Frameless Permanent Magnet Alternators

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Frameless Permanent Magnet Alternators Brush Motors Position Sensors Synchros TYPICAL APPLICATIONS Auxiliary power generation Wind energy Onboard power generation for manned and unmanned vehicles FEATURES Compact AC output power from 345 W to over 36 kw Double insulated high temp magnet wire minimizes leakage current and provides good thermal resistance Stable high temp encapsulation material minimizes movement or working of windings under large temperature variations. Rare earth magnets High power density Large through bores OPTIONS Winding options to adjust the output power and output voltage Varying stack lengths from 0.10 to over 30 inches (2.54 to 762 mm) Mounting flanges, hubs, mounting holes and connectors may be added as required AG Matrix Series The AG Matrix Series alternators are used in applications that require high power density. The designs are optimized for maximum output power and maximum efficiency. Utilizing high energy rare earth magnets and dense slot fills, the AG Series achieves higher AC output power. This provides the highest performance per volume and minimizes the alternators footprint within the system. The alternators are supplied as a direct drive rotor / stator frameless part set that is directly attached to the load. This form of attachment eliminates backlash and increases stiffness for an optimized direct drive system. The AG Matrix Series is a family of alternators consisting of a wide range of sizes, outside diameters from 5.25 to 22 inches (133.35 mm to 558.8 mm) with multiple stack sizes and winding options for each diameter. Along with our standard Matrix alternators, our engineers design custom solutions. If our existing models don t meet your needs, we will tailor them or provide options for a best value solution to meet your exact requirements. 102 Moog Components Group www.moog.com/components 102 Note: This catalog contains basic marketing information and general part descriptions of Moog Components Group product lines. With respect to the U.S. export regulations, the products described herein are controlled by the U.S. Commerce Department or the U.S. State Department. Contact Moog Components Group for additional detail on the export controls that are applicable to your part.

AG Matrix Series Specifications SPECIFICATION AND NUMBERING SYSTEM ing System Guide AG ALTERNATOR OPTIONS H - Housed OUTSE DIAMETER EXAMPLES (Not including mounting lip) 5.250 inch (133.35 mm) 7.350 inch (186.69 mm) 8.000 inch (203.2 mm) 12.600 inch (320.0 mm) 15.275 inch (387.98 mm) Refer to alternator data table for standard offerings MECHANICAL CHARACTERISTIC ELECTRICAL CHARACTERISTIC SPECIAL DESIGNATOR C - Connector E - Silicon Lamination H - High Temperature S - Rare Earth Magnet A permanent magnet alternator is a power generating device that produces a sinusoidal output when a mechanical input to its hub or shaft is applied. This device is constructed very much like a brushless motor with the appropriate selection of insulation materials and winding to match the environment and application. Essentially, a