Machine and plant manufacture for stamping and forming technology AGEO H and PYS TOOL TESTING AND PRODUCTION PRESSES 800 10,000 kn
Trendsetting technology with user-friendly operation EXPERIENCE AND INNOVATION The hydraulic presses types AGEOH and PYS are ideal for the development and testing of tools or dies. They are also suitable for normal production environments. The 4-column design ensures outstanding stability of the machine and permits easy access of the operator to the tool from all sides. With two pressing cylinders and electronic synchronization control, the AGEOH tool testing press is first choice where high accuracy is a consideration. Ram compensation is optimum especially with eccentric loads. Latest improvements of this 2-cylinder machine permit the integration of rapid traverse cylinders or prefill valves and the PS production control to solutions only paid once. Tool testing press type AGEO H 6,300 with production control Maximum deviation from parallelism with cylinder synchronization control > Movement without load < 0.02 mm/m > With eccentric load and maximum force < 0.04 mm/m Tool testing press type AGEO H 1,250 Press table with transport dollies 2 3
FEATURES AND OPTIONALLY SELECTABLE FEATURES AGEO H AND PYS > 4-column design with hardened guide columns > Maintenance-free, dry-running guide bushings > T-slot design for the press table, ram and clamping plates according to DIN standard 2 parallel in each table and ram > High-precision control valve technology > Hydraulic equipment (pump, valve block, oil tanks) in space-saving arrangement, low noise level SPECIFICATIONS AND SELECTION MATRIX Nominal pressing force/machine version Nominal pressing force (kn) 800 1,250 1,600 2,000 2,500 3,200 > Oil filter with contamination indicator > Oil cooler with cooling by water or air > Force holding time of 10 seconds at bottom dead centre > 2-hand control panel, foot switch or joystick > Safety enclosure from > 10 mm/s > Safety light barriers as intervention protection or integrated in the machine controller (cycle control) Machine model Take your choice from our standard range and we will send you an offer without delay. Customized solutions may be available at a higher price. 03 04 05 06 07 08 09 10 11 12 Technical Data Machine model Stepless stroke J G H Tool D N A/E Table height above floor Table/ram clamping area Width Depth T-slots Machine width Machine dimensions H J G A / E B / F N C D Machine depth 03 400 600 900 850 500 22 1,120 770 04 500 700 900 1,000 600 22 1,320 920 05 500 800 900 1,200 650 22 1,560 1,010 06 500 800 900 1,400 800 22 1,820 1,220 07 500 800 900 1,600 900 22 2,020 1,320 08 600 900 1,000 2,000 1,000 22 2,500 1,500 09 600 900 1,000 2,500 1,100 22 3,130 1,730 10 800 1,200 1,000 3,000 1,200 22 3,640 1,840 11 800 1,200 1,200 3,500 1,200 28 4,410 2,110 12 800 1,200 1,560 4,000 1,200 28 4,910 2,110 K C B/F ABCEFGH 4,000 5,000 6,300 8,000 Nominal pressing force (kn) down AGEO H -GHP Ram speed (mm/s) up Working speed Connected load (kw) down up Ram speed (mm/s) PYS Working speed min. max. Connected load (kw) 10,000 Options > Locking of the ram in top dead centre (standard) or stepless ram locking (optional) by hydraulic ram safety device (obligatory under German accident prevention regulations for presses having stroke of > 500 mm or table depth of > 800 mm) > Rectangular table cut-out > Tool carrier > Maintenance platform > Safety enclosure of the machine > Drawing cushion/hooking drawing cushion > Ejector in ram > Clamping fillets > Additional oil ports with quick coupling > Tool changing device with adjustable hydraulic lifters (with or without suspendable support brackets) > Noise-reducing cover for the hydraulic unit > Machine shoes (levellers or dampers) > Cutting impact dampers > Conveyor system integration > Extendable table top 800 350 350 10 11 300 400 10 20 18.5 1,250 350 350 10 15 300 400 10 15 22 1,600 350 350 10 18.5 300 400 10 15 30 2,000 350 350 10 22 300 400 10 15 37 2,500 350 350 10 30 300 400 10 15 45 3,200 350 350 10 37 300 350 10 15 55 4,000 350 350 10 45 300 350 10 15 75 5,000 350 350 10 55 300 350 10 15 90 6,300 350 350 10 75 300 350 10 15 110 8,000 350 350 10 90 300 350 10 15 132 10,000 350 350 10 110 300 350 10 15 160 Other rapid stroke ram speeds (up to 800 mm/s) and working speeds (up to 40 mm/s) are optional. 4 5
CONTROL TYPES The simplest control type L is the installation of a cam track on the press frame. The setting of the upper stroke end position is performed with fully adjustable cams. The pressing force is adjusted manually at a pressure regulating valve and can be read on an additional pressure gauge. L F P available only at PYS Optional: Uncoded 4-line text display of operating state diagnostic system with fault messages pressing force setting press time setting stroke counter programming The press controls F and P enable the variable setting of every path parameter for the stroke position or the ram by implementing an absolute positioning measuring system (ultrasonic measuring system). 6,5 touch panel (optional 12 ) for displaying and setting of numbers and names of the current tool data record memory for up to 100 data records current operating mode messages/fault diagnosis current ram position target and actual ram forces speeds stroke counter top and bottom dead centres transfer of path and pressure parameters from teach-in mode different password levels can be selected 15 touch panel for displaying and setting of numbers and names of the current tool data record memory for up to 1,000 data records current operating mode messages (maintenance cycles)/fault diagnosis and on-line held functionality current ram position target and actual ram forces (e.g., envelopes) speeds stroke counter top and bottom dead centres transfer of path and pressure parameters from teach-in mode different password levels can be selected Optional: Interface for automation equipment Monitoring and remote diagnosis by modem Connection to the premises network by ethernet adapter top: Tool testing press type AGEO H 6,300 left: Hydraulic column press type PYS 3,000 right: Tool testing press type AGEO H 3,200 with roll frame and suspendable support brackets OUR ORDER CODE Press type + Nominal press force + Control type + Machine model + Examples: AGEO H 1,250 P 5 PS or PYS 5,000 F 8 L Light F Future P Professional Control typ (only AGEO H ) K = conventional: 10 mm/s PS = Production control: 350 mm/s 6 7
Machine and plant manufacture for stamping and forming technology Hamburg 600 km Hannover 460 km Berlin 300 km Leipzig 110 km Köln 530 km Dresden 180 km Zeulenroda Frankfurt 380 km Prag 300 km Wien 650 km Nürnberg 180 km Stuttgart 400 km München 340 km > TRANSFER FORMING AUTOMATIC PRESSES > STAMPING AND FORMING AUTOMATIC PRESSES > TOOL TESTING AND PRODUCTION PRESSES > HYDRAULIC OPEN-FRONT AND DOUBLE-SIDED PRESSES > SPECIAL-PURPOSE PRESSES AND SPECIAL CONSTRUCTIONS > SERVICE AND GENERAL MAINTENANCE > JOB ORDER PRODUCTION Raster-Zeulenroda Werkzeugmaschinen GmbH Triebeser Straße 5 D - 07937 Zeulenroda-Triebes Tel.: + 49 (0) 3 66 28 / 42-0 Fax: + 49 (0) 3 66 28 / 42-239 Email: info@raster-zeulenroda.de www.raster-zeulenroda.de Stand: 08/2012 www.marofke-werbung.de Bilder: fotolia The information in this booklet may change as design revisions take place.