1Search Print Date: 17/01/017 ENGINE SPECS COMMON SPECS & PROCEDURES FORESTER COMMON SPECIFICATIONS & PROCEDURES 014 Subaru Forester.0L Eng.0XT Premium System Specification/Procedure Air Conditioning Service Axle Shaft Nut (Front) Axle Shaft Nut (Rear) Battery SPECIFICATION See Specifications in text or applicable graphics under COMPONENT 16 Ft. Lbs. (.4 kgf m, 0 N.m) 140 Ft. Lbs. (19.4 kgf m, 190 N.m) BATTERY Brakes Bleeding Sequence RR, LR, RF, LF AIR BLEEDING Disc Brakes Front Rear FRONT DISC BRAKE ASSEMBLY REAR DISC BRAKE ASSEMBLY See Specifications in text or applicable graphics under Front Rear FRONT DISC BRAKE ASSEMBLY REAR DISC BRAKE ASSEMBLY Charging Generator GENERATOR Drive Belts Belt Routing & Adjustment V BELT TC V BELT http://www1.prodemand.com/print/index?content=tabs&module=true&tab=true&terms=true&ys=false&classname=printmaintenance&hideoptions=false 1/1
Engine Cooling General Service Specifications Radiator Cap Pressure Thermostat R & I Water Pump R & I SPECIFICATION 14 18 psi (.95 1.5 kg/cm ) THERMOSTAT WATER PUMP TC (Turbocharged) General Service Specifications SPECIFICATION Radiator Cap Pressure 14 18 psi (.95 1.5 kg/cm ) Thermostat R & I Water Pump R & I THERMOSTAT WATER PUMP Engine Mechanical Compression (at 00 300 RPM) 15 03 psi (1050 1400 kpa, 11 14 kgf/cm ) TC 14 171 psi (981 1177 kpa, 10 1 kgf/cm ) Oil Pressure At Idle Speed: 7 psi (.5 kg/cm ) or more At 6000 RPM: 51 psi (3.6 kg/cm or more Overhaul TC PREPARATION FOR OVERHAUL PREPARATION FOR OVERHAUL See Specifications in text or applicable graphics under. TC ENGINE MECHANICAL () ENGINE MECHANICAL (TC) Fluid Specifications See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." http://www1.prodemand.com/print/index?content=tabs&module=true&tab=true&terms=true&ys=false&classname=printmaintenance&hideoptions=false /1
button. Flywheel/Flex Plate (Drive Plate).1 Ft. Lbs. (30 N.m) Plus additional 30 35 degrees Fuel System Fuel Pressure Test Procedure TC INSPECTION INSPECTION Fuel Pressure Specification Fuel Filter Location 49 58 psi (340 400 kpa) In Tank Type as part of Fuel Pump Module Fuel Filter R & I TC FUEL FILTER FUEL FILTER Ignition Firing Order & Cylinder Identification FIRING ORDER & CYLINDER IDENTIFICATION Spark Plug Type Gap NGK: SILZKAR7B11 0.039 0.043 in. (1.0 1.1 ) 1.9 Ft. Lbs. (17.5 N.m) TC Type Gap NGK: ILKAR8H6 0.00 0.0 in. (0.50 0.55 ) 1.9 Ft. Lbs. (17.5 N.m) Starting Starter STARTER INSTALLATION Wheel Alignment Adjustment Specifications Front Rear WHEEL ALIGNMENT WHEEL ALIGNMENT http://www1.prodemand.com/print/index?content=tabs&module=true&tab=true&terms=true&ys=false&classname=printmaintenance&hideoptions=false 3/1
Front Rear FRONT SPENSION REAR SPENSION Wheel & Tire Wheel Lug Nut 88.5 Ft. Lbs. (10 N.m) SPECIFICATION [.5 L Turbo Engine (FROM '10MY) ] The following shows the comparison between new and existing engines. New engine Existing engine Displacement.5 L.5 L Engine Longitudinally positioned, horizontally opposed 4 cylinder Longitudinally positioned, horizontally opposed 4 cylinder Transmission 6MT 5AT, 5MT, 6MT Bore x stroke 99.5 x 79.0 (3.917 x 3.110) 99.5 x 79.0 (3.917 x 3.110) Total displacement cm (cu in) 3, 457 (149.93), 457 (149.93) Valve driving method DOHC + intake/exhaust AVCS DOHC + exhaust AVCS Compression ratio 8.4 8.4 Maximum output kw (HP)/rpm Maximum torque N.m (kgf m, ft lb)/rpm 198 (65)/5, 600 18 (43)/6, 000 350 (35.7, 58)/, 000 to 5, 00 37 (33.3, 41)/3, 600 Designated gasoline 93AKI 93AKI SPECIFICATION [ Connecting Rod ] Refer to "Cylinder Block" for removal and installation procedures of connecting rod. < Ref. to REMOVAL, Cylinder Block. > < Ref. to INSTALLATION, Cylinder