Angle Seat Globe Control Valve, Metal Construction The GEMÜ /-way angle seat globe control valve is designed for demanding flow control applications. It can be paired with the GEMÜ 434 µpos, GEMÜ 435 epos positioners or the GEMÜ 436 cpos positioner and process controller dependent on the control requirements (for features see page ). The positioners are specially designed for GEMÜ valves and achieve optimum results when used as a system. The valve spindle is sealed by a self-adjusting gland packing providing low maintenance and reliable sealing even after a long service life with high cycle duties. A wiper ring protects the gland packing against contamination and damage. GEMÜ + 434 µpos Features Linear or modified equal-percentage control characteristics Kv values from approx. 0.6-60.0 m³/h, depending on nominal, valve seat and regulating cone design PID control system can be implemented with GEMÜ 436 Suitable for inert, corrosive*, liquid and gaseous media and steam Max. operating pressure 5 bar Max. operating temperature 80 C Advantages Simple and fast commissioning Good flow capability and compact design Valve and positioner are optimally adapted to each other. (For positioner details please refer to the relevant data sheets) Optionally suitable for contact with food according to Regulation (EC) No. 935/004 (K-No. 03) Standard gland packing suitable for vacuum up to 0 mbar (abs.) *see information on working medium on page GEMÜ + 435 epos Sectional drawing GEMÜ + 436 cpos
Technical data Working medium Corrosive, inert, gaseous and liquid media and steam which have no negative impact on the physical and chemical properties of the body and seal material. Max. perm. pressure of working medium see table Media temperature -0 to 80 C Max. permissible viscosity 600 mm²/s (cst) Ambient conditions Max. ambient temperature 60 C Control medium Inert gases, max. 60 C Filling volume 0: 0.0 dm³ : 0.5 dm³ : 0.65 dm³ Control pressure [bar] Normally closed (NC) 0 4.8-7.0 5.5-7.0 4-7 ( 0-40) 5-7 ( ) Maximum permissible seat leakage class Seat seal Standard Test procedure Leakage rate Test medium PTFE DIN EN 60534-4 VI air Metal DIN EN 60534-4 IV air Connection code Pressure / temperature correlation for angle seat globe valve bodies Material code Max. allowable operating pressures in bar at temperature C* RT 00 00 300, 3C, 3D, 9 (to ) 9 6.0 6.0 6.0 3.5 - -, 9 (up 65) 9 0.0 0.0 0.0 8.5 - -, 9, 7, 37, 60, 3C, 3D 37 5.0 3.8.4 8.9 7.5 6. 0, 6, 7, 8, 37, 59, 60 34 5.0 4.5.4 0.3 8. 6. 3 ( 5 - ) 34 5.0 3.6.5 9.8 8.6 7. 80, 88 ( 5-40) 34 5.0. 9.3** - - - 80, 88 ( - 80) 34 6.0 6.0 6.0** - - - 8 ( 5-3) 34 5.0. 9.3** - - - 8 ( 40-65) 34 6.0 6.0 6.0** - - - 86 ( 5-40) 34 5.0. 9.3** - - - 86 ( - 65) 34 6.0 6.0 6.0** - - - 47 ( 5 - ) 34 5.9 3.3.0. 0. 9.7 A, B, 59 C 5.0. 