SSR 0-450 HORSEPOWER PARTS LIST RECOMMENDED SPARES This manual contains important safety information and must be made available to personnel who operate and maintain this machine. C.C.N. : 8044083 REV : E DATE : JUNE 007
WARRANTY AIR COMPRESSOR GROUP BONDED WARRANTY & REGISTERED START UP Warranty The Company warrants that the equipment manufactud by it and delived heunder will be fe of defects in material and workmanship for a period of twelve months from the date of placing the Equipment in operation or eighteen months from the date of shipment from Davidson, NC, whichever shall first occur. The Purchaser shall be obligated to promptly port any failu to conform to this warranty, in writing to the Company in said period, wheupon the Company shall, at its option, corct such nonconformity, by suitable pair to such equipment or, furnish a placement part F.O.B. point of shipment, provided the Purchaser has stod, installed maintained and operated such Equipment in accordance with good industry practices and has complied with specific commendations of the Company. Accessories or equipment furnished by the Company, but manufactud by others, shall carry whatever warranty the manufacturs have conveyed to the Company and which can be passed on to the Purchaser. The Company shall not be liable for any pairs, placements, or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company s prior written approval. The effects of corrosion, erosion and normal wear and tear a specifically excluded. Performance warranties a limited to those specifically stated within the Company s proposal. Unless sponsibility for meeting such performance warranties a limited to specified tests, the Company s obligation shall be to corct in the manner and for the period of time provided above. THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED. Corction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on contract, warranty negligence, indemnity, strict liability or otherwise with spect to or arising out of such Equipment. The purchaser shall not operate Equipment which is consided to be defective, without first notifying the Company in writing of its intention to do so. Any such Equipment will be at Purchaser s sole risk and liability. Limitation or Liability The medies of the Purchaser set forth hein a exclusive, and the total liability of the Company with spect to this contract or the Equipment and services furnished heunder, in connection with the performance or bach theof, or from the manufactu, sale, delivery, installation, pair or technical diction coved by or furnished under this contract, whether passed on contract, warranty negligence, indemnity, strict liability or otherwise, shall not exceed the purchase price of the unit of Equipment upon which such liability is based. The Company and its suppliers shall in no event be liable to the Purchaser, any successors in intest or any beneficiary or assignee of this contract for any consequential, incidental, indict, special or punittive damages arising out of this contract or any bach theof, or any defect in, or failu of, or malfunction of the Equipment heunder, whether based upon loss of use, lost profits or venue, intest, lost goodwill, work stoppage, impairment of other goods, loss by ason of shutdown or nonoperation, incased expenses of operation, cost of purchase of placement power or claims of Purchaser or customers of Purchaser for service interruption whether or not such loss or damage is based on contract, warranty, negligence, indemnity, strict liability or otherwise.
CONTENTS CONTENTS SAFETY & WARNINGS 3 INTRODUCTION 4 INTELLISYS CONTROLLER AND STARTER BOX ASSEMBLY 5 STARTER ASSEMBLY D80-D80 STAR DELTA 6 STARTER ASSEMBLY D0-80 STAR DELTA 7 STARTER ASSEMBLY D300-80 STAR DELTA 8 STARTER ASSEMBLY D300-0 STAR DELTA 9 MAJOR COMPONENTS 0/300 HP MAJOR COMPONENTS EP300 HP 3 MAJOR COMPONENTS 300E HP - WITH OIL PUMP 4 MAJOR COMPONENTS 300E HP - NO OIL PUMP MAJOR COMPONENTS 350-450 HP - WITH OIL PUMP MAJOR COMPONENTS 350-450 HP - NO OIL PUMP MAJOR COMPONENTS 0-300 HP EXTENDED PKG 8 DRIVE TRAIN 0/300 HP 9 DRIVE TRAIN 300E-450 HP 0 AIREND PIPING 0/300 HP AIREND PIPING 300E HP - WITH OIL PUMP AIREND PIPING 300E HP - NO OIL PUMP 3 AIREND PIPING 350-450 HP - WITH OIL PUMP 4 AIREND PIPING 350-450 HP - NO OIL PUMP 6'' INLET VALVE WITH AIR FILTER - 0/300 HP 7 8'' INLET VALVE WITH AIR FILTER - 300E & 350-450 HP 9 8'' INLET VALVE STEPPER MOTOR 300E & 350-450 HP 30 SEPARATOR TANK 0/300 HP 