A high protection degree requires the highest demands on the installation material IP68 Quick connection system Swiss made
Applications Numerous applications in various fields. P.2
Table of contents Applications... P. 2 ecoline P3 3G2.5mm 2... P. 4 Implementation: Gotthard base tunnel... P. 9 ecobus power IP 5G2.5mm 2... P. 10 ecobus combi IP 5G2.5+2x1.5mm 2 and ecobus combi IP 5G2.5+2x1.5mm 2 OS... P. 11 Norms and concepts... P. 23 P.3
ecoline P3 3G2.5mm 2 A high protection degree, short installation procedures, easy handling and expansion possibilities are the main features of the system: anytime, anywhere, IP68 protected. End piece IP68, No. 48510/03 New IP66/68 protected end piece Secure and quick mounting without any tool, without stripping off the insulation Connecting box 3x2.5mm 2, No. 48243/L/68 Protection degree IP66/68 ensures the boxes to be protected against powerful water jets and against complete submersion in water Direct connection of loads at any point of the cable Flat cable connected by means of silicone protected pointed screws, without the cable insulation having to be stripped Connection of a cable gland M16 with O-ring seal For supply or branching of flat cable For rational installations it is recommended to use an electric screwdriver (Please observe the tightening torques!) Screwed cover with silicone seal For a quick wiring: the integrated lever makes every tool needless Small area foreseen for marking Where are these flat cables used? In installations related to stringent requirements. Its high protection degree allows this system to be used in tunnels, where many connections have to be made. Thanks to the rapid installation substantial time savings will be performed. Flexibility and robustness make the system ideal for building constructions, public works and open cast works in both construction and exploitation phases. In industrial washing plants, car wash sites or cleaning installations for tunnels or underground parking where powerful jets of water are used. The reliable components also suit outdoor applications such as market places, trade fairs and openair events. IP66/68 allows not only the use in wet but also in dusty environment. The system therefore suits workshops, joineries or industrial plants. No need to seal the connecting boxes or to sever the cable, new potential sources of errors are thus avoided. Flat cable enables installations to be completed easily with further connections anywhere, anytime. P.4
Mounting procedure of the connecting box No. 48243/L/68 (can be used for supply and branching!) Open the cover. Put the cable gland on the round cable. Cut the round cable to the desired length and remove the sheath. Introduce the leads after having stripped off the insulation and tighten the clamping screws. Check if the O-ring seal is at the right position and tighten the cable gland. Philips No.1 0.7Nm 6.2lb-in Mount the cover again. 1 2 Position the base of the connecting box and screw it on to its support if required. Position the asymmetric fl at cable (right position is shown by the groove in one narrow side of the cable sheath). Is the fl at cable not in the right position, it cannot be inserted into the base. The cable has to be clean, undamaged, free from grease and oil residue. 3 4 Snap together the upper part and the base. Fold back the lever. It must audibly click into place. The box is thus connected and locked. It is also possible to secure the lever by using the supplied screw. The cover may be marked if necessary. 5 6 The overcurrent protection devices will be chosen in relation to the length of installed cables so that their response time conform to specifications in case of malfunction. The box has only to be connected to the cable once. If the box has to be displaced, the protection degree of the system will no more be fulfilled. However the box may be used as IP40 box. It is absolutely necessary to reinsulate correctly the holes due to the cutting teeth by means of the insulating tape, in order to ensure the IP protection degree. We do not assume liability for defects occuring through improper operation! A high IP protection degree requires the highest demands on the installation material. The Woertz System guarantee only applies to original products finished in our workshops (such as flat cables, boxes and accessories) or provided by appropriate, controlled suppliers. Possibility of pre-wiring: the installation becomes more rational! On request the connecting boxes may be provided in advance with round outgoing cables. The loads may also be supplied prewired and mounted. Interesting time savings will thus be performed on site, when installing the lights and loads. The connection of the lever occurs moreover almost without any tool. P.5
