JD0D HEAVY DUTY WRECKER PARTS MANUAL Fountainhead Plaza Hagerstown, MD Phone () 9- www.jerr-dan.com --000 Rev 0 - April 0, 0 0 Jerr-Dan Corporation. All Rights Reserved.
This manual covers the following Jerr-Dan Models: JD0D - 0 Ton Independent Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice. Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are not reflected in this manual. This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.). That information is provided by the chassis manufacturer. When ordering parts, please refer to your unit s Serial Number and Model Number. This information is be found on the aluminum tag riveted to the inside of the driver s side rear compartment of the main body. FOR: MANUFACTURED BY: JLG DUSTRIES, C. SERIAL NO. MODEL NO. 000-00 Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at -9-. Price and availability will be quoted at time of the request. Please report comments and/or errors by contacting Jerr-Dan Corporation s Technical Publications Department by e-mail at technicalpublications@jerr-dan.com or by FAX on --. Manufactured under one or more of the following patents:,,0;,,0;,9,;,,;,,0;,,9;,9, and,, B with other Patents Pending. Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA. The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied, reproduced or translated to another language without the express written consent of Jerr-Dan Corporation. JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 THIS PAGE TENTIONALLY LEFT BLANK
DEX DESCRIPTION PAGE Subframe Installation... - Subframe Hydraulic Tubing... - 9 Hydraulic Tank Installation (Units Without Underlift Winch Option)... 0 - Hydraulic Tank Assembly (Units Without Underlift Winch Option)... - Hydraulic Tank Installation (Units With Underlift Winch Option)... - Hydraulic Tank Assembly (Units With Underlift Winch Option)... - Rear Spade Installation... - 9 Rear Spade Tubing... 0 - Boom Installation - Piece Boom... - Wrecker Boom Assembly - Piece Boom... - Winch Installation - 0K DP Planetary Speed Gear Shift... - Underlift Installation - Without Winch Option (Standard)... - 9 Underlift Installation - With Winch Option (Optional)... 0 - Underlift Assembly -,000 LB - Piece Boom (Standard)... - Underlift Assembly -,00 LB - Piece Boom (Optional)... - Underlift Assembly -,00 LB - Piece Boom (Optional)... - Underlift Winch Installation (Optional)... - 9 Crosstube Installation... 0 - Underlift Tools - Frame Forks... - Underlift Tools -,000 LB Tire Lift... - Underlift Tools -,000 LB Tire Lift... - Underlift Tools - Fifth Wheel Attachment... - 9 Underlift Tools - Pintle Hook... 0 - Rear Tail Plate Installation... - Tailboard D-Ring Installation... - Controls - Control Valve Installation - Function & Function... - Controls - Control Valve Installation - Function... - 9 Controls - Push-Pull Cables Installation - Function & Function... 0 - Controls - Push-Pull Cables Installation - Function... - Controls - Control Valve Assembly - Function & Function... - Controls - Control Valve Assembly - Function... - Controls - Function Non-Proportional Miratron... - 9 Controls - Function Non-Proportional Miratron... 0 - Controls - & Function Proportional Miratron... - Controls - Electrical Emergency Stop... - Hydraulics - Supply-Pressure-Return... - Hydraulics - Lines and Fittings... - Driver Side Hydraulic Pressure Gauges - Without Underlift Winch Option (Standard)... - Driver Side Hydraulic Pressure Gauges - With Underlift Winch Option (Optional)... - 9 Passenger Side Winch Air Controls - Spd Gear Shift... 90-9 Driver & Passenger Side Winch Air Controls - DP 0K, Spd Gear Shift... 9-9 Winch Electric Speed/Free Spool Controls - DP 0K, Spd... 9-99 Decals... 00-0 JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 SUBFRAME STALLATION ITEM PART NO. DESCRIPTION QTY 0000 Subframe 000 Plate 000 Plate 00090 Plate 0000 Plate Capscrew, 0. -0NC x. 00 Locknut, 0. -0NC 00 Capscrew. -9NC x.0 9 990000 Washer, 0. ID 0 00 Locknut, 0. -9NC 000 Plate 0000 Bar 00009 Bar
SUBFRAME STALLATION 9 0 JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 SUBFRAME HYDRAULIC TUBG ITEM PART NO. DESCRIPTION QTY 90000 Tube Assembly 900009 Tube Assembly 900000 Tube Assembly 90000 Tube Assembly 9000* Tube Assembly 00000 Clamp 00009 Clamp 0 090000* Bushing, ID 090000 Bushing, ID 9 090000 Bushing, # Tube 0 090000 Bushing, # Tube 090000 Bushing, # Tube 090000 Bushing, #0 Tube 0000 Nut, 0. -NC Stacking Head 0000 Nut, Stacking 0 000000 Adapter, 0. -NC x. 900000 Lockwasher, 0. ID 00 Capscrew, 0. -NC x 0. 00 Capscrew, 0. -NC x.00 9 00 Fitting, Union Bulkhead 0 00 Fitting, Union Bulkhead Fitting, Union Bulkhead 00009 Fitting * Used With Drag Winch Option Only
SUBFRAME HYDRAULIC TUBG 9 0 0 9 JD0D Heavy Duty Wrecker Parts Manual - Page 9 --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page 0 --000 Rev 0 HYDRAULIC TANK STALLATION - UNITS WITHOUT UNDERLIFT DRAG WCH ITEM PART NO. DESCRIPTION QTY 00000 Hydraulic Tank Assembly 0 Capscrew, 0.0 -NC x. 900 Flatwasher, 0.0 ID 00 Locknut, 0.0 -NC 990000 Washer, Head 990000 Washer, Tail 00000 Rubber Mount
HYDRAULIC TANK STALLATION - UNITS WITHOUT UNDERLIFT DRAG WCH JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 HYDRAULIC TANK ASSEMBLY - 00000 ITEM PART NO. DESCRIPTION QTY 00000 Hydraulic Tank 00000 Breather, Filler Cap 000000 Gauge, Sight 00000 Plug, Magnetic 90000 Gasket 000 Plate 00 Capscrew, 0. -NC x 0. 900000 Lockwasher, 0. ID 9 00 Plug 0 00 Plug
HYDRAULIC TANK ASSEMBLY - 00000 0 9 0 JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 HYDRAULIC TANK STALLATION - UNITS WITH UNDERLIFT DRAG WCH ITEM PART NO. DESCRIPTION QTY 00000 Hydraulic Tank Assembly 0 Capscrew, 0.0 -NC x. 900 Flatwasher, 0.0 ID 00 Locknut, 0.0 -NC 990000 Washer, Head 990000 Washer, Tail 00000 Rubber Mount
HYDRAULIC TANK STALLATION - UNITS WITH UNDERLIFT DRAG WCH JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 HYDRAULIC TANK ASSEMBLY - 00000 - UNITS WITH UNDERLIFT DRAG WCH ITEM PART NO. DESCRIPTION QTY 00000 Hydraulic Tank 000000 Gauge, Sight 00000 Plug, Magnetic 90000 Gasket 000 Plate 90 Screw, 0. -0NC x 0. 900000 Lockwasher, 0. ID 00000 Breather, Filler Cap
