SPIRAL STAIR INSTALLATION UI Salter -Continuous Sleeve -Aluminum Handrail -alvanized 14 Illustrations are general and may not match your specific stair design.
PARTS 1 2 3 BASPLAT BOTTOM BALUSTR MAIN BALUSTR 4 5 6 CNTR BALUSTR CNTR COLUMN TRA 7 8 9 PLATORM ILLR HUB COLUMN XTNSION 12 13 15 ALUMINUM HANRAIL TOP BALUSTR BRACKT ALUMINUM HANRAIL N CAP 16 22 BOTTOM BALUSTR BRACKT PLATORM RAILIN
A INCLU IN PACKA(S): W3039847 W3046179 5/16"-18 x 5/16" SOCKT ST SCRW INCLU IN PACKA(S): W3046179 B 5/16" LAT WASHR INCLU IN PACKA(S): W3046179 C 3/8" x 2" LA SCRW INCLU IN PACKA(S): W3079402 W3039847 W3043922 1/4" LAT WASHR 1/4" LOCK WASHR 1/4"-20 HX NUT INCLU IN PACKA(S): W3039847 W3046179 W3043922 INCLU IN PACKA(S): INCLU IN PACKA(S): W3043922 W3079402 W3039847 W3039847 W3079402 1/4"-20 x 1-1/2" CARRIA BOLT H 1/4"-20 x 3/4" CARRIA BOLT INCLU IN PACKA(S): INCLU IN PACKA(S): W3043922 W3043922 I R #10 x 3/4" SQ. RIV &T #12-1" BALUSTR SCRW INCLU IN PACKA(S): W3046891 S LA SLU SCRW T LA SLU CC #12-11 x 1" WOO SCRW
PLATORM & BAS INSTALLATION: CONTINUOUS SLV WITHOUT TRA COVRS A 5 1. WHIL ALL TRAS AR ON TH ROUN, PARTIALLY THRA STSCRWS INTO ACH TRA AN PLATORM SLV. 2. ATTACH TH BAS PLAT (1) TO TH CNTR COLUMN (5) WITH ST SCRWS (A). 1 5 A 3. STAN CNTR COLUMN UP INSI WLL OPNIN. (INCLU) 1 4. LOCAT TH TRA WITH TH SHORT HUB AN SLI IT OVR CNTR COLUMN, OLLOW BY TH RMAININ TRAS (6). 5. SLI ILLR HUB (8) OVR CNTR COLUMN LAST. THIS WILL SPAN TH AP BTWN TH TOP TRA AN PLATORM. 6. SLI TH PLATORM (7) OVR TH CNTR COLUMN. POSITION PLATORM TO WHR TH TOP SURAC O TH PLATORM IS LUSH WITH MOUNTIN LOOR SURAC. C B 6 7 8 8 7 NOT: HOLS MUST B RILL THROUH PLATORM AS N TO INSTALL TH MOUNTIN LAS. I CORNR MOUNT, NSUR BOTH S AR BOLT. 6 LUSH 7. US 5/16" x 2" LA SCRWS (C) AN WASHRS (B) TO ATTACH PLATORM TO MOUNTIN SURAC. C B 8. PLUMB CNTR COLUMN AN ATTACH BAS PLAT TO LOOR WITH 5/16" x 2" LA BOLTS (C) AN WASHRS (B). MASONRY ASTNRS WILL B N I INSTALLIN ON CONCRT. C B C B NOT: STPS 6 AN 7 RQUIR ON PRSON AT BAS TO KP COLUMN STAY WHIL TWO POPL HOIST AN HOL PLATORM IN PLAC. A OURTH PRSON MAY THN RILL AN ASTN PLATORM.