Block. > SPECIFICATION [ Piston ] Refer to "Cylinder Block" for removal and installation procedures of pistons. < Ref. to REMOVAL, Cylinder Block. > < Ref. to INSTALLATION, Cylinder Block. > SPECIFICATION [ General Description ] Model Cylinder arrangement Valve system mechanism.0 L Horizontally opposed, liquid cooled, 4 cylinder, 4 stroke gasoline engine Chain driven, double overhead camshaft, 4 valve/cylinder Bore x Stroke 86.0 x 86.0 (3.39 x 3.39) http://www1.prodemand.com/print/index?content=tabs&module=true&tab=true&terms=true&ys=false&classname=printmaintenance&hideoptions=false 4/1 3
Displacement 3 cm (cu in) 1, 998 (11.9) Compression ratio 10.6 Compression pressure (at 00 300 RPM) Number of piston rings kpa (kg/cm, psi) 1, 350 1, 750 (14 18, 196 54) Compression ring: Oil ring: 1 valve timing Engine Open Close Max. retard Min. advance Max. retard Min. advance ATDC 6 BTDC 4 ABDC 8 ABDC 14 valve timing Open Close Max. retard Min. advance Max. retard Min. advance BBDC 11 BBDC 66 ATDC 55 ATDC 0 Cam clearance +0.0 0.03 +0.0008 0.001 0.13 (0.0051 ) 0.±0.0 (0.0087±0.0008) Idle RPM (select lever in "P" or "N" range) RPM No load 700±100 A/C ON 700 835±50 Ignition order 1 3 4 Ignition timing BTDC/RPM 10 ±10 /700 NOTE: OS: Oversize : Undersize Bending (in) Limit 0.00 (0.00079) Valve drive section 40.77 40.87 (1.605 1.609) http://www1.prodemand.com/print/index?content=tabs&module=true&tab=true&terms=true&ys=false&classname=printmaintenance&hideoptions=false 5/1
Cam lobe height (in) Fuel pump drive section 41.97 4.03 (1.65 1.655) 40.7 40.8 (1.603 1.607) Camshaft Cam base circle diameter Journal outer diameter 34.0 (1.339) (in) (in) 5.946 5.963 (1.015 1.0) Thrust clearance 0.068 (in) 0.116 (0.007 0.0047) Oil clearance 0.037 (in) 0.07 (0.0015 0.008) Warpage (mating surface with cylinder block) (in) Limit 0.035 (0.0014) Cylinder head Grinding limit To 98.4 (3.874) Height 98.5 (3.878) (in) Valve overall length 103.3 (4.067) 95.45 (3.758) Valve head edge thickness 0.8 1. (0.031 0.047) 1.0 1.4 (0.039 0.055) Valve & valve guide Valve stem outer diameter 5.455 5.470 (0.148 0.154) 5.445 5.460 (0.144 0.150) 5.500 http://www1.prodemand.com/print/index?content=tabs&module=true&tab=true&terms=true&ys=false&classname=printmaintenance&hideoptions=false 6/1
Valve guide inner diameter 5.51 (0.165 0.170) Clearance between valve and valve guide 0.030 0.057 (0.001 0.00) 0.040 0.067 (0.0016 0.006) Valve guide protrusion amount Valve stem end outer diameter 11.4 11.8 (0.449 0.465) 5.455 5.470 (0.148 0.154) 5.445 5.460 (0.144 0.150) Valve & valve shim Valve shim inner diameter 5.500 5.560 (0.165 0.189) Clearance between valve and valve shim 0.030 0.105 (0.001 0.0041) 0.040 0.115 (0.0016 0.0045) Valve seat Seating width between valve and valve seat 0.8 1.6 (0.031 0.063) 1.1 1.7 (0.043 0.067) Seating angle between valve and valve seat 45 Seating position between valve and valve seat Valve face center http://www1.prodemand.com/print/index?content=tabs&module=true&tab=true&terms=true&ys=false&classname=printmaintenance&hideoptions=false 7/1
Free length 44.03 (1.733) Valve spring Tension/spring height N (kgf, lb)/ Set Lift 18 10 (18.56 1.41, 40.9 47.)/33.0 (1.99) 440 486 (44.87 49.56, 98.93 109.7)/.0 (0.866) Cylinder block Squareness warpage (Mating surface with cylinder head) Grinding limit of cylinder block Height of cylinder block.5, 1.9 (0.075 0.05 Limit in) or less (0.00098) To 04.9 (8.067) 05.0 (8.071) Inner diameter of cylinder liner Cylinder bore size mark A Cylinder bore size mark B 86.005 86.015 (3.3860 3.3864) 85.995 86.005 (3.3856 3.3860) Cylindricality of cylinder liner Out of roundness of cylinder liner Limit Limit 0.03 (0.001) 0.010 (0.0004) Cylinder block & piston Piston grade point 40.0 (1.57) Size Grade A Grade B 85.985 85.995 (3.385 3.3856) 85.975 85.985 http://www1.prodemand.com/print/index?content=tabs&module=true&tab=true&terms=true&ys=false&classname=printmaintenance&hideoptions=false 8/1