HYDRAULIC TANK ASSEMBLY - 00000 - UNITS WITH UNDERLIFT DRAG WCH JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 REAR SPADE STALLATION ITEM PART NO. DESCRIPTION QTY 0 Capscrew, 0. -NC x.0 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 9000 Pin 000 Plate 0 Capscrew, 0. -0NC x 0. 990000 Lockwasher, MM ID 900 Flatwasher, 0. ID 9 000000 Spade Cylinder Assembly 0 0000 Channel, Spade - RH 0000 Channel, Spade - LH 90000 Pin 0000 Retaining Ring 900000 Pin 00000 Retaining Ring 9000 Pin 900009 Lynch Pin 0000 Spade Claw Plate 9 000000 Grease Fitting
REAR SPADE STALLATION 9 9 0 9 9 JD0D Heavy Duty Wrecker Parts Manual - Page 9 --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page 0 --000 Rev 0 REAR SPADE TUBG ITEM PART NO. DESCRIPTION QTY 9000 Tube Assembly 9000 Tube Assembly 9000 Tube Assembly 9000 Tube Assembly 00000 Clamp 0000 Clamp
REAR SPADE TUBG JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 BOOM STALLATION - PIECE BOOM ITEM PART NO. DESCRIPTION QTY 0000 Boom Assembly 9000 Pin 00009 Retaining Ring 900000 Lockwasher, 0.9 ID 90009 Pin 0 Capscrew, 0.0 -NC x. 00000 Lift Cylinder Assy w/o U/L Winch Option 00000 Lift Cylinder Assy w/ U/L Winch Option 9000 Pin 9 0 Capscrew, 0.0 -NC x. 0 000000 Grease Fitting 9900009* Shim, 0.0 Thick 9900000* Shim, 0. Thick 00000 Cap, Grease Fitting 9000 Pad 0 Capscrew, 0. -NC x 0. * Available in Shim Kit - 0000
BOOM STALLATION - PIECE BOOM 9 0 0 9 0 0 JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 WRECKER BOOM ASSEMBLY - PIECE BOOM ITEM PART NO. DESCRIPTION QTY 0000 Outer Boom Weldment 0000 Retaining Ring 9000 Pin 90000 Pin 0 Capscrew, 0. -0NC x 0. 900000 Lockwasher, 0. ID 00000 Extension Cylinder Assembly 0000 Bar 9 0 Capscrew, 0. -0NC x.0 0 000 Locknut, 0. -0NC 0000 Fly Boom Weld 9000 Pin 000000 Grease Fitting 00000 D-Ring 900 Pin, Spring 000 Plate 0 Capscrew, 0.0 -NC x. 900 Flatwasher 9 90009 Pad 0 00000 Setscrew, 0. -NF x.0 000 Nut, 0. -NF Hex Jam 90000 Pin 90000 Pad 0 Capscrew 0. -0 x.00 00000 Bar 0000 Bar 00 Capscrew, 0.0 -NC x.00 900000 Lockwasher, 0.9 ID 9 000000 Keeper
WRECKER BOOM ASSEMBLY - PIECE BOOM 0 0 0 9 0 9 9 0 9 9 JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 WCH STALLATION - 0K DP PLANETARY SPEED GEAR SHIFT ITEM PART NO. DESCRIPTION QTY 9000009 Winch 9000000 Winch 0000 Angle - RH 00009 Angle - LH 00009 Angle Capscrew, 0. -0NC x.0 00 Locknut, 0. -0NC Capscrew, 0. -0NC x.00 9 900000* Sheave Support Weldment 0 00009 Retaining Ring 000000 Grease Fitting 90000* Cable Guide Weldment 0900000* Sheave 9000* Pin 0000* Retaining Ring 0* Capscrew, 0.0 -NC x. 900* Flatwasher, 0.0 ID 00* Locknut, 0.0 -NC 9 0000* Spacer 0 000 Cable, 0. Dia x 0 0000 Cable, 0. Dia x 0 w/swivel Hook * Available in Sheave Head Assembly - 9000009
WCH STALLATION - 0K DP PLANETARY SPEED GEAR SHIFT 0 0 9 9 9 9 0 0 Item #, not shown JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 UNDERLIFT STALLATION - WITHOUT WCH OPTION (STANDARD) ITEM PART NO. DESCRIPTION QTY 00000 Knee Boom Weldment 9000 Pin 0 Capscrew, 0.0 -NC x.00 900 Flatwasher, 0.0 ID 00000 Underlift Lift Cylinder Assembly 9000 Pin 00 Capscrew, 0. -0NC x.00 900 Flatwasher, 0. ID 9 9000 Pin 0 00 Capscrew, 0.0 -NC x.00 000009 U/L Tilt Cylinder Assembly UL0 000009 U/L Tilt Cylinder Assembly UL 9000 Pin 900090 Pin 0000 Retaining Ring 90009 Pin 0000 Retaining Ring 00000 Underlift Assembly UL0 00000 Underlift Assembly UL 9000 Pad 9 0 Capscrew, 0. -NC x 0. 0 0000 Chain 00 Capscrew, 0.-NC x.0 000 Locknut, 0. -NC 90000 Bumper 000000 Grease Fitting 00000 Grease Fitting 00 Locknut, 0.0 -NC 900000 Washer, 0. ID 0000 Hook Weldment Chain Guide 9 0 Capscrew, 0. -NC x. 0 900 Flatwasher, 0. ID ITEM PART NO. DESCRIPTION QTY 990000* Washer,.0 OD x. ID x 0.0 990000* Washer,.0 OD x. ID x 0.09 * Available in Shim Kit - 0000
UNDERLIFT STALLATION - WITHOUT WCH OPTION (STANDARD) 0 9 0 9 0 9 9 JD0D Heavy Duty Wrecker Parts Manual - Page 9 --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page 0 --000 Rev 0 UNDERLIFT STALLATION - WITH WCH OPTION (OPTIONAL) ITEM PART NO. DESCRIPTION QTY 000009 Knee Boom Weldment 9000 Pin 0 Capscrew, 0.0 -NC x.00 900 Flatwasher, 0.0 ID 00000 Underlift Lift Cylinder Assembly 9000 Pin 00 Capscrew, 0. -0NC x.00 900 Flatwasher, 0. ID 9 9000 Pin 0 00 Capscrew, 0.0 -NC x.00 000009 U/L Tilt Cylinder Assembly UL0 000009 U/L Tilt Cylinder Assembly UL 9000 Pin 900090 Pin 0000 Retaining Ring 90009 Pin 0000 Retaining Ring 00000 Underlift Assembly UL0 00000 Underlift Assembly UL 9000 Pad 9 0 Capscrew, 0. -NC x 0. 0 0000 Chain 00 Capscrew, 0.-NC x.0 000 Locknut, 0. -NC 90000 Bumper 000000 Grease Fitting 00000 Grease Fitting 00 Locknut, 0.0 -NC 900000 Washer, 0. ID 0000 Hook Weldment Chain Guide 9 0 Capscrew, 0. -NC x. 0 900 Flatwasher, 0. ID ITEM PART NO. DESCRIPTION QTY 990000* Washer,.0 OD x. ID x 0.0 990000* Washer,.0 OD x. ID x 0.09 * Available in Shim Kit - 0000
UNDERLIFT STALLATION - WITH WCH OPTION (OPTIONAL) 0 9 0 9 0 9 9 JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 UNDERLIFT ASSEMBLY - 00000 -,000 LB - PIECE BOOM (STANDARD) ITEM PART NO. DESCRIPTION QTY 0000 Base Section Boom Weldment 0000 Mid Section Boom Weldment 0000 Fly Section Boom Weldment 00000 Underlift Extension Cylinder Assembly 90009 Pin 90009 Pin 0000 Retaining Ring 9000 Pad 9 9000 Pad 0 0 Capscrew, 0. -0NC x 0. 0 00009 Plate 000 Capscrew, 0.0-0NF x. 0000 Plate 000 Capscrew, 0.0-0NF x.00 900 Flatwasher, 0.0 ID 000000 Grease Fitting 0000 Plate 00 Capscrew, 0. -0NC x 0. 9 900000 Lockwasher, 0. ID 0 000 Plate 0000 Plate 0000 Shim, GA 0000 Plate 00009 Plate 0000 Plate 000 Plate 000 Plate
UNDERLIFT ASSEMBLY - 00000 -,000 LB - PIECE BOOM (STANDARD) 9 9 0 0 0 9 0 9 0 0 0 JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 UNDERLIFT ASSEMBLY - 00000 -,00 LB - PIECE BOOM (OPTIONAL) ITEM PART NO. DESCRIPTION QTY 000000 Base Section Boom Weldment 00000 Mid Section Boom Weldment 00000 Fly Section Boom Weldment 00000 Underlift Extension Cylinder Assembly 90009 Pin 9000 Pin 0000 Retaining Ring 000 Plate 9 000 Plate 0 000 Capscrew, 0.0-0NF x.00 900000 Lockwasher, 0.0 ID 9000 Pad, 0. Thk 90009 Pad, 0. Thk 0 Capscrew, 0. -0NC x 0. 000 Plate 00009 U-Nut, 0. -0NC 00 Capscrew, 0. -0NC x 0. 900000 Lockwasher, 0. ID 000000 Grease Fitting