ecoline P3 3G2.5mm 2 Flat cable 3G2.5mm 2 -easy - installation -narrow, - flexible -asymmetric - flat cable to avoid reverse polarity Flat cable of PVC L+N+PE Flat cable, halogen-free L+N+PE No. Technical data 49685 49686 Sheath PVC, oil resisting Polyethylene Compound Colour of the sheath light grey light grey Dimensions 16.5x6mm 16.5x6mm Weight 185g/m 185g/m Fire load 0.583kWh/m 0.579kWh/m No. of leads x cross-section 3x2.5mm 2 3x2.5mm 2 Copper conductors tinned, highly flexible tinned, highly flexible Insulation of the leads PVC Flame retardant, vulcanized and halogen-free Polyethylene Compound Colour of the leads brown, green/yellow, blue brown, green/yellow, blue Test voltage 4kV/50Hz 4kV/50Hz Rated voltage 0.6/1kV 0.6/1kV DC-resistance 7.98Ω/km 7.98Ω/km Packing unit 500m/1000m 500m/1000m Accessories see page see page Connecting box* 48243/L/68 48243/L/68 Cable end piece* 48510/03 48510/03 Connecting box 49687 5.2.13 49687 5.2.13 Connector 49695 5.2.14 49695 5.2.14 Cable end piece 49689 5.2.15 49689 5.2.15 Clamp 49693 5.2.15 49693 5.2.15 Cable stripping tool 49690 5.2.15 49690 5.2.15 Shears 49930 5.2.15 49930 5.2.15 Insulating tape 49960 5.2.15 49960 5.2.15 *IP68 protected P.6
Woertz Quick connection technique - Connecting box for IP68 applications - mounting by means of a lever, without any tool - reverse polarity protection - marking area on the cover - the lever may be screwed on Connecting box for supply and branching IP68 3x2.5mm 2, no need to strip the insulation No. Technical data 48243/L/68 Weight Dimensions (LxWxH) Fire load ~ 116g 120x30.5x42.5mm 0.29kWh/m Fire behaviour UL 94-V0 Norms according to IEC 60998-1 according to IEC 60998-2-1 according to IEC 60998-2-3 according to IEC 60529 Plastic parts black, halogen-free Metal parts V4A steel / corrosion-resistant No. of leads x cross-section 3x2.5mm 2 Connecting capacity LxW Clamping screws 3.0x3.5mm M3, tightening torque 0.7Nm, screwdriver No.1 Cross-section 2.5mm 2 Test current Test voltage Rated voltage Protection degree Cable gland thread Operating temperature Installation temperature 24A 4kV, 50Hz 690V, 50Hz IP66/IP68 (2m, 30min) M16x1.5-15 C to +40 C min. +5 C Type of contact Woertz patented piercing technique, without any tool Contacting Protection IP68 (single contacting) / Protection IP40 (multiple contacting) Packing unit 5 pce. Accessories Cable gland M16x1.5* 4.5-6.0mm 6.0-8.0mm 8.0-10.5mm 48560/01/M16 48560/03/M16 48560/05/M16 * IP68 protected P.7
Accessories Cable end piece without stripping 48510/03 of polycarbonate, halogen-free; silicone gel Dimensions: 40x25x15mm Weight: 9.5g Fire load: not indicated Packing unit: 8 pce. Clamp for screw fixing Note: Cut neatly both ends of the cable before mounting the end pieces. No need to strip the cable. Cable end piece may only be mounted once. 49693 of polyamide 66, halogen-free, grey Dimensions: 31x10x8.5mm Weight: 0.95g Fire load: 0.01kWh Packing unit: 100 pce. Shears 49930 for cutting neatly and easily every type of flat cables (max. width 32mm). With sliding anvil. Teflon coated blades. Packing unit: 1 pce. Insulating tape 49960 to reinsulate correctly the holes due to cutting teeth when removing or displacing connections. Insulating tape trademark Scotch 2210, synthetic caoutchouc-based product, PVC coated black. Weatherproof, self-fusing. Dimensions: 102x100x2.3mm Dielectric strength: max. 23kV/mm Temperature: max. +70 C Packing unit: 10 pce. Cable gland 48560/01/M16 48560/03/M16 48560/05/M16 of polyamide, grey M16x1.5 Clamping range: 4.5-6.0mm 6.0-8.0mm 8.0-10.5mm delivered with O-Ring seal of NBR Packing unit: 5 pce. P.8
Implementation Gotthard base tunnel Lighting during construction of railway tunnel. The installation of temporary lighting on the building site has to be quick, safe and easy. With her NRLA project (New Rail Link through the Alps called NEAT project on German), Switzerland, the tiny country writes a remarkable new railway story. The Gotthard base tunnel is at the heart of this ambitious project: with a planned length of 57 km, it will be the longest tunnel in the world. The biggest construction job of this century promotes modern machines and new technologies. Both human and technical resources have to combine a lot of high requirements. All that has led to the development of a new connection box with high degree of protection. Thanks to the piercing technology substantial time savings will be performed. No need for tools To achieve real time savings lamps may be wired in advance to the flat cable connecting boxes. On the building site in the tunnel the lamps have only to be fastened and the boxes to be placed on the flat cable. The electrical contact is made by folding back the lever; thanks to the piercing technology the installation is performed in a matter of seconds without using any tool. With the boxes rated IP68, the connection points remain save even under the hard conditions inside the tunnel. Just click to light. Facts & Figures Builder: ABAG Alpiq-Burkhalter AG Planer: Hefti, Hess & Martignoni Installer: Alpiq AG 140 km ecoline P3 3G4mm 2 FR/LS0H >6000 flat cable boxes IP68 Temporary lighting during construction P.9
