www.herz.eu HERZ-Connect 4 / Compact Connect 4 & Commissioning Centres Simple and cost efficient methodes of thermal units control 1 Connect 4.indd 1 17.11.2015 10:31:20
HERZ- Connect 4 HERZ Connect-4 has been designed to give a simple connection to fan-coils, or other terminal units, and utilses the HERZ 4006 SMART or HERZ 4006 Pressure Independent Balancing Control Valve with HERZ 2206 ball valves with T-handle and a HERZ 4111 strainer. On/ off or modulating 0 10 V DC actuators can be fitted and integrated to a BMS if required. The unit allows pressure independent control ensuring full stroke regardless of pressure fluctuations, while guaranteeing a constant flow rate to the terminal unit maximising energy efficiency for the system. The Connect-4 unit also permits flushing and isolating operations to be undertaken. The Connect-4 is fitted with test points. The Connect-4 is fitted in a insulation box. This means there is no product differentiation between heating and chilled, one unit does HERZ- Connect 4 both applications. The drain cock fitted to the strainer allows flushing without the need to remove the strainer basket and also allows the strainer basket to be cleaned in-situ. Technical data Max. operating pressure 16 bar Max. differential pressure on the body 4 bar Min. operating temperature 2 C (pure water) Min. operating temperature - 20 C (frost protection) Max. operating temperature up to DN32 130 C from DN40 110 C Lift 4 mm The integrated control unit together with the actuating drive is responsible for modular control. Various actuating drives might be used (see also chapter: Accessories and spare parts). Materials Body: dezincification-resistant brass Membranes and O-rings: EPDM 2 Water purity in accordance with the ÖNORM H 5195 and VDI 2035 standards Ethylene and propylene glycol can be mixed to a ratio of 25-50 vol. [%]. Tips The HERZ Connect-4 must be installed for the correct application using clean fittings. A HERZ strainer (4111) is fitted to prevent impurities. Ammonia contained in hemp can damage brass valve bodies, EPDM gaskets can be affected by Mineral oils lubricants and thus lead to failure of the EPDM seals. Please refer to manufacturers documentation when using ethylene glycol products for frost and corrosion protection. Fire Behavior Fire Behavior for insulation box DN15 and DN25 Method Class DIN EN ISO 11925-2 1 E DIN 4102-1 E FMVSS 302 Fulfilled UL 94 HBF 1 Edge exposure, classification according to EN 13501-1 Fire Behavior for insulation DN32 and DN50 Method Class DIN EN ISO 11925-2 BL-s3,d0 DIN 13823 BL-s3,d0 FM-certified according to UBC26-3, class No. 4924 UL-certified according to UL94, IEC 60695 and Can/CSA-C.22.2 No0.17., UL746C Connect 4.indd 2 17.11.2015 10:31:20
DN 15 DN 20 DN 20 DN 25 DN 32 DN 40 DN 50 kvs values DN 15 0,94 m³/h DN 32 2,50 m³/h DN 20 0,9 m³/h DN 40 5,00 m³/h DN 20 1,71 m³/h DN 50 5,00 m³/h DN 25 1,90 m³/h 3 Connect 4.indd 3 17.11.2015 10:31:21
HERZ- Compact Connect 4 DN 15 1 4600 51 Company HERZ always think about future, trying to extend the product range in order to fullfi ll every demand, and every task that industry gives. One of the latest products that were introdused by HERZ is the Compact Connect 4 -simple and relayble fancoil connection - if the project requres a special compact solution - we are happy to serve. Everything needed for a successful connection of the terminal unit is supplied in one package. Advantages: Minimized design time and risks due to complete solution Perfect performance of the complete unit Compact design for limited space availability Minimized installation and commissioning costs Allows easy fl ushing and coil isolation Simple attachment to existing hangers Integrated fi tting lug for ease of installation High comfort with minimized operation and maintenance costs Connecting kit for terminal units Reduced on-site working time Factory proved for minimum leakage risk No fl ushing via the regulating valve DN 20 1 4600 52 5 4 3 2 1 No Component HERZ Fig No 1 Test points 0284 2 4006 SMART 3 Double 3-way ball valve N/A 4 HERZ- 2662 5 Drain Valve 2512 Technical data Max. operating pressure 16 bar Min. operating temperature - 20 C Max. operating temperature 130 C Lift 4 mm The integrated control unit together with the actuating drive is responsible for modular control. Various actuating drives might be used (see also chapter: Accessories and spare parts). kvs values of DN 15 DN 20 Operations Normal Operation 0,94 m³/h 1,71 m³/h HERZ- Compact Connect 4 HERZ- Connect 4 Normal Operation For normal operation the is closed, Drain Valve is closed, Ball valves are in the position as showed in the scheme, preset to flow rate. For normal operation the valve is closed, Drain Valve is closed, Ball valves open, preset to flow rate. Return Return 4 Connect 4.indd 4 17.11.2015 10:31:22
