Machining methods Machining methods version 90 1 Drilling into solid material with flat bottom holes Boring applications External turning applications Internal turning applications 5 Turning of face profiles 6 7 External radial grooving Internal radial grooving Machining methods version 0 1 External turning applications Internal turning applications Turning of face profiles 5 External axial grooving Internal axial grooving When changing from internal to external machining reverse direction of rotation
Benefits Reduction of Tool changing times Reduced pre-setting and set-up times Less programming effort Masterfi nish wiper effect Variable drilling diameter Multifunctional! Considerable cost savings concerning tool acquisition Reduced stock-keeping costs Problem solver for insuffi cient tool storage Produces a fl at bottom hole
Productivity Turn the cost screw together with CERATIZIT Break-down of workpiece costs Tooling costs - 6 % Manufacturing costs (machine / manpower) 78-8 % Material costs 1-18 % Increase in productivity: (parts produced per time unit) Due to improved utilization of the available machine capacity considerable cost reduction per workpiece becomes possible. In this context CERATIZIT ProfileMaster makes a decisive contribution through: - fewer tool changes - increase of cutting speed - increase of feed rate - increase of depth of cut Increase in productivity by +0% results in reduction of workpiece costs by -19% +0% -19% +0% Increase of tool life by +0% Increase of tool life: -1% results in reduction of workpiece costs by -1% As the average tool costs amount to only 6 % of the workpiece costs, prolonging tool life typically can only reduce total costs minimally.
Coolant supply / Masterfinish effect Coolant supply ProfileMaster is equipped with a unique coolant and chip removal system 1 For cooling the insert General coolant stream Chipbooster I for better chip evacuation 1 Chipbooster II prevents chips from getting stuck between tool and workpiece Masterfinish effect Surface test on material Ck60 (1.11) with a standard boring bar and ProfileMaster Feed rate (mm/r) v c = 150 m/min a p = 1,00 mm 5
Tools / application - radial 1.5D (=l ).5D (=l ) Type, description L mm D d 1 d l 1 l l f Drawing shows radial orientation PM 10R-1.5D R 10 1-80 15-5 PM 10.. PM 10R-.5D R 10 1 16 0,,5 5 PM 10.. PM 10L-1.5D L 10 1-80 15-5 PM 10.. PM 10L-.5D L 10 1 16 0,,5 5 PM 10.. PM 16R-1.5D R 16 0-15 - 8 PM 16.. PM 16R-.5D R 16 0 5 6,5 6 50 8 PM 16.. PM 16L-1.5D L 16 0-15 - 8 PM 16.. PM 16L-.5D L 16 0 5 6,5 6 50 8 PM 16.. PM 5R-1.5D R 5-180 7,5-1,5 PM 5.. PM 5R-.5D R 5 0 7,6 56, 60 1,5 PM 5.. PM 5L-1.5D L 5-180 7,5-1,5 PM 5.. PM 5L-.5D L 5 0 7,6 56, 60 1,5 PM 5.. Supply details: Basic body fitted with 1 piece of clamping screw, without inserts Ordering example: pieces PM 16R-.5D Spare parts / accessories D 1 piece 1 piece PM 10... 10 100010/M1,8X,8/T06 78805/TORX/T06 PM 16... 16 7881/M,0X5,7/T08 77106/TORX/T08 PM 5... 5 78809/M,5X8,6/T15 7710/TORX/T15 6
Inserts Uncoated Coated Size Type, description Chip groove CTC15 CTP0 mm x y l s d 1 r 10 PM 10LG 0150-M0 M0 1,5 5,1,1 0, 10 PM 10RG 0150-M0 M0 1,5 5,1,1 0, 16 PM 16LG 500-M0 M0,5 8,8, 0, 16 PM 16RG 500-M0 M0,5 8,8, 0, 5 PM 5LG 500-M0 M0,5 1,5,5, 0, 5 PM 5RG 500-M0 M0,5 1,5,5, 0, Steel Stainless Cast iron Non ferrous metals Heat resistant Hard materials = Main application = Extended application = International CERATIZIT range, for present availability see price list Ordering example: 0 pieces PM 10LG 0150-M0 CTC15 Tools / application - axial 1.5D (=l ).5D (=l ) Drawing shows axial orientation Type, description L mm D NENN D AXmin d 1 d l 1 l l f PM 16R-1.5D R 16 16 0-17, 6, - 5,7 PM 16.. PM 16R-.5D R 16 16 0 5 8,8 8, 50 5,7 PM 16.. PM 16L-1.5D L 16 16 0-17, 6, - 5,7 PM 16.. PM 16L-.5D L 16 16 0 5 8,8 8, 50 5,7 PM 16.. PM 5R-1.5D R 5 5-18, 0,8-9, PM 5.. PM 5R-.5D R 5 5 0 75,9 59,6 60 9, PM 5.. PM 5L-1.5D L 5 5-18, 0,8-9, PM 5.. PM 5L-.5D L 5 5 0 75,9 59,6 60 9, PM 5.. 7
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