Operating Levers For use with 802T, 802M, 802MC, 802X, 802XR

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For use with 802T, 802M, 802MC, 802X, 802XR Roller Levers Type Roller Material Dia. Width Type Roller Material Dia. Width Nylon 0.75I 0.28I 802T -W25 Non-Adj. Cast Lever 0.75I Radius Metal 0.75I 0.27I 802T -W9A Nylon 0.75I 1I 802T -W25D Steel 0.75I 0.25I 802T -W25A Non-Adj. Cast Lever Nylon 0.75I 0.28I 802T- W1 Nylon 0.75I 1I 802T- W1H Dual Nylon 0.75I 1I each 802T -W1HH Steel 0.75I 0.25I 802T- W1A Steel 0.75I 0.75I 802T -W1N Ball Bearing 0.75I 0.23I 802T- W1B Beryllium Copper (Nonsparking) 0.75I 0.28I 802T -W1J Nylon 0.75I 0.75I 802T -W1L Nylon 0.75I 0.28I 802T -W1E Nylon 0.75I 1I 802T- W1D Nylon 1.5I 0.28I 802T -W1G 2.5I Radius 2.5I Radius Steel 0.75I 0.75I 802T -W25B Ball Bearing 0.75I 0.23I 802T -W25C Beryllium Copper 0.75I 0.28I 802T -W25E Nylon 0.75I 0.28I 802T -W25J Nylon 0.75I 1I 802T -W25K Steel 0.75I 0.25I 802T -W25L Steel 0.75I 0.75I 802T -W25M Ball Bearing 0.75I 0.23I 802T -W25N Beryllium Copper 0.75I 0.28I 802T -W25P Nylon 0.75I 0.28I 802T -W30 Non-Adj. Cast Lever 2.0I Radius 2.0I Radius Steel 0.75I 0.25I 802T- W1F Steel 0.75I 0.75I 802T- W1C Nylon 0.75I 0.75I 802T -W1M Nylon 0.75I 0.28I 802T -W20 Nylon 0.75I 1I 802T -W20D Steel 0.75I 0.25I 802T -W20A Steel 0.75I 0.75I 802T -W20B Ball Bearing 0.75I 0.23I 802T -W20C Beryllium Copper 0.75I 0.28I 802T -W20E Nylon 0.75I 0.28I 802T -W20J Nylon 0.75I 1I 802T -W20K Steel 0.75I 0.25I 802T -W20L Steel 0.75I 0.75I 802T -W20M Ball Bearing 0.75I 0.23I 802T -W20N Beryllium Copper 0.75I 0.28I 802T -W20P 3.0I Radius 3.0I Radius Nylon 0.75I 1I 802T -W30D Steel 0.75I 0.25I 802T -W30A Steel 0.75I 0.75I 802T -W30B Ball Bearing 0.75I 0.23I 802T -W30C Beryllium Copper 0.75I 0.28I 802T -W30E Nylon 0.75I 0.28I 802T -W30J Nylon 0.75I 1I 802T -W30K Steel 0.75I 0.25I 802T -W30L Steel 0.75I 0.75I 802T -W30M Ball Bearing 0.75I 0.23I 802T -W30N Beryllium Copper 0.75I 0.28I 802T -W30P Nylon 0.75I 0.28I 802T- W2 Nylon 0.75I 1I 802T- W2D Nylon 1.5I 0.28I 802T- W2A Nylon 0.75I 0.75I 802T -W18 Steel 0.75I 0.25I 802T- W2B Ball Bearing 0.75I 0.23I 802T- W2C 21/8I Radius Nylon 0.75I 1I 802T -W18A Approximate Dimensions See page 5-133. Adjustable Lever 1.I to 3I Radius Steel 1.4I 0.27I 802T -W2E Rubber 1.5I 0.5I 802T -W2R Beryllium Copper 0.75I 0.28I 802T -NX94 Nylon 802T- W17 0.75I Metal 0.28I 802T -W17B Adjustable Lever 1.I to 3.5I Radius Nylon 1.5I 802T -W17A 5-130 Visit our website: www.ab.com/catalogs.