Operation For the normal flushing method the is open, is closed, Drain Valve closed, Ball valves are in the position as showed in the scheme. Operation For the normal flushing method the Valve is open, is closed, Drain Valve closed, s closed. Return Return Forward flush Operation Forward flush Operation For forward flushing operation the is closed, Ball valve in the supply is open, Drain Valve is open, Ball valves are in the position as showed in the scheme and flushing through the strainer to atmosphere. For forward flushing operation the Valve is closed, Ball valve in the supply is open, Drain Valve is open, in the return is closed and flushing through the strainer to atmosphere. Backflush Operation Backflush Operation For Backflush operation the is closed, Drain Valve is open, Ball valves are in the position as showed in the scheme and is open. Flushing through Ball valve,, FCU and strainer to atmosphere. For Backflush operation the Valve is closed, Ball valve in the supply is closed, Drain Valve is open, in the return open & open. Flushing through Ball valve,, FCU and strainer to atmosphere. Installation The unit is supplied in an insulated box, totally vapour sealed for chilled water circuits. 1. Connect the pipe 2. Install the actuator and put the cable in the provided bore. 3. Put the cover on. 4. Insulate the pipes 5. The pipe insulation have to be totally vapour sealed with the box. 6. Look that the insulated box is totally vapour sealed 5 Connect 4.indd 5 17.11.2015 10:31:25
HERZ Commissioning Centres provide a cost effective method of controlling terminal units Modern system designers are always looking for cost effective ways to improve commissioning and maximize effi ciency. Valve manufacturers have developed various products over the years aimed at improving energy effi ciency and saving installation costs. Contractors have also adopted various methods of pre-fabrication in a bid to reduce installation and commissioning costs. With today s emphasis on saving energy, designers are looking to cut costs to a minimum by utilising variable volume heating and cooling systems. The use of Dynamic Balancing Valves such as Pressure Independent Balancing Control Valves and differential pressure controllers ensures that these issues are overcome and fl ow rates are controlled constantly, as required by modern room temperature control systems. The BSRIA guide to Energy Effi cient Pumping Systems BG 12 / 2011 clearly indicates that signifi cant energy savings can be made by utilizing Pressure Independent Balancing Control Valves () on terminal units in Variable Volume Systems. The guide also emphasizes the importance of using Differential Pressure Control Valves (DPCV) on sub-branches when static balancing valves are utilized on terminal units and that energy savings in variable fl ow systems are greatly improved by locating the DPCV as close as possible to the terminal unit control valves they serve. The guide recommends the use of valve modules as the DPCV s are located close to terminal unit control valves and act to maintain a constant pressure differential across all terminal unit subbranches. The HERZ commissioning Centre has been designed to give a centralised location for commissioning multiple terminal units eg. Fan Coils, Chilled Beams etc. for heating and chilled water. All the valves incorporated are standard HERZ products so the HERZ reputation for quality and reliability is assured. Options are available for manual or motorised Fixed Orifi ce Commissioning Valves or s controlling the terminal unit sub-circuits. A DPCV is installed across the main fl ow and return to the manifold, motorised zone control