3 SEPARATOR TANK 350-450 HP 34 AIRCOOLED COOLER 0/300 HP 37 AIR DISCH. ASSEMBLY 0/300 HP - NO AFTERCOOLER (SINGLE STAGE) 38 AIR DISCH. ASSEMBLY 0/300 HP - NO AFTERCOOLER (TWO STAGE) 39 AIRCOOLED COOLER 350-450 HP 4 WATERCOOLED ASSEMBLY 0/300 HP - 90 WATER (SERIES FLOW) NO CONTROL VALVE 44 WATERCOOLED ASSEMBLY 0/300 HP - 90 WATER (SERIES FLOW) WITH CONTROL VALVE 45 WATERCOOLED ASSEMBLY 0/300 HP - NO AFTERCOOLER 46 WATERCOOLED ASSEMBLY 0/300 HP - (PARALLEL) WITH CONTROL VALVE 47 WATERCOOLED ASSEMBLY 0/300 HP - (PARALLEL) NO CONTROL VALVE 48 WATERCOOLED ASSEMBLY 350-450 HP - 90 WATER (SERIES FLOW) 5 WATERCOOLED ASSEMBLY 350-450 HP - 90 WATER (SE- RIES FLOW) WITH CONTROL VALVE 5 WATERCOOLED ASSEMBLY 350-450 HP - NO AFTERCOOLER 53 WATERCOOLED ASSEMBLY 350-450 HP - WATER (PARALLEL FLOW) 56 WATERCOOLED ASSEMBLY 350-450 HP - WATER (PARALLEL FLOW) WITH CONTROL VALVE 57 WATERCOOLED ASSEMBLY 350-450 HP - WATER (PARALLEL FLOW) NO AFTERCOOLER 58 AIRCOOLED INTAKE 0/300 HP 59 AIRCOOLED INTAKE 350-450 HP 60 WATERCOOLED INTAKE 0-300 HP 6 WATERCOOLED INTAKE 350-450 HP 6 ENCLOSURE 0/300 HP 65 ENCLOSURE 350/450 HP 68 EXTENDED PACKAGE ENCLOSURE 0/300 HP (SINGLE STAGE) 7 EXTENDED PACKAGE ENCLOSURE 0/300 HP (TWO STAGE) 73 EXTENDED PACKAGE ENCLOSURE 350/450 HP 76 OUTDOOR MODIFICATION ENCLOSURE 0/300 HP 78 OUTDOOR MODIFICATION ENCLOSURE 350-450 HP 8 O-RINGS 8 RECOMMENDED SPARE PARTS LIST ROTARY SCREW AIR COMPRESSOR This unit was purchased from:..................................................................................................................................................................... Ingersoll Rand Company serves the right to make changes or add improvements without notice and without incurring any obligation to make such changes or add such improvements to products sold pviously. Model:................................................. No:.................................................... Customer Order No:....................................... Ingersoll Rand Co. Order No:............................... For ady fence: Record the serial number and model number of your unit he. Serial Number:...........................................
SAFETY AND WARNINGS WARNING The is a high discharge air temperatu shutdown function built into each compssor. lt is factory pset at 09 C (8 F).This function should be checked at gular intervals for proper operation, once a month is commended. Refer to maintenance section. Failu to adhe to these commendations can sult in mechanical failu, property damage and serious injury or death. All air and water inlet, and air and water discharge pipework to and from the inlet and discharge port connections must take into account vibration, pulsations, temperatu, maximum pssu applied, corrosion and chemical sistance. In addition, it should be noted that lubricated compssors will discharge some oil into the air stam; thefo, compatibility between discharge piping, system accessories and softwa must be assud. For the fogoing asons, the use of plastic piping, solded copper fittings and rubber hose as discharge piping is not commended. In addition, flexible joints and/or flex lines can only be consided for such purposes if their specifications fit the operating parameters of the system. It is the sponsibility of the installer and owner to provide the appropriate service pipework to and from the machine. WARNING STATEMENT CONCERNING THE USE OF THIS EQUIPMENT FOR BREATHING AIR AND/OR AQUA LUNG SERVICE If the model number on this air compssor contains the letters BAP, the compssor is suitable for use in bathing air services. In the absence of such a designation, the compssor is NOT consided as capable of producing air of bathing quality. For a compssor to be capable of use in bathing air services it must be fitted with additional specialized equipment to properly filter and/or purify the air to meet all applicable federal, state and local laws, rules, gulations and codes, such as, but not limited to, OSHA 9 CFR 90.34, Compssed Gas Association Commodity Specification G-7, -966, Grade D Bathing Air and/or Canadian Standards Association. Should the Purchaser and/or User fail to add such specialized equipment and proceeds to use the compssor for bathing air service, the Purchaser/User assumes all liability sulting thefrom without any sponsibility or liability being assumed by Ingersoll- Rand Company. The Purchaser is urged to include the above provision in any agement for any sale of this compssor.
