INSTALLATION INSTRUCTIONS Accessory Application Publications No. KIT 08V31-SEC-201 2004 TSX BII 24805 Issue Date APRIL 2003 PARTS LIST 16 Wire ties Left fog light Right fog light Relay Right fog light trim 2 Step-screws (with thin rubber washer) 4 Self-tapping screws, 4 x 16 mm Left fog light trim 2 Washer-screws, 5 x 16 mm Fog light harness 2 Washer-screws, 4 x 8 mm 2 Step-screws (with thick rubber washer) Switch Relay bracket 2 Spring nuts, 5 mm Right bracket 2 Self-tapping screws, 5 x 18 mm Left bracket 2 Washer-bolts, 6 x 12 mm Flange nut, 6 mm 2003 American Honda Motor Co., Inc - All Rights Reserved. BII 24805 (0304) 08V31-SEC-2000-91 1 of 11
TOOLS AND SUPPLIES REQUIRED Phillips screwdriver 10 mm Combination wrench Ratchet 10 mm Socket Illustration of Fog Lights Installed on the Vehicle SWITCH Installing the Fog lights 3. Open the hood, and remove the radiator cover (twelve clips). LONG SHORT S (8) LONG RIGHT FOG LEFT FOG 2N04300S RADIATOR COVER 2410022T INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your car. These procedures should not be attempted by do-it-yourselfers. 1. Make sure you have the anti-theft code for the radio, then write down the frequencies for the preset buttons. 4. Remove two clips from the front grille. 5. Remove the front bumper (five clips, two selftapping screws, and four bolts). FRONT BUMPER 2. Disconnect the negative cable from the battery. LONG S (4) SHORT S (2) SELF- TAPPING S (2) 2410031T 2 of 11 BII 24805 (0304) 2003 American Honda Motor Co., Inc - All Rights Reserved.
6. Release the three retaining tabs, and remove the left fog light cover. 8. Install the left bracket to the left fog light with one step-screw (with thick rubber washer) and one step-screw (with thin rubber washer). STEP- (with thin rubber washer) LEFT FOG TRIM LEFT FOG BRACKET RETAINING TABS (3) COVER 2N04010S 7. Insert the spring nut onto the rib at the rear of the front bumper. FRONT BUMPER RIB 4 x 8 mm WASHER- 4 x 16 mm SELF-TAPPING S STEP- (with thick rubber washer) 2N04031S 9. Install the left fog light to the fog light trim with one step-screw (with thin rubber washer) and two 4 x 16 mm self-tapping screws. 10. Position the fog light assembly in the opening of the front bumper with the retaining tab behind the front bumper. Install one 5 x 18 mm washer-screw and one 5 x 16 mm self-tapping screw. FRONT BUMPER 5 x 18 mm SELF-TAPPING SPRING NUT 2N04020S 5 x 16 mm WASHER TRIM 2N04040S 11. Repeat steps 6 thru 10 to install the right fog light. 2003 American Honda Motor Co., Inc - All Rights Reserved. BII 24805 (0304) 3 of 11
Routing the Fog Light Harness 12. Remove the air duct cover (three clips). 14. Remove the two bolts that fasten the fuse/relay box, and remove the fuse/relay box. S (3) AIR DUCT COVER FUSE/ BOX FUSE/ BOX 2N19320S 2N04051S 13. Remove the hood latch cover (three bolts). 15. Remove the two bolts that fasten the air cleaner housing, and release the clip on the battery cable. AIR CLEANER HOUSING HOOD LATCH COVER 2N04062S AIR INTAKE TUBE BATTERY CABLE AIR INTAKE TUBE 2N19311S 16. Disconnect the two air intake tubes, and remove the air cleaner box. 4 of 11 BII 24805 (0304) 2003 American Honda Motor Co., Inc - All Rights Reserved.
17. Release the six retaining tabs and remove the fuse/relay box under cover. 19. Continue to route the fog light harness along the vehicle harness. RETAINING TABS (6) FUSE/ BOX UNDER COVER 2N19330S 18. Route the two fog light harness terminals through the engine room and alongside the vehicle harness as shown. 2N19340S TERMINALS (2) 2N04070S 2003 American Honda Motor Co., Inc - All Rights Reserved. BII 24805 (0304) 5 of 11
20. On the back of the fuse/relay box, unplug the vehicle 14-pin and 20-pin connectors from the fuse/relay box. Release the lock on the vehicle 14-pin connector, and push the fog light harness blue/black wire terminal into the vehicle 14-pin connector. Reattach the lock on the 14-pin connector. 23. Secure the fog light harness to the vehicle harness with one wire tie. 20-PIN 14-PIN FUSE/ BOX As viewed from back side 14-PIN BLUE/ BLACK WIRE TERMINAL LOCK BLUE/ ORANGE WIRE TERMINAL 20-PIN BOX UNDERCOVER 24. Reinstall the fuse/relay box under cover. 2410130T 25. Install the relay bracket to the relay with one 6 x 12 mm washer bolt and one 6 mm flange nut. LOCK BRACKET Harness side view 14-PIN Harness side view FUSE/ BOX FOG BLUE/ BLACK WIRE TERMINAL 6 mm FLANGE NUT 20-PIN BLUE/ORANGE WIRE TERMINAL 2017040Y 6 x 12 mm WASHER- 2410140T 21. Release lock of the 20-pin connector, and push the fog light harness blue/orange wire terminal into the vehicle 20-pin connector. Reattach the lock on the 20-pin connector. 22. Plug the vehicle 14-pin and 20-pin connectors into the fuse/relay box. 6 of 11 BII 24805 (0304) 2003 American Honda Motor Co., Inc - All Rights Reserved.