UNDERLIFT ASSEMBLY - 00000 -,00 LB - PIECE BOOM (OPTIONAL) 0 0 0 9 0 9 0 0 JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 UNDERLIFT ASSEMBLY - 0000 -,00 LB - PIECE BOOM (OPTIONAL) ITEM PART NO. DESCRIPTION QTY 00009 Fly Section Boom Weld 00000 nd Stage Boom Weld 0000 rd Stage Boom Weld 00009 Base Section Boom Weld 00000 Underlift Extension Cylinder Assembly 90009 Pin 9000 Pin 0000 Retaining Ring 9 000 Bracket LH 0 000 Bracket RH 90000 Pad 000 Capscrew, 0.0-0NF x.00 900 Flatwasher, 0.0 ID 9000 Pad 9000 Pad 0 Capscrew, 0. - 0NC x 000 Plate 00009 U-Nut 0. 00 Capscrew, 0. - 0NC x 0. 9 900000 Lockwasher, 0. ID 0 000000 Fitting 0. - NF
UNDERLIFT ASSEMBLY - 0000 -,00 LB - PIECE BOOM (OPTIONAL) 9 0 9 0 9 9 0 0 9 JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 UNDERLIFT WCH STALLATION (OPTIONAL) ITEM PART NO. DESCRIPTION QTY 9000009 Winch 0 Capscrew, 0. -NC x.00 00 Bolt, 0. x.0 0000 Nut, 0. -NC 90000 Sheave Support Weldment 90000 Cable Guide Weldment 0900000 Sheave 90009 Pin Weldment 9 0000 Retaining Ring 0 990000 Washer 000000 Fitting, 0. -NF 00000 Grease Fitting 9900000 Cable Guide 00 Capscrew, 0. -0NC x.0 00 Locknut, 0. -0NC 00009 Retaining Ring 90000* Tube Weldment 90000* Spring 9 000* Spacer 0 00000* Bolt, 0.0 -UNC x 0.00 0* Capscrew, 0.0 -NC x.0 9000* Flatwasher, 0.0 ID 00* Locknut, 0.0 -NC 0000 Cable, 0. x 0 00009 Cable, 0. x 0 w/swivel Hook 0000 Cable, 0. x 00 00000 Cable, 0. x 00 w/swivel Hook * Available in Cable Tie Back Assembly - 90000
UNDERLIFT WCH STALLATION (OPTIONAL) 9 0 0 0 9 9 JD0D Heavy Duty Wrecker Parts Manual - Page 9 --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page 0 --000 Rev 0 CROSSTUBE STALLATION ITEM PART NO. DESCRIPTION QTY 900009 Crosstube Weldment 9000 Pin 0000 Retaining Ring 000000 Grease Fitting 090000 Bushing 990000* Washer, 0. Thk 990000* Washer, 0. Thk * Available in Shim Kit - 0000
CROSSTUBE STALLATION JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 UNDERLIFT TOOLS - FRAME FORKS ITEM PART NO. DESCRIPTION QTY 0000000 Adapter, Chain Hook 000000 Adapter, Frame Fork - RH 000000 Adapter, Frame Fork - LH 000 Spring Lift Bracket 00000 Fork,.00 Short 00000 Fork,.00 Medium 00000 Fork,.0 Medium 00000 Fork,.0 Long 9 0000 T-Handle 0 90000 Pin 900000 Hairpin 90000 Hitch Pin 0000 Chain, Tie-Down
UNDERLIFT TOOLS - FRAME FORKS 9 0 9 0 Item #, not shown JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 UNDERLIFT TOOLS -,000 LB TIRE LIFT ITEM PART NO. DESCRIPTION QTY 0000* Tire Lift Grid - RH 00009* Tire Lift Grid - LH 000000* Tire Lift Arm Weldment - RH 000009* Tire Lift Arm Weldment - LH 90000* Tire Lift Tube Weldment 90000* Hitch Pin 9000* Pin 900000* Hairpin 9 90000 Hitch Pin 0 0000* Hook, Pull 90000* Strap, Wide (Standard - Yellow) 90000* Strap, Wide (Optional - Orange) 90000* Ratchet, Wide Strap 00000* Hook, Wide Strap 00000* Decal 900000* Rivet 0000* Decal * Also available as - 000
UNDERLIFT TOOLS -,000 LB TIRE LIFT 9 9 0 JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 UNDERLIFT TOOLS -,000 LB TIRE LIFT ITEM PART NO. DESCRIPTION QTY 0000^ Tire Lift Grid - LH 0000^ Tire Lift Grid - RH 000009^ Tire Lift Arm Weldment - LH 000000^ Tire Lift Arm Weldment - RH 90000^ Tire Lift Tube Weldment - Long 90000^ Tire Lift Tube Weldment -. Long 9000^ Pin 900000^ Hairpin 9 0000^ Decal 0 00000^ Decal 900000^ Rivet 0000^ Hook, Pull 0000* Hook, Wide Strap 900000* Ratchet, Wide Strap 90000* Strap, Wide 00000^ Hook, Wide Strap 90000^ Ratchet, Wide Strap 90000^ Strap, Wide 9 90000 Hitch Pin 0 90000^ Hitch Pin ^ Also available as - 0000 * Available in Strap Kit - 000
UNDERLIFT TOOLS -,000 LB TIRE LIFT 0 9 0 9 0 0 9 9 JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 UNDERLIFT TOOLS - FIFTH WHEEL ATTACHMENT ITEM PART NO. DESCRIPTION QTY 0000* Bracket Weldment 00099* Bracket, Fifth Wheel Weldment 000000* Plate Weldment 9000* Pin 9000* Pin 0* Capscrew,.00 -NC x 9.00 00000* Capscrew, 0. -0NC x. 90000* Pin * Also available as - 000
UNDERLIFT TOOLS - FIFTH WHEEL ATTACHMENT JD0D Heavy Duty Wrecker Parts Manual - Page 9 --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page 0 --000 Rev 0 UNDERLIFT TOOLS - PTLE HOOK ITEM PART NO. DESCRIPTION QTY 00000 Hitch, Pintle Hook with Dia. Ball 0 Capscrew, 0.0 -NC x.0 900000 Lockwasher, 0.0 ID 000000 Ball,. Dia 000000 Ball,.00 Dia 000000 Ball,. Dia 000000 Ball, 0mm Dia
UNDERLIFT TOOLS - PTLE HOOK JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 REAR TAIL PLATE STALLATION ITEM PART NO. DESCRIPTION QTY 00000 Plate - LH 000009 Plate - RH 90000 Rivet
REAR TAIL PLATE STALLATION JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 TAILBOARD D-RG STALLATION ITEM PART NO. DESCRIPTION QTY 00000 D-Ring 9000 Pin 900000 Lockwasher, 0. ID 00 Capscrew, 0. -NC x 0. 000000 Grease Fitting 990000 Washer 90000 Lynch Pin
TAILBOARD D-RG STALLATION JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 CONTROLS - CONTROL VALVE STALLATION - FUNCTION & FUNCTION ITEM PART NO. DESCRIPTION QTY 90000 Control Valve Assy - Function Remote 9000 Control Valve Assy - Function Remote 0 Capscrew, 0. -NC x.0 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 0009 Plate 0 Capscrew, 0. -NC x. 00 Capscrew, 0. -NC x. 00000 Nut, 0. -NC 9 00 Capscrew, 0. -0NC x.00 0 900 Flatwasher, 0. ID 00000 Well Nut, 0. -0 NC 90000 Seal ft 00 Locknut, 0. -0NC 0009 Plate 000 Plate 00000 Plug 9000 Pad, Rubber 9000 Pad, Rubber 9 000099 Decal 0 0000 Decal 000000 Decal 0000 Decal 00000 Decal 00000 Decal 000099 Decal 000000 Decal 0000 Decal 0000 Decal 9 000 Panel 0 00000 Nutsert, 0. -0NC 900000 Lockwasher, 0. ID 0 Capscrew, 0. -0NC x 0. 0000 Coverplate ITEM PART NO. DESCRIPTION QTY 00009 Coverplate 00000 Plug