INTRODUCTION 3 PARTS LIST INTRODUCTION GENERAL This manual, which contains an illustrated parts bakdown, has been ppad as an aid in identifying and ordering parts in the SSR compssor. All of the compssor parts listed in the parts bakdown a manufactud with the same pcision as the original equipment. Ingersoll Rand Company service facilities and parts a available worldwide. The a Ingersoll Rand company Branch Offices and authorized distributors located in the principle cities of the United States. In Canada, our customers a serviced by the Canadian Ingersoll Rand Company, Limited. The a also Ingersoll Rand Company subsidiaries and authorized distributors located in the principle cities throughout the world. DESCRIPTION The illustrated parts bakdown illustrates the various assemblies, sub-assemblies and detailed parts which make up this particular SSR compssor. A series of illustrations show each part clearly and in it s corct location lative to the other parts in the illustration. Each part on an illustration is fenced with a number. The number, description and quantity needed per assembly is listed in numerical order on the following pages. OPTIONAL EQUIPMENT Several optional accessories/items a available for convenience or special application. These accessories have been selected as being particularly suitable for use on the SSR compssor. For complete details on Optional Equipment, contact your Sales Repsentative. HOW TO USE THIS PARTS MANUAL. Turn to the Parts Section to locate the desid illustrations.. Locate the part on the illustrationby visual identification and the fence number. 3. Find the fenced number onthe Tabulated page, along with the Part Number and Description. HOW TO ORDER PARTS In order that all avoidable errors be eliminated when ordering parts, please specify the following:. The model number of the unit as shown on the Compssor Data Plate.. The serial number of the unit as shown on the Compssor Data Plate. 3. The form number of this manual (shown on front cover). 4. The fence number, part number, description and quantity needed exactly as listed. 5. The motor data code shown on the motor data plate. *0000 U 07 40 MANUFACTURED IN U.S. YEAR OF MANUFACTURE JULIAN DATE OF MANUFACTURE *EORFDEPENDINGONSIZEOFUNIT
4 INTELLISYS CONTROLLER AND STARTER BOX ASSEMBLY 3989463 REV 03 398758 ASSY. INTELLISYS. CONTROLLER A 39874375 GASKET B 398988 6 BOLT,. X.500 TAPTITE C 9537939 6 WASHER, STAR 3948503 LIGHT, AMBER COMPLETE A 3948504 BULB, 4V 3 395497 SWITCH, EMERGENCY STOP 4 3987768 TRANSDUCER, 0- PSIG 4A 39875570 CABLE, TRANSDUCER 5 39875539 4 TRANSDUCER, 0- PSIG (TWO STAGE) 5A 39875539 3 TRANSDUCER, 0-5 PSIG (SINGLE STAGE) 5B 39875570 4 CABLE, TRANSDUCER (TWO STAGE) 5C 39875570 3 CABLE, TRANSDUCER (SINGLE STAGE) 6 3946868 5 BULKHEAD CONNECTOR (FOR MTG TRANSDUCER) (TWO STAGE) 6A 3946868 4 BULKHEAD CONNECTOR (FOR MTG TRANSDUCER) (SINGLE STAGE) 6B 95976 5 WASHER, STAR (TWO STAGE) 6C 95976 4 WASHER, STAR (SINGLE STAGE) 7 39483 X NYLON, TUBE 39497847 X TUBING, FLEXIBLE TEFLON LOW AMBIENT 8 39476 CABLE, STEPPER MOTOR 9 394367 4 PLUG, POSITION 0 390444 5 PLUG, 3 POSITION 394375 PLUG, 0 POSITION 3986093 PLUG, 6 POSITION 39483 X TUBING, NYLON NEMA AND 4 39497847 X TUBING, FLEXIBLE TEFLON LOW AMBIENT 8 39483 X TUBING, NYLON NEMA AND 4 39497847 X TUBING, FLEXIBLE TEFLON LOW AMBIENT 0 395478 ELBOW, 90 NEMA AND 4 395478 ELBOW, 90 NEMA AND 4 39483 TUBING, NYLON NEMA AND 4 39497847 X TUBING, FLEXIBLE TEFLON LOW AMBIENT 3 5448537 BRACKET, TRANSDUCER, WHITE NOTES: 855433 BRACKET, TRANSDUCER, BEIGE. X ORDER PER NUMBER OR INCHES REQUIRED. STANDARD FASTENINGS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE:A) 3. ALL CONTROL TUBING FOR LOW AMBIENT UNITS TO BE TEFLON FLEXIBLE TUBING, STAINLESS STEEL TUBING OR METAL FLEX. ALL CONTROL TUBING TO BE HEAT TRACED