For use with 802T, 802M, 802MC, 802X, 802XR Roller Levers (continued) Type Fork Lever Micrometer Adjustment Lever Roller Material Dia. Width Nylon; L.H. Roller on Front;R.H.Rolleron 0.75I 0.28I 802T -W4 Back Steel;L.H.Rolleron Front;R.H.Rolleron 0.75I 0.25I 802T -W4B Back Nylon; Both Rollers on Front 0.75I 0.28I 802T- W4A Nylon; Both Rollers on Rear 0.75I 0.28 802T -NX115 Nylon; Both Rollers on Front 0.75I 1I 802T -W4F Steel; Both Rollers on Front 0.75I 0.25I 802T- W4C Nylon; L.H. Roller on Back; R.H. Roller on Front 0.75I 0.28I 802T -W4D Nylon R.H. Adj. 0.75I 0.28I 802T -W6 Steel R.H. Adj. 0.75I 0.25I 802T- W6A Ball Bearing R.H. Adj. 0.75I 0.23I 802T -W6B Nylon L.H. Adj. 0.75I 0.28I 802T -W6C Steel L.H. Adj. 0.75I 0.25I 802T -W6D Ball Bearing L.H. Adj. 0.75I 0.23I 802T -W6E Nylon R.H. Adj. 0.75I 1I 802T -W6F Nylon 0.75I 0.28I 802T -W7 Roller Levers Corrosion-Resistant Type Non-Adj. Offset Lever 1.44I Radius Material Type 316 stainless steel roller, roller pin and clamp pin One -piece cast aluminum arm is protected with Nylon Roller One-piece cast aluminum arm is protected with Nylon Roller One-piece cast aluminum arm is protected with Type 316 stainless steel roller, roller pin, clamp pin and adjustable lever arm Roller Dia. Width 0.75I 0.25I 802MC- W1A 1.5I 0.28I 802MC -W1G 0.75I 0.28I 802MC -W12 0.75I 0.25I 802MC- W2B Non-Adj. One-Way Lever Steel 0.75I 0.25I 802T -W7A Ball Bearing 0.75I 0.23I 802T -W7B Adjustable 1.I -3I Radius Blockiscast aluminum protected with Nylon 0.75I 0.28I 802T -W12 Steel 0.75I 0.25I 802T- W12A Non-Adj. Offset Lever 1.44I Radius Bearing Roller 0.75I 0.23I 802T -W12B Nylon 0.75I 0.28I 802T -W12E Non-Adj. Offset Lever 1.44I Radius Steel 0.75I 0.25I 802T -W12F Approximate Dimensions See page 5-133. Do not use on maintained contact limit switches. When mounted on Plug-In devices, the offset lever provides equivalent cam tracking to the NonPlug-In devices using catalog number 802T -W1 levers. TUFRAM is a synergistic coating which combines the advantages of anodizing with a controlled infusion of PTFE for added corrosion resistance. The micrometer adjustment roller lever is designed especially for installations where the position of the roller is a critical factor. This lever has a pivoted roller which can be turned laterally. After clamping the lever to the switch shaft, the position of the roller can be precisely adjusted through an arc of 7.5 on either side of the center or straight-line position. Visit our website: www.ab.com/catalogs. 5-131

For use with 802T, 802M, 802MC, 802X, 802XR Rod Levers Type Material Dia. 5I Long 8.5I Long 12I Long 11.5I Long 14I Long 0.13I 802T- W3 0.13I 802T- W3B 0.13I 802T -NX50 0.13I 802T- W3A 0.08I 802T- W3F 0.13I 802T -NX159 Rod Levers Corrosion-Resistant Type Material Dia. Type 316 stainless steel rod 5I long Blockiscast aluminum protected with Type 316 stainless steel rod 11.5I long Blockiscast aluminum protected with 0.13I 802MC- W3 0.08I 802MC- W3A Nylon Rod 12I Long 0.25I 802T- W3C 802T -NX142 Nylon Rod 12I long Blockiscast aluminum protected with 0.25I 802MC- W3C 5I Long 0.06I 802T- W5 Nylon Rod Only 0.25I WF25507 5I Long One-Way 0.06I 802T -W8 Nylatron Looped Rod 6I Long 2I Wide Loop 0.18I 802T- W14 Nylatron Looped Rod 9I Long 2I Wide Loop 0.18I 802T -NX1 Steel Rod 9I Long 0.25I 802T -W16 Nylon Rod 9I Long 0.25I 802T -W16A Approximate Dimensions See page 5-133. Do not use on maintained contact limit switches. Recommended for use with low operating torque switches. Not for use with 802M -NPY5 or 802M -ASY5 type switches. TUFRAMR is a synergistic coating which combines the advantages of anodizing with a controlled infusion of PTFE for added corrosion resistance. Recommended for high impact applications. 5-132 Visit our website: www.ab.com/catalogs.