OPERATOR'S PRE-TRANSPORT CHECKLIST CONTROLS - CONTROL VALVE STALLATION - FUNCTION & FUNCTION 9 0 0 9 0 9 0 0 9 0 0 0 0 9 0 JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 CONTROLS - CONTROL VALVE STALLATION - FUNCTION ITEM PART NO. DESCRIPTION QTY 9000 Control Valve Assy 0 Capscrew, 0. -NC x.0 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 0009 Plate 00009 Coverplate 0000 Coverplate 0 Capscrew, 0. -NC x. 9 00 Capscrew, 0. -NC x. 0 00000 Nut, 0. -NC 00 Capscrew, 0. -0NC x.00 900 Flatwasher, 0. ID 00000 Well Nut, 0. -0NC 90000 Seal ft 00 Locknut, 0. -0NC 000 Plate 000 Plate 9000 Pad, Rubber 9 9000 Pad, Rubber 0 0009 Plate 000099 Decal 0000 Decal 000000 Decal 0000 Decal 0000 Decal 0000 Decal 000099 Decal 000000 Decal 9 0000 Decal 0 0000 Decal 0 Capscrew, 0. -0NC x 0. 00000 Nutsert, 0. -0NC 900000 Lockwasher, 0. ID 00000 Plug ITEM PART NO. DESCRIPTION QTY 00000 Plug
RELEASED WHEN LIT RELEASED WHEN LIT HIGH SPEED WHEN LIT 0 HIGH SPEED WHEN LIT ONLY AUTHORIZED AND TRAED PERSONNEL SHOULD BE PERMITTED TO OPERATE THIS WRECKER UNSUPERVISED. UNTRAED OPERATORS SUBJECT THEMSELVES AND OTHERS TO DEATH OR SERIOUS JURY AND MAY CAUSE SERIOUS DAMAGE TO PROPERTY. 99 OPERATOR'S PRE-TRANSPORT CHECKLIST 00 A MIMUM OF WRAPS OF CABLE MUST BE LEFT ON DRUM TO ACHIEVE RATED LOAD. NOT TO BE USED THE MOVG OR LIFTG OF PERSONS. TO AVOID BIRDNESTG AND PREMATURE FAILURE OF THE WIRE ROPE ALWAYS KEEP TENSION ON WIRE ROPE WHEN UNWDG 99 00 RELEASED WHEN LIT HIGH SPEED WHEN LIT 9 CONTROLS - CONTROL VALVE STALLATION - FUNCTION WARNG CAUTION WARNG 9 CAUTION 0 PRESSURE REAR VALVE PRESSURE FRONT VALVE REAR WCH FREESPOOL REAR WCH -SPEED U/L TILT U/L EXT U/L LIFT DRAG WCH RIGHT SPADE LEFT SPADE REAR WCH WRK BM EXT BOOM LIFT FRONT WCH FRONT WCH FREESPOOL FRONT WCH -SPEED UP OUT UP OUT UP UP OUT OUT UP OUT U/L WCH FREESPOOL U/L WCH -SPEED DN DN DN DN DN 9 9 0 0 JD0D Heavy Duty Wrecker Parts Manual - Page 9 --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page 0 --000 Rev 0 CONTROLS - PUSH-PULL CABLES STALLATION - FUNCTION & FUNCTION ITEM PART NO. DESCRIPTION QTY 0000 Bracket Weldment 0000 Panel Weldment 000 Plate 0000 Coverplate 0009 Plate 0900000 Coupling - Function Remote 0900000 Coupling - Function Remote 0900000 Coupling - Function Remote 0900000 Coupling - Function Remote 90009 Pad 9 9000 Pad 0 00000 Brush 000 Extrusion, Brush Holder 000000 Shaft 000009 Retaining Ring 0000 Handle 9 00000 Plug 0000 Push-Pull Cable - Function Remote 9 99000000 Yoke 9 9000 Clevis Pin 9 900000 Cotter Pin 0 000 Nut, 0. -NF 000000 Bearing 900 Screw, 0. -0NC x 0. 0 Screw, 0. -0NC x.00 0 00 Capscrew, 0. -0NC x 0. 00 Capscrew, 0. -0NC x.00 900 Flatwasher, 0. ID 00 Locknut, 0. -0NC 00000 Well Nut, 0. -0NC 0 9 00 Capscrew, 0. -NC x. 0 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 000099 Decal ITEM PART NO. DESCRIPTION QTY 0000 Decal 000000 Decal 0000 Decal 00000 Decal 00000 Decal 00000 Plug
OPERAT OR 'S PR E-TRAN SPORT CHECKLIST REVIEW THIS CHECKLIST BEFORE EACH TOW. FAILURE TO F OLLOW CHECKLIST COULD CREATE A DANGEROUS CONDITION FOR YOU, OTHER MOT ORISTS AND PEDESTRIANS, AND MIGHT RESULT SERIOUS JURY OR DEATH. CONTROLS - PUSH-PULL CABLES STALLATION - FUNCTION & FUNCTION 0 0 B 9 0 A 9 9 0 0 9 9 DETAIL A 9 DETAIL B Push-Pull Cable Installation for Function Remote Controller shown JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 CONTROLS - PUSH-PULL CABLES STALLATION - FUNCTION ITEM PART NO. DESCRIPTION QTY 000 Plate, RH Cable Bracket 000 Plate 000 Plate 0900000 Coupling 90009 Pad 9000 Pad 00000 Brush 000 Extrusion, Brush Holder 9 000000 Shaft 0 000009 Retaining Ring 0000 Handle 0 0900000 Coupling 0000 Push-Pull Cable 0 99000000 Yoke 0 9000 Clevis Pin 0 900000 Cotter Pin 0 000 Nut, 0. -NF 0 000000 Bearing 9 900 Screw, Self Tapping - 0. -0NC x 0. 0 00 Capscrew, 0. -0NC x 0. 00 Capscrew, 0. -0NC x.00 9 900 Flatwasher, 0. ID 00 Locknut, 0. -0NC 9 00000 Well Nut, 0. -0NC 00 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 000099 Decal 9 0000 Decal 0 000000 Decal 0000 Decal 0000 Decal 0000 Decal 0000 Decal ITEM PART NO. DESCRIPTION QTY 0000 Decal 000 Plate 00000 Nutsert, 0. -0NC 900000 Lockwasher, 0. ID 9 0 Capscrew, 0. -0NC
RELEASED WHEN LIT HIGH SPEED WHEN LIT 9 RELEASED WHEN LIT HIGH SPEED WHEN LIT 0 RELEASED WHEN LIT HIGH SPEED WHEN LIT UNTRAED OPERATORS SUBJECT THEMSELVES AND OTHERS TO DEATH OR SERIOUS JURY AND MAY CAUSE SERIOUS DAMAGE TO PROPERTY. OUT 99 OPERATOR'S PRE-TRANSPORT CHECKLIST REVIEW THIS CHECKLIST BEFORE EACH TOW. FAILURE TO FOLLOW CHECKLIST COULD CREATE A DANGEROUS CONDITION FOR YOU, OTHER MOTORISTS AND PEDESTRIANS, AND MIGHT RESULT SERIOUS JURY OR DEATH. UP DN OUT OUT UP DN 00 UP DN A MIMUM OF WRAPS OF CABLE MUST BE LEFT ON DRUM TO ACHIEVE RATED LOAD. NOT TO BE USED THE MOVG OR LIFTG OF PERSONS. TO AVOID BIRDNESTG AND PREMATURE FAILURE OF THE WIRE ROPE ALWAYS KEEP TENSION ON WIRE ROPE WHEN UNWDG OUT UP DN OUT UP DN CONTROLS - PUSH-PULL CABLES STALLATION - FUNCTION 0 FRONT WCH FRONT WCH FREESPOOL -SPEED REAR WCH REAR WCH FREESPOOL -SPEED U/L WCH U/L WCH FREESPOOL -SPEED WARNG ONLY AUTHORIZED AND TRAED PERSONNEL SHOULD BE PERMITTED TO OPERATE THIS WRECKER UNSUPERVISED. FRONT WCH BOOM LIFT WRK BM EXT CAUTION REAR WCH LEFT SPADE RIGHT SPADE WARNG CAUTION DRAG WCH U/L LIFT U/L EXTEND U/L TILT 9 9 B 0 9 0 9 0 0 A DETAIL A DETAIL B Push-Pull Cable Installation for Function Remote Controller shown JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 CONTROLS - CONTROL VALVE ASSEMBLY - 9000 & 90000 ITEM PART NO. DESCRIPTION QTY 00000 Valve Mount Weldment 0009 Plate 9000 Valve Assembly - Function Remote 90000 Valve Assembly - Function Remote 90000* Tube Assembly 90000* Tube Assembly 90000* Tube Assembly 90000* Tube Assembly 90000* Tube Assembly 9 90000* Tube Assembly 0 90000* Tube Assembly 90000* Tube Assembly 0 Capscrew, 0. -NC x.00 00 Locknut, 0. -NC 900 Flatwasher, 0. ID 00 Fitting, Union Bulkhead 0000 Tee Fitting, Union Bulkhead Fitting, Union Bulkhead 9 00 Fitting, Union Bulkhead 0 00 Fitting, Union Bulkhead 00 Adapter 00 Adapter Adapter 000 Elbow Adapter 900009* Tube Assembly 90000* Tube Assembly 00 Elbow * Available in Hydraulic Tubing Kit - 000