ecobus power IP 5G2.5mm 2 Every connection you need where you need it Hard conditions don t affect products with a high IP protection degree... End piece IP68, No. 48510/08 New IP66/68 protected end piece Secure and quick mounting without any tool, without stripping off the insulation Flat cable boxes 5x2.5mm 2, No. 48385/L/68 Protection degree IP66/68 ensures the boxes to be protected against powerful water jets and against complete submersion in water Direct connection of loads at any point of the cable Flat cable connected by means of silicone protected pointed screws, without the cable insulation having to be stripped Connection of a cable gland M20 with O-ring seal Screwed cover with silicone seal For a quick wiring: the integrated lever makes every tool needless Small area foreseen for marking Flat cable box 5x2.5mm 2, No. 48385/L/68/S Fastening base provides secure mounting by screw or cable binder Where are these flat cables used? In installations related to stringent requirements. Its high protection degree allows this system to be used in tunnels, where many connections have to be made. Thanks to the rapid installation substantial time savings will be performed. Flexibility and robustness make the system ideal for building constructions, public works and open cast works in both construction and exploitation phases. Three-phase loads may be supplied through this system. The lamps are distributed over the different pole conductors and individually switched. In industrial washing plants, car wash sites or cleaning installations for tunnels or underground parking where powerful jets of water are used. IP66/68 allows not only the use in wet but also in dusty environment. The system therefore suits workshops, joineries or industrial plants. No need to seal the connecting boxes or to sever the cable, new potential sources of errors are thus avoided. Flat cable enables installations to be completed easily with further connections anywhere, anytime. P.10
Mounting procedure of the connecting box No. 48385/L/68* (can be used for supply and branching!) Philips No.1 0.7Nm 6.2lb-in Open the cover. Put the cable gland on the round cable. Cut the round cable to the desired length and remove the sheath. Introduce the leads after having stripped off the insulation and tighten the clamping screws. Check if the O-ring seal is at the right position and tighten the cable gland. Mount the cover again. 1 2 Position the base of the connecting box and screw it on to its support if required. Position the asymmetric fl at cable (right position is shown by the groove in one narrow side of the cable sheath). Is the fl at cable not in the right position, it cannot be inserted into the base. The cable has to be clean, undamaged, free from grease and oil residue. 3 4 Snap together the upper part and the base. Fold back the lever. It must audibly click into place. The box is thus connected and locked. It is also possible to secure the lever by using the supplied screw. The cover may be marked if necessary. 5 6 The overcurrent protection devices will be chosen in relation to the length of installed cables so that their response time conform to specifications in case of malfunction. The box has only to be connected to the cable once. If the box has to be displaced, the protection degree of the system will no more be fulfilled. However the box may be used as IP40 box. It is absolutely necessary to reinsulate correctly the holes due to the cutting teeth by means of the insulating tape, in order to ensure the IP protection degree. We do not assume liability for defects occuring through improper operation! A high IP protection degree requires the highest demands on the installation material. The Woertz System guarantee only applies to original products finished in our workshops (such as flat cables, boxes and accessories) or provided by appropriate, controlled suppliers. Possibility of pre-wiring: the installation becomes more rational! On request the connecting boxes may be provided in advance with round outgoing cables. The loads may also be supplied prewired and mounted. Interesting time savings will thus be performed on site. P.11