permanent magnet alternator is to a brushless motor what a tachometer is to a brush-type motor except that the alternator s application is power generation instead of rate feedback. Design Considerations All diameters listed have finished ground lamination surfaces. They can be complemented with rings and hubs for mounting convenience. If you require a housing that may also include bearings, we can design the entire assembly to meet your mechanical dimensions and performance requirements. Electrical Considerations For each mechanical configuration shown, different winding designs to modify AC output voltage, output power or speed can be supplied by Moog Components Group to suit your system requirement. In each case, you have the option of selecting one of the existing designs or specifying a new winding designed to meet your exact requirements. Mounting Considerations Since the alternators are normally delivered in kit form, you provide the mounting surfaces and bearings. When you design the mechanics of the mount, be sure to observe these rules: 1. Eccentricities from the inner member mounting surface should not exceed 0.004 inches for rare earth motor designs. 2. The bore of the mounting surface should be perpendicular to the mounting seat within 0.002 inches for rare earth designs. Brush Motors Position Sensors Synchros The following frame sizes represent only a small sampling of the total range manufactured. Consult factory for additional designs. Refer to our online documentation for product updates. Note: additional alternator proudcts available, see GES Alternators at www.moog.com REVISED 05/2017 Moog Components Group www.moog.com/components 103 103

AG-5250 Matrix Series Specifications Brush Motors AG-5250-( )-( ) SERIES SPECIFICATIONS @ 25 C (V at at AG-5250-A-1ES 345 650 237 0.84 78 5.06 (6.86) 5.2 (2.36) 5.250 (133.35) 2.35 (59.69) 1.4 (35.56) 1.125 (28.575) AG-5250-A-2ES 1000 1500 260 2.24 90 5.44 (7.38) 5.2 (2.36) 5.250 (133.35) 2.35 (59.69) 1.4 (35.56) 1.125 (28.575) AG-5250-B-1ES 529 650 242 1.26 80 7.39 (10.02) 7.2 (3.27) 5.250 (133.35) 2.35 (59.69) 1.9 (48.26) 1.625 (41.275) AG-5250-B-2ES 1411 1500 260 3.13 90 7.55 (10.204) 7.2 (3.247) 5.250 (133.35) 2.35 (59.69) 1.9 (48.26) 1.625 (41.275) AG-5250-C-1ES 717 650 244 1.74 82 9.76 (13.24) 9.1 (4.13) 5.250 (133.35) 2.35 (59.69) 2.4 (60.96) 2.125 (53.975) AG-5250-C-2ES 1895 1500 238 4.29 90 10.10 (13.70) 9.1 (4.13) 5.250 (133.35) 2.35 (59.69) 2.4 (60.96) 2.125 (53.975) AG-5250-D-1ES 903 650 247 2.11 84 12.10 (16.41) 10.9 (4.94) 5.250 (133.35) 2.35 (59.69) 2.9 (73.66) 2.725 (69.215) AG-5250-D-2ES 2343 1500 260 5.20 91 12.40 (16.81) 10.9 (4.94) 5.250 (133.35) 2.35 (59.69) 2.9 (73.66) 2.725 (69.215) AG-5250-E-1ES 1031 650 247 2.42 85 13.80 (18.71) 12.7 (5.76) 5.250 (133.35) 2.35 (59.69) 3.4 (86.36) 3.225 (81.915) AG-5250-E-2ES 2708 1500 263 5.94 90 14.30 (19.39) 12.8 (5.80) 5.250 (133.35) 2.35 (59.69) 3.4 (86.36) 3.225 (81.915) AG-5250-F-1ES 1400 650 250 3.23 86 18.40 (24.95) 16.5 (7.48) 5.250 (133.35) 2.35 (59.69) 4.4 (111.76) 4.225 (107.315) AG-5250-F-2ES 3590 1500 259 8.01 91 18.90 (25.63) 16.6 (7.53) 5.250 (133.35) 2.35 (59.69) 4.4 (111.76) 4.225 (107.315) Stack lengths from 0.25 to 10.00 inches (6.35 to 254 mm) Synchros Position Sensors AG-5250-( )-( ) Outline Drawing 104 Moog Components Group www.moog.com/components

