RTG Electrificatio. The umbers really add up.
The beefits of electrificatio ca really add up. Electrifyig your curret RTG fleet will brig both fiacial ad evirometal beefits to your busiess: Reap the rewards of electrificatio. Electrifyig your existig RTGs meas more tha just breathig ew life ito your curret RTG fleet. Covertig to electricity from a diesel power uit will give you substatial cost savigs, plus evirometal beefits that will help you meet the rigorous emissios ad evirometal stadards that are becomig more a part of everyday busiess life. Havig a electrified RTG fleet is also the essetial first step whe cosiderig automated termial solutios. You just eed to choose which electrificatio solutio is right for you: coductor lies or cable reels. Up to a 100% reductio i o-site carbo emissios Up to a 100% reductio i fuel costs Substatial reductio i operatig oise levels Loger service itervals meas less dowtime No eed to re-fuel meas more uptime Fewer movig parts to replace ad service. With a retur of ivestmet period of 2-6 years depedig o your site ad equipmet, you ca see that the umbers for electrifyig your RTGs do add up. Start the jourey to automatio. Electrifyig your RTGs is also the basic prerequisite for ay future automatio projects. The cablig that is used to power your RTGs will also be the cable that carries the high-speed data that drives automatio betwee your equipmet ad your termial operatig system. Ivestig i electrificatio today also meas ivestig i automatig your termial for the future. A parter you ca have cofidece i. Kalmar, with five regioal busiess cetres, has decades of experiece i deliverig complex crae upgrade projects ad ca support your busiess durig the etire RTG electrificatio process, from prelimiary plaig to deploymet ad ogoig maiteace with Kalmar Care. Careful plaig ad pre-itegratio of systems esure miimum dowtime for each RTG block durig the coversio project. With Kalmar ad Stemma-Techik you ca be cofidet that we will be by your side every step of the way.
Two ways you ca electrify your RTGs. With our parter Stemma-Techik, a world leader i termial electrificatio, you ca choose from two differet types of coversio: coductor lies or cable reels. The best solutio for your termial will be depedet o your termial layout ad type, your curret RTGs specificatio, the umber of craes to be coverted ad your idetified eeds i the future. Kalmar will do a full site assessmet with you to ascertai which solutio will best meet your eeds today ad i the future. Cable reel system. Why a cable reel system? You could beefit from a smaller yard size overall as cable reel systems do t eed a fixed coductor lie, which results i fewer fixed structures. This system also gives you more flexibility whe extedig your stack legth ad the cables are capable of carryig high-speed data for remote moitorig ad future automatio. So how will it work for you? I cable reel systems (400 V 13 kv), a large cable reel ad a power trasformer are both istalled o the crae. The cable reel provides a feeder cable, which ca be coected to the power source at either ed or the middle of the yard. Havig a power trasformer attached to the crae meas that the power supply from the sub-statio ca be at a much lower voltage tha coductor lie systems. There are three differet types of cable reel systems for you to choose from: Fixed cable reel. This system offers the lowest capital expediture of all the RTG electrificatio methods, ad is used whe you do t eed to move the RTG to other stacks. If eeded, you ca upgrade this system to a maual or automatic plug i/out system. Cable reel with plug i/out solutio. This system gives you the flexibility to move your RTGs to other cotaier stacks whe eeded. Pluggig the RTG i ad out eeds to be doe maually by your groud staff. Cable reel with automatic drive i/out solutio. As with the maual plug i/out cable reel system, this system allows the RTG to be moved to other stacks. However, pluggig i ad out is fully automated, which saves you time as you ca chage laes much faster. Operatioal expeses are reduced ad safety is improved, as groud staff are ot eeded i the RTG operatig area. Cable reel fixed system. 1 Cable reel uit 2 Electrical cotrol uit 3 Cable 4 Divertig uit 5 Divertig fuel 6 Tesio relief reel 7 High voltage box Cable reel with automatic drive i/out solutio. 1 Cable reel uit 2 Electrical cotrol uit 3 Cable 4 Divertig uit 5 Cable clamp with chai shackle or tesio relief reel 6 Cable plug 7 Coectio box Cable reel fixed system. 1 Cable reel uit 2 Electrical cotrol uit 3 Cable 4 Divertig uit 5 Automatic drive i/out uit