ecobus power IP 5G2.5mm 2 -a high protection degree requires the highest demands on the installation material -The Woertz guarantee only applies to original products finished in our workshops such as flat cables, boxes and round cables with connectors Flat cable of PVC 3L + N + PE Flat cable halogen-free 3L + N + PE No. Technical data 48380/PVC 48380/FRNC Cable structure on the basis of EN50214 on the basis of EN50214 Sheath PVC according to CENELEC HD 21.1 S4 Sheath polyoléfine, halogen-free no corrosive gas according to IEC 60754-1/2 Colour of the sheath according to indications according to indications Dimensions 24x6mm 24x6mm Weight 247g/m 247g/m Fire load 0.671kWh/m 0.671kWh/m Material PVC FR/LS0H Flame Retardant Low Smoke 0 Halogene Fire behaviour self-extinguishing halogen-free no corrosive gas flame retardant slight fume development according to IEC 60332-1/2 - - - - according to IEC 60332-1/2 according to IEC 60754-1 according to IEC 60754-2 according to IEC 60332-3-24 according to IEC 61034-2 Nb. leads x cross-section 5x2.5mm 2 5x2.5mm 2 Copper conductor power current tinned copper, class 5 according to IEC 60228 tinned copper, class 5 according to IEC 60228 Lead insulation power current PVC according to CENELEC HD 21.1 S4 Flame retardant, vulcanized, halogen-free polyethylene compound according to CENELEC HD 604-5H Test voltage power current 4kV, 50Hz 4kV, 50Hz Rated voltage power current 0.6/1kV 0.6/1kV Max. operating temperature (= Room temperature + selfheating) from -15 C to +90 C from -15 C to +90 C Installation temperature min. +5 C min. +5 C Bending radius min. 6x cable thickness min. 6x cable thickness Current-carrying capacity according to IEC 60364-5-52 according to IEC 60364-5-52 Resistance power current part 7.98Ω/km 7.98Ω/km Accessories End piece degree IP68 48510/08 48510/08 P.12
Flat cable connecting box for IP68 applications - mounting by means of a lever, without any tool - reverse polarity protection - marking area on the cover - the lever may be screwed on No. Fastening (screws or cable ties) Technical data Box for feeding and branching 48385/L/68/S 48385/L/68 48385/L/68/S Weight ~ 210g Dimensions (LxWxH) 155x50x55mm (without cable gland) 155x75x55mm (with fastening facility) Fire load 0.74kWh/m Fire behaviour UL 94-V0 Norms according to IEC 60998-1 according to IEC 60998-2-1 according to IEC 60998-2-3 according to IEC 60529 Plastic parts black, halogen-free Metal parts V4A steel, corrosion-resistant Nb. leads x cross-section 5x2.5mm 2 Connecting capacity LxW 3.0x3.5mm Clamping screw Tightening torque 0.7Nm, screwdriver No.1 Cross-section of conductors 2.5mm 2 Cross-section with bushing 4mm 2 Test current power current part 24A Test voltage 4kV, 50Hz Rated voltage 400V, 50Hz Protection degree IP68 (2m, 30min) IP65 (protected against powerful water jets from all directions) Thread of cable gland M20x1.5 Max. operating temperature from -15 C to +90 C (= Room temperature + selfheating) Installation temperature Type of contact Compatible Woertz flat cables Accessories min. +5 C Woertz patented piercing technique, without any tool 48380/PVC, 48380/FRNC Cable gland M20x1.5* 8.0-11.0mm 11.0-15.0mm 48560/03/M20 48560/05/M20 *Accessories with IP68 degree P.13
Accessories End piece without stripping 48510/08 Of polycarbonate, halogen-free; silicone gel Dimensions: 40x25x15mm Weight: 9.5g Fire load: not indicated Packing unit: 8 pce. Clamp for screw fixing Note: Cut neatly both ends of the cable before mounting the end pieces. No need to strip the cable. Cable end piece may only be mounted once. 49731 Of polyamide 66, halogen-free, grey Dimensions: 52x10x10 mm Weight: 2g Fire load: 0.02kWh Packing unit: 100 pce. Fastening clamps 49733 49733A No. 49733 for screwing on No. 49733A for sticking on Of polyamide 66, halogen-free, grey Dimensions: 40x15x15mm Weight: 3.7g Fire load: 0.03kWh Packing unit: 100 pce. Shears 49930 For cutting neatly and easily every type of flat cables (max. width 32mm). With sliding anvil. Teflon coated blades. Packing unit: 1 pce. Insulating tape 49960 To reinsulate correctly the holes due to pointed screws or cutting teeth when removing or displacing connections. Insulating tape trademark Scotch 2210, synthetic caoutchouc-based product, PVC coated black. Weatherproof, self-fusing. Dimensions: 102x100x2.3mm Dielectric strength: max. 23kV/mm Temperature: max. +70 C Packing unit: 10 pce. Cable glands 48560/03/M20 48560/05/M20 Of polyamide, grey M20x1.5 Delivered with O-ring seal of NBR Packing unit: 5 pce Diameter of cables: 8.0-11.0mm 11.0-15.0mm P.14