CONTROLS - CONTROL VALVE ASSEMBLY - 9000 & 90000 9 0 9 0 9 9 9 0 9 JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 CONTROLS - CONTROL VALVE ASSEMBLY - 9000 ITEM PART NO. DESCRIPTION QTY 00000 Valve Mount Weldment 000 Control Closure 9000 Valve Assembly 90000* Tube Assembly 90000* Tube Assembly 90000* Tube Assembly 90000* Tube Assembly 90000* Tube Assembly 9 90000* Tube Assembly 0 90000* Tube Assembly 90000* Tube Assembly 0 Capscrew, 0. -NC x.00 00 Locknut, 0. -NC 900 Flatwasher, 0. ID 00 Fitting, Union Bulkhead 0000 Tee Fitting, Union Bulkhead Fitting, Union Bulkhead 9 00 Fitting, Union Bulkhead 0 00 Fitting, Union Bulkhead 00 Adapter 00 Adapter Adapter 000 Elbow Adapter 900009* Tube Assembly 90000* Tube Assembly 00 Elbow * Available in Hydraulic Tubing Kit - 0000
CONTROLS - CONTROL VALVE ASSEMBLY - 9000 0 9 0 9 0 9 9 9 0 9 9 0 0 9 0 9 JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 CONTROLS - FUNCTION NON-PROPORTIONAL MIRATRON ITEM PART NO. DESCRIPTION QTY 9000 Antenna 000 Harness 000 Harness 90000 Grommet 90000 Grommet 000000 Relay, 0 Amp 0000 Relay, 0 Amp 0000 Dust Cap 9 00 Capscrew, #0-NC x 0. 0 000 Locknut, #0-NC 00000 Coverplate 900 Flatwasher, 0. ID 00 Locknut, 0. -0NC 0 Screw, 0. -0NC x 0. 000 Tie Strap 000000 Plug 00000 Plug 00009 Tubing, Heat Shrink in 9 0000 Locknut, #0-NF 0 9000 Screw, Self Tapping - #0 Dia x 0.0" 900000 Grommet
AB C C B A CONTROL C B A CONTROLS - FUNCTION NON-PROPORTIONAL MIRATRON 0 BEACON # BEACON # FLOOD # FLOOD # MARKER RELAY CONTROL LEFT TURN C D POWER A EE TAP B FF J K L M N O P Q R LEFT BODY MA HARNESS SWITCH PANEL RIGHT BODY LIGHT BAR HARNESS HARNESS BODY MARKERS MARKER OUT M O/R LIGHTS TURN SIGNAL SWITCH LH RH PANEL AUX 9 0 RIGHT TURN CABET LH CABET RH BODY MARKERS O/R LIGHTS AUX E F G H I 0 A AUX S T U V W X Y Z AA BB CC OUT OUT C AA BEACON AUX BACK-UP AUX HOT OUT OUT OUT W DD S AUX AUX AUX HOT OUT OUT BB G GROUND GROUND 9 AUX BEACON AUX DD 9 JD0D Heavy Duty Wrecker Parts Manual - Page 9 --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page 0 --000 Rev 0 CONTROLS - FUNCTION NON-PROPORTIONAL MIRATRON ITEM PART NO. DESCRIPTION QTY 9000 Remote Controller 000 Harness 000 Harness 90000 Grommet 90000 Grommet 00009 In-Line Fuse Holder 00000 Fuse - 0 Amp 00 Electrical Terminal 9 00009 Tubing, Heat Shrink in 0 0000 Locknut, #0-NF 000000 Relay, 0 Amp 00000 Fuse - Amp 90000 Tie Strap 0 Capscrew, 0. -0NC x.0 900 Flatwasher, 0. ID 000 Locknut, 0. -0NC 00000 Coverplate 00 Capscrew, 0. -0NC x 0. 9 000000 Plug 0 000 Tie Strap
ABC C B A CONTROL CONTROLS - FUNCTION NON-PROPORTIONAL MIRATRON BEACON # LEFT BODY MA BEACON # POWER TAP HARNESS SWITCH PANEL FLOOD # FLOOD # MARKER A B J K L M N RIGHT BODY LIGHT BAR HARNESS HARNESS BODY MARKERS MARKER 9 RELAY CONTROL LEFT TURN RIGHT TURN CABET LH CABET RH BODY MARKERS O/R LIGHTS AUX AUX C D E F G H I EE 0 A AUX FF BEACON AUX O P Q R S T U V W X Y Z AA BB CC DD OUT M O/R LIGHTS TURN SIGNAL SWITCH PANEL AUX LH RH OUT OUT C AA BEACON AUX BACK-UP AUX HOT OUT OUT OUT W DD S AUX AUX AUX HOT OUT OUT BB G GROUND GROUND 0 0A 9 9 0 9 Item #0, not shown JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 CONTROLS - & FUNCTION PROPORTIONAL MIRATRON ITEM PART NO. DESCRIPTION QTY 9000 Remote Controller 9000 Antenna 000 Harness 000 Harness 90000 Grommet 90000 Grommet 00009 Tubing, Heat Shrink in 000000 Relay, 0 Amp 9 00000 Fuse - Amp 0 900000 Tie Strap 0000 Trim 0in 00099 Bracket 900 Flatwasher, 0. ID 00 Locknut, 0. -0NC 0 0 Screw, 0.-0N x.00 00000 Screw, #-0NC x 0. 000000 Nut, #-0NC 00000 Coverplate 9 0 Screw, 0. -0NC x 0. 0 0 Capscrew, 0. -0NC x.0 900000 Grommet 000 Tie Strap 00 Capscrew, #0-NC x 0. 000 Locknut, #0-NC 9000 Screw, 0. -0NC x 0. 0000 Locknut, #0-NF 000000 Battery 000000 Battery
ABC C B A C B A C B A CONTROL CONTROLS - & FUNCTION PROPORTIONAL MIRATRON BEACON # LEFT BODY MA BEACON # POWER TAP HARNESS SWITCH PANEL 9 FLOOD # FLOOD # MARKER RELAY CONTROL LEFT TURN RIGHT TURN CABET LH CABET RH BODY MARKERS O/R LIGHTS AUX C D E F G H I A EE A AUX B FF J K L M N O P Q R S T U V W X Y Z AA BB CC RIGHT BODY LIGHT BAR HARNESS HARNESS BODY MARKERS MARKER OUT M O/R LIGHTS TURN SIGNAL SWITCH LH RH PANEL AUX OUT OUT C AA BEACON AUX BACK-UP AUX HOT OUT OUT OUT W DD S AUX AUX AUX HOT OUT OUT BB G GROUND GROUND AUX BEACON AUX DD 0 9 Items #0, # and #, not shown JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 CONTROLS - ELECTRICAL EMERGENCY STOP ITEM PART NO. DESCRIPTION QTY 9000 Wire, GA. - Conductor 0ft 00009 Electrical Connector 0000 Electrical Terminal 0000 Seal, Cable 0000 Electrical Connector 000099 Electrical Terminal 90000 Wire, GA. Black in 0000 Switch, Emergency Pushbutton 9 0000 Switch, Emergency Contact Block 0 000 Electrical Terminal 00009 Tubing, Heat Shrink in 0000 Decal 000 Tie Strap
CONTROLS - ELECTRICAL EMERGENCY STOP 9 9 0 0 EMERGENCY STOP 9 Item #, not shown JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 HYDRAULICS - SUPPLY-PRESSURE-RETURN ITEM PART NO. DESCRIPTION QTY 000 Pipe Nipple 00 Reducer 000 Valve, Ball Elbow 0000 Fitting 0000 Clamp See Note Hose - Supply 000 Fitting 9 000 Split Flange 0 0000 Pump 00 Capscrew, 0.0 -NC x. 900000 Lockwasher, 0.0 ID Elbow See Note Hose - Pressure 000000 Filter, Tank 000 Plate 0000 Clamp 00000 Clamp 0 9 00 Capscrew, 0. -0NC x.00 0 0 900 Flatwasher, 0. ID 0 00 Locknut, 0. -0NC 0 0 Capscrew, 0.0 -NC x.0 00000 Locknut, 0.0 -NC 000 Bracket Note : Varies depending on chassis, transmission and PTO type. Consult factory for part numbers.
HYDRAULICS - SUPPLY-PRESSURE-RETURN FRONT OF CHASSIS SIDE VIEW OF HYDRAULIC MANIFOLD ON SUBFRAME TANK PUMP 0 9 0 9 TYP FRAME SUPPORT Item #, not shown JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 HYDRAULICS - LES AND FITTGS ITEM PART NO. DESCRIPTION QTY 000000 Gauge, Pressure 9000 Screw, # x 0. 00 Fitting 0000 Reducer 00 Adapter 00 Adapter 00009 Adapter - Piece Wrecker Boom 00009 Adapter - Piece Wrecker Boom 0000 Clamp 9 009 Adapter 0 000000 Filter Assembly 0000 Adapter 000000 Gauge, Filter 000 Tee Elbow Union - Piece Wrecker Boom 0 Elbow 00 Union 00 Union 9 00 Adapter 0 00 Elbow 900000 Manifold 0 Capscrew, 0. -NC x.00 900000 Lockwasher, 0. ID 00 Fitting 00 Adapter 00 Union 0009 Adapter - Piece Wrecker Boom 900000 Sleeve 9 900000 Tie Strap 0 0* Hose Assembly 0* Hose Assembly 90* Hose Assembly 900* Hose Assembly 90* Hose Assembly ITEM PART NO. DESCRIPTION QTY 0000* Hose Assembly 00000* Hose Assembly 0000* Hose Assembly 90* Hose Assembly 9 00* Hose Assembly 0 90* Hose Assembly 09* Hose Assembly 0* Hose Assembly 90* Hose Assembly 90* Hose Assembly 90* Hose Assembly 90* Hose Assembly 0* Hose Assembly 0* Hose Assembly 9 0* Hose Assembly 0 0000* Hose Assembly 0000* Hose Assembly 0000* Hose Assembly 0000* Hose Assembly 0000* Hose Assembly 00009* Hose Assembly 0000* Hose Assembly 0000* Hose Assembly 0000* Hose Assembly 9 00000* Hose Assembly 0 90* Hose Assembly 90* Hose Assembly 0000* Hose Assembly 0000* Hose Assembly 0000* Hose Assembly 00* Hose Assembly 909* Hose Assembly 90* Hose Assembly 90* Hose Assembly 9 90* Hose Assembly