Approximate Dimensions [mm (in.)] 45.24 A 17.463 (0.69) 26.90 (1.06) 802T -W1C (Dim. A = 0.81 ); 802T -W1E and 802T -W1F (Dim. A = 1.03 ). (W1C), 1 oz. (W1E), 43g (1.5oz) (W1F) 802T -W1D 802T -W1G Shipping Wt. 28g (1oz) D A 65.02 (2.56) 52.32 (2.06) 95.25 (3.75) Max 23.88 (0.94) 76.2 (3) Max 58.67 (2.31) Min Min 85.7 (3.375) Max 76.2 (3) Max 30.23 (1.) 802T -W1H Shipping Wt. 43g (1.5o ) 802T -W2A 802T -W2 & 802T -W2B (Dim. A = 1.78 ); 802T -W2C (Dim. A = 1.81 ) 76.2 (3) Max 85.7 (3.375) Max D 30.23 (1.) Min. 70.61 (2.78) 56.39 (2.22) 127 (5) 38.86 (1.53) 3.18 (0.125) 292.5 (11.5) 42.16 (1.66) 1.98 (0.080) 3.05 (0.12) for 802T -W3F for 802T -W3A 802T -W2D 802T -W3 802T -W3A and 802T -W3F 3.05 (0.12) 215.9 (8.5) 38.86 (1.53) 6.35 304.8 (12) 42.16 (1.66) 13.46 (0.53) 26.16 (1.03) 802T -W3B and 802T -W3F 802T -W3C 802T -W4 and 802T -W4D 802T -W4B Visit our website: www.ab.com/catalogs. 5-133

Approximate Dimensions [mm (in.)] (continued) 53.97 (2.125) 61.98 (2.44) 49.28 (1.94) 1.52 (0.6) 127 (5) 44.45 (1.75) D D 802T -W4A and 802T -W4C 802T -W4F 802T -W5 Shipping Wt. 28g (1oz) 69.85 (2.75) 57.15 (2.25) 36.58 (1.44) 802T -W6, 802T -W6A, 802T -W6B, 802T -W6E 802T -W6F 802T -W7, 802T -W7A and 802T -W7B 11.18 (0.44) 127 (5) 36.58 (1.44) 802T -W8 802T -W9 Shipping Wt. 28g (1oz) 36.58 (1.44) 36.83 (1.45) 30.99 (1.22) 802T -W12 Shipping Wt. 1 oz. and 802T -W12A 802T -W6B, 802T -W6E 152.4 (6) 6.35 228.6 0.05 (9.0) 71.88 (2.83).05 (2.0) 7.11 (0.28) 17.02 (0.67) 71.88 (2.83).05 (2.0) 7.11 (0.28) 5.84 (0.23) 7.98 (0.31) Dia. +0.002-0.000 11.1 (0.43) 11.43 11.43 802T -W14 802T -W16 802T -W16A 802T -W20 802T -W20J 5-134 Visit our website: www.ab.com/catalogs.

Replacement Parts Replacement Actuators for Bul. 440P Limit Switches Levers Rods Description Short lever with nylon roller for 440P- ASL* or -AWL* Short lever with metal roller for 440P- ASL* or -AWL* 440P-WA1 440P-WA1A Description Adjustable metal rod for 440P-MAR* See page 5-124. 440P-WM3 Short lever with wide roller for 440P-ASL* or -AWL* 440P-WA1B Metal spring rod for 440P-MSR* See page 5-125. 440P-WM4 Short lever with nylon roller for 440P- CSL* or -CHM* See page 5-118. Short lever with metal roller for 440P- CSL* or -CHM* See page 5-118. Short lever with nylon roller for 440P- MSL* or -MMH* See page 5-123 & 5-124. Short lever with metal roller for 440P- MSL* or -MMH* See page 5-123 & 5-124. Adjustable lever arm with nylon roller for 440P-AAL* or -AA1L* Adjustable lever arm with steel roller for 440P-AAL* or -AA1L* Adjustable lever with nylon roller for 440P-CAL*, -CRR*, -MRR* See page 5-1 & 5-124. Adjustable lever with metal roller for 440P-CAL* or -CRR* See page 5-1. Adjustable lever with large rubber roller for 440P-CAL*, -CRR*, -MRR* See page 5-1 & 5-124. Adjustable lever with nylon roller for 440P-MAL* or -MRR* See page 5-124. Adjustable lever with metal roller for 440P-MAL* or -MRR* See page 5-124. 440P-WC1 440P-WC1A 440P-WM1 440P-WM1A 440P-WA2A 440P-WA2B 440P-WC2 440P-WC2B 440P-WC2A 440P-WM2 440P-WM2A Note: The actuator is included with the purchase of every Bul. 440P limit switch. Telescopic Arm Description Telescopic arm for 440P-MTA* See page 5-125. 440P-WM5 Note: The actuator is included with the purchase of every Bul. 440P limit switch. Note: The actuator is included with the purchase of every Bul. 440P limit switch. Visit our website: www.ab.com/catalogs 5-135