AG-7350 Matrix Series Specifications AG-7350-( )-( ) SERIES SPECIFICATIONS @ 25 C AG-7350-( )-( ) Outline Drawing (V at at AG-7350-A-1ES 868 600 232 4.08 85 12.40 (16.81) 10.5 (4.76) 7.350 (186.69) 3.350 (85.09) 1.40 (35.56) 1.050 (26.67) AG-7350-A-2ES 1904 1200 230 1.79 91 12.50 (16.95) 10.5 (4.76) 7.350 (186.69) 3.350 (85.09) 1.40 (35.56) 1.050 (26.67) AG-7350-B-1ES 1304 600 229 3.29 87 18.00 (24.41) 14.5 (6.58) 7.350 (186.69) 3.350 (85.09) 1.90 (48.26) 1.550 (39.37) AG-7350-B-2ES 2872 1200 230 7.22 92 18.70 (25.36) 14.5 (6.58) 7.350 (186.69) 3.350 (85.09) 1.90 (48.26) 1.550 (39.37) AG-7350-C-1ES 1727 600 230 4.33 88 23.60 (32.00) 18.0 (8.17) 7.350 (186.69) 3.350 (85.09) 2.40 (60.96) 2.075 (52.705) AG-7350-C-2ES 3751 1200 233 8.95 92 23.60 (32.00) 18.0 (8.17) 7.350 (186.69) 3.350 (85.09) 2.40 (60.96) 2.075 (52.705) AG-7350-D-1ES 2177 600 227 5.53 89 29.40 (39.87) 22.0 (9.98) 7.350 (186.69) 3.350 (85.09) 2.890 (73.406) 2.757 (70.028) AG-7350-D-2ES 4561 1200 236 11.2 92 29.50 (40.00) 22.0 (9.98) 7.350 (186.69) 3.350 (85.09) 2.890 (73.406) 2.757 (70.028) AG-7350-E-1ES 2603 600 231 6.51 89 34.90 (47.32) 25.5 (11.57) 7.350 (186.69) 3.350 (85.09) 3.40 (86.36) 3.075 (78.105) AG-7350-E-2ES 5421 1200 238 13.1 92 35.00 (47.46) 25.5 (11.57) 7.350 (186.69) 3.350 (85.09) 3.40 (86.36) 3.075 (78.105) AG-7350-F-1ES 3027 600 227 7.69 90 40.40 (54.78) 30.0 (13.61) 7.350 (186.69) 3.350 (85.09) 3.90 (99.06) 3.600 (91.44) AG-7350-F-2ES 6360 1200 239 15.3 92 41.00 (55.60) 30.0 (13.61) 7.350 (186.69) 3.350 (85.09) 3.90 (99.06) 3.600 (91.44) AG-7350-G-1ES 3319 600 231 8.31 90 44.3 (60.07) 33.0 (14.97) 7.350 (186.69) 3.350 (85.09) 4.40 (111.76) 4.100 (104.14) AG-7350-G-2ES 7356 1200 228 18.6 92 47.4 (64.27) 33.0 (14.97) 7.350 (186.69) 3.350 (85.09) 4.40 (111.76) 4.100 (104.14) AG-7350-H-1ES 4181 600 227 10.6 90 55.5 (75.26) 40.0 (18.14) 7.350 (186.69) 3.350 (85.09) 5.40 (137.16) 5.125 (130.175) AG-7350-H-2ES 8550 1200 229 21.6 92 55.1 (74.72) 40.0 (18.14) 7.350 (186.69) 3.350 (85.09) 5.40 (137.16) 5.125 (130.175) Stack lengths from 0.25 to 14.00 inches (6.35 to 355.6 mm) Brush Motors Position Sensors Synchros Moog Components Group www.moog.com/components 105 105

AG-12600 Matrix Series Specifications Brush Motors AG-12600-( )-( ) SERIES SPECIFICATIONS @ 25 C (V at at AG-12600-A-1ES 966 250 256 2.18 79 35.8 (48.54) 21.0 (9.53) 12.60 (320.0) 8.75 (222.25) 1.6 (40.64) 1.05 (26.67) AG-12600-A-2ES 3874 800 280 7.98 90 37.7 (51.12) 21.0 (9.53) 12.60 (320.0) 8.75 (222.25) 1.6 (40.64) 1.05 (26.67) AG-12600-B-1ES 2149 250 265 4.68 85 73.0 (99.99) 36.0 (16.33) 12.60 (320.0) 8.75 (222.25) 2.6 (66.04) 2.075 (52.71) AG-12600-B-2ES 7998 800 285 163.17 90 76.8 (104.14) 36.0 (16.33) 12.60 (320.0) 8.75 (222.25) 2.6 (66.04) 2.075 (52.71) AG-12600-C-1ES 3681 250 283 7.27 86 120.0 (162.72) 51.0 (23.13) 12.60 (320.0) 8.75 (222.25) 3.6 (91.44) 3.10 (78.74) AG-12600-C-2ES 12281 800 301 22.75 91 118.0 (160.01) 51.0 (23.13) 12.60 (320.0) 8.75 (222.25) 3.6 (91.44) 