HYDRAULICS - LES AND FITTGS ITEM PART NO. DESCRIPTION QTY 0 90* Hose Assembly 90* Hose Assembly 900* Hose Assembly 900* Hose Assembly 00* Hose Assembly 0000* Hose Assembly 0* Hose Assembly 0* Hose Assembly 0* Hose Assembly 9 00* Hose Assembly 0 0000+ Hose Assembly - UL0 Underlift 0000^ Hose Assembly - UL Underlift 0000+ Hose Assembly - UL0 Underlift 0000^ Hose Assembly - UL Underlift 0< Hose Assembly - Gear Shift Winch 0> Hose Assembly - Motor Shift Winch 0< Hose Assembly - Gear Shift Winch 0> Hose Assembly - Motor Shift Winch 0< Hose Assembly - Gear Shift Winch 0> Hose Assembly - Motor Shift Winch 00< Hose Assembly - Gear Shift Winch 0> Hose Assembly - Motor Shift Winch ITEM PART NO. DESCRIPTION QTY 09# Hose Assembly - w/o Drag Winch 900= Hose Assembly - w/ Spd Drag Winch 900~ Hose Assembly - w/ Spd Drag Winch 0# Hose Assembly - w/o Drag Winch 900= Hose Assembly - w/ Spd Drag Winch 900~ Hose Assembly - w/ Spd Drag Winch 0# Hose Assembly - w/o Drag Winch 0= Hose Assembly - w/ Spd Drag Winch 0~ Hose Assembly - w/ Spd Drag Winch 9 0# Hose Assembly - w/o Drag Winch 0= Hose Assembly - w/ Spd Drag Winch 0~ Hose Assembly - w/ Spd Drag Winch 90 0# Hose Assembly - w/o Drag Winch 0= Hose Assembly - w/ Spd Drag Winch 0~ Hose Assembly - w/ Spd Drag Winch 9 90= Hose Assembly - w/ SpdDrag Winch 90~ Hose Assembly - w/ Spd Drag Winch 9 90= Hose Assembly - w/ Spd Drag Winch 90~ Hose Assembly - w/ Spd Drag Winch 9 90= Hose Assembly - w/ Spd Drag Winch 90~ Hose Assembly - w/ Spd Drag Winch 9 90= Hose Assembly - w/ Spd Drag Winch 90~ Hose Assembly - w/ Spd Drag Winch * Available in Hydraulic Hose Kit - 00099 +Available in Hydraulic Hose Kit - 0000 ^ Available in Hydraulic Hose Kit - 000 <Available in Hydraulic Hose Kit - 000 >Available in Hydraulic Hose Kit - 000 #Available in Hydraulic Hose Kit - 0009 =Available in Hydraulic Hose Kit - 00000 ~Available in Hydraulic Hose Kit - 0000 JD0D Heavy Duty Wrecker Parts Manual - Page 9 --000 Rev 0
UP DN OUT UP DN OUT UP DN UP DN OUT OUT UP DN OUT JD0D Heavy Duty Wrecker Parts Manual - Page 0 --000 Rev 0 HYDRAULICS - LES AND FITTGS LH SPADE # RET EXT A U/L TILT UP RH SPADE RET # EXT 0 0. 0. U/L TILT DN U/L EXT OUT U/L EXT DRAG WCH OUT DRAG WCH R WCH OUT R WCH F WCH OUT F WCH WRK BOOM EXT OUT PRESSURE REAR WRK BOOM EXT PRESSURE FRONT 0.0 WRK BOOM LIFT UP 0.00 RETURN REAR.00 0.0 WRK BOOM LIFT DN 0. 0. 0 9 A.00 RETURN FRONT.00 PILOT DRA U/L TILT - DOWN U/L TILT - UP U/L EXT - OUT U/L EXT - DRAG WCH - OUT DRAG WCH - R WCH - OUT R WCH - F WCH - OUT F WCH - WRKR BOOM EXT - OUT PRESSURE, MID-LET WRKR BOOM EXT - T T P "A" PORT T P PRESSURE, LET WRKR BOOM LIFT - UP RETURN, OUTLET WRKR BOOM LIFT - DOWN RETURN, LET/MID-LET PRESSURE TO "A" PRESSURE TO "B" U/L TILT U/L EXT U/L LIFT DRAG RIGHT LEFT REAR WCH SPADE SPADE WCH "B" PORT WRK BM BOOM FRONT EXT LIFT WCH PRESSURE TO "A" PRESSURE TO "B" VIEW A-A BODY
UP DN OUT UP DN OUT UP DN UP DN OUT OUT UP DN OUT HYDRAULICS - LES AND FITTGS 0.0 0.0 0.0 0 0 0 0.0 9 # RET EXT # # EXT RET # U/L TILT 0.0 EXT RET # U/L LIFT 0.0 # 0.0 0.0 U/L EXT 0 U/L TILT UP A 0 U/L TILT DN U/L EXT OUT U/L EXT 0. 9 DRAG WCH OUT DRAG WCH R WCH OUT R WCH F WCH OUT F WCH WRK BOOM EXT OUT PRESSURE REAR WRK BOOM EXT U/L TILT - DOWN U/L TILT - UP U/L EXT - OUT U/L EXT - DRAG WCH - OUT DRAG WCH - 0. PRESSURE FRONT 0.0 WRK BOOM LIFT UP 0.0.00 RETURN REAR.00 0.0 WRK BOOM LIFT DN 0.0.00 RETURN FRONT.00 0. R WCH - OUT R WCH - F WCH - OUT F WCH - A 0. WRKR BOOM EXT - OUT PRESSURE, MID-LET T "A" PORT WRKR BOOM EXT - T PRESSURE, LET WRKR BOOM LIFT - UP RETURN, OUTLET WRKR BOOM LIFT - DOWN T P "B" PORT P RETURN, LET/MID-LET VIEW A-A PRESSURE TO "A" U/L TILT U/L EXT U/L LIFT DRAG RIGHT LEFT REAR WCH SPADE SPADE WCH WRK BM BOOM FRONT EXT LIFT WCH PRESSURE TO "A" BODY PRESSURE TO "B" PRESSURE TO "B" JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
U P D N OU T U P D N OU T U P D N U P D N OU T OU T U P D N OU T JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 HYDRAULICS - LES AND FITTGS REAR WCH UNDER WOUND CCW - CABLE FRONT WCH OVER WOUND CW - CABLE F WCH - OUT F WCH - R WCH - OUT R WCH - VIEW C-C C B EXT # RET E # # E D D C WRKR BOOM - EXT WRKR BOOM - RET F WCH - OUT F WCH - R WCH - OUT R WCH - WRKR BOOM EXT (-PIECE WRECKER BOOM) (-PIECE WRECKER BOOM) 0 9 0. A U/L TILT UP U/L TILT DN U/L EXT OUT U/L EXT DRAG WCH OUT DRAG WCH R WCH OUT R WCH F WCH OUT F WCH WRK BOOM EXT OUT PRESSURE REAR WRK BOOM EXT 0. PRESSURE FRONT 0.0 WRK BOOM LIFT UP.00 RETURN REAR.00 0.0 WRK BOOM LIFT DN 0. 9 B VIEW B-B U/L TILT - DOWN U/L TILT - UP U/L EXT - OUT U/L EXT - DRAG WCH - OUT DRAG WCH - R WCH - OUT R WCH - F WCH - OUT F WCH - WRKR BOOM EXT - OUT PRESSURE, MID-LET WRKR BOOM EXT - PRESSURE, LET WRKR BOOM LIFT - UP RETURN, OUTLET WRKR BOOM LIFT - DOWN RETURN, LET/MID-LET.00 RETURN FRONT.00 A 0. VIEW A-A BODY CABLE - V CABLE OUT - V T "A" PORT T CABLE OUT - V CABLE - V CABLE OUT - V CABLE - V T PRESSURE TO "A" U/L LIFT DRAG WCH P "B" PORT P PRESSURE TO "A" CABLE - V VIEW D-D FRONT WCH PORTS MOTOR SHIFT SPD VIEW D-D FRONT WCH PORTS GEAR SHIFT SPD CABLE OUT - V VIEW E-E REAR WCH PORTS MOTOR SHIFT SPD VIEW E-E REAR WCH PORTS GEAR SHIFT SPD PRESSURE TO "B" PRESSURE TO "B"
