Lubrication Systems Made in GERMANY Lubricants Spray nozzles and lube points
Spray pattern Spray pattern Control air, spray air (swirl air), compressed air and oil Dot, circle, ellipse Spray pattern 1 spray pattern without spray air (swirl air) Dot the typical spray pattern of a nozzle is composed of a core stream and a diffuse edge stream of the lubricant the relation between core stream and diffuse edge stream, as well as the overlap of the applied lubricant onto the sheet material depends on the used lubricant as well as the pre-set pressure ratios between spray air (swirl air) and the air jet for the wide pattern of the lubricant 1 the control air closes or opens the nozzle, using a nozzle needle 2 the spray air (swirl air) converts the solid lubricant stream into extreme particular droplets 3 the wide, compressed air stream, directs the lubricant drops from the circular spray pattern to an elliptical spray pattern 2 spraying pattern with spray air (swirl air) Circle Compressed air pressure parameter high pressure low pressure spray air (swirl air) the wide, compressed air stream small drop size oil mist formation fine distribution much larger central spray area than the periphery spray area elliptical lubrication pattern large drop size nearly no oil mist creation corse distribution larger central spray area periphery spray area circular lubrication pattern 3 spraying pattern with wide angle air Ellipse oil large lubricant quantity small lubricant quantity 2 3
Raziol overview Raziol overview Overview Raziol nozzles and lube points for the use with Raziol control units for tool lubrication and for minimal lubrication at the non-cutting forming eg. deep drawing, stamping, bending, profiling, thread forming; as well as for the cutting processes eg. drilling, milling, turning ST DUSTY-2000 Lube point DUSTY-2000 ST LAMA-1000 Lube points LAMA-1000 ST CD-100 BS (D) Lube point CD-100 wide jet air (throttle) ST LAMA-3000 Lube points LAMA-3000 ST CD 95/105 Lube point CD 95/105 ST LAMA-4000 Lube points LAMA-4000 BS-25/ SV block nozzle-25/ grinding hole pilot valve 4 5
ST LAMA-1000 ST LAMA-1000 Lube point ST LAMA-1000 Lubricating station ST LAMA-1000 ca. 70 ca. 120 ca. 120 ST LAMA-1000/ Scatter precision coaxial spray head with magnetic stand for the positioning of the spray jet minimal possible application amount (or quantities) < 0,05g/signal for highly viscous lubricants interchangeable nozzle inserts with different set points for variable lubrication quantities and viscosities the lubrication point ST LAMA-1000 HL and HL scatter is equipped with a high performance nozzle (HL) that is specially designed for the task where the to be formed parts can be lubricated over a larger distance and with a fast succession of lubrication cycles. 42 ST LAMA-1000/Scatter ST LAMA-1000 HL ST LAMA-1000 HL Scatter ST LAMA-1000/ Scatter ca. 90 ST LAMA-1000 HL ca. 112 ST LAMA-1000 HL Scatter precision coaxial spray head with circular jet spray angle and nozzle opening of Ø 0,4-1,5 mm complete with 3m hose package, screws and fittings 8/6mm, 1/4 and double hinged holder with magnetic foot Ø 63mm complete with magnetic valve for control air, magnetic coil with connecting cable and RVplug, complete with 3m hose package, screws and fittings 8/6mm, 1/4 and double hinged holder with magnetic foot Ø 63mm complete with one magnetic valve for control air, magnetic coil with connecting cable and RV-plug, complete with 3m hose package, screws and fittings 8/6mm, 1/4 and double hinged holder with magnetic foot Ø 63mm part no. 1044300008 1044300010 1044300012 connections 3 2 3 lubricant x (white) x (white) x (white) spray air (swirl air) x (black) - x (black) ST LAMA-1000 HL ST LAMA-1000 HL Scatter control air x (blue) x (blue) x (blue) 6 7