9.3 7.9 6.8 5.9 * The valves can be used down to -0 C ** max. temperature 40 C RT = Room Temperature All pressures are gauge pressures. Correlation* Kv value, operating pressure, regulating cone number Valve body material: RG 5 (code 9),.4435 (code 34, C),.4408 (code 37) Nominal Kv value Operating Regulating cone number [m³/h] pressure [bar] linear equal-percentage (mod.) 5 5.0.0 0 RS00 RS0 5.0 RS000 RS00 0 0.0 6.0 0 RS00 RS0 0.0 RS003 RS03 5 5.0 0.0 RS004 RS04 3 4.0 7.0 RS080 RS090 0.0 RS005 RS05 40 38.0 4.5 RS08 RS09.0 RS006 RS06.0 3.0 RS08 RS09 60.0 0.0 RS007 RS07 * not for connection code 37, 59, 80, 88; standard regulating cone - see following table
Technical data Correlation Kv value, operating pressure, regulating cone number Valve body material:.4435 (code 34, C) ),.4408 (code 37) Nominal Kv value Operating Regulating cone no. [m³/h] pressure [bar] linear equal-percentage (mod.) 5 0 5 3 40 Correlation* Kv value, operating pressure, regulating cone number Valve body material:.4435 (code 34),.4435 (code C) Nominal Kv value Operating Regulating cone number [m³/h] pressure [bar] linear equal-percentage (mod.) 5.7 0 6.3.0 0 RS05 RS04 5.0 RS0 RS040 6.0 0 RS05 RS04 0.0 RS053 RS043 5 3.3 0.0 RS054 RS044 40 35.6 * only for connection code 37, 59, 80, 88; 4.5 RS078 RS048.0 RS056 RS046.0 3.0 RS079 RS049 58.0 0.0 RS057 RS047 0. ) 5 RA0 RA40 0.6 ) 5 RB0 RA40 0.5 ) 5 RB0 RB40 0.40 ) 5 RB03 RB40 0.63 ) 5 RC0 RC40.00 ) 5 RC0 RC40.60 5 RD0 RD40. 3) 5 RE0 RE40.60 5 RD0 RD40. 5 RE0 RE40 4.00 5 RF0 RF40 6.30 3) 5 RG0 RG40. 5 RE03 RE403 4.00 5 RF0 RF40 6.30 5 RG0 RG40 0.00 3) 5 RH0 RH40 4.00 5 RF03 RF403 6.30 5 RG03 RG403 0.00 6 RH0 RH40 6.00 RJ0 RJ40 6.30 5 RG04 RG404 0.00 8 RH03 RH403 6.00 RJ0 RJ40 5.00 8 RK0 RK40 0.00 8 RH04 RH404 6.00 RJ03 RJ403 5.00 4 RK0 RK40 40.00 5 RM0 RM40 ) Angle seat globe valve bodies with valve body material code C and reduced seat have a surface roughness of Ra. µm due to the reduction in the seat area. ) 3) metal seated (with no soft seat) not for connection code 37, 59, 80, 88 3
Technical data Kv values [%] 00 90 80 70 60 40 30 0 0 linear Example Kv value diagram Kv values [%] 0 0 0 30 40 60 70 80 90 00 0 0 0 30 40 60 70 80 90 00 Stroke [%] Stroke [%] 00 90 80 70 60 40 30 0 0 equal-percentage modified The adjacent diagram shows the approximative curve of the Kv value characteristic. The characteristic may deviate dependent on valve body, nominal, regulating cone and valve stroke. Note: Regulating needle: RAxxx - RCxxx (reduced valve seat) Regulating cone: 5 - Regulating cone Regulating needle 4
Order data Body configuration /-way body Angle body only in material code 37 ( 5 - ) Code D E Seat seal Code PTFE 5 PTFE, glass fibre reinforced 5G Steel (standard up to Kv value.00 m³/h) 0* * R-No. on request Connection Code Butt weld spigots Spigots DIN 0 Spigots EN 0357 series B 6 Spigots EN 0357 series A 7 Spigots DIN 8 series 3 8 Spigots DIN 866 series A A Spigots DIN 866 series B B Spigots SMS 3008 37 Spigots ASME BPE 59 Spigots ISO 7 / EN 