Piston and piston pin Piston outer diameter Clearance between cylinder liner and piston Inner diameter of cylinder liner boring limit (diameter) Degree of fit Clearance between piston and piston pin 0.5 (0.0098) OS 0.50 (0.0197) OS (3.3848 3.85) 86.5 86.45 (3.3947 3.3955) 86.475 86.495 (3.4045 3.4053) 0.010 0.030 (0.00039 0.00118) To 86.505 (3.4057) Piston pin must be fitted into position with thumb at 0 C (68 F). 0.004 0.008 (0.000 0.0003) Closed gap (in) Compression ring Top ring Second ring 0.0 0.5 (0.0079 0.0098) 0.40 0.50 (0.0157 0.0197) Piston ring Oil ring (Upper rail and lower rail) 0.10 0.35 (0.0039 0.0138) Clearance between compression ring and piston (in) Top ring Second ring 0.040 0.080 (0.0016 0.0031) 0.045 0.085 (0.0018 0.0033) Bend or twist per 100 (3.94 in) in Limit 0.10 (0.0039) http://www1.prodemand.com/print/index?content=tabs&module=true&tab=true&terms=true&ys=false&classname=printmaintenance&hideoptions=false 9/1
length Thrust clearance 0.070 0.330 (0.008 0.0130) 1.49 1.508 size (0.0587 0.0594) Connecting rod and connecting rod bearing Connecting rod bearing thickness (at center) 0.03 (0.001) 0.05 (0.000) 0.5 (0.0098) 1.511 1.515 (0.0595 0.0596) 1.51 1.55 (0.0599 0.0600) 1.61 1.65 (0.0638 0.0640) Piston pin & connecting rod bushing Oil clearance Clearance between piston pin and connecting rod bushing 0.05 0.055 (0.0010 0.00) 0.004 0.06 (0.000 0.0010) Bending Limit 0.035 (0.0014) Cylindricality Limit 0.006 (0.000) Crankshaft pin Out ofroundness limit Grinding (dia.) Limit 0.005 To 49.76 (0.000) (1.9577) Crankshaft journal Out ofroundness Cylindricality Limit 0.006 0.005 (0.000) 49.976 http://www1.prodemand.com/print/index?content=tabs&module=true&tab=true&terms=true&ys=false&classname=printmaintenance&hideoptions=false 10/1
size 50.000 (1.9676 1.9685) Crankshaft and crankshaft bearing Crankshaft pin outer diameter Crankshaft journal outer diameter Grinding limit (dia.) 0.03 (0.001) 0.05 (0.000) 0.5 (0.0098) size 0.03 (0.001) 0.05 (0.000) 0.5 (0.0098) size 49.946 To 49.970 67.735 (.6667) (1.9664 1.9673) 49.96 49.950 (1.9656 1.9665) 49.76 49.750 (1.9577 1.9587) 67.985 68.009 (.6766.6775) 67.955 67.979 (.6754.6763) 67.935 67.959 (.6746.6755) 67.735 67.759 (.6667.6677).495.513 (0.098 0.0989) #1, #, #3, #4 0.03 (0.001) 0.05 (0.000) 0.5 (0.0098).519.5 (0.099 0.0993).59.53 (0.0996 0.0997).69.63 http://www1.prodemand.com/print/index?content=tabs&module=true&tab=true&terms=true&ys=false&classname=printmaintenance&hideoptions=false 11/1
Crankshaft bearing thickness (at center) (0.1035 0.1036) #5 size 0.03 (0.001) 0.05 (0.000) 0.5 (0.0098).493.511 (0.0981 0.0989).517.50 (0.0991 0.099).57.530 (0.0995 0.0996).67.630 (0.1034 0.1035) Thrust clearance Oil clearance 0.130 0.308 (0.0051 0.0113) 0.013 0.031 (0.00051 0.001) NOTE: OS: Oversize : Undersize SPECIFICATION [ And Valve ] Refer to "Cylinder Head" for removal and installation procedures of the intake and exhaust valves. < Ref. to REMOVAL, Cylinder Head. > < Ref. to INSTALLATION, Cylinder Head. > SPECIFICATION [ Crankshaft ] Refer to "Cylinder Block" for removal and installation procedures of the crankshaft. < Ref. to REMOVAL, Cylinder Block. > < Ref. to INSTALLATION, Cylinder Block. > http://www1.prodemand.com/print/index?content=tabs&module=true&tab=true&terms=true&ys=false&classname=printmaintenance&hideoptions=false 1/1