STARTER ASSEMBLY D80-D80 STAR DELTA 5 6 4 3 0 8 0 9 7 3 4 5 3 8 9 6 7 4 8035 REV A 669998 STARTER BACK PANEL 64899 3 CONTACTOR, 80 AMP W/I NO & NC AUX CONTACT 3 630784 3 COIL, CONTATOR (NOT SHOWN) 4 630768 3 KIT, CONTACT (NOT SHOWN) 5 64857 CONTACT, AUX. ( NO) 6 665830 CONTACT, AUX. (I NO & I NC) 7 630974 RELAY, OVERLOAD 8 665855 INTERLOCK, ELECT / MECH W/ NC AUX CONTACTS 9 39450 BLOCK, TERMINAL 0 AMP 0 3990939 LUG, GROUND 39098 RE I POWER LINE FILTER 3996 LIGHT, POWER ON 3 630776 ARC SUPPRESSOR 4 93077 4 KIT, TERMINAL LUG (SET OF 3) 39903 BLOCK, TERMINAL 3999 BARRIER, END 39937 BLOCK, END STOP 8 39945 JUMPER, 5-POLE 9 39979 RAIL, DIN 4.00 LONG 0 398744 ASSEMBLY, POWER SUPPLY 39380 4 STANDOFF. HEX #6 X.500 LONG ALUMINUM 39480504 HOLDER, FUSE POLE 600V. 30A. POLE 3 398736 FUSE. 600 VOLTS 3.5 AMPS 4 398484 FUSE, 0V 5 AMPS 394458 FUSE, 600 VOLTS 5.0 AMPS 6 39388 TRANSFORMER, 380/4/550V 50HZ 39475983 TRANSFORMER, 00/30/460/575V 60HZ 39485800 TRANSFORMER, 380V, 60HZ. 0V 50HZ 7 395800 STARTER, 4.00-6.30 664353 STARTER, -3A
6 STARTER ASSEMBLY D0-D80 STAR DELTA 30 7 6 4 3 0 8 8 3 9 9 0 9 3 8 4 3 3 5 7 4 6 80369 REV A 669998 STARTER BACK PANEL 630867 CONTACTOR, 0 AMP W/I NO & NC AUX CONTACT 3 70737 COIL, CONTATOR (NOT SHOWN) 4 630834 KIT, CONTACT (NOT SHOWN) 5 64857 CONTACT, AUX. ( NO) 6 665830 CONTACT, AUX. (I NO & I NC) 7 63098 RELAY, OVERLOAD 8 665855 INTERLOCK, ELECT / MECH W/ NC AUX CONTACTS 9 64899 CONTACTOR, 80 AMP W/ I NO & I NC AUX CONTACT 0 630784 COIL, CONTACTOR (NOT SHOWN) 630768 KIT, CONTACTOR (NOT SHOWN) 665830 CONTACT, AUX. (I-NO & I-NC) 3 630776 ARC SUPPRESSOR 4 63079 3 KIT, TERMINAL LUG (SET OF 3) 39903 BLOCK, TERMINAL 3999 BARRIER, END 39937 BLOCK, END STOP 8 39945 JUMPER, 5-POLE 9 39979 RAIL, DIN 4.00 LONG 0 398744 ASSEMBLY, POWER SUPPLY 39380 4 STANDOFF. HEX #6 X.500 LONG ALUMINUM 39098 RF POWER LINE FILTER 3 3996 LIGHT, POWER ON 4 39480504 HOLDER, FUSE POLE 600V. 30A. POLE 398736 FUSE, 600 VOLTS 3.5 AMPS 6 398484 FUSE, 0V 5 AMPS 7 394458 FUSE, 600 VOLTS 5.0 AMPS 8 3990939 LUG, GROUND 9 63077 KIT, TERMINAL LUG (SET OF 3) 30 39388 TRANSFORMER, 380/4/550V 50HZ 39475983 TRANSFORMER, 00/30/460/575V 60HZ 39485800 TRANSFORMER, 380V, 60HZ. 0V 50HZ 3 395800 STARTER, 4.00-6.30 664353 STARTER, -3A
STARTER ASSEMBLY D300-D80 STAR DELTA 7 30 7 6 4 3 0 8 8 3 9 9 0 5 7 3 4 6 4 9 3 8 80377 REV. A 669998 STARTER BACK PANEL 63089 CONTACTOR, D300 W/I NO & INC 3 70737 COIL, CONTATOR (NOT SHOWN) 4 707087 KIT, CONTACT 5 665848 CONTACT, AUX. ( NO) 6 665830 CONTACT, AUX. (I NO & I NC) 7 63098 RELAY, OVERLOAD 8 665855 INTERLOCK, ELECT / MECH W/ NC AUX CONTACTS 9 64899 CONTACTOR, 80 AMP W/ I NO & I NC AUX CONTACT 0 630784 COIL, CONTACTOR (NOT SHOWN) 630768 KIT, CONTACTOR (NOT SHOWN) 665830 CONTACT, AUX. (I-NO & I-NC) 3 630776 ARC SUPPRESSOR 4 63079 3 KIT, TERMINAL LUG (SET OF 3) 39903 BLOCK, TERMINAL 3999 BARRIER, END 39937 BLOCK, END STOP 8 39945 JUMPER, 5-POLE 9 39979 RAIL, DIN 4.00 LONG 0 398744 ASSEMBLY, POWER SUPPLY 39380 4 STANDOFF. HEX #6 X.500 LONG ALUMINUM 39098 RF I POWER LINE FILTER 3 3996 LIGHT, POWER ON 4 39480504 HOLDER, FUSE POLE 600V. 30A. POLE 398736 FUSE, 600 VOLTS 3.5 AMPS 6 398484 FUSE, 0V 5 AMPS 7 394458 FUSE, 600 VOLTS 5.0 AMPS 8 3990939 LUG, GROUND 9 63077 KIT, TERMINAL LUG (SET OF 3) 30 39388 TRANSFORMER, 380/4/550V 50HZ 39475983 TRANSFORMER, 00/30/460/575V 60HZ 39485800 TRANSFORMER, 380V, 60HZ. 0V 50HZ 3 395800 STARTER, 4.00-6.30 664353 STARTER, -3A