CONTINUOUS TRA, XTNSION, AN BALUSTR INSTALLATION 1. SLI TH CNTR COLUMN XTNSION (9) OWN OVR TH CNTR COLUMN. INSRT AN TIHTN TH ST SCRWS (A). A 9 9 (INCLU) A 2. START INSTALLATION WITH TH TOP TRA. PLAC A MAIN BALUSTR (3) IN TH HOL CLOSST TO TH PLATORM. MOV UP OR OWN UNTIL TH BOTTOM O BALUSTR IS POSITION LUSH WITH TH BOTTOM O TH PLATORM (A1). NOT: MAIN BALUSTR WILL HAV TWO RILL HOLS NAR TH BOTTOM. 3. ATTACH THIS BALUSTR TO TH TRA USIN A 1/4"-20 x 1-1/2" CARRIA BOLT (), NUT (), WASHR () AN LOCK WASHR (). 3 3 A 4. PLUMB TH TOP BALUSTR AN ATTACH TO TH AC O TH PLATORM USIN TH TOP BALUSTR BRACKT (13) WITH A 1/4"-20 x 3/4" CARRIA BOLT (H), #10 x 3/4" SQUAR RIV &T (I), NUT (), WASHR () AN LOCK WASHR (). NOT: HOLS MUST B PR-RILL IN TH PLATORM TO ATTACH TOP BALUSTR BRACKT (13). H I 5. CHCK THAT TH TRA IS LVL AN TH BALUSTR PLUMB. TIHTN TH 5/16" ST SCRWS TO LOCK TH IRST TRA IN PLAC. 13 H I 13
6. SPIN TH NXT TRA INTO POSITION BNATH TH TRA ABOV. PLAC A MAIN BALUSTR (3) THROUH TH UPPR TRA AN INTO TH LOWR. MOV UP OR OWN UNTIL TH BOTTOM O TH BALUSTR IS POSITION LUSH WITH TH BOTTOM O TH PLATORM (A1). 7. SCUR BALUSTR TO BOTH TRAS WITH 1/4" x 1-1/2" CARRIA BOLT (), NUT (), WASHR () AN LOCK WASHR (). NSUR BALUSTR IS PLUMB. 3 A1 3 8. TIHTN ST SCRWS IN TRA SLV. 9. RPAT STPS 6-8 WITH RMAININ TRAS 10. TO SCUR TH BOTTOM BALUSTR (2), PLAC TH BOTTOM BALUSTR BRACKT (16) ON TH ROUN BLOW TH IRST TRA. PLAC TH BOTTOM BALUSTR THROUH TH HOL IN TH TRA AN THROUH TH BALUSTR BRACKT. NOT: BOTTOM BALUSTR WILL HAV ONLY ON RILL HOL NAR TH BOTTOM. CC 2 16 11. PLUMB TH BOTTOM BALUSTR AN ASTN TO TH IRST TRA ACCORIN TO STP 7. 12. NSUR THAT TH BALUSTR RMAIN PLUMB, THN ASTN BOTTOM BALUSTR BRACKT TO LOOR WITH #12-11 x 1" WOO SCRWS (CC). MASONRY ASTNRS WILL B N I INSTALLIN ON CONCRT. 2 CC 16
ALUMINUM HANRAIL ORMIN TH HANRAIL IS SHIPP IN A COIL THAT IS TYPICALLY BTWN 36" TO 48" IN IAMTR. TH IRST STP TO ITTIN TH HANRAIL IS INCRASIN THIS IAMTR TO TH PROPR COIL IAMTR LIST BLOW. STAIR IAMTR 3'-6" 4'-0" 4'-6" 5'-0" 5'-6" 6'-0" COIL IAMTR 60" 65" 70" 75" 80" 85" OR XAMPL: I INSTALLIN A 3'-6" IAMTR STAIR, TH HANRAIL COIL IAMTR SHOUL B INCRAS TO 60". NOT: TH COIL IAMTR SHOUL B RATR THAN TH STAIR IAMTR. TH HANRAIL IAMTR WILL SHRINK IN LATR STPS WHN BIN PULL APART INTO A SPIRAL. TH LARR COIL IAMTR WILL ACCOUNT OR THIS SHRINKIN. INCRASIN TH COIL IAMTR 1. ON A SOT SURAC SUCH AS CARPT, POSITION TH COIL AS PICT BLOW. TH CUT N (1) SHOUL B APPROXIMATLY 4"-6" O TH ROUN. 2. INSRT A LVR (2) INTO TH CUT N. A BALUSTR INCLU WITH TH STAIRS OR A WOON HANL (SUCH AS A BROOM HANL) BOTH MAK SUITABL LVRS. 3. HOL TH COIL IN PLAC ON TH SI OPPOSIT TH CUT N (3). PUSH TH LVR OWN UNTIL TH COIL BNS SLIHTLY. IT MAY B NCSSARY TO BRAC TH COIL WHR IT CONTACTS TH ROUN (4) TO PRVNT IT ROM SLIPPIN WHIL BNIN. 2:LVR 3: HOL IN PLAC PUSH LVR OWN 4: HOL HR I N 1: CUT N NOT: THIS XAMPL PICTS A RIHT HAN UP HANRAIL. LVR WOUL B ON LT SI OR A LT HAN UP HANRAIL. IMPORTANT: TH HANRAIL IS BST ORM WITH A SRIS O MANY SMALL AJUSTMNTS. TO AVOI KINKS AN WARP SCTIONS, O NOT SHARPLY BN TH HANRAIL.
