K-FLEX NAME PRODUCT June 2016 K-FLEX Rail Application K-FLEX thermal and acoustic insulation solutions for rolling stock market
K-FLEX RAIL APPLICATION 2
K-FLEX RAIL APPLICATION People s lives are soon at risk whenever a fire breaks out on train. People s safety is the most important thing. It is crucial that the train can continue to be driven for a certain time, even after the outbreak of a fire, and ensure the safe evacuation of passengers and personnel before fire-fighting commences. In general: only components that do not further the spread of fire may be used. K-FLEX RAIL APPLICATION The introduction of the new industry standard aims to a harmonization of fire safety requirements on rolling stock market across Europe. The regulatory change has been driven by a desire for a safe and interoperable system across Europe. The introduction of a European rolling stock test standard is important to reduce trade barriers faced by manufacturers. The move towards harmonization has additionally been driven by the issue of rolling stock travelling across country borders. > Brochure < 3
EN 45545 EN 45545-2 defines a classification system that specifies requirements for fire behavior of materials and products used in railways applications. EN 45545 Scope states: The measures and requirements specified in EN 45545 are intended to protect passengers and staff in railway vehicles in the event of a fire on board. The protection of passengers and staff is essentially based on measures to prevent fires occurring due to technical faults, due to equipment design or vehicle layout minimizing the possibility of ignition of materials installed on railway vehicles, due to accidents or vandalism The ultimate objective in the event of a fire on board is to allow passengers and staff to evacuate the railway vehicle and reach a place of safety. HAZARD LEVEL CLASSIFICATION K-FLEX HAZARD LEVEL CLASSIFICATION Operation Category N: Standard vehicles A: Automatic vehicles having no emergency trained staff on board Design Category D: Double decked vehicle S: Sleeping and couchette cars double decked or single deck OC 1 HL1 HL1 HL1 HL2 OC 2 HL2 HL2 HL2 HL2 OC 3 HL2 HL2 HL2 HL3 OC 4 HL3 HL3 HL3 HL3 OC 1: Vehicles for operation on infrastructure (tunnel or elevated structures < 1km in length) where railway vehicles may be stopped with minimum delay, and where a safe area can always be reached immediately. OC 2: Vehicles for operation on underground sections, tunnels and/or elevated structures (< 5 km in length), with side evacuation available and where there are stations or rescue stations that offer a place of safety to passengers, reachable within a short running time. OC 3: Vehicles for operation on underground sections, tunnels and/or elevated structures (> 5 km in length), with side evacuation available and where there are stations or rescue stations that offer a place of safety to passengers, reachable within a long running time. OC 4: Vehicles for operation on underground sections, tunnels and/or elevated structures (< 5 km in length), without side evacuation available and where there are stations or rescue stations that offer a place of safety to passengers, reachable within a short running time. 4
K-FLEX ST K-FLEX ST Closed Cell Flexible Elastomeric Foam for thermal insulation applications. Very fine cellular structure and high technical performance, it prevents the risk of condensation and improves energy saving. APPLICATIONS Insulation, protection and condensation prevention of pipes and ducts for conditioning. COLOR Black REACTION TO FIRE HL1, R1 EN 45545 TECHNICAL DATA K-FLEX ST Property Value Test method Temperature range Thermal conductivity λ W/(m K) Corrosion prevention K-FLEX ST TUBE: From -165 C* to +110 C K-FLEX ST SHEET: From -165 C* to +85 C Thicknesses 25mm -20 C = 0,031 0 C = 0,033 +20 C = 0,035 +40 C = 0,037 Thicknesses > 25mm -20 C = 0,034 0 C = 0,036 +20 C = 0,038 +40 C = 0,040 ph neutral (7±0,5), recommendable for corrosion prevention (CUI) EN 14706 EN 14707 EN 13787 EN 12667 EN ISO 8497 EN 13468 Permeability µ 10000 7000 EN 12086 Fire Rating HL1, R1 EN 45545 K-FLEX RAIL APPLICATION * For industrial applications, product can be applied down to -198 C; for applications below -40 C please contact our technical department. K-FLEX reserves the right to change data and technical requirements without notice. PRODUCT RANGE K-FLEX ST LENGTH THICKNESSES DIAMETERS K-FLEX ST - Tubes 2 m 6-9-13-19-25-32-40-50 mm from 6 to 210 mm THICKNESSES HEIGHT K-FLEX ST - Sheets 6-10-13-16-19-25-32-40-50 mm 1000/1500 mm ACCESSORIES K-FLEX ST ANTICONDESATION TAPES GLUES > Classification < Report 5