26. Install the relay bracket to the vehicle frame with a 6 x 12 mm washer-bolt. (If already equipped with a vehicle bracket, remove the mounting bolt that secures the vehicle bracket, and attach the relay bracket with this bolt.) FRAME 6 x 12 mm WASHER- or 30. Route the fog light harness (long wire) to the back of the left headlight, then secure it to the vehicle harness with three wire ties. FRAME LEFT HEAD BRACKET 4-PIN 27. Plug the fog light harness 4-pin connector into the relay. 28. Secure the fog light harness to the vehicle harness with three wire ties as shown. 2410150T 31. Install the fog light harness clip to the vehicle frame. 2N04080S 32. Route the fog light harness under the adjusting point, then to the vehicle harness with one wire tie in the area shown. 2N19360S 2N04091S 29. Reinstall the air cleaner housing and under-hood fuse/relay box. ADJUSTING POINT 2003 American Honda Motor Co., Inc - All Rights Reserved. BII 24805 (0304) 7 of 11
33. Route the fog light harness along the vehicle harness, and secure it to the vehicle harness with five wire ties. 36. Connect the left and right fog light harness 2-pin connectors into the left and right fog lights, and reinstall the front bumper. Check that all clips, self-tapping screws, and fasteners are installed securely. RIGHT FOG 2-PIN 2N04100S 34. Remove the vehicle ground terminal, and attach the fog light harness ground terminal with the vehicle ground bolt. LEFT FOG Installing the Switch FRONT BUMPER 37. Remove the two self-tapping screws and one screw, from the steering column lower cover. 2410210T FRAME Push. STEERING COLUMN UPPER COVER RETAINING TAB (6 places: Push.) GROUND GROUND TERMINAL 2N04110S 35. Secure the fog light harness to the vehicle harness with one wire tie, and push the fog light harness clip into the vehicle frame. STEERING COLUMN LOWER COVER SELF-TAPPING 2410220T 38. Lower the steering tilt lever, pull the steering wheel toward you. Release the six retaining tabs, and remove the steering column upper cover and lower cover. NOTE: When removing the steering column upper cover, release the two front retaining tabs first. 8 of 11 BII 24805 (0304) 2003 American Honda Motor Co., Inc - All Rights Reserved.
39. Turn the steering wheel 90 counterclockwise, and remove the two screws fastening the switch. Move the vehicle harness up and out of the way. Unplug the vehicle connector from the switch, and remove the switch. SWITCH 40. Install the new switch provided where the old switch was removed. Then plug the vehicle connector into the new switch. Replace the vehicle harness. 2N04120S 42. Check that all wire harnesses are routed properly and all connectors are plugged in. 43. Reinstall all removed parts. Check that all clips and fasteners are installed securely. 44. Reconnect the negative cable to the battery. 45. Reset the clock, and reset the radio station presets. USE AND CARE How to Operate Fog Lights Turn the headlights ON, and make sure headlights are ON low beam. Turn the fog light switch ON. The fog light lenses can cloud when the outside temperature is cold; this is normal and should go away in warm weather. Fog Light Aiming Adjustment 1. Adjust the fog light: Adjust the aiming according to local laws and regulations. To adjust, turn the aiming adjustment screw in or out until the correct aiming is obtained. To raise To lower 2N04140S SWITCH 2N04130S 41. Reinstall the two screws removed in step 37. 2003 American Honda Motor Co., Inc - All Rights Reserved. BII 24805 (0304) 9 of 11
BULB REPLACEMENT 1. Remove the one self-tapping screw and one washer-screw that fasten the fog light, and pull the light out toward you. 4. Install the new bulb and socket into the fog light. Use only a genuine Honda halogen light bulb of specified wattage. Rating: 12V 55W H11 Halogen Light Bulb Do not touch the bulb. Oily or greasy substances on the bulb can shorten its service life due to the heat produced when the bulb is turned on. If the bulb is accidentally touched, wipe it clean with a clean, soft cloth that has been dampened with a denatured alcohol or mild detergent solution. SELF- TAPPING BULB 2N04170S WASHER- 2N04150S 2. Unplug the connector from the fog light, then remove the fog light. 3. Remove the bulb. 5. Reinstall the fog light in the reverse order of removal. Check that the wire harnesses are not pinched. Be sure to tighten the self-tapping screws securely. BULB 2N04160S 10 of 11 BII 24805 (0304) 2003 American Honda Motor Co., Inc - All Rights Reserved.
CIRCUIT DIAGRAM FUSE/ BOX BLU/ORN BLU/ORN BLU/YEL BLU/BLK BLU/YEL BLU/YEL LEFT FOG RIGHT FOG BLK BLK BLK GROUND BLK BLACK BRN BROWN YEL YELLOW ORN ORANGE BLU BLUE PUR PURPLE HEAD SWITCH GRN GREEN NAT NATURAL OFF Low Hi RED RED PNK PINK WHT WHITE GRY GRAY SWITCH OFF ON - - - - - - ON - LT BLU BLUE LT GRN GREEN 2003 American Honda Motor Co., Inc - All Rights Reserved. BII 24805 (0304) 11 of 11