8 STARTER ASSEMBLY D300-D0 STAR DELTA 6 0 4 3 9 8 7 6 4 3 8 9 0 5 4 3 8 80385 REV. A 669998 STARTER BACK PANEL 63089 CONTACTOR, D300 W/ I NO & I NC 3 70737 3 COIL, CONTACTOR (NOT SHOWN) 4 707087 KIT, CONTACT (NOT SHOWN) 665830 COIL, CONTACTOR (NOT SHOWN) 5 64840 CONTACT, AUX. (I-NO & I-NC) 6 39979 RAIL, DIN 4.00 LONG 7 665855 INTERLOCK, ELECT / MECH W/ NC AUX CONTACTS 8 630867 CONTACTOR, 0 AMP W/ I NO & I NC AUX CONTACT 70737 COIL, CONTACTOR (NOT SHOWN) 9 630834 KIT, CONACT (NOT SHOWN) 0 630776 ARC SUPPRESSOR 63079 3 KIT, TERMINAL LUG (SET OF 3) 63098 RELAY, OVERLOAD 3 39903 BLOCK, TERMINAL 4 3999 BARRIER, END 39937 BLOCK, END STOP 39945 JUMPER, 5-POLE 398744 ASSEMBLY, POWER SUPPLY 8 39380 4 STANDOFF. HEX #6 X.500 LONG ALUMINUM 9 39098 RF I POWER LINE FILTER 0 3996 LIGHT, POWER ON 39480504 HOLDER, FUSE POLE 600V. 30A. POLE 398736 FUSE, 600 VOLTS 3.5 AMPS 3 398484 FUSE, 0V 3.5 AMPS 4 394458 FUSE, 600 VOLTS 5.0 AMPS 3990939 LUG, GROUND 6 39388 TRANSFORMER, 380/4/550V 50HZ 39475983 TRANSFORMER, 00/30/460/575V 60HZ 39485800 TRANSFORMER, 380V, 60HZ. 0V 50HZ 7 395800 STARTER, 4.00-6.30 664353 STARTER, -3A
MAJOR COMPONENTS 0/300 HP 9 33 TO MANIFOLD 34 35 6 7 3 5 6 0 3 9 7 4A 9 30 4 3 TO TANK 7A 9A 4 3A 3 8 0 36 9 8 A 8A 3 3980647 REV 06 XXXXXXXX TANK ASSEMBLY 9569487 6 BOLT,.63- X.75 LEG TO BASE A 9594765 WASHER,.75 B 9593355 6 NUT,.63- X3 39800 SUPPORT, MOTOR, WHITE 8554438 SUPPORT, MOTOR, BLACK 4 959939 BOLT,.75-0 X 4.50, SUPPORT TO MOUNT 4A 9593363 NUT,.75-0 5 3947688 MOUNT, ISOLATION MOTOR 6 398686 4 BOLT,.50-3 X.00, MOUNT TO BASE 7 959905 BOLT,.75-0 X.50, MOTOR TO SUPPORT 7A 95998 NUT,.75-0 8 XXXXXXXX DRIVE ASSEMBLY 9 39808 SUPPORT, AIREND, WHITE 85549483 SUPPORT, AIREND, BLACK 0 XXXXXXXX INLET ASSEMBLY XXXXXXXX AIREND ASSEMBLY 9586449 BOLT,.00-0 X 6.00, SUPPORT TO MOUNT A 953707 NUT,.00-0 3 399080 BOLT, M X 30 A/E TO SUPPORT 4 39454533 GASKET, A/E TO PIPE 39907 4 BOLT, M X 50 A/E TO PIPE 3983059 PIPE, AIREND TO CHECK VALVE 3948746 GASKET 8 95860748 4 BOLT,.63- X.50, MOUNT TO BASE 8A 9593355 4 NUT,.63-9 39477096 MOUNT, ISOLATION A/E 0 39485 VALVE, DISCHARGE CHECK 398038 TUBE, CHECK VALVE TO TANK 959044 8 BOLT,.75-0 X 6.00, A/E PIPE TO TANK PIPE A 9593363 8 NUT,.75-0 3 959350 8 BOLT,.75-0 X 3.00 3A 9593363 8 NUT,.75-0 4 3948746 GASKET, PIPE TO TANK 39847884 BASE 6 39479860 GROUND STRAP 7 398036 3 LEG, TANK, WHITE 8554349 3 LEG, TANK, BEIGE 8 398509 6 BOLT,.50-3 X. LEG TO TANK 9 XXXXXXXX CONDUIT/JUNCTION BOX ASSEMBLY NEMA XXXXXXXX CONDUIT/JUNCTION BOX ASSEMBLY NEMA 4 9A 3579 SCREW, #0-3 X.50 JUNCTION BOX
0 MAJOR COMPONENTS 0/300 HP 33 TO MANIFOLD 34 35 6 7 3 5 6 0 3 9 7 4A 9 30 4 3 TO TANK 7A 9A 4 3A 3 8 0 36 9 8 A 8A 3 3980647 REV 06 30 395 VALVE, SAFETY 00 PSI 3 9595034 BUSHING,.50-. 3 39879044 MANIFOLD,.00TM X.50PF 3A 398506 4 NUT,.38 UNC 33 3957997 HOSE,.00 X 4.50 0636 HOSE,.00 X 48.00 (EXTENDED UNIT ONLY) 34 3948548 ELBOW, 90.00TM SWIVEL (STANDARD UNIT ONLY) 35 9595649 STRAIGHT,.00TM X.5PM NOTES: STANDARD FASTENERS SUCH AS NUTS. BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: A). X - ROTATE 80 DEGREES WHEN USING 449 FRAME MOTORS.