K-FLEX ECO K-FLEX ECO Halogen Free Flexible Elastomeric insulation formulated and manufactured without the use of halogens. Halogen Free product according to DIN VDE 0472, section 815. APPLICATIONS Insulation, protection and condensation prevention of pipes and ducts for conditioning. COLOR Green REACTION TO FIRE HL1, R1 EN 45545 TECHNICAL DATA K-FLEX ECO Property Value Test method Temperature range From -165 C* to +120 C Thermal conductivity λ W/(m K) Corrosion prevention -20 C = 0,036 0 C = 0,038 +20 C = 0,040 +40 C = 0,042 ph neutral (7±0,5), recommendable for corrosion prevention (CUI) EN 14706 EN 14707 EN 13787 EN 12667 EN ISO 8497 EN 13468 Permeability µ 3000 EN 12086 Fire Rating HL1, R1 EN 45545 Ecological data Halogen free - PVC - CFC - HCFC Free * For applications below -50 C please contact our technical department. K-FLEX reserves the right to change data and technical requirements without notice. PRODUCT RANGE K-FLEX ECO LENGTH THICKNESSES DIAMETERS K-FLEX ECO - Tubes 2 m 9-13-19-25-32 mm from 10 to 114 mm THICKNESSES HEIGHT K-FLEX ECO - Sheets 6-10-13-19-25-32 mm 1000 mm ACCESSORIES K-FLEX ECO ANTICONDESATION TAPES GLUES > Classification < Report 6
K-FLEX ST ALU K-FLEX ST ALU Highly flexible Closed Cell Elastomeric Foam (FEF) K-FLEX ST, pre-covered with a 4 layers Aluminum-PET laminate ALU cladding. External metallic cover is UV resistant, provides mechanical protection and is easy to clean. ST ALU complies with the highest Hazard Level classification for railways application. APPLICATIONS Insulation, protection and condensation prevention of pipes and ducts for conditioning. COLOR Black with silver metallic look coating REACTION TO FIRE HL1, HL2, HL3, R1 EN 45545 TECHNICAL DATA K-FLEX ST ALU Property Value Test method Temperature range From -40 C to +85 C Thermal conductivity λ W/(m K) Corrosion prevention Thicknesses 25mm -20 C = 0,031 0 C = 0,033 +20 C = 0,035 +40 C = 0,037 Thicknesses > 25mm -20 C = 0,034 0 C = 0,036 +20 C = 0,038 +40 C = 0,040 ph neutral (7±0,5), recommendable for corrosion prevention (CUI) EN 14706 EN 14707 EN 13787 EN 12667 EN ISO 8497 EN 13468 Permeability µ 10000 7000 EN 12086 Fire Rating HL1, HL2, HL3, R1 EN 45545 K-FLEX reserves the right to change data and technical requirements without notice. K-FLEX RAIL APPLICATION PRODUCT RANGE K-FLEX ST ALU THICKNESSES HEIGHT K-FLEX ST ALU - Sheets 3-6-10-13-16-19-25-32-40-50 mm 1000/1500 mm ACCESSORIES K-FLEX ST ALU ALU TAPES GLUES FOIL > Classification < Report 7
K-FLEX ECO ALU K-FLEX ECO ALU Halogen Free Flexible Elastomeric insulation K-FLEX ECO, pre-covered with a 4 layers Aluminum-PET laminate ALU cladding. External metallic cover is UV resistant, provides mechanical protection and is easy to clean. Halogen Free product according to DIN VDE 0472, section 815. APPLICATIONS Insulation, protection and condensation prevention of pipes and ducts for conditioning. COLOR Green with silver metallic look coating REACTION TO FIRE HL1, HL2, HL3, R1 EN 45545 TECHNICAL DATA K-FLEX ECO ALU Property Value Test method Temperature range From -40 C* to +120 C Thermal conductivity λ W/(m K) Corrosion prevention -20 C = 0,036 0 C = 0,038 +20 C = 0,040 +40 C = 0,042 ph neutral (7±0,5), recommendable for corrosion prevention (CUI) EN 14706 EN 14707 EN 13787 EN 12667 EN ISO 8497 EN 13468 Permeability µ 3000 EN 12086 Fire Rating HL1, HL2, HL3, R1 EN 45545 Ecological data Halogen free - PVC - CFC - HCFC Free K-FLEX reserves the right to change data and technical requirements without notice. PRODUCT RANGE K-FLEX ECO ALU THICKNESSES HEIGHT K-FLEX ECO ALU - Sheets 3-6-10-13-19-25 mm 1000 mm ACCESSORIES K-FLEX ECO ALU ALU TAPES GLUES FOIL > Classification < Report 8
K-FLEX K-FONIK GV K-FLEX K-FONIK GV Halogen Free high density elastomeric material based on partially reticulated polymers and fireproof mineral fillers. Approved for railway and shipbuilding application. Halogen Free product according to DIN VDE 0472, section 815. APPLICATIONS Acoustic insulation in walls, floor, ceiling and mechanical systems. COLOR White REACTION TO FIRE HL1, HL2, HL3, R1 EN 45545 TECHNICAL DATA K-FLEX K-FONIK GV Property Value Test method Temperature range -40 C +70 C Fire Rating HL1, HL2, HL3, R1 EN 45545 Surface Smooth Weight From 4 kg/m 2 to 8 kg/m 2 Density 2100 kg/m 3 (±10%) Acoustic performance R w (C;C tr ) 27(-1;-4)dB Ecological data Halogen free - PVC - CFC - HCFC Free K-FLEX reserves the right to change data and technical requirements without notice. K-FLEX RAIL APPLICATION PRODUCT RANGE K-FLEX K-FONIK GV K-FLEX K-FONIK GV THICKNESSES 2-4mm DIMENSIONS 1000 x 2000 mm 1200 x 2000 mm 1500 x 2000 mm Rolls 25 or 50 m ACCESSORIES K-FLEX K-FONIK GV GLUES > Classification < Report 9
K-FLEX NAME PRODUCT K-FLEX Rail Application INT_BRO_RAIL APPLICATION_V2_0616 L ISOLANTE K-FLEX S.p.A. Via Leonardo da Vinci, 36-20877 Roncello (MB) - Italy Sales Dept. internationalsales@isolante.com - tel. +39 039 6824.1 Technical Marketing Dept. kflex-technical@isolante.com - Tel: +39 039 6824.269 / 364 - www.kflex.com