«Pre-wiring for great time savings»
ecobus combi IP 5G2.5+2x1.5mm 2 For the first time bus technology finds application under more stringent requirements. Power current conductors and bus conductors are moulded here in a single cable sheath. End piece IP68, No. 48510/07 New IP66/68 protected end piece Secure and quick mounting without any tool, without stripping off the insulation Flat cable box 5x2.5+2x1.5mm 2, No. 48447/2K/L/68 For mounting on to flat cable ecobus combi IP 5G2.5+2x1.5mm 2 with shielded bus cable Protection degree IP66/68: ensures the boxes to be protected against powerful water jets and against complete submersion in water Contact simultaneously established with power current conductors and bus conductors Flat cable connected by means of silicone protected pointed screws, without the cable insulation having to be stripped Connection of a cable gland M16 and M20 with O-ring seal for outgoing bus and power current cables Box designed for feeding and branching Screwed cover with silicone seal For a quick wiring: the integrated lever makes every tool needless Small area foreseen for marking Flat cable box 5x2.5mm 2, No. 48445/L/68/S Contact is only established with the power current conductors In case of 3-pole outgoing round cables, the polar conductor of the box may be contacted Connection of a cable gland M20 with O-ring seal for outgoing power current cables Fastening facility for secure mounting by means of screws or cable ties Flat cable box 5x2.5+2x1.5mm 2 OS, No. 48447/2D/L/68 For mounting on to flat cable ecobus combi IP 5G2.5+2x1.5mm 2 OS without shield bus Contact simultaneously established with power current conductors and bus conductors Connection of a cable gland M16 and M20 with O-ring seal for outgoing power bus and power current cables Where is this flat cable system used? Three-phase loads may be supplied through this system. The same cable may also carry bus data. The flat cable ecobus combi with shielded bus cable finds broad application in the KNX technology for instance; power bus systems like DALI may be fed through the ecobus combi flat cable with unshielded bus cable. Flexibility and robustness make the system ideal for building constructions, public works and open cast works in both construction and exploitation phases. For the first time bus technology finds application under more stringent requirements. The high protection degree enables for instance DALI light control to be used in street tunnels. In industrial washing plants, car wash sites or cleaning installations for tunnels or underground parking where powerful jets of water are used. IP66/68 allows not only the use in wet but also in dusty environment. The system therefore suits workshops, joineries or industrial plants. No need to seal the connecting boxes or to sever the cable, new potential sources of errors are thus avoided. Flat cable enables installations to be completed easily with further connections anywhere, anytime. P.16
Mounting procedure of boxes No. 48445/L/68*, 48447/2K/L/68*, 48447/2D/L/68* (can be used for supply and branching!) Philips No.1 0.7Nm 6.2lb-in Open the cover. Put the cable gland on the round cable. Cut the round cable to the desired length and remove the sheath. Introduce the leads after having stripped off the insulation and tighten the clamping screws. Check if the O-ring seal is at the right position and tighten the cable gland. Mount the cover again. 1 2 Position the base of the connecting box and screw it on to its support if required. Position the asymmetric fl at cable (right position is shown by the groove in one narrow side of the cable sheath). Is the fl at cable not in the right position, it cannot be inserted into the base. The cable has to be clean, undamaged, free from grease and oil residue. 3 4 Snap together the upper part and the base. Fold back the lever. It must audibly click into place. The box is thus connected and locked. It is also possible to secure the lever by using the supplied screw. The cover may be marked if necessary. 