 7 70 5 07 DESCRIPTION NT.500- NL G5 FW.5 X.0 X.00 SAE IDLER PULLEY,.00" FLAT NT.-8 HX NL JAM G ZN FW.0 X.75 X.05 ZN SPRING TENSIONER ANCHOR IDLER SPRING IDLER SLED IDLER SLIDE CB.50- X.00 STD ZN CS.500- X.5 HS G5 FW.55 X.5 X.5 HD ZY PULLEY SPACER DRIVE PULLEY B-SEC NT.75- HX G5 ZNY FW.7 X.8 X.0 SAE IDLER PULLEY, 5.00" O.D. IDLER PULLEY,.00" FLAT SPINDLE ASSEMBLY CS.75- X.75 HX G5 CB.50- X.50 STD ZN CB.-8 X.0 G5 ZN FW.50 X.5 X.87 SPL CS.500- X.75 HX G5 Z FW.0 X.00 X.08 ZNY NOTES:. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. 7_07-5
8" Deck Pulleys & Spindles S/N Prior to 07 7 5 8 0 5 7 8 0-7_07
8" Deck Pulleys & Spindles S/N Prior to 07 INDEX NO. PART NO. QTY. 7857 77 08 05 5 05 00 7 0 8 0 007 0 05 7055 780 0 05 5 0550 775 7 0 8 0 080 0 005 05 087 DESCRIPTION NT.500- NL G5 FW.5 X.0 X.00 SAE IDLER PULLEY,.00" FLAT NT.-8 HX NL JAM G ZN FW.0 X.75 X.05 ZN SPRING TENSIONER ANCHOR IDLER SPRING IDLER SLED IDLER SLIDE CB.50- X.00 STD ZN CS.500- X.5 HX G5 ZN FW.55 X.5 X.5 HD ZY PULLEY SPACER DRIVE PULLEY B-SEC NT.75- HX G5 ZNY FW.0 X.8 X.00 SAE IDLER PULLEY, 5.00" O.D. IDLER PULLEY,.00" FLAT SPINDLE ASSEMBLY CS.75- X.75 HX G5 CB.50- X.50 STD ZN CB.-8 X.0 G5 ZN NOTES:. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. 7_07-7
8" Deck 5 8 7 0 8 8 5 0 0 7-8 7_07
8" Deck INDEX NO. PART NO. QTY. 07 0 080 08 5 00 0 7 0 8 080 058 0 7877 7878 7857 77 788 5 0 00 75757 7 7 7 787 7 7887 8 070 78708 0 77 07 05 DESCRIPTION RS PULLEY COVER CS.50-0 X.75 HX FLG BELT, B-SECTION LS PULLEY COVER DISCHARGE CHUTE DISCHARGE CHUTE PIN CHUTE SPRING NT.75- NL G5 PULLER PIN RS PULLER LS PULLER NT.500- NL G5 FW.5 X.0 X.00 SAE PLASTIC WHEEL ASSEMBLY BLADE,.50"-L-F-CW BLADE, F.50"-L-F-CW BLADE, F.50"-H-F-CW BLADE,.50"-MUL-F-CW BLADE,.50"-GAT-F-CW BLADE,.50"-CAT-F-CW CW. X.5 X.87 PNT CS.5- X.5 HX G5 Z HP.5 X.75 ZN CS.500- X.5 HX G5 FW.5 X.0 X.00 SAE PLASTIC WHEEL NT.500- HX JAM ZNYC NOTES:. Torque to 8 ft-lbs. 7_07 -
5" Service Deck 5 INDEX NO. PART NO. QTY. 5558 78 0 77 5 0 DESCRIPTION 5" DECK (WITH DECALS) BELT ROUTING DECAL DANGER/CHUTE DECAL 5" DECK DECAL DANGER/OBJECTS DECAL NOTES: -0 7_07
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5" Deck Pulleys & Spindles S/N 0707 & Higher 7 8 5 0 5 7 7 0 8-7_07
5" Deck Pulleys & Spindles S/N 0707 & Higher INDEX NO. PART NO. QTY. 7857 77 07 05 8 5 05 00 7 0 8 07 070 0 05 7055 780 0 0 5 0550 775 7 0 8 005 080 0 05 087 8 07 7 70 DESCRIPTION NT.500- NL G5 FW.5 X.0 X.00 SAE IDLER PULLEY, 5.00" O.D. NT.-8 HX NL JAM G ZN FW.0 X.75 X.05 ZN SPRING TENSIONER ANCHOR IDLER SPRING IDLER SLED IDLER SLIDE CB.50- X.00 STD ZN CS.500- X.5 HS G5 FW.55 X.5 X.5 HD ZY PULLEY SPACER PULLEY NT.75- HX G5 ZNY FW.7 X.8 X.0 SAE IDLER PULLEY, 5.00" O.D. CS.75- X.75 HX G5 SPINDLE ASSEMBLY CB.50- X.50 STD ZN CB.-8 X.0 G5 ZN FW.0 X.00 X.08 ZNY FW.50 X.5 X.87 SPL CS.500- X.75 HX G5 Z NOTES:. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. 7_07 -