0357 series C 60 Threaded connections Threaded sockets DIN ISO 8 Threaded sockets BS Rc length DIN 30-4 series M8 3C Threaded spigots DIN ISO 8 9 Threaded sockets NPT length DIN 30-4 series M8 3D Flanges Flanges EN 09 / PN5 / form B 3 Flanges ANSI CLASS 5/ RF 47 Clamp connections Clamps ASME BPE for pipe ASME BPE, length ASME BPE 80 Clamps DIN 3676 series B for pipe EN ISO 7, length EN 558, series 8 Clamps DIN 3676 series A for pipe DIN 8, length EN 558, series 86 Clamps ASME BPE for pipe ASME BPE, length EN 558, series 88 Valve body material Code (Rg 5) CC499K, Cast bronze 9.4435 (ASTM A 35 CF3M 36L), Investment casting 34.4408, Investment casting 37.4435, Investment casting C* Material equivalency 36L * A surface finish from the order code table K number must be specified for valve body material C. Control function Flow Code 0 piston ø mm under the seat 0 piston ø 70 mm under the seat piston ø 0 mm under the seat Flow under the seat Code Normally closed (NC) Double acting (DA) 3* Double acting (normally open) 8* * R-No. on request Regulating cone R-No. For the regulating cone no. (R-No.) - linear or equal-percentage (mod.) please refer to the table K number Code Surface finish only for valve body material C external surface electrolytically gloss polished / mechanically polished internal Ra 0.6 µm 903 external surface electrolytically gloss polished / mechanically polished internal Ra 0.8 µm 904 external surface electrolytically gloss polished / mechanically polished internal Ra 0.4 µm 909 For further order data see page 6 5
Order example 5 D 9 37 5 RS04 903 Type Nominal 5 Body configuration (code) Connection (code) 9 Valve body material (code) 37 Seat seal (code) 5 Control function (code) (code) Regulating cone (R-No.) D RS04 K number (code) 903 For the technical data and order data of the positioners please refer to data sheets GEMÜ 434, 435 and 436. Please also note the table on the last page. dimensions / Installation dimensions - Valve with /-way body [mm] dimensions G ø B M A G A B M 0 7.0 M 6x 70 G /4 96.0 M 6x 86 G /4 68.0 M x.5 49 G /4 G Installation dimensions / Weight [kg] Wrench SW 0 H/LA Weight H/LA Weight H/LA Weight 5 36 55 0.9 8.4 - - 0 4 65. 9.6 79-5 46 65.3 9.8 79-3 55 - - 00.4 87 5. 40 60 - - 06.7 93 6.0 75 - - 4 3.4 30 6.9 SW 45 LA CT 6
dimensions / Installation dimensions - Valve with angle body [mm] dimensions ø B M A G 0 7.0 M 6x 70 G /4 96.0 M 6x 86 G /4 68.0 M x.5 49 G /4 Wrench SW Installation dimensions / Weight [kg] 0 and 3 and 4 CT Weight CT Weight CT Weight 5 36 7 0.9 00.4 - - 0 4 75. 03.6 98-5 46 79.3 07.8 30-3 55 - - 0.4 305 5. 40 60 - - 5.7 30 6.0 75 - - 3.4 37 6.9 B M G CT A G SW 7
/-way body GEMÜ with 434 µpos 5 0 Control function øb LAR / 0 7 5 96 45 0 7 35 96 55 5 96 55 3 96 63 40 96 69 96 76 øb 4 45 LAR GEMÜ with 435 epos 5 0 Control function øb LAR AR 0 7 89 83 8 96 08 303 8 0 7 98 93 8 96 8 3 8 68 304 397 38 3 and 8 68 38 40 38 5 96 8 3 8 3 40 96 6 30 8 68 3 405 38 3 and 8 68 35 48 38 96 3 36 8 68 38 4 38 3 and 8 68 33 44 38 96 39 334 8 68 36 48 38 3 and 8 68 339 43 38 45 90 LAR øb AR 90 70 8