for the box is also an option. The unit is supplied in an insulated steel fabricated box, totally 9 6 11 7 12 3 4 2 8 1 10 No Component HERZ Fig No 1 2190 2* FO Commissioning Valve 4017 2* FO Control Valve 7217-TSV 2* 4006 SMART 3 Manifold N/A 4* DP Control Valve 4002 4* DP Zone Control Valve 4002 Fix TS 4* Orifi ce Plate 4000 5 VODRV Partnering Valve 4217 6 Capillary 4007-87 7 3 way 2414 8 4111 9 Drain Valve 2512 10 Air Vent N/A 11 Box N/A 12 Insulation N/A 6 * HERZ Commissioning Centre Internal view showing valve configuration Items 2, 4, 5 are options dependent on the version used HERZ Commissioning Centre Installed Connect 4.indd 6 17.11.2015 10:31:25
vapour sealed for chilled water circuits and can be produced in left or right hand versions. The commissioning centre incorporates isolation valves on all flow connections and balancing/control valves on all return connections with a strainer fitted to the main flow intake. The strainer is fitted with a blow down drain valve to allow the strainer basket to be cleaned in situ, without the need to remove the strainer basket. Three port ball valves allow flushing and isolating operations to be undertaken. Air Vents are also fitted to the unit. HERZ 4017 Commissioning Valve HERZ 7217-V Fixed Orifice Commissioning / Control Valve The HERZ 4002 FIX-TS combination valve is a differential pressure controller with a fixed DP preset to any value between 5 and 60 kpa (normally factory preset to 23 kpa). The fixed differential pressure control valve also has a zone valve function with the addition of a two point actuator for On/Off control. 4-port 6-port L 913 1073 H 300 300 W A 430 430 W B 524 524 HERZ Differential Pressure Control Valves HERZ Differential Pressure Controller HERZ HERZ differential pressure controllers Fig 4002 positioned across the manifold and are sized to the requirements of the system, available up to 60 kpa and are completely adjustable. HERZ Differential Pressure Controller with integrated zone valve (model 4002 FIX-TS) HERZ Fixed Orifice Commissioning Valves The HERZ 4217 TS-V Fixed Orifice Commissioning / Control Valve has an integral orifice incorporated into the valve casting. The combined control, commissioning valve can be used with on/off or modulating actuators. The valve is ideal for Fan Coils and other terminal units, providing the control feature and also flow rate balancing with high accuracy and good repeatability. The valve is also available in Low versions. The HERZ 4017 Fixed Orifice Double Regulating valve has an integral orifice incorporated into the valve casting. The commissioning valve has hidden regulating and locking functions with high accuracy and good repeatability. The valve is also available in Low versions. HERZ Pressure Independent Balancing Valve The HERZ 4006 SMART valve is a pressure independent balancing control valve () which has been specifically designed to balance the ultra low flow rates utilized today in modern systems designed to achieve high temperature differentials between flow and return pipework. As the valve flow rate is pressure independent and unaffected by rising differential pressure, it has a valve authority of 100%. The DN15 valve has a minimum flow rate of 0.0028 kg/s (10 kg/h). HERZ 4006 SMART Please note: all diagrams are indicative in nature and do not claim to be complete. All specifications and statements within this document are according to information available at the time of printing and meant for informational purpose only. Herz Armaturen reserves the right to modify and change products as well as its technical specifications and/or it functioning according to technological progress and requirements. It is understood that all images of Herz products are symbolic representations and therefore may visually differ from the actual product. Colours may differ due to printing technology used. In case of any further questions don t hesitate to contact your closest HERZ Branch-office. 7 Connect 4.indd 7 17.11.2015 10:31:27
International Headquarters HERZ Armaturen GmbH Richard-Strauss-Str. 22, A-1230 Vienna, Austria Tel.: +43 (0)1 616 26 31-0, Fax: +43 (0)1 616 26 31-227 E-Mail: office@herz.eu 8 www.herz.eu CC_Connect4-EN-1115-1 Connect 4.indd 8 17.11.2015 10:31:27