4. ROTAT TH HANRAIL COUNTRCLOCKWIS (CLOCKWIS OR LT HAN UP) APPROXIMATLY 20 RS. ROTAT 5. HOL TH COIL IN PLAC ON TH SI OPPOSIT TH CUT N (3). PULL TH LVR OWN UNTIL TH COIL BNS SLIHTLY. IT MAY B NCSSARY TO BRAC TH COIL WHR IT CONTACTS TH ROUN (4) TO PRVNT IT ROM SLIPPIN WHIL BNIN. 3: HOL IN PLAC PULL LVR 4: HOL HR I N 1: CUT N 6. RPAT STP 5 UNTIL TH CUT N IS VRTICAL. IT SHOUL NOW B LON NOUH TO ORM BY HAN. CUT N (VRTICAL)
6. HOL TH COIL IN PLAC (5). PULL TH UNSCUR SI (6) OUTWARS AWAY ROM TH CNTR O TH COIL UNTIL TH COIL BNS SLIHTLY. IT MAY B NCSSARY TO BRAC TH COIL WHR IT CONTACTS TH ROUN (7) TO PRVNT IT ROM SLIPPIN WHIL BNIN. 5: HOL IN PLAC 6: PULL OUTWARS AWAY ROM COIL 7: HOL HR I N 7. CONTINU ROTATIN TH COIL AN BNIN UNTIL TH WHOL COIL HAS BN WORK THROUH. MASUR TH COIL IAMTR TO TRMIN I MOR AJUSTMNT IS N. I SO, RPAT ROM TH BINNIN. HOL IN PLAC PULL OUTWARS HOL HR I N NOT: O NOT TRY TO BN TH HANRAIL INTO SHAP ON TH IRST PASS THROUH TH COIL. OR BST RSULTS, MAK SMALL AJUSTMNTS AN RPAT TH PROCSS AS N.
CHCKIN TH HANRAIL CURVATUR 1. LAY TH HANRAIL OWN AN IN TH CUT N THAT CONTACTS TH ROUN. US TH MTHO BLOW TO TRMIN TH ORINTATION O TH HANRAIL. LT HAN UP RIHT HAN UP COILS TO TH LT COILS TO TH RIHT CUT N CUT N NOT: I TH HANRAIL ORINTATION MATCHS TH ORINTATION O TH STAIRS BIN INSTALL, SKIP TH NXT STP. 2. STAN TH HANRAIL UP. PUSH A CUT N TOWARS TH CNTR O TH COIL NOUH TO CLAR TH AJACNT RAIL. PULL THIS CUT N THROUH TH COIL TO TH OTHR SI. TH OTHR CUT N MUST B PULL AWAY ROM TH CNTR O TH COIL AN PUSH OVR TH AJACNT RAIL. PULL CUT N AWAY ROM COIL AN OVR AJACNT RAIL PUSH CUT N INTO COIL AN PULL THROUH
PULLIN INTO A SPIRAL 1. TRMIN TH N TO N LNTH N BAS ON TH IAMTR O TH STAIR BIN INSTALL. STAIR IAMTR N TO N LNTH 3'-6" 4'-0" 4'-6" 5'-0" 5'-6" 6'-0" 14' 13' 12' 11' 11' 10' 2. WITH A HLPR, PULL TH HANRAIL APART TO TH SIR N TO N LNTH. STOP PRIOICALLY TO INSPCT TH HANRAIL OR ANY KINKS THAT MAY B ORMIN.