/-way body GEMÜ with 436 cpos 5 0 Control function øb LAR / 0, 3, 8 7 79 96 8 3 and 8 96 99 0, 3, 8 7 89 5 3 40 96 9 3 and 8 96 309 96 9 3 and 8 96 309 96 300 3 and 8 96 37 68 386 3 and 8 68 399 96 306 3 and 8 96 3 68 39 3 and 8 68 405 96 33 3 and 8 96 330 68 400 3 and 8 68 43 45 øb LAR 90 Angle body GEMÜ with 434 µpos 5 0 Control function 0 78 306 0 8 309 5 33 3 36 40 3 38 4 9
Angle body GEMÜ with 435 epos 5 0 Control function AR 0 6 8 90 8 0 65 8 93 8 393 38 3 and 8 4 38 5 97 8 3 40 300 8 400 38 3 and 8 49 38 305 8 405 38 3 and 8 44 38 3 8 4 38 3 and 8 43 38 AR GEMÜ with 436 cpos 5 0 Control function 0, 3, 8 3 35 3 and 8 349 0, 3, 8 34 5 3 40 38 3 and 8 35 33 3 and 8 356 335 3 and 8 359 435 3 and 8 454 340 3 and 8 364 440 3 and 8 459 347 3 and 8 37 447 3 and 8 466 88 0
Body dimensions [mm] Material code 34 Butt weld spigots, connection code 0, 6, 7, 37, 59, 60 Valve body material:.4435 (code 34),.4408 (code 37) Material code 37 Connection code 0 6 7 8 37 59 60 L LB L LB ø d s ø d s ø d s ø d s ø d s ø d s ø d s 5 05 35.5 00 33 8.5 8.0 9.5 0.0 - -.70.65.3.6 0 0 39.0 08 33.5.0 3.5 4.0 - - 9.05.65 6.9.6 5 5 38.5 3 8.5 8.0 9.5 30.0 5.0. 5.40.65 33.7.0 3 55 48.0 37 39 - - 34.0 35.5 36.0 - - - - 4.4.0 40 60 47.0 46 40 40.5 40.0 4.5 4.0 38.0. 38.0.65 48.3.0 80 48.0 60 38 5.5 5.0 53.5 54.0 5.0..80.65 60.3.0 For materials see overview on page 9 Butt weld spigots, connection code A, B, 59 Valve body material:.4435 (Code C) Connection code A B 59 L LB ø d s ø d s ø d s 5 05 35.5 9.5.3.6.70.65 0 0 39.0 3.5 6.9.6 9.05.65 5 5 39.5 9.5 33.7.0 5.40.65 3 55 48.0 35.5 4.4.0 - - 40 60 47.0 4.5 48.3.0 38.0.65 80 48.0 53.5 60.3.0.80.65 45 d LB L s
t R Body dimensions [mm] Threaded sockets DIN, connection code Valve body material: Cast bronze (code 9),.4408 (code 37) L LB R t SW 5 65 6.5 G / 5.0 7 hexagonal 0 75 7.5 G 3/4 6.3 3 hexagonal 5 90 4.0 G 9. 4 hexagonal 3 0 33.0 G /4.4 octagonal 40 0 30.0 G /.4 55 octagonal 40.0 G 5.7 70 octagonal For materials see overview on page 9 Threaded sockets NPT, BS Rc, connection code 3C, 3D Valve body material: Cast bronze (code 9),.4408 (code 37) Connection code L LB SW R t R t 5 65 6.5 7 hexagonal Rc / 5.0 / NPT 3.6 0 75 7.5 3 hexagonal Rc 3/4 6.3 3/4 NPT 4. 5 90 4.0 4 hexagonal Rc 9. NPT 7.0 3 0 33.0 octagonal Rc /4.4 /4 NPT 7.5 40 0 30.0 55 octagonal Rc /.4 / NPT 7.3 40.0 70 octagonal Rc 5.7 NPT 7.8 For materials see overview on page 9 3C 3D SW 45 R LB L t Threaded sockets DIN, connection code, 3D / Angle body Valve body material:.4408 (code 37) Connection code Connection code 3D SW LE H R t R t 5 7 30 30.0 G / 5.0 / NPT 3.6 0 3 35 37.5 G 3/4 6.3 3/4 NPT 4. 5 4 4 4.0 G 9. NPT 7.0 3 48.0 G /4.4 /4 NPT 7.5 40 55 55.0 G /.4 / NPT 7.3 70 60 6.0 G 5.7 NPT 7.8 SW R LE t H