Dimensions are not intended to be used for installation purposes. Levers Ø13.5X5.2 (Ø0.53x0.21) Ø13.5x5.2 (Ø0.53x0.21) Metal Roller Ø13.5X25.4 (Ø0.53x1) 11.1 (0.44) 6.3 11.1 (0.44) 6.3 35.5 (1.40) 33.85 (1.33) 8.45 (0.33) 25 (0.99) 6 (0.24) 25 (0.99) 6 (0.24) 6.3 R8 (R0.32) Ø7 15.3 (0.60) 2 R8 (R0.32) Ø7 15.3 (0.60) 2 25 (0.99) 6 (0.24) R8 (R0.32) Ø7 2 8.3 (0.33) 440P-ASL_ or AWL_ Short Lever () 440P-ASL_ or AWL_ Short Lever (Metal Roller) 440P-ASL_ or AWL_ Short Lever (Wide Roller) Metal Roller 9.6 (0.38) 9.6 (0.38) 16.9 (0.67) 11.9 (0.47) 36 (1.42) 26 (1.02) (Ø0.21) 36 (1.42) 26 (1.02) (Ø0.21) Ø20 (Ø0.79) 8 (0.32) Ø20 (Ø0.79) 8 (0.32) 46 (1.81) 38 14.9 (0.59) 14.9 (0.59) 15.56 (0.61) 440P-CSL_ or CHM_ Short Lever () 440P-CSL_ or CHM_ Short Lever (Metal Roller) Ø7.2 11.5 440P-MSL_ or MMH_ Short Lever () Metal Roller 16.9 (0.67) 11.9 (0.47) Plastic or Metal Roller 10.9 (0.43) 5.6 (0.22) Ø50.0X8.0 (Ø1.97x0.31) Rubber Roller 11.9 (0.47) 6.1 (0.24) 46 (1.81) 38 15.56 (0.61) Ø7.2 11.5 75.1 (2.96) 44.8 (1.76) 75.1 (2.96) 44.8 (1.76) 440P-MSL_ or MMH_ Short Lever (Metal Roller) 9.5 (0.37) 13.8 (0.54) (Ø0.21) 2 440P-CAL_, -CRR_, -MAL_, and -MRR_ Adjustable Lever (Plastic & Metal Roller) 9.5 (0.37) 13.8 (0.54) (Ø0.21) 2 440P-CAL_, -CRR_, and -MRR_ Adjustable Lever (Large Rubber Roller) R27 (Min) R105 (Max) 105.2 (4.14) 80 (3.15) 9.5 (0.37) 14 (0.55) (Ø0.21) 2 440P-AAL_ or AA1L_ Adjustable Lever Arm (Plastic & Metal Roller) 5-136 Visit our website: www.ab.com/catalogs

Rods 8.5 (0.34) Ø11 (Ø0.43) 17.6 (0.69) 11.5 11 (0.43) 24.3 (0.96).3 (0.76) 3 (0.50) 160 (6.30) 113 (4.45) 16.18 (0.64) 400 Ø3 (Ø0.12) 440P-MAR_ Adjustable Metal Rod Ø7.2 440P-MSR_ Metal Spring Rod Telescopic Arms Ø11 (Ø0.43) FULLY EXTEND TO Min. 801 (31.54), RETRACT TO Max. 206 (8.11) 51 (2.01) Ø7.25 (Ø0.29) 440P-MTA_ Telescopic Arm Visit our website: www.ab.com/catalogs 5-137