5" Deck Pulleys & Spindles S/N Prior to 0707 7 8 5 0 5 7 7 8 0-7_07
5" Deck Pulleys & Spindles S/N Prior to 0707 INDEX NO. PART NO. QTY. 7857 77 07 05 8 5 05 00 7 0 8 07 070 0 05 7055 780 0 0 5 0550 775 7 0 8 005 080 0 05 087 8 785 DESCRIPTION NT.500- NL G5 FW.5 X.0 X.00 SAE IDLER PULLEY, 5.00" O.D. NT.-8 HX NL JAM G ZN FW.0 X.75 X.05 ZN SPRING TENSIONER ANCHOR IDLER SPRING IDLER SLED IDLER SLIDE CB.50- X.00 STD ZN CS.500- X.5 HS G5 FW.55 X.5 X.5 HD ZY PULLEY SPACER PULLEY NT.75- HX G5 ZNY FW.7 X.8 X.0 SAE IDLER PULLEY, 5.00" O.D. CS.75- X.75 HX G5 SPINDLE ASSEMBLY CB.50- X.50 STD ZN CB.-8 X.0 G5 ZN FW. X.87 X.05/.080H NOTES:. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. 7_07-5
5" Deck 5 8 7 0 8 8 5 0 0 7-7_07
5" Deck INDEX NO. PART NO. QTY. 07 0 087 07 5 00 0 7 0 8 080 058 0 7877 7878 7857 77 788 5 0 00 77 7770 777 787 7 7887 8 070 78708 0 77 07 05 DESCRIPTION RS PULLEY COVER CS.50-0 X.75 HX FLG BELT, B-SECTION LS PULLEY COVER DISCHARGE CHUTE DISCHARGE CHUTE PIN CHUTE SPRING NT.75- NL G5 PULLER PIN RS PULLER LS PULLER NT.500- NL G5 FW.5 X.0 X.00 SAE PLASTIC WHEEL ASSEMBLY BLADE, 8.50"-L-F-CW BLADE, F8.50"-L-F-CW BLADE, F8.50"-H-F-CW BLADE, 8.50"-MUL-F-CW BLADE, 8.50"-GAT-F-CW CW. X.5 X.87 PNT CS.5- X.5 HX G5 Z HP.5 X.75 ZN CS.500- X.5 HX G5 FW.5 X.0 X.00 SAE PLASTIC WHEEL NT.500- HX JAM ZNYC NOTES:. Torque to 8 ft-lbs. 7_07-7
0" Service Deck 5 INDEX NO. PART NO. QTY. 555 78 0 7877 5 0 DESCRIPTION 0" DECK (WITH DECALS) BELT ROUTING DECAL DANGER/CHUTE DECAL 0" DECK DECAL DANGER/OBJECTS DECAL NOTES: -8 7_07
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0" Deck Pulleys & Spindles S/N 077 & Higher 7 8 5 5 7 0 7 8 0-0 7_07
0" Deck Pulleys & Spindles S/N 077 & Higher INDEX NO. PART NO. QTY. 7857 77 07 05 8 5 05 00 7 0 8 07 070 0 05 7055 780 0 070 5 0550 775 7 0 8 005 080 0 05 087 8 07 7 70 DESCRIPTION NT.500- NL G5 FW.5 X.0 X.00 SAE IDLER PULLEY, 5.00" O.D. NT.-8 HX NL JAM G ZN FW.0 X.75 X.05 ZN SPRING TENSIONER ANCHOR IDLER SPRING IDLER SLED IDLER SLIDE CB.50- X.00 STD ZN CS.500- X.5 HS G5 FW.55 X.5 X.5 HD ZY PULLEY SPACER PULLEY NT.75- HX G5 ZNY FW.7 X.8 X.0 SAE IDLER PULLEY, 5.00" O.D. CS.75- X.75 HX G5 SPINDLE ASSEMBLY CB.50- X.50 STD ZN CB.-8 X.0 G5 ZN FW.0 X.00 X.08 ZNY FW.50 X.5 X.87 SPL CS.500- X.75 HX G5 Z NOTES:. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. 7_07 -