3.10 (78.74) AG-12600-D-1ES 4737 250 278 9.82 87 154.0 (208.82) 65.0 (29.48) 12.60 (320.0) 8.75 (222.25) 4.6 (116.84) 4.125 (104.775) AG-12600-D-2ES 16388 800 284 33.02 91 157.0 (212.89) 65.0 (29.48) 12.60 (320.0) 8.75 (222.25) 4.6 (116.84) 4.125 (104.775) AG-12600-E-1ES 5966 250 282 12.23 88 193.0 (261.71) 80.0 (36.29) 12.60 (320.0) 8.75 (222.25) 5.6 (142.24) 5.15 (130.81) AG-12600-E-2ES 20941 800 297 40.31 91 201.0 (272.56) 80.0 (36.29) 12.60 (320.0) 8.75 (222.25) 5.6 (142.24) 5.15 (130.81) AG-12600-F-1ES 7049 250 280 14.52 89 227.0 (307.81) 96.0 (43.55) 12.60 (320.0) 8.75 (222.25) 6.6 (167.64) 6.2 (157.48) AG-12600-F-2ES 23986 800 277 49.27 91 230.0 (311.88) 96.0 (43.55) 12.60 (320.0) 8.75 (222.25) 6.6 (167.64) 6.2 (157.48) Stack lengths from 0.25 to 25.00 inches (6.35 to 635 mm) Synchros Position Sensors AG-12600-( )-( ) Outline Drawing 106 Moog Components Group www.moog.com/components

AG-15275 Matrix Series Specifications AG-15275-( )-( ) SERIES SPECIFICATIONS @ 25 C (V at at AG-15275-A-1ES 1631 220 248 3.8 82 65.7 (89.09) 38.0 (17.24) AG-15275-A-2ES 6892 800 267 15.1 90 67.4 (91.99) 38.0 (17.24) AG-15275-B-1ES 3594 220 307 6.75 87 135.0 (183.06) 65.0 (29.48) AG-15275-B-2ES 14706 800 322 26.5 90 141.0 (191.20) 65.0 (29.48) AG-15275-C-1ES 5653 220 293 11.2 82 207.0 (280.96) 92.0 (41.73) AG-15275-C-2ES 21282 800 289 4.3 90 205.0 (277.98) 92.0 (41.73) AG-15275-D-1ES 7392 220 289 14.7 84 269.0 (364.76) 120.0 (54.43) AG-15275-D-2ES 29237 800 291 58.0 90 283.0 (383.75) 120.0 (54.43) AG-15275-E-1ES 9401 220 260 20.9 85 340.0 (461.04) 150.0 (68.04) AG-15275-E-2ES 32922 700 283 65.8 91 363.0 (492.23) 150.0 (68.04) AG-15275-F-1ES 11141 200 298 21.6 85 402.0 (545.11) 175.0 (79.38) AG-15275-F-2ES 32960 600 288 66 90 423.0 (573.59) 175.0 (79.38) AG-15275-G-1ES 12707 220 263 27.8 86 458.0 (621.05) 200.0 (90.72) AG-15275-G-2ES 31121 500 281 63.2 90 479.0 (649.52) 200.0 (90.72) AG-15275-H-1ES 15042 220 285 30.5 86 539.0 (730.88) 230.0 (104.34) AG-15275-H-2ES 36526 500 280 75.2 90 562.0 (762.07) 230.0 (104.34) Stack lengths from 0.25 to 30.00 inches (6.35762 mm) AG-15275-( )-( ) Outline Drawing 15.275 (387.99) 10.157 (257.99) 1.95 (49.53) 1.2 (30.48) 15.275 (387.99) 10.157 (257.99) 1.95 (49.53) 1.2 (30.48) 15.275 (387.99) 10.157 (257.99) 3.05 (77.47) 2.3 (58.42) 15.275 (387.99) 10.157 (257.99) 3.05 (77.47) 2.3 (58.42) 15.275 (387.99) 10.157 (257.99) 4.15 (105.41) 3.45 (87.63) 15.275 (387.99) 10.157 (257.99) 4.15 (105.41) 3.45 (87.63) 15.275 (387.99) 10.157 (257.99) 5.25 (133.35) 4.575 (119.21) 15.275 (387.99) 10.157 (257.99) 5.25 (133.35) 4.575 (119.21) 15.275 (387.99) 10.157 (257.99) 6.35 (161.29) 5.7 (144.78) 15.275 (387.99) 10.157 (257.99) 6.35 (161.29) 5.7 (144.78) 15.275 (387.99) 10.157 (257.99) 7.45 (189.23) 6.825 (173.36) 15.275 (387.99) 10.157 (257.99) 7.45 (189.23) 6.825 (173.36) 15.275 (387.99) 10.157 (257.99) 8.55 (217.17) 7.95 (201.93) 15.275 (387.99) 10.157 (257.99) 8.55 (217.17) 7.95 (201.93) 15.275 (387.99) 10.157 (257.99) 9.65 (245.11) 9.075 (230.51) 15.275 (387.99) 10.157 (257.99) 9.65 (245.11) 9.075 (230.51) Brush Motors Position Sensors Synchros Moog Components Group www.moog.com/components 107 107