5 6 The overcurrent protection devices will be chosen in relation to the length of installed cables so that their response time conform to specifications in case of malfunction. The box has only to be connected to the cable once. If the box has to be displaced, the protection degree of the system will no more be fulfilled. However the box may be used as IP40 box. It is absolutely necessary to reinsulate correctly the holes due to the cutting teeth by means of the insulating tape, in order to ensure the IP protection degree. We do not assume liability for defects occuring through improper operation! A high IP protection degree requires the highest demands on the installation material. The Woertz System guarantee only applies to original products finished in our workshops (such as flat cables, boxes and accessories) or provided by appropriate, controlled suppliers. Possibility of pre-wiring: the installation becomes more rational! On request the connecting boxes may be provided in advance with round outgoing cables. The loads may also be supplied prewired and mounted. Interesting time savings will thus be performed on site. P.17
ecobus combi IP 5G2.5+2x1.5mm 2 -a high protection degree requires the highest demands on the installation material -The Woertz guarantee only applies to original products finished in our workshops such as flat cables, boxes and round cables with connectors No. Flat cable of PVC 3L + N + PE + 2 bus with shield Flat cable halogen-free 3L + N + PE + 2 bus with shield Technical data 48440/PVC 48440/FRNC Cable structure on the basis of EN50214 on the basis of EN50214 Sheath PVC according to CENELEC HD 21.1 S4 Sheath polyoléfine, halogen-free no corrosive gas according to IEC 60754-1/2 Marking P.18 Nb of conductors/cross-section, sheath material, voltage, date of manufacture, series number, meter marks Nb of conductors/cross-section, sheath material, voltage, date of manufacture, series number, meter marks Colour of the sheath* according to indications according to indications Dimensions 33x6mm 33x6mm Weight 340g/m 340g/m Fire load 0.99kWh/m 0.99kWh/m Material PVC FR/LS0H Flame Retardant Low Smoke 0 Halogene Fire behaviour self-extinguishing halogen-free no corrosive gas flame retardant slight fume development according to IEC 60332-1/2 - - - - according to IEC 60332-1/2 according to IEC 60754-1 according to IEC 60754-2 according to IEC 60332-3-24 according to IEC 61034-2 Nb. leads x cross-section 5x2.5mm 2 + 2x1.5mm 2 5x2.5mm 2 + 2x1.5mm 2 Bus part with shield with shield Copper conductor power current tinned copper, class 5 according to IEC 60228 tinned copper, class 5 according to IEC 60228 Copper conductor bus tinned copper, class 5 according to IEC 60228 tinned copper, class 5 according to IEC 60228 Lead insulation power current PVC according to CENELEC HD 21.1 S4 Flame retardant, vulcanized, halogen-free polyethylene compound according to CENELEC HD 604-5H Lead insulation bus PVC according to CENELEC HD 21.1 S4 Flame retardant, vulcanized, halogen-free polyethylene compound according to CENELEC HD 604-5H Test voltage power current 4kV, 50Hz 4kV, 50Hz Test voltage bus 4kV, 50Hz 4kV, 50Hz Rated voltage power current 0.6/1kV 0.6/1kV Rated voltage bus 50V 50V Rated current bus 3A 3A Max. operating temperature (= Room temperature + selfheating) from -15 C to +90 C from -15 C to +90 C Installation temperature min. +5 C min. +5 C Bending radius min. 6x cable thickness min. 6x cable thickness Current-carrying capacity according to IEC 60364-5-52 according to IEC 60364-5-52 Resistance power current part 7.98Ω/km 7.98Ω/km Resistance bus part 13.3Ω/km 13.3Ω/km Accessories End piece degree IP68 48510/07 48510/07
Flat cable connecting box for IP68 applications - mounting by means of a lever, without any tool - reverse polarity protection - marking area on the cover - the lever may be screwed on Box for feeding and branching IP68 48447/2K/L/68 Box for feeding and branching IP68 48445/L/68 No. 48447/2K/L/68 48445/L/68 Fastening (screws or cable ties) 48447/2K/L/68/S 48445/L/68/S Technical data Weight ~ 210g ~ 210g Dimensions (LxWxH) 155x50x55mm (without cable gland) 155x75x55mm (with fastening facility) 155x50x55mm (without cable gland) 155x75x55mm (with fastening facility) Fire load 0.74kWh/m 0.74kWh/m Fire behaviour UL 94-V0 UL 94-V0 Norms according to IEC 60998-1 according to IEC 60998-2-1 according to IEC 60998-2-3 according to IEC 60529 according to IEC 60998-1 according to IEC 60998-2-1 according to IEC 60998-2-3 according to IEC 60529 Plastic parts black, halogen-free black, halogen-free Metal parts V4A steel, corrosion-resistant V4A steel, corrosion-resistant Nb. leads x cross-section 5x2.5mm 2 +2x1.5mm 2 5x2.5mm 2 Connecting capacity Lxl 3.0x3.5mm 3.0x3.5mm Clamping screw Tightening torque 0.7Nm, screwdriver No.1 Tightening torque 0.7Nm, screwdriver No.1 Cross-section of conductors 2.5mm 2 and 1.5mm 2 2.5mm 2 Cross-section with bushing 4mm 2 and 1.5mm 2 4mm 2 Test current power current part 24A 24A Test voltage 4kV, 50Hz 4kV, 50Hz Rated voltage power current 