ST LAMA-3000 ST LAMA-3000 Lube point ST LAMA-3000 Extensions precision coaxial spray head with magnetic stand for the positioning of the spray jet minimal possible application amount (or quantities) < 0,05g/signal low to medium viscosity precision spray head attachment with different lengths available (40 mm up to 800 mm), circular spray pattern wide angle spray attachable precision spray head extension available, in different lengths (50-800mm) LAMA 3000/VL-100 L L LAMA 3000 extension, wide angle attachment d = 4 mm LAMA 3000 extension ST LAMA-3000/ VL -200 part no. 1044300030 connections 3 lubricant x (white) ST LAMA-3000 precision coaxial spray head with 5 circular jet spray head separated connections for spray and control air with complete with 3m hose package, screws and fittings and double hinged holder with magnetic foot Ø 63mm spraying angle 90, spraying pattern in an eliptical shape the extension tube of the spray head extension is bendable and can therfore be positioned to the exact lubrication point precision spray head extension wide angle precision spray head extension length L [mm] part no. part no. 50 1080720085 1080720800 70 1080720074 1080720801 100 1080720080 1080720802 150 1080720099 1080720803 200 1080720095 1080720804 220 1080720558 1080720805 250 1080720557 1080720806 300 1080721512 1080720807 400 1080721514 1080720808 spray air x (red) 500 1080720096 1080720809 (swirl air) 800 1080720097 1080720810 8 control air x (blue) ST LAMA-3000 9
ST LAMA-4000 ST LAMA-4000 Lube point LAMA-4000 Lubricating station LAMA-4000 L precision coaxial spray head with magnetic base for exact positioning of the spray jet minimal possible application quantity < 0,05 g/signal for low to medium viscosity lubricants different spray nozzle attachments to obtain distinctive lubrication patterns several coaxial spray heads with various orifice sizes available, to be used for the different needs in lubrication volume and viscosities ST LAMA-4000 37 ca. 16 ST LAMA-4000 d = 8 mm LAMA attachment, circular spray pattern 75 d = 4 mm LAMA-4000 extension d = 13 mm LAMA attachment, wide angle spray pattern 90 with nozzle precision coaxial spray head with 5 circular spray angle and nozzle opening Ø 0,3 mm complete with 3m hose package, fittings and double hinged holder with magnetic foot Ø 63mm L ST LAMA-4000 part no. 108004410 connections 3 lubricant x (white) spray air (swirl air) x (red) control air x (blue) length L [mm] extension 100 1080044011 Circular spray 1080044029 LAMA-4000 with wide angle jet for LAMA-4000 with equipment for 75 L=40mm 150 1080044026 coil strip lubrication inside pipe lubrication wide angle spray 90 1094211019 10 11 part no. 50 1080044025 70 1080044024 200 1080044027 Circular spray 75 L=20mm attachment part no. 1080044023
ST DUSTY-2000 ST DUSTY-2000 Lube point DUSTY-2000 Lube point DUSTY-2000 ca. 70 circular spray nozzle ST-Dusty-2000 precision coaxial spray head with 15 circular spray angle the lubricant quantity and the spray air (swirl air) are directly adjustable at the spray head left turn: more lubricant, more spray air (swirl air) right turn: less lubricant, less spray air (swirl air) attachable precision spray head extension available, in different lengths (50-800mm) diameter of the extension 4 mm, at the tip 5 mm ST DUSTY-2000 200 circular spray nozzle with an extension ST DUSTY-2000/ VL-200 the extension tube of the spray head extension is bendable and can therfore be positioned to the exact lubricated point. ST DUSTY-2000 ST DUSTY-2000/VL-200 precision coaxial spray head with 15 circular spray angle, with combined connection for the spray and control air. Complete with 3m hose package, fittings and double hinged holder with magnetic foot Ø 63mm with 200 mm spray head extension part no. 1044211001 1044300038 connections 2 2 lubricant x (white) x (white) control air x (blue) x (blue) 12 ST-Dusty-2000/VL-200 13