HYDRAULICS - LES AND FITTGS HYDRAULIC 0 RESERVOIR A 9 U/L TILT UP A HYDRAULIC U/L TILT DN U/L EXT OUT A U/L EXT DRAG WCH OUT DRAG WCH R WCH OUT R WCH F WCH OUT F WCH WRK BOOM EXT OUT 0. PRESSURE REAR WRK BOOM EXT 0. PRESSURE FRONT 0.0 WRK BOOM LIFT UP.00 RETURN REAR.00 0.0 WRK BOOM LIFT DN.00 RETURN FRONT.00 U/L TILT - DOWN U/L TILT - UP PILOT DRA U/L EXT - OUT U/L EXT - DRAG WCH - OUT DRAG WCH - A U/L TILT UP U/L TILT DN U/L EXT OUT U/L EXT DRAG WCH OUT DRAG WCH R WCH OUT R WCH F WCH OUT F WCH WRK BOOM EXT OUT 0. PRESSURE REAR WRK BOOM EXT 0. PRESSURE FRONT 0.0 WRK BOOM LIFT UP.00 RETURN REAR.00 0.0 WRK BOOM LIFT DN.00 RETURN FRONT.00 U/L TILT - DOWN U/L TILT - UP U/L EXT - OUT U/L EXT - DRAG WCH - OUT DRAG WCH - 0 RESERVOIR 9 PILOT DRA R WCH - OUT R WCH - F WCH - OUT F WCH - R WCH - OUT R WCH - F WCH - OUT F WCH - WRKR BOOM EXT - OUT PRESSURE, MID-LET WRKR BOOM EXT - PRESSURE, LET WRKR BOOM EXT - OUT PRESSURE, MID-LET WRKR BOOM EXT - PRESSURE, LET BODY WRKR BOOM LIFT - UP RETURN, OUTLET WRKR BOOM LIFT - DOWN RETURN, LET/MID-LET BODY WRKR BOOM LIFT - UP RETURN, OUTLET WRKR BOOM LIFT - DOWN RETURN, LET/MID-LET VIEW A-A RETURN W/O DRAG WCH VIEW A-A RETURN W/ DRAG WCH JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 HYDRAULICS - LES AND FITTGS 9 90 9 90 W/B LIFT RET # EXT W/B LIFT RET # EXT 9 9 90 9 9 9 90 9 W/B LIFT # RET EXT W/B LIFT # RET EXT 90 A U/L TILT UP U/L TILT DN U/L EXT OUT 9 90 A U/L TILT UP U/L TILT DN U/L EXT OUT U/L TILT - DOWN U/L TILT - UP U/L EXT - OUT U/L EXT - DRAG WCH - OUT DRAG WCH - U/L EXT DRAG WCH OUT DRAG WCH R WCH OUT R WCH F WCH OUT F WCH U/L EXT DRAG WCH OUT DRAG WCH R WCH OUT R WCH F WCH OUT F WCH R WCH - OUT R WCH - F WCH - OUT F WCH - WRKR BOOM EXT - OUT PRESSURE, MID-LET WRKR BOOM EXT - PRESSURE, LET WRKR BOOM LIFT - UP RETURN, OUTLET WRKR BOOM LIFT - DOWN WRK BOOM EXT OUT 0. PRESSURE REAR WRK BOOM EXT 0. PRESSURE FRONT 0.0 WRK BOOM LIFT UP.00 RETURN REAR.00 0.0 WRK BOOM LIFT DN.00 RETURN FRONT.00 9 0. 0. WRK BOOM EXT OUT 0. PRESSURE REAR WRK BOOM EXT 0. PRESSURE FRONT 0.0 WRK BOOM LIFT UP.00 RETURN REAR.00 0.0 WRK BOOM LIFT DN.00 RETURN FRONT.00 9 0. 0. RETURN, LET/MID-LET PILOT DRA PILOT DRA VIEW A-A A A BODY
UP DN OUT UP DN OUT UP DN UP DN OUT OUT UP DN OUT UP DN OUT UP DN OUT UP DN UP DN OUT OUT UP DN OUT HYDRAULICS - LES AND FITTGS U/L TILT - DOWN U/L TILT - UP U/L EXT - OUT U/L EXT - DRAG WCH - OUT DRAG WCH - - SPEED DRAG WCH OVER WOUND CW - CABLE CABLE - V CAB CABLE OUT - V - SPEED DRAG WCH OVER WOUND CW - CABLE R WCH - OUT R WCH - F WCH - OUT F WCH - 9 WRKR BOOM EXT - OUT PRESSURE, MID-LET BODY VIEW A-A WRKR BOOM EXT - RETURN, LET/MID-LET PRESSURE, LET WRKR BOOM LIFT - UP RETURN, OUTLET WRKR BOOM LIFT - DOWN CABLE - V # CABLE OUT - V 9 9 VIEW F-F 9 DRAG WCH PORTS - SPEED F # F 9 9 9 9 A U/L TILT UP U/L TILT DN U/L EXT OUT U/L EXT DRAG WCH OUT DRAG WCH 9 9 A U/L TILT UP U/L TILT DN U/L EXT OUT U/L EXT DRAG WCH OUT DRAG WCH R WCH OUT R WCH OUT R WCH F WCH OUT F WCH WRK BOOM EXT OUT R WCH F WCH OUT F WCH WRK BOOM EXT OUT 0. PRESSURE REAR 0. 0. PRESSURE REAR 0. 0. WRK BOOM EXT PRESSURE FRONT 0. 0. WRK BOOM EXT PRESSURE FRONT 0. 0.0 WRK BOOM LIFT UP 0.0 WRK BOOM LIFT UP.00 RETURN REAR.00.00 RETURN REAR.00 0.0 WRK BOOM LIFT DN 0.0 WRK BOOM LIFT DN.00 RETURN FRONT.00.00 RETURN FRONT.00 A A T "A" PORT T "A" PORT T T T P P T P P "B" PORT "B" PORT PRESSURE TO "A" U/L TILT U/L EXT U/L LIFT DRAG RIGHT LEFT REAR WCH SPADE SPADE WCH WRK BM BOOM FRONT EXT LIFT WCH PRESSURE TO "A" PRESSURE TO "A" U/L TILT U/L EXT U/L LIFT DRAG RIGHT LEFT REAR WCH SPADE SPADE WCH WRK BM BOOM FRONT EXT LIFT WCH PRESSURE TO "A" PRESSURE TO "B" PRESSURE TO "B" PRESSURE TO "B" PRESSURE TO "B" JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 DRIVER SIDE HYDRAULIC PRESSURE GAUGES - WITHOUT UNDERLIFT WCH (STANDARD) ITEM PART NO. DESCRIPTION QTY 0000 Tee 0 Hose Assembly 00 Fitting 000000 Gauge, Pressure 9000 Screw, # x 0. 0000 Decal - Pressure Front Valve 0000 Decal - Pressure Rear Valve 000 Plate
DRIVER SIDE HYDRAULIC PRESSURE GAUGES - WITHOUT UNDERLIFT WCH (STANDARD) PASSENGER SIDE GAUGE PASSENGER SIDE CONTROL VALVE PASSENGER SIDE GAUGE PRESSURE FRONT VALVE PRESSURE REAR VALVE JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page --000 Rev 0 DRIVER SIDE HYDRAULIC PRESSURE GAUGES - WITH UNDERLIFT WCH (OPTIONAL) ITEM PART NO. DESCRIPTION QTY 0000 Tee 0 Hose Assembly 00 Fitting 000000 Gauge, Pressure 9000 Screw, # x 0. 0000 Decal - Pressure Front Valve 0000 Decal - Pressure Rear Valve 000 Coverplate 9 00 Capscrew, 0. -0NC x.00 0 900 Flatwasher, 0. ID 00000 Nut, Well 0 Capscrew, 0. -0NC x 0. 00000 Nutsert, 0. -0NC 900000 Lockwasher, 0. ID
DRIVER SIDE HYDRAULIC PRESSURE GAUGES - WITH UNDERLIFT WCH (OPTIONAL) 0 PRESSURE FRONT VALVE PRESSURE REAR VALVE 9 0 JD0D Heavy Duty Wrecker Parts Manual - Page 9 --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page 90 --000 Rev 0 PASSENGER SIDE WCH AIR CONTROLS - SPD GEAR SHIFT ITEM PART NO. DESCRIPTION QTY 000 Bushing 000 Elbow 000 Nipple 000 Plug 0009 Elbow 90000 Valve, Pressure Protection 000 Fitting 900009 Air Regulator 9 0000 Fitting 0 000000 Gauge, Air Pressure 000 Plug 000 Elbow 0 0 Fitting, Bulkhead 0000 Coupling 000 Fitting 000 Tee 0000 Airline, Tubing 0. OD 0ft 0000 Airline, Tubing 0. OD ft 9 0009 Bushing 0 000 Union 9000 Valve, Air 900000 Manifold 00 Locknut, 0. -0NC 0 Capscrew, 0. -0NC x.00 900 Flatwasher, 0. ID 0000 Tee 00 Sheet 0 Capscrew, 0. -0NC x 9 00 Locknut, 0. -0NC 0 00000 Decal - Front Winch Freespool 0000 Decal - Rear Winch Freespool 0000 Decal - Front Winch Speed 0000 Decal - Rear Winch Speed