400V, 50Hz 400V, 50Hz Rated voltage bus 50V, 50Hz - Rated current bus 3A - Protection degree IP68 (2m, 30min) IP65 (protected against powerful water jets from all directions) IP68 (2m, 30min) IP65 (protected against powerful water jets from all directions) Thread of cable gland M20x1.5 et M16x1.5 M20x1.5 Max. operating temperature (= Room temperature + selfheating) from -15 C to +90 C from -15 C to +90 C Installation temperature min. +5 C min. +5 C Type of contact Woertz patented piercing technique, without any tool Woertz patented piercing technique, without any tool Compatible Woertz flat cables 48440/PVC, 48440/FRNC 48440/PVC, 48440/FRNC Accessories Cable gland M20x1.5* 8.0-11.0mm 11.0-15.0mm Cable gland M16x1.5* 4.5-6.0mm 6.0-8.0mm 8.0-10.5mm *Accessories with IP68 degree 48560/03/M20 48560/05/M20 48560/01/M16 48560/03/M16 48560/05/M16 48560/03/M20 48560/05/M20 P.19
ecobus combi IP 5G2.5+2x1.5mm 2, without shield -a high protection degree requires the highest demands on the installation material -The Woertz guarantee only applies to original products finished in our workshops such as flat cables, boxes and round cables with connectors No. Flat cable of PVC 3L + N + PE + 2 bus without shield Flat cable halogen-free 3L + N + PE + 2 bus without shield Technical data 48440/PVC/OS 48440/FRNC/OS Cable structure on the basis of EN50214 on the basis of EN50214 Sheath PVC according to CENELEC HD 21.1 S4 Sheath polyoléfine, halogen-free no corrosive gas according to IEC 60754-1/2 Marking Nb of conductors/cross-section, sheath material, voltage, date of manufacture, series number, meter marks Nb of conductors/cross-section, sheath material, voltage, date of manufacture, series number, meter marks Dimensions 33x6mm 33x6mm Weight 340g/m 340g/m Fire load 0.99kWh/m 0.99kWh/m Material PVC FR/LS0H Flame Retardant Low Smoke 0 Halogene Fire behaviour self-extinguishing halogen-free no corrosive gas flame retardant slight fume development according to IEC 60332-1/2 - - - - according to IEC 60332-1/2 according to IEC 60754-1 according to IEC 60754-2 according to IEC 60332-3-24 according to IEC 61034-2 Nb. leads x cross-section 5x2.5mm 2 + 2x1.5mm 2 5x2.5mm 2 + 2x1.5mm 2 Bus part without shield without shield Copper conductor power current tinned copper, class 5 according to IEC 60228 tinned copper, class 5 according to IEC 60228 Copper conductor bus tinned copper, class 5 according to IEC 60228 tinned copper, class 5 according to IEC 60228 Lead insulation power current PVC according to CENELEC HD 21.1 S4 Flame retardant, vulcanized, halogen-free polyethylene compound according to CENELEC HD 604-5H Lead insulation bus PVC according to CENELEC HD 21.1 S4 Flame retardant, vulcanized, halogen-free polyethylene compound according to CENELEC HD 604-5H Test voltage power current 4kV, 50Hz 4kV, 50Hz Test voltage bus 4kV, 50Hz 4kV, 50Hz Rated voltage power current 0.6/1kV 0.6/1kV Rated voltage bus 230V 230V Rated current bus 3A 3A Max. operating temperature (= Room temperature + selfheating) from -15 C to +90 C from -15 C to +90 C Installation temperature min. +5 C min. +5 C Bending radius min. 6x cable thickness min. 6x cable thickness Current-carrying capacity according to IEC 60364-5-52 according to IEC 60364-5-52 Resistance power current part 7.98Ω/km 7.98Ω/km Resistance bus part 13.3Ω/km 13.3Ω/km Accessories End piece degree IP68 48510/07 48510/07 P.20
Flat cable connecting box for IP68 applications - mounting by means of a lever, without any tool - reverse polarity protection - marking area on the cover - the lever may be screwed on Box for feeding and branching IP68 48447/2D/L/68/S Box for feeding and branching IP68 48445/L/68 No. 48447/2D/L/68 48445/L/68 Fastening (screws or cable ties) 48447/2D/L/68/S 48445/L/68/S Technical data Weight ~ 220g ~ 220g Dimensions (LxWxH) 155x50x55mm (without cable gland) 155x75x55mm (with fastening facility) 155x50x55mm (without cable gland) 155x75x55mm (with fastening facility) Fire load 0.74kWh/m 0.74kWh/m Fire behaviour UL 94-V0 UL 94-V0 Norms according to IEC 60998-1 according to IEC 60998-2-1 according to IEC 60998-2-3 according to IEC 60529 according to IEC 60998-1 according to IEC 60998-2-1 according to IEC 60998-2-3 according to IEC 60529 Plastic parts black, halogen-free black, halogen-free Metal parts V4A steel, corrosion-resistant V4A steel, corrosion-resistant Nb. leads x cross-section 5x2.5mm 2 +2x1.5mm 2 5x2.5mm 2 Connecting capacity Lxl 3.0x3.5mm 3.0x3.5mm Clamping screw Tightening torque 0.7Nm, screwdriver No.1 Tightening torque 0.7Nm, screwdriver No.1 Cross-section of conductors 2.5mm 2 and 1.5mm 2 2.5mm 2 Cross-section with