ALUMINUM HANRAIL INSTALLATION 1. TH ALUMINUM HANRAIL (12) IS SHIPP IN A LAT COIL. IT CAN B SHAP BY HAN BY OLLOWIN TH UI ON TH PRVIOUS PA. 2. ATR SHAPIN, RY IT TH RAIL TO TH BALUSTR TIPS. NOT: TH RAIL IS KINK AT ACH N. THIS IS NORMAL, AN SHOUL B CUT O AS XCSS ATR INSTALLATION. 3. WORKIN WITH TWO POPL, START AT TH TOP AN RILL ACH #12-1" SCRW (R) THROUH HOL AT ACH MAIN BALUSTR. PUSH OR PULL RAIL AS N TO MATCH HANRAIL TO BALUSTR TIP. NOT: I TH HANRAIL OS NOT SIT LUSH ON TH BALUSTR TIPS, TH BALUSTR TIPS CAN B BNT UP OR OWN AS N WITH AN AJUSTABL WRNCH TO BTTR MATCH TH ANL O TH HANRAIL. PLAC A RA BTWN TH WRNCH AN BALUSTR TIP TO PRVNT SCRATCHS. 4. ONC ATTACH TO ALL BALUSTRS, CUT TH RAILIN 3" ABOV TH TOP BALUSTR AN 3" BLOW TH BOTTOM BALUSTR UNLSS YOUR BUILIN CO CALLS OR A LONR LNTH. B SUR TO CUT HANRAIL SQUAR. 5. US TH SUPPLI TWO-PART POXY TO BON TH NCAPS (15) TO TH HANRAIL. R 12 15 1/8" POWR BIT (INCLU) 15 R 12
CNTR BALUSTR INSTALLATION: ALVANIZ STAIR 1. MASUR ACH CNTR BALUSTR (4) ROM TIP (AT HANRAIL) TO TH TOP O TH CORRSPONIN TRA. 2. WITH A SAW, CUT CNTR BALUSTR TO LNTH. NOT: O NOT CUT ALL CNTR BALUSTRS TO TH SAM LNTH. 4 4 3. ASTN LA SLU (T) TO BAR TRA WITH LA SLU SCRW (S). O NOT ULLY TIHTN LA SLU SCRW. 4. SLI BALUSTR ONTO TH LA SLU. TIHTN TH LA SLU SCRW TO LOCK TH BALUSTR IN PLAC. 5. TO ASTN BALUSTR TIP TO HANRAIL, US: 1. A #10 x 1" SCRW (R) I INSTALLIN AN ALUMINUM HANRAIL. 2. A #7 x 1-1/2" ILLISTR SCRW (Q) I INSTALLIN A WOO HANRAIL. 3. A VINYL HANRAIL CLIP (J) AN SCRW (K) I INSTALLIN A VINYL HANRAIL. 6. RPAT STPS 1-5 OR ACH CNTR BALUSTR. S T T S
PLATORM RAILIN INSTALLATION 1. POSITION TH PLATORM RAILIN (22)AS N AN US C-CLAMPS TO HOL RAILIN IN POSITION. (x2) 22 22 2. RILL HOLS IN TH PLATORM BY USIN TH PR-RILL HOLS ON TH PLATORM RAILIN AS A UI. 3. SCUR WITH 1/4" x 1-1/2" CARRIA BOLT (), NUT (), WASHR (), AN LOCK WASHR (). 3. RPAT PROCSS OR SCON PLATORM RAILIN I APPICABL. (I N) 22 (x2)