Body dimensions [mm] Flanges, connection code 3, 47 Valve body material:.4435 (code 34) FTF LB ø D ø L ø k Number of bolt holes 5 0 7 95 4 65 4 0 80 78 05 4 75 4 5 80 77 5 4 85 4 3 30 89 40 8 00 4 40 30 9 8 0 4 330 95 65 8 5 4 L 45 FTF 45 d d3 k D LB NPS LB Clamp connections, connection code 80, 8, 86, 88 Valve body material:.4435 (code 34) L Connection code 8 86 88 80 ø d ø d3 ø d ø d3 ø d ø d3 LB L ø d ø d3 5 / 47.5 30 8..5 6 34.0 9.40 5.0 33.5 0.6 9.40 5.0 0 3/4 54.0 3.7.5 0 34.0 5.75 5.0 30.0 0.6 5.75 5.0 5 56.0 60 9.7.5 6.5.0.5 33.0 4.3.0.5 3 /4 6.0 80 38.4 64.0 3.5 - - - - - - 40 / 67.0 00 44.3 64.0 38.5 34.80.5 37.0 39.7 34.80.5 73.0 30 56.3 77.5 64.0 47. 64.0 36.5 58.8 47. 64.0 LB L 3
Connection code Material code Overview of metal bodies for GEMÜ Spigots 0 6 7 8 A B 37 59 60 34 34 34 37 34 C C 34 34 C 34 37 5 X X X X X X X - X X X X 0 X X X X X X X - X X X X 5 X X X X X X X X X X X X 3 - X X X X X X - - - X X 40 X X X X X X X X X X X X X X X X X X X X X X X X Connection code Material code Body configuration Overview of metal bodies for GEMÜ Threaded connections Clamps Flanges 3C 9 3D 80 8 86 88 3 47 9 37 37 37 9 37 9 37 37 34 34 34 34 34 34 /-way body Angle body /-way body 5 X X X X X X X X X X X X X X X 0 X X X X X X X X X X X X X X X 5 X X X X X X X X X X X X X X X 3 X X X X - X X X X - X X - X X 40 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Angle body 4
Information - Specifications 5
Information - Specifications - GEMÜ standard regulating cones 6
Positioner functions / features 434 µpos 435 epos 436 cpos Controller type Positioner X X X Process controller X Control air flow Version 5 l/min l/min l/min Version 90 l/min 00 l/min Operation Local display / keypad X X Status display X X X Web browser user X Field bus (Profibus DP, Device Net) X Signal 4V DC / 3-wire X X X Body Plastic X X Aluminium / industrial X Functions Automatic initialisation X X X Alarm / error outputs X X Min/max positions adjustable X X GEMÜ 434 µpos not available for actuator Positioners and process controllers for linear and quarter turn valves For detailed information on positioners and process controllers please refer to the adjacent brochure. For further globe valves, accessories and other products, please see our Product Range catalogue and Price List. Contact GEMÜ. Other GEMÜ control valves GEMÜ 54 + 436 cpos GEMÜ 53 + 435 epos GEMÜ 530 + 434 µpos GEMÜ 534 + 436 cpos GEMÜ 5 + 434 µpos All rights including copyright and industrial property rights are expressly reserved. Subject to alteration /07 883436 Should there be any doubts or misunderstandings, the German version of this data sheet is the authoritative document! VALVES, MEASUREMENT AND CONTROL SYSTEMS GEMÜ Gebr.Müller Apparatebau GmbH & Co.KG Fritz-Müller-Str. 6-8 D-74653 Ingelfingen-Criesbach Telefon +49(0)7940/3-0 Telefax +49(0)7940/3-9 info@gemue.de www.gemu-group.com