PULL TO RELEASE PULL - HIGH SPEED UNTRAED OPERATORS SUBJECT THEMSELVES AND OTHERS TO DEATH OR SERIOUS JURY AND MAY CAUSE SERIOUS DAMAGE TO PROPERTY. UP DN OUT 99 UP DN OUT OPERATOR'S PRE-TRANSPORT CHECKLIST UP UP DN DN OUT 00 A MIMUM OF WRAPS OF CABLE MUST BE LEFT ON DRUM TO ACHIEVE RATED LOAD. NOT TO BE USED THE MOVG OR LIFTG OF PERSONS. TO AVOID BIRDNESTG AND PREMATURE FAILURE OF THE WIRE ROPE ALWAYS KEEP TENSION ON WIRE ROPE WHEN UNWDG OUT UP DN OUT 99 00 PULL TO RELEASE 0 PULL - HIGH SPEED PASSENGER SIDE WCH AIR CONTROLS - SPD GEAR SHIFT SECONDARY AIR SUPPLY! CAUTION! AIR TANK MUST BE EVACUATED BEFORE STALLG AIR CIRCUIT 0 SPEED FREESPOOL 9 9 FRONT WCH EXT EXT CYL CYL REGULATOR SETTG 0-0 PSI REAR WCH EXT EXT CYL CYL F. FREESPOOL F. -SPEED R. FREESPOOL R. -SPEED 9 R. TENSIONER F. TENSIONER F. FREESPOOL F. -SPEED R. FREESPOOL R. -SPEED FRONT WCH REF REAR WCH REF R. TENSIONER F. TENSIONER F. FREESPOOL F. -SPEED R. FREESPOOL R. -SPEED 0 REAR WCH FREESPOOL PRESSURE REAR VALVE REAR WCH -SPEED WARNG ONLY AUTHORIZED AND TRAED PERSONNEL SHOULD BE PERMITTED TO OPERATE THIS WRECKER UNSUPERVISED. U/L TILT U/L EXT U/L LIFT DRAG WCH RIGHT SPADE CAUTION LEFT SPADE REAR WCH WRK BM EXT CAUTION BOOM LIFT WARNG FRONT WCH PRESSURE FRONT VALVE FRONT WCH FREESPOOL FRONT WCH -SPEED RH SIDE CONTROL COVERPLATE 0 JD0D Heavy Duty Wrecker Parts Manual - Page 9 --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page 9 --000 Rev 0 DRIVER & PASSENGER SIDE WCH AIR CONTROLS - DP 0K, SPD GEAR SHIFT ITEM PART NO. DESCRIPTION QTY 000 Bushing 000 Elbow 000 Nipple 90000 Valve, Pressure Protection 000 Plug 0009 Elbow 000 Fitting 0000 Airline, Tubing 0. OD ft 9 0 Fitting, Bulkhead 0 0000 Coupling 0000 Airline, Tubing 0. OD 00ft 000 Union 0009 Fitting 000 Elbow 9000 Valve, Air 0 900009 Air Regulator 000000 Gauge, Air Pressure 000 Tee 9 000 Elbow 0 900000 Manifold 0 Capscrew, 0. -0NC x.00 00 Locknut, 0. -0NC 900 Flatwasher, 0. ID 000 Tee 000 Fitting, Bulkhead 000 Plug 000 Fitting 0000 Decal - Front Winch Freespool 9 0000 Decal - Rear Winch Freespool 0 00009 Decal - Front Winch Speed 00000 Decal - Rear Winch Speed 0000 Nut, Panel 0000 Decal - U/L Winch Freespool 000 Fitting
"" OUT "" WITH SWITCH SHOWN POSITION "" OUT "" WITH SWITCH SHOWN POSITION "" OUT "" WITH SWITCH SHOWN POSITION "" OUT "" WITH SWITCH SHOWN POSITION "" OUT "" WITH SWITCH SHOWN POSITION "" OUT "" WITH SWITCH SHOWN POSITION "" OUT "" WITH SWITCH SHOWN POSITION "" OUT "" WITH SWITCH SHOWN POSITION "" OUT "" WITH SWITCH SHOWN POSITION "" OUT "" WITH SWITCH SHOWN POSITION DRIVER & PASSENGER SIDE WCH AIR CONTROLS - DP 0K, SPD GEAR SHIFT! CAUTION! AIR TANK MUST BE EVACUATED BEFORE STALLG AIR CIRCUIT SECONDARY AIR SUPPLY / NPT TO WRECKER BOOM / NPT 9 /N PT / NPT /N PT / NPT PLUG (FS) CLUDED W/ ITEM # # F. FREESPOOL / NPT R. TENSIONER F. TENSIONER U/L TENSIONER R. -SPEED U/L FREESPOOL R. FREESPOOL F. -SPEED TO U/L F. FREESPOOL -9- / NPT # F. -SPEED / NPT -9- # # # RH BODY SCHEMATIC 0 # # # # R. FREESPOOL / NPT -9- R. -SPEED / NPT -9- # #9 #0 # # # #9 #0 # # # U/L FREESPOOL / NPT -9- # # 9 # # # # # -9- / NPT F. -SPEED -9- / NPT # F. FREESPOOL # # # # # LH BODY SCHEMATIC # # #9-9- / NPT R. -SPEED -9- / NPT #0 R. FREESPOOL # # # #9 #0 # # # -9- / NPT # # U/L FREESPOOL 0 AT REAR TAILBOARD JD0D Heavy Duty Wrecker Parts Manual - Page 9 --000 Rev 0
JD0D Heavy Duty Wrecker Parts Manual - Page 9 --000 Rev 0 DRIVER & PASSENGER SIDE WCH AIR CONTROLS - DP 0K, SPD GEAR SHIFT R. TENSIONER F. TENSIONER F. FREESPOOL F. -SPEED R. FREESPOOL R. -SPEED # # # # # # # # U/L FREESPOOL U/L TENSIONER WRECKER BOOM - DP 0K WCHES U/L DRAG - DP K WCH
RELEASED WHEN LIT HIGH SPEED WHEN LIT 9 RELEASED WHEN LIT HIGH SPEED WHEN LIT 0 RELEASED WHEN LIT HIGH SPEED WHEN LIT 9 RELEASED WHEN LIT HIGH SPEED WHEN LIT 0 RELEASED WHEN LIT HIGH SPEED WHEN LIT OPERATOR'S PRE-TRANSPORT CHECKLIST REVIEW THIS CHECKLIST BEFORE EACH TOW. FAILURE TO FOLLOW CHECKLIST COULD CREATE A DANGEROUS CONDITION FOR YOU, OTHER MOTORISTS AND PEDESTRIANS, AND MIGHT RESULT SERIOUS JURY OR DEATH. DN UNTRAED OPERATORS SUBJECT THEMSELVES AND OTHERS TO DEATH OR SERIOUS JURY AND MAY CAUSE SERIOUS DAMAGE TO PROPERTY. 00 TO AVOID BIRDNESTG AND PREMATURE FAILURE OF THE WIRE ROPE ALWAYS KEEP TENSION ON WIRE ROPE WHEN UNWDG UNTRAED OPERATORS SUBJECT THEMSELVES AND OTHERS TO DEATH OR SERIOUS JURY AND MAY CAUSE SERIOUS DAMAGE TO PROPERTY. OUT UP OUT OUT UP UP UP OUT UP OUT 99 OPERATOR'S PRE-TRANSPORT CHECKLIST REVIEW THIS CHECKLIST BEFORE EACH TOW. FAILURE TO FOLLOW CHECKLIST COULD CREATE A DANGEROUS CONDITION FOR YOU, OTHER MOTORISTS AND PEDESTRIANS, AND MIGHT RESULT SERIOUS JURY OR DEATH. UP DN OUT OUT DN UP DN A MIMUM OF WRAPS OF CABLE MUST BE LEFT ON DRUM TO ACHIEVE RATED LOAD. NOT TO BE USED THE MOVG OR LIFTG OF PERSONS. DN 00 UP DN DN A MIMUM OF WRAPS OF CABLE MUST BE LEFT ON DRUM TO ACHIEVE RATED LOAD. NOT TO BE USED THE MOVG OR LIFTG OF PERSONS. TO AVOID BIRDNESTG AND PREMATURE FAILURE OF THE WIRE ROPE ALWAYS KEEP TENSION ON WIRE ROPE WHEN UNWDG OUT UP DN OUT 99 DN xxx UP DN RELEASED WHEN LIT HIGH SPEED WHEN LIT 0 RELEASED WHEN LIT HIGH SPEED WHEN LIT UNTRAED OPERATORS SUBJECT THEMSELVES AND OTHERS TO DEATH OR SERIOUS JURY AND MAY CAUSE SERIOUS DAMAGE TO PROPERTY. UP DN OUT 99 UP DN OUT OPERATOR'S PRE-TRANSPORT CHECKLIST UP UP DN DN OUT 00 A MIMUM OF WRAPS OF CABLE MUST BE LEFT ON DRUM TO ACHIEVE RATED LOAD. NOT TO BE USED THE MOVG OR LIFTG OF PERSONS. TO AVOID BIRDNESTG AND PREMATURE FAILURE OF THE WIRE ROPE ALWAYS KEEP TENSION ON WIRE ROPE WHEN UNWDG OUT UP DN OUT 99 00 RELEASED WHEN LIT HIGH SPEED WHEN LIT 9 DRIVER & PASSENGER SIDE WCH AIR CONTROLS - DP 0K, SPD GEAR SHIFT 0 CAUTION CAUTION WARNG ONLY AUTHORIZED AND TRAED PERSONNEL SHOULD BE PERMITTED TO OPERATE THIS WRECKER UNSUPERVISED. WARNG FRONT WCH FREESPOOL FRONT WCH -SPEED REAR WCH FREESPOOL REAR WCH -SPEED FRONT WCH BOOM LIFT WRK BM EXT REAR WCH LEFT SPADE RIGHT SPADE U/L LIFT U/L EXT U/L TILT 9 LH CONTROL STATION DECAL STALLATION UNITS WITHOUT U/L DRAG WCH 9 PRESSURE REAR VALVE WARNG ONLY AUTHORIZED AND TRAED PERSONNEL SHOULD BE PERMITTED TO OPERATE THIS WRECKER UNSUPERVISED. CAUTION WARNG CAUTION PRESSURE FRONT VALVE REAR WCH FREESPOOL REAR WCH -SPEED U/L TILT U/L EXT U/L LIFT DRAG WCH RIGHT SPADE LEFT SPADE REAR WCH WRK BM EXT BOOM LIFT FRONT WCH FRONT WCH FREESPOOL FRONT WCH -SPEED U/L WCH U/L WCH FREESPOOL -SPEED 0 0 WARNG ONLY AUTHORIZED AND TRAED PERSONNEL SHOULD BE PERMITTED TO OPERATE THIS WRECKER UNSUPERVISED. CAUTION WARNG CAUTION RH CONTROL STATION DECAL STALLATION UNITS WITH AND WITHOUT U/L DRAG WCH FRONT WCH FREESPOOL FRONT WCH -SPEED FRONT WCH BOOM LIFT WRK BM EXT REAR WCH LEFT SPADE RIGHT SPADE DRAG WCH U/L LIFT U/L EXTEND U/L TILT REAR WCH REAR WCH FREESPOOL -SPEED 9 U/L WCH FREESPOOL U/L WCH -SPEED LH CONTROL STATION DECAL STALLATION UNITS WITH U/L DRAG WCH JD0D Heavy Duty Wrecker Parts Manual - Page 9 --000 Rev 0