MAJOR COMPONENTS EP300 HP 3 34 35 9 3 3A 6 7 8 TO MANIFOLD 9 4 0 7 8 33 3 A 6 3 4 30 30A TO TANK A 4 3 8 3A 9B 0A 0 9 39 3988336 REV 03 XXXXXXXX TANK ASSEMBLY X 39800 SUPPORT, MOTOR, WHITE 8554438 SUPPORT, MOTOR, BLACK 3 959905 BOLT, MOTOR TO SUPPORT 3A 95998 NUT 4 3947688 MOUNT, ISOLATION MOTOR 5 XXXXXXXX DRIVE ASSEMBLY 6 398686 4 BOLT, MOUNT TO BASE 7 XXXXXXXX INLET ASSEMBLY 8 XXXXXXXX AIREND ASSEMBLY 9 39808 SUPPORT, AIREND, WHITE 85549483 SUPPORT, AIREND, BLACK 0 399080 BOLT, A/E TO SUPPORT XXXXXXXX CONDUIT/JUNCTION BOX ASSEMBLY NEMA XXXXXXXX CONDUIT/JUNCTION BOX ASSEMBLY NEMA 4 A 3579 SCREW, JUNCTION BOX 39454533 GASKET, A/E TO PIPE 3 398433 PIPE, A/E TO CHECK VALVE 4 39907 4 BOLT, A/E TO PIPE 3948746 3 GASKET 39485 VALVE, DISCHARGE CHECK 959044 8 BOLT, A/E PIPE TO TANK PIPE A 9593363 8 NUT 8 39887 TUBE, CHECK VALVE TO TANK 9 39885 TUBE, RESONATOR 9A 9583 4 BOLT, PLATED 9B 9593355 4 NUT 0 959350 8 BOLT 0A 9593363 8 NUT 39477096 MOUNT, ISOLATION A/E 95860748 4 BOLT, MOUNT TO BASE A 9593355 4 NUT 3 9586449 BOLT, SUPPORT TO MOUNT 3A 953707 NUT 4 39847884 BASE 9569487 6 BOLT, LEG TO BASE A 9594765 WASHER B 9593355 6 NUT 6 398509 6 BOLT, LEG TO TANK 7 959939 BOLT, SUPPORT TO MOUNT 7A 9593363 NUT 8 398036 3 LEG, TANK, WHITE 8564349 3 LEG, TANK, BEIGE 9 39479860 GROUND STRAP 30 39879044 MANIFOLD 30A 398566 4 NUT
MAJOR COMPONENTS EP300 HP 3 34 35 9 3 3A 6 7 8 TO MANIFOLD 9 4 0 7 8 33 3 A 6 3 4 30 30A TO TANK A 4 3 8 3A 9B 0A 0 9 39 3988336 REV 03 3 3957997 HOSE 063 HOSE, (EXTENDED UNIT ONLY) 3 9595034 BUSHING 33 395 VALVE, SAFETY 34 3948548 ELBOW, 90 SWIVEL (STANDARD UNIT ONLY) 35 9595649 STRAIGHT NOTE: STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: A). X- ROTATE 80 WHEN USING 449 FRAME MOTORS
MAJOR COMPONENTS 300E HP-WITH OIL PUMP 3 TO SAFETY VALVE 3 3 3 3 6 9 5 0 4 7 8 TO TANK 9 30 7 9 TO OIL COOLER INLET TO SEPARATOR TANK 6 3 8 4 0 398903 REV 08 XXXXXXXX TANK ASSEMBLY 9569487 6 BOLT, LEG TO BASE A 9594765 WASHER B 9593355 6 NUT X3 39800 SUPPORT, MOTOR, WHITE 8554438 SUPPORT, MOTOR, BLACK 4 959939 BOLT, SUPPORT TO MOUNT 4A 9593363 NUT 5 3947688 MOUNT, ISOLATION MOTOR 6 398686 4 BOLT, MOUNT TO BASE 7 959905 BOLT, MOTOR TO SUPPORT 7A 95998 NUT 8 XXXXXXXX DRIVE ASSEMBLY 9 3980635 SUPPORT, A/E, WHITE 85549475 SUPPORT, A/E, BLACK 0 XXXXXXXX INLET ASSEMBLY XXXXXXXX A/E ASSEMBLY 39330 BOLT, SUPPORT TO MOUNT 3 39800 BOLT, A/E TO SUPPORT 3A 957590 WASHER, LOCK - AIREND TO SUPPORT 4 394845 MOUNT, ISOLATION A/E 398678 4 BOLT, MOUNT TO BASE 3945354 GASKET, A/E TO PIPE 394836 VALVE, DISCHARGE CHECK 8 398899 TUBE, CHECK VALVE TO TANK 9 3948746 GASKET, FLANGE 0 9593633 8 BOLT, DISCHARGE, PIPE TO A/E 959350 8 BOLT, DISCHARGE, PIPE TO TANK A 9593363 8 NUT 39847884 BASE 3 39479860 GROUND STRAP 4 398036 3 LEG, TANK, WHITE 8554349 3 LEG, TANK, BEIGE 398509 6 BOLT, LEG TO TANK 6 XXXXXXXX JUNCTION BOX, CONDUIT ASSEMBLY 6A 3579 SCREW, JUNCTION BOX 7 395 VALVE, SAFETY 8 9595034 BUSHING 9 39879044 MANIFOLD 9A 398566 4 NUT 30 3957997 HOSE 0636 HOSE (EXTENDED UNIT ONLY) 3 3948548 ELBOW, 90 SWIVEL 3 9595649 STRAIGHT NOTE:. STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: A) X - ROTATE SUPPORT 80 WHEN USING 449 FRAME MOTOR