bushing 4mm 2 and 1.5mm 2 4mm 2 Test current power current part 24A 24A Test voltage 4kV, 50Hz 4kV, 50Hz Rated voltage power current 400V, 50Hz 400V, 50Hz Rated voltage bus 230V, 50Hz - Rated current bus 3A - Protection degree IP68 (2m, 30min) IP65 (protected against powerful water jets from all directions) IP68 (2m, 30min) IP65 (protected against powerful water jets from all directions) Thread of cable gland M20x1.5 and M16x1.5 M20x1.5 Max. operating temperature (= Room temperature + selfheating) from -15 C to +90 C from -15 C to +90 C Installation temperature min. +5 C min. +5 C Type of contact Woertz patented piercing technique, without any tool Woertz patented piercing technique, without any tool Compatible Woertz flat cables 48440/PVC/OS, 48440/FRNC/OS 48440/PVC, 48440/PVC/OS, 48440/FRNC, 48440/FRNC/OS Accessories Cable gland M20x1.5* 8.0-11.0mm 11.0-15.0mm Cable gland M16x1.5* 4.5-6.0mm 6.0-8.0mm 8.0-10.5mm *Accessories with IP68 degree 48560/03/M20 48560/05/M20 48560/01/M16 48560/03/M16 48560/05/M16 48560/03/M20 48560/05/M20 P.21
Accessories End piece without stripping 48510/07 Of polycarbonate, halogen-free; silicone gel Dimensions: 40x44x16mm Weight: non indiqué Fire load: not indicated Packing unit: 4 pce Note: Cut neatly both ends of the cable before mounting the end pieces. No need to strip the cable. Cable end piece may only be mounted once. Clamp for screw fixing 49731 Of polyamide 66, halogen-free, grey Dimensions: 52x10x10mm Weight: 2g Fire load: 0.02kWh Packing unit: 100 pce Fastening clamps 49733 49733A No. 49733 for screwing on No. 49733A for sticking on Of polyamide 66, halogen-free, grey Dimensions: 40x15x15mm Weight: 3.7g Fire load: 0.03kWh Packing unit: 100 pce. Shears 49930 For cutting neatly and easily every type of flat cables (max. width 32mm). With sliding anvil. Teflon coated blades. Packing unit: 1 pce. Insulating tape 49960 To reinsulate correctly the holes due to pointed screws or cutting teeth when removing or displacing connections. Insulating tape trademark Scotch 2210, synthetic caoutchouc-based product, PVC coated black. Weatherproof, self-fusing. Dimensions: 102x100x2.3mm Dielectric strength: max. 23kV/mm Temperature: max. +70 C Packing unit: 10 pce. Cable glands P.22 48560/01/M16 48560/03/M16 48560/05/M16 48560/03/M20 48560/05/M20 Of polyamide, grey M16x1.5 - M20x1.5 Delivered with O-ring seal of NBR Packing unit: 5 pce Diameter of cables M16x1.5: 4.5-6.0mm 6.0-8.0mm 8.0-10.5mm Diameter of cables M20x1.5: 8.0-11.0mm 11.0-15.0mm
Norms and concepts A high protection degree requires the highest demands on the installation material The IP rating is used to specify the environmental protection - electrical enclosure - of electrical equipment (electrical devices, lighting or installations). The degrees of protection are most commonly expressed as IP followed by two characteristic numerals. The letters IP stands for Ingress Protection. The first numeral indicates the degree of protection against accidental contacts and penetration of solid foreign bodies. The second numeral indicates the degree of protection against harmful effects of water. When the degree of protection corresponding to one of the numerals is not stated (be it unnecessary or unknown) it is, replaced by an X. First characteristic numeral Protection degree Symbols Second characteristic numeral Protection degree 0 non-protected 0 non-protected Symbols 1 Protection against solid bodies exceeding 50mm dia. No protection against deliberate access. 2 Protection against solid bodies exceeding 12.5mm dia. Keep fingers away. 3 Protection against solid bodies exceeding 2.5mm dia. Keep away tools and wires. 4 Protection against solid bodies exceeding 1mm dia. Keep away tools and wires. 5 Protection against dust penetration, total protection against any contact 1 Protection against vertically falling drops 2 Protection against dripping water when tilted up to 15 in relation to its normal position 3 Protection againt water falling at an angle up to 60 in relation to the vertical position 4 Protection against splashing water 5 Protection against water jets from any direction 6 Total protection against dust penetration, total protection against any contact 6 Protection against heavy seas or inundations 7 Protection against the effects of immersion under defined conditions of pressure and time 8 Protection against long submersion... S.23
Woertz AG Hofackerstrasse 47 P.O. Box 948 CH-4132 Muttenz 1, Switzerland Phone +41 61 466 33 33 Fax +41 61 461 96 06 info@woertz.ch www.woertz.ch 12/2011 E / No. 03015 / We reserve the right to make technical changes without prior notice