Coductor lie system. Why a coductor lie system? Coductor lie coversios are ideal whe you eed to move your craes regularly betwee cotaier stacks. Coductor lies allow for the easy additio or removal of RTGs o the same block, they also make it easy to chage the laes beig used ad allow for easy access at the stack eds. So how will it work for you? Coductor lie coversios require the istallatio of a steel coductor assembly alog each of the termial s stackig areas, which are powered by coectig them with low voltage cables (400-1,000V) to your site s substatio. This steel coductor assembly has mobile coector trolleys attached to it, which your RTG ca simply be coected to. This is referred to as a plug i ad out solutio. Alteratively, you ca go for a automatic i ad out system where a automatic arm-coector assembly is attached to your RTG. This elimiates the eed for huma itervetio, as the assembly will coect ad discoect itself to the coductor lies whe movig i or out of the stack: icreasig safety ad eablig much faster stack chages. Electrifyig your curret fleet of RTGs will improve your productivity ad is the first step i automatig your termial. Coductor lie with automatic plug i/out solutio. 1 Cotrol box 2 Coductor lies 3 Automatic plug i/out trolley + crae attachmets 4 Steel structure support 5 Distributio uit Positioig sesor (Optioal) Steel structure sigle side Coductor lie with plug i/out solutio. 1 Cotrol box 2 Coductor lies 3 Plug i/out trolley + crae attachmets 4 Steel structure support 5 Distributio uit Positioig sesor (Optioal) Steel structure sigle side
4-5M 5-7 Pu S TH ON Whe you are lookig for a experieced ad trusted parter, you could t do better tha the combied stregth of Kalmar ad Stemma-Techik, who have delivered early 150 electrificatio projects globally. With at least 50 of these projects combiig ew electric drive uits as part of the project. F or irm de r Q ph uo as tat e io Experiece where it couts. This is a overview of a typical electrificatio project, the phasig ad a estimate of the time for each phase. These timigs are approximate ad actual timigs will deped o the scope of the project, the umber of RTGs ad the specific requiremets of each termial. rc ha si g Electrificatio project overview. er ov ha C ra e e Fi er a i l g W pe ar rio ra d ty tio ta lla E pr d oj of ec t o re -s R qu i e ir te p of ed w ea co um or t k bl tai ber oc er ks fo r co m Tes m ti is g si a o i d g Pre-itegrate for faster deploymet. We kow that miimisig the disruptio to your yard is critical to your busiess, which is why we ca ow pre-itegrate ad test Kalmar cable reel solutios with a simulated versio of your RTGs at our idustry leadig test ceter i Tampere, Filad. Pre-itegratig ad testig meas much of the techical work ca be doe off-site ad deploymet o-site ca be faster ad result i your RTGs beig fully operatioal o day oe. I s Whe retrofittig your curret RTGs you ca also choose to retai or remove your old diesel egie. Keepig it will allow you to move your RTG betwee stacks or to the maiteace yard idepedetly. If you have removed your old egie you will eed a auxiliary geerator or batteries to move the RTG oce it is ucoupled from the power source. The choice is yours. gi of everythig that you require from equipmet ad hardware power supplies to the istallatio of the cable reels ad the iterphase software that will coect your software with the StemmaTechik software. e RTG upgrade projects with ew electric drive uits. Makig more of your curret equipmet. I may cases Kalmar ca retrofit your existig RTG fleet ad ready it for electrificatio. You may choose to have this doe as a part of a tur-key solutio or as a separate project. A partership that you ca beefit from. With over 150 electrificatio projects delivered globally, the Kalmar & Stemma-Teckik partership has the experiece ad kowledge to deliver your electrificatio project seamlessly. Stemma-Techik ad Kalmar will take care HS NT O Electrificatio projects delivered globally. 50+ d St ar to si te S TH ON M 150+ 3M
Makig sure your busiess ever stops. Our job does t stop at the ed of the project as we ca also offer you a rage of service ad support cotracts from Kalmar Care. Regardless of the size of your busiess whether you have i-house maiteace operatios or require complete outsourcig of them Kalmar Care has a rage of service cotracts for you to choose from. Kalmar Care covers all the essetial services for maitaiig your RTGs or other equipmet to help keep your operatios goig without disruptio. We offer four differet types of service ad support cotracts, which are desiged to help you improve your operatioal efficiecy, productivity ad fiacial predictability. Each cotract type icludes a set of stadardised service modules that ca be matched to meet your busiess s eeds. You just eed to choose which oe is right for you ad your day-to-day operatios. Geuie spare parts, whe the right part matters. Whe somethig eeds to be replaced, you wat the spare part that meets your exact eeds immediately. Kalmar offers a rapid delivery service for a huge rage of premium-quality Kalmar spare parts to aywhere i the world, because uplaed dowtime meas lost productivity ad lost reveue. Our geuie spare parts are maufactured to the highest egieerig stadards ad with over 50,000 differet items i stock, we ca deliver most of them withi 24 hours, helpig to get your equipmet fully operatioal agai as quickly as possible. You ca order directly o-lie or through oe of our e-catalogues. Our portfolio goes beyod just spare parts ad icludes a wide rage of parts ad logistics services that may be of beefit to your busiess. No matter what your service ad support eeds, make sure that you speak to Kalmar first. 50,000+ 24 hrs Differet parts i stock. Most of our parts ca be delivered to you withi 24 hours.
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