4 MAJOR COMPONENTS 300E HP - NO OIL PUMP 7 30 8 9 TO SAFETY VALVE TO TANK 3 3 3 5 6 3 4 7 9 8 0 4 3 6 9 8 0 4 3983398 REV 07 XXXXXXXX TANK ASSEMBLY 9569487 6 BOLT, LEG TO BASE A 9594765 WASHER B 9593355 6 NUT X3 39800 SUPPORT, MOTOR, WHITE 8554438 SUPPORT, MOTOR, BLACK 4 959939 BOLT, SUPPORT TO MOUNT 4A 9593363 NUT 5 3947688 MOUNT, ISOLATION MOTOR 6 398686 4 BOLT, MOUNT TO BASE 7 95793 BOLT, MOTOR TO SUPPORT 7A 95998 NUT 8 XXXXXXXX DRIVE ASSEMBLY 9 3980635 SUPPORT, A/E, WHITE 85549475 SUPPORT, A/E, BLACK 0 XXXXXXXX INLET ASSEMBLY XXXXXXXX A/E ASSEMBLY 39330 BOLT, SUPPORT TO MOUNT 3 39800 BOLT, A/E TO SUPPORT 3A 957590 WASHER, LOCK A/E TO SUPPORT 4 394845 MOUNT, ISOLATION A/E 398678 4 BOLT, MOUNT TO BASE 3945354 GASKET, A/E TO PIPE 394836 VALVE, DISCHARGE CHECK 8 398899 TUBE, CHECK VALVE TO TANK 9 3948746 GASKET, FLANGE 0 9593633 8 BOLT, DISCHARGE PIPE TO A/E 959350 8 BOLT A 9593363 8 NUT 39847884 BASE 3 39479860 GROUND STRAP 4 398036 3 LEG, TANK, WHITE 8554349 3 LEG, TANK, BEIGE 398509 6 BOLT, LEG TO TANK 6 XXXXXXXX JUNCTION BOX, CONDUIT ASSEMBLY (NEMA ) XXXXXXXX JUNCTION BOX, COUNDIT ASSEMBLY (NEMA 4) 6A 3579 SCREW, JUNCTION BOX 7 395 VALVE, SAFETY 8 9595034 BUSHING 9 39879044 MANIFOLD 9A 398566 4 NUT 30 3957997 HOSE 3 3948548 ELBOW, 90 SWIVEL 3 9595649 STRAIGHT NOTE:. STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: A) X - ROTATE SUPPORT 80 WHEN USING 449 FRAME MOTOR
MAJOR COMPONENTS 350-450 HP - WITH OIL PUMP 3988976 REV 06 XXXXXXXX TANK ASSEMBLY 9569487 6 BOLT, LEG TO A/E SUPPORT A 9594765 WASHER B 9593355 6 NUT 3 95860748 4 BOLT, MOUNT TO BASE 3A 9593355 4 NUT 4 3980394 SUPPORT, MOTOR 449 FRAME, WHITE 85547305 SUPPORT, MOTOR 449 FRAME, BLACK 39809 SUPPORT, MOTOR 5000 FRAME, WHITE 8554733 SUPPORT, MOTOR 5000 FRAME, BLACK 5 39477096 MOUNT, ISOLATION MOTOR 6 9586449 BOLT, SUPPORT TO MOUNT 6A 953707 NUT 7 39479860 GROUND STRAP 8 959905 BOLT, MOTOR TO SUPPORT 8A 9593363 NUT, MOTOR TO SUPPORT 9 XXXXXXXX DRIVE ASSEMBLY 0 39803 SUPPORT, AIREND, WHITE 8554797 SUPPORT, AIREND, BLACK XXXXXXXX INLET ASSEMBLY XXXXXXXX A/E ASSEMBLY 3 39330 BOLT, SUPPORT TO MOUNT 4 39800 BOLT, A/E TO SUPPORT 4A 957590 WASHER, LOCK 394845 MOUNT, ISOLATION A/E 398678 4 BOLT, MOUNT TO BASE XXXXXXXX JUNCTION BOX, CONDUIT ASSEMBLY A 39067 SCREW, JUNCTION BOX 8 3945354 3 GASKET 9 394836 VALVE, DISCHARGE CHECK 0 95947644 8 BOLT, PIPE TO VALVE 39806 PIPE, DISCHARGE (VALVE TO TANK) 95934790 8 BOLT, DISCHARGE TO TANK A 9593363 8 NUT 3 39839980 BASE 4 398039 3 LEG, TANK, WHITE 85549509 3 LEG, TANK, BEIGE 398509 6 BOLT, LEG TO TANK 6 9593756 STRAIGHT 7 3948548 ELBOW, 90 SWIVEL 8 39590 HOSE 9 39879044 MANIFOLD 9A 398566 4 NUT 30 3963 VALVE, SAFETY NOTE: STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: A).
MAJOR COMPONENTS 350-450 HP - NO OIL PUMP 9 30 7 6 8 8 9 7 TO MANIFOLD TO TANK 6 5 4 3 3 0 4 4 3 8 0 9 8 3983406 REV 06 XXXXXXXX TANK ASSEMBLY 9569487 6 BOLT, LEG TO SUPPORT A 9594765 WASHER B 9593355 6 NUT 3 95860748 4 BOLT, MOUNT TO BASE 3A 9593355 4 NUT 4 3980394 SUPPORT, MOTOR 449 FRAME, WHITE 85547305 SUPPORT, MOTOR 449 FRAME, BLACK 39809 SUPPORT, MOTOR 5000 FRAME, WHITE 8554733 SUPPORT, MOTOR 5000 FRAME, BLACK 5 39477096 MOUNT, ISOLATION MOTOR 6 9586449 BOLT, SUPPORT TO MOUNT 6A 953707 NUT 7 39479860 GROUND STRAP 8 959905 BOLT, MOTOR TO SUPPORT 8A 9593363 NUT 9 XXXXXXXX DRIVE ASSEMBLY 0 39803 SUPPORT, A/E, WHITE 8554797 SUPPORT, A/E, BLACK XXXXXXXX INLET ASSEMBLY XXXXXXXX A/E ASSEMBLY 3 39330 BOLT, SUPPORT TO MOUNT 4 39800 BOLT, A/E TO SUPPORT 4A 957590 WASHER, LOCK - SUPPORT TO A/E 394845 MOUNT, ISOLATION A/E 398678 4 BOLT, MOUNT TO BASE XXXXXXXX JUNCTION BOX, CONDUIT ASSEMBLY A 39067 SCREW, JUNCTION BOX 8 3945354 3 GASKET 9 394836 VALVE, DISCHARGE CHECK 0 95947644 8 BOLT, DISCHARGE TO VALVE 39806 PIPE, DISCHARGE (VALVE TO TANK) 95934790 8 BOLT, DISCHARGE TO TANK A 9593363 8 NUT 3 39839980 BASE 4 398039 3 LEG, TANK, WHITE 85549509 3 LEG, TANK, BEIGE 398509 6 BOLT, LEG TO TANK 6 9593756 STRAIGHT 7 3948548 ELBOW, 90 SWIVEL 8 39590 HOSE 063648 HOSE (EXTENDED UNIT ONLY) 9 39879044 MANIFOLD 9A 398566 4 NUT 30 3963 VALVE, SAFETY NOTE:. STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: A).