0" Deck Pulleys & Spindles S/N Prior to 077 7 8 5 0 7 5 7 0 8 0-7_07
0" Deck Pulleys & Spindles S/N Prior to 077 INDEX NO. PART NO. QTY. 7857 77 07 05 7 5 05 00 7 0 8 07 070 0 05 7055 780 0 070 5 0550 775 7 0 8 005 080 0 05 087 7 785 DESCRIPTION NT.500- NL G5 FW.5 X.0 X.00 SAE IDLER PULLEY, 5.00" O.D. NT.-8 HX NL JAM G ZN FW.0 X.75 X.05 ZN SPRING TENSIONER ANCHOR IDLER SPRING IDLER SLED IDLER SLIDE CB.50- X.00 STD ZN CS.500- X.5 HS G5 FW.55 X.5 X.5 HD ZY PULLEY SPACER PULLEY NT.75- HX G5 ZNY FW.7 X.8 X.0 SAE IDLER PULLEY, 5.00" O.D. CS.75- X.75 HX G5 SPINDLE ASSEMBLY CB.50- X.50 STD ZN CB.-8 X.0 G5 ZN FW. X.87 X.05/.080H NOTES:. Torque to 7 ft-lbs.. Torque to 0 ft-lbs. 7_07 -
0" Deck 5 8 7 0 8 8 5 0 0 7-7_07
0" Deck INDEX NO. PART NO. QTY. 07 0 07 07 5 00 0 7 0 8 080 058 0 7877 7878 7857 77 788 5 77 000 75 7 70 785 787 7 7887 8 070 78708 0 77 07 05 DESCRIPTION RS PULLEY COVER CS.50-0 X.75 HX FLG BELT, B-SECTION LS PULLEY COVER DISCHARGE CHUTE DISCHARGE CHUTE PIN CHUTE SPRING NT.75- NL G5 PULLER PIN RS PULLER LS PULLER NT.500- NL G5 FW.5 X.0 X.00 SAE PLASTIC WHEEL ASSEMBLY BLADE, 0.50"-L-F-CW BLADE, F0.50"-L-F-CW BLADE, 0.50"-CAT-F-CW BLADE, 0.50"-MUL-F-CW BLADE, 0.50"-GAT-F-CW BLADE, F0.50"-H-F-CW CW. X.5 X.87 PNT CS.5- X.5 HX G5 Z HP.5 X.75 ZN CS.500- X.5 HX G5 FW.5 X.0 X.00 SAE PLASTIC WHEEL NT.500- HX JAM ZNYC NOTES:. Torque to 8 ft-lbs. 7_07-5
Deck Lift 5 5 0 8 7 5 5 5 7 8 5 0 5 0 8-7_07
Deck Lift INDEX NO. PART NO. QTY. 800 08 8 08 0550 5 775 8 08 7 80 8 0580 080 0 808 057 080 5 0 8 5 0 07 7 05 8 77 7857 0 075 05 DESCRIPTION INDICATOR PIN NT.75- HX FLK ZNYC REAR DECK LIFT BAR NT.75- HX G5 ZNY FW.0 X.8 X.00 SAE PIVOT SPACER BUSHING LIFT PEDAL LINK CS.75- X.5 HX G5 NT.75- NL G5 PIVOT DECK LIFT LINK CE.75 X.00 W/BALE PIVOT BLOCK CS.75- X.75 HX FLK CS.75- X.00 HX G5 FRONT DECK LIFT BAR PIVOT SPACER BUSHING FW.5 X.0 X.00 SAE NT.500- NL G5 CS.500- X.50 HX G5 FW. X. X.5 UHMW NOTES: 7_07-7
Deck Lift 5 0 5 0-8 7_07
Section 7 Seat.................................................. 7-7_07 7-
Seat 5 7 8 5 0 7-7_07
Seat INDEX NO. PART NO. QTY. 0500 5575 007 080 5 000 785 7 078 8 0 785 0 08 0 085 7 78 5 08 DESCRIPTION SEAT SEAT PAN (WITH DECAL) PUSH BUTTON MOUNT NT.75- HX NL G5 WIRE TIE FW. X.87 X.05/.080H CS.-8 X.5 HX G5 CS.75- X.75 HX FLK COMPRESSION SPRING.5 X.00 X.88 NT.75- HX FLK ZNYC CS.75- X.00 HX G5 BATTERY WARNINGS DECAL FW.0 X.00 X. HRD Z ARMREST KIT (LS & RS) SEAT SWITCH NOTES:. Do not torque; the seat pan must pivot freely.. Torque to 7 ft-lbs.. When replacing the seat pan, order () washers (item ). 7_07 7-
7-7_07