ST CD-100 BS (D) ST CD-100 BS (D) Lube point CD-100 wide angle jet (air regulator) Lube point CD-100 wide angle spray attachment St block nozzle CD-100 BS precision coaxial spray head with 90 wide angle jet for the use in spraying lubrication very good setting of the spraying parameter very good reproducibility of the applicable lubricant the spray air activates the nozzle the elliptical lubrication pattern is achieved using the wide angle spray attachment the lubrication width of the nozzle can be modified by adjusting the pressure setting on the wide angle spray attachment St block nozzle CD-100 BS block nozzle ST CD-100 BS St block nozzle CD-100 BS block nozzle ST CD-100 BSD precision coaxial spray head with 90 flat jet spray angle and manual lubricant quantity adjustment via a precision raster regulator with 40 raster settings per turn combined spray and wide angle jet complete with 3m hose package, fittings and dual manetic holder with magnetic foot Ø 63mm part no. 1080720204 1080720205 connections 4 3 lubricant x (white) x (white) spray air x (black) (swirl air) control air x (blue) x (blue) wide angle jet x (yellow) x (yellow) nozzle part no. CD-100 BS 1080720206 CD-100 BSD 1080720208 St block nozzle CD-100 BS 14 15
ST CD-95/105 ST CD-95/105 Lube point CD 95/105 Lube point CD 95/105 21,5 17,5 ST CD 95 precision coaxial spray head with 90 flat angle jet for the use in spraying lubrication very good setting of the spraying parameter very good reproducibility of the applicable lubricant the control air operates the nozzle complete as lubrication point with 3 m hose package and double magnetic holder with magnetic foot Ø 63 mm for the use in spraying chambers, mounted as a nozzle bar minimal installation dimensions ca. 42 25 17,5 ca. 26 block nozzle CD 95 block nozzle CD 105 block nozzle CD 95 block nozzle CD 105 nozzle opening part no. precision coaxial spray head with 90 flat angle jet for the use in spraying lubrication Ø 0,5/1,0/1,5 mm and lock connection to regulate the amount of oil 1080722000 (nozzle opening 0,5 mm) 1080722001 (nozzle opening 1,0 mm) 1080722002 (nozzle opening 1,5 mm) Ø 0,5 mm and lock connection to regulate the amount of oil 1080722003 (nozzle opening 0,5 mm) connections 3 3 lubricant x (M) x (M) spray air (swirl air) x (Z) x (Z) control air x (S) x (S) ST CD 105 16 17
BS-25/ SV BS-25/ SV Block nozzle-25/ grinding hole pilot valve Block nozzle-25/ grinding hole pilot valve BS-25/ SV manual grid/ pilot valve BS-25/ SV atomatic grid/ pilot valve block nozzle with manual or automatic lubricant quantity adjustment very good reproducibility of the applicable lubricant very fast response time the control air operates the nozzle the flattening of the cyrcling spray pattern of the nozzle will be implemented by the wide angle jet the pressure of the wide angle jet can influence the lubrication width of each nozzle for the use in spraying chambers and nozzle bars lubrication of blanks and coil strip material full surface, sectoral and partial lubrication possible drive by pulse width modulation possible medium (lubricant) wide angle jet wide angle attachment spray air (swirl air) BS-25/ SV manual grid/pilot valve single BS-25/ SV atomatic grid/ pilot valve single knurled screw control air pilot valve BS-25/ SV manual swirl/ pilot valve single block nozzle with manual oil amount setting with a precision grid nozzle M6x0,5 with 40 grid positions per revolution with wide spray attachment, pilot valve and consistent oil bore (grinding hole) with wide spray attachment, pilot valve and consistent oil bore (grinding hole) with internal twist nozzle, pilot valve and continuous oil bore (grinding hole) part no. 1080720056 1080720055 1080720057 connections 4 5 3 lubricant x x x spray air x x x (swirl air) control air x x x wide angle jet x x return flow of x the lubricant BS-25/ SV manual swirl/ 18 pilot valve 19
HE Hagener Straße 144 + 152 D-58642 ISERLOHN GERMANY Phone: +49 2374 5000-0 Fax: +49 2374 5000-12 Email: info@raziol.de Web: www.raziol.com