MAJOR COMPONENTS 0-300 HP EXTENDED PKG 3 30 6 7 6 8 0 8 4 9 4 7 3 3 8 9 5 40 35 34 33 9 4 3 0 398350 REV 07 XXXXXXXX TANK ASSEMBLY 9569487 6 BOLT, LEG TO BASE A 9594765 WASHER B 9593355 6 NUT 3 398045 SUPPORT, MOTOR, WHITE 855438 SUPPORT, MOTOR, BLACK 4 959939 BOLT, SUPPORT TO MOUNT 4A 9593363 NUT, LOCK 5 39477096 MOUNT, ISOLATION MOTOR 6 95860748 4 BOLT, MOUNT TO BASE 6A 9593355 4 NUT, MOUNT TO BASE 7 959996 BOLT, MOTOR TO SUPPORT 7A 95998 NUT 8 XXXXXXXX DRIVE ASSEMBLY 9 39808 SUPPORT, AIREND, WHITE 85549483 SUPPORT, AIREND, BEIGE 0 XXXXXXXX INLET ASSEMBLY XXXXXXXX AIREND ASSEMBLY 39330 BOLT, SUPPORT TO MOUNT 3 3530 BOLT, A/E TO SUPPORT 4 39454533 GASKET, A/E TO PIPE 39907 4 BOLT, A/E TO PIPE 3983059 TUBE, A/E TO CHECK VALVE 3948746 GASKET 8 398678 4 SCREW, TAPTITE 9 394845 MOUNT, ISOLATION A/E 0 39485 VALVE, DISCHARGE CHECK 398038 TUBE, CHECK VALVE TO TANK 959044 8 BOLT, A/E PIPE TO TANK PIPE A 9593363 8 NUT 3 959350 8 BOLT 3A 9593363 8 NUT 4 3948746 GASKET, PIPE TO TANK 398473 BASE 6 39479860 GROUND STRAP 7 398036 3 LEG, TANK, WHITE 8554349 3 LEG, TANK, BEIGE 8 398509 6 BOLT, LEG TO TANK 9 XXXXXXXX CONDUIT/JUNCTION BOX ASSEMBLY (NEMA) XXXXXXXX CONDUIT/JUNCTION BOX ASSEMBLY (NEMA4) 9A 397357 SCREW, JUNCTION BOX 30 9595649 STRAIGHT 3 0636 HOSE 33 39879044 MANIFOLD 33A 398566 4 NUT 34 9595034 BUSHING # 35 395 VALVE, SAFETY NOTE:. STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: A).
8 DRIVE TRAIN 0/300 HP 3 9 4 TO INSTELLISYS/ STARTER BOX SEE NOTE 3 8 0 3 INSTALL SEAL WITH SOLIDSTEEL CASING THIS SIDE 5 0 SEE NOTE 8 3 0 5 SEE NOTE A 6 7 7 4 398075 REV 04 X MOTOR A 959350 7 BOLT, GEARCASE TO MOTOR B 95934378 BOLT, GEARCASE TO MOTOR C 95998 7 NUT 39454558 GASKET, MOTOR TO GEARCASE 3 39949 TAPER PIN, GEARCASE TO MOTOR 4 3940587 SLEEVE, SHAFT 5 899445 SEAL, SHAFT 6 9503388 O-RING 7 89945 HOUSING, SEAL 8 95994 6 SCREW 9 39983 SCREW, MALE ROTOR 0 35589 RETAINER PLATE, MALE ROTOR XX GEAR SET 3970 KEY, MALE ROTOR TO GEAR 3 3948598 SPACER, GEAR MALE ROTOR 4 9599 3 SCREW, MOTOR X 39097 RETAINER PLATE, MOTOR 394838 GASKET, GEARCASE TO A/E FRONT BEARING HOUSING 953999 PIN, GEARCASE TO FRONT BEARING HOUSING 8 3936 BREATHER, SEAL SCAVENGE 9 3980840 GEARCASE 0 39734 A/R LOCTITE 4 3936304 A/R LOCTITE RC/609 FURNISH MOTOR PART NO. (STAMPED ON MOTOR NAMEPLATE) WHEN ORDERING REPLACEMENT. XX GEAR SET PART NUMBER LOCATED ON GEARCASE (ITEM 9) NOTE:. STANDARD FASTENERS SUCH AS NUTS, BOLTS AND SCREWS ARE LISTED AS SUB-ITEMS (EXAMPLE: A).. APPLY ITEM 0 PER I-R PROCEDURE 35-3 3. APPLY ITEM PER I-R PROCEDURE 35-3