Single, Multi & Hybrid Fibre Optic Connectors 5
Dear Customers, As far as data transmission is concerned, the superior characteristics of fibre optics compared to electrical cables are clearly recognised today. The advantages of fibre optics include a transmission capacity 0 times greater than that of conventional coaxial cables, in only one tenth of the size. The reduced weight and space requirements make handling and line installation much easier. Furthermore, fibre optics is characterized by low signal amplitude loss, no susceptibility to electromagnetic interference, and an absence of interference between neighbouring lines. It also offers greater security due to the difficulty of intercepting optical signals. The growing number of applications is more and more varied, and the annual growth rate of fibre optics is greater than 0%. Current applications of fibre optics include: telemetry, process control, data transmission, cable and closed circuit television, as well as laser signal transmission in medical applications. However, most systems equipped with fibre optics also require simultaneous electrical energy for control operations and power supply. Current practice involves the use of separate electrical and fibre optic connectors. The new technology developed by LEMO greatly simplifies this practice by combining electrical and fibre optic signals in a single connector. LEMO can now offer you a full range of mixed electrical/fibre optic connectors for singlemode or multimode transmission. This product range is available with metal or plastic outer shells, as well as in a watertight version. The range is completed by the addition of a single channel fibre optic connector series. All LEMO fibre optic connectors use a plug and socket push-pull self-latching connection system, obviating the need for plug to plug adaptors. This is a major advantage of the LEMO technology over its competitors. With the aim of providing the best possible answers to your fibre optic needs, LEMO has established an important research and development facility to provide quick and effective solutions to your design requirements. LEMO ISO 900 certified has been improving its quality culture with the aim of reaching TQM. Offering zero defect products with due regard to the environment and meeting delivery requirements, are LEMO s two main concerns. Certified Quality System LEMO SA General Management ISO 900 Reg. No. 047-03 No reproduction or use without express permission of editorial or pictorial content, in any manner. Printed in Switzerland, April 00 LEMO SA LEMO reserve the right at all times to modify and improve specifications without any notification. Pdf updated, October 0
General Characteristics... 00... 0B... 0K... B to 5B... K to 5K... Table of Contents General Production Programme...page 3 Main Characteristics and Types...3 and Types...4 LEMO s Push-Pull Self-Latching Connection System...5 Fibre Optic Connectors Production Programme...6 Introduction...7 Selection of the LEMO Fibre Optic Contacts, and Contact Configurations...8 Acceptable Cable Diameter...9 Selection of Electrical Contact Types...9 Part Numbering System...0 Interconnections...3 Model Description...3 Part Section Showing Internal Components...4 Technical Characteristics...4 Alignment Key and Polarized Keying Systems...4 Part Number Example...5 Models -...6 Fibre Type...7 Housing, Cable Fixing Type, Bend Relief, Tooling, Panel Cut-Outs...8 Interconnections... Model Description... Part Section Showing Internal Components... Technical Characteristics... Alignment Key and Polarized Keying Systems... Part Number Example...3 Models -...4 Fibre Type, Housing...5 Bend Relief, Tooling, Panel Cut-Outs...6 Interconnections...9 Model Description...9 Part Section Showing Internal Components...30 Technical Characteristics...30 Alignment Key and Polarized Keying Systems...30 Part Number Example...3 Models -...3 Fibre Type...3 Housing, Bend Relief, Tooling, Panel Cut-Outs...33 Interconnections...37 Model Description...37 Part Section Showing Internal Components...38 Technical Characteristics...38 Alignment Key and Polarized Keying Systems...38 Part Number Example...39 Models -...40 Tooling, Panel Cut-Outs...45 Interconnections...47 Model Description...47 Part Section Showing Internal Components...48 Technical Characteristics...48 Alignment Key and Polarized Keying Systems...48 Part Number Example...49 Models -...50 Tooling, Panel Cut-Outs...53 Types (B-5B and K-5K series)...55 Housing, Electrical Contact (B-5B and K-5K series)...58 Collets (B-5B and K-5K series)...59 Variant (B-5B and K-5K series)...6
Table of Contents 3K.93C... F Fibre Optic Contact... F Fibre Optic Contact... Accessories... Tooling... Interconnections...65 Model Description...65 Part Section Showing Internal Components...66 Technical Characteristics...66 Alignment Key and Polarized Keying Systems...67 Part Number Example...67 Models -...68 Types...7 Fibre Optic Contact, Accessories...7 Tooling...74 Fibre Optic Tooling, Crimping Tools for Electrical Contacts...75 Termination Instruction, Panel Cut-Outs...76 Introduction, Part Section Showing Internal Components...77 Technical Characteristics, Part Number Example...77 Model - FO Contact Type, Fibre Type...78 Introduction, Part Section Showing Internal Components, Technical Characteristics...79 Part Number Example, Model - FO Contact Type, Fibre Type...80 Cable Fixing Type, Accessory...8 Insertion and Extraction of the Fibre Optic Contacts...8 Insulators, Crimp Electrical Contacts...85 Caps...86 Bend Reliefs...9 Insulating Washers, Double Panel Washers...93 Locking Washers, Tapered Washers, Hexagonal Nuts...94 Notched Nuts, Conical Nuts, Round Nuts...95 Earthing Washers...96 Spanners...97 Pliers, Taps...99 Crimping Tools for Electrical Contacts, Positioners, Turrets...00 Extraction Tools, Retention Testing Tools...0 Tools for type C Coaxial Contacts Crimping Tool, Dies, Extractors...0 Fibre Optic Tooling... Technical Characteristics... Complete Workstation...03 Crimping Tool, Epoxy Curing Jig, Epoxy Curing Oven, Polishing Tool...04 Fibre Inspection Microscope, Microscope Adaptor, Extractor...05 F Contact Alignment Device, F4 Contact Alignment Device...05 Cleaning Tool, Cleaning Kit...06 Outer shell...07 Insulator...08 Fibre Optic Contacts...09 Electrical Contact... Cable Fixing...5 Preferred Fibre Optic Cable Types...8
General Production Program Connectors Patch Panels Unipole from to 50 Amps Coaxial 50 and 75 Ω Coaxial 50 Ω (NIM-CAMAC) Coaxial 50 Ω for frequency GHz Multicoaxial 50 and 75 Ω Multipole from to 06 contacts High Voltage 3, 5, 8, 0, 5, 30 and 50 kv cc Multi High Voltage 3, 5, and 0 kv cc Triaxial 50 and 75 Ω Quadrax Mixed: High Voltage (LV) + Low Voltage (LV) Mixed: Coax + LV Mixed: Triax + LV Thermocouple Multithermocouple Fibre optic single-mode Fibre optic multi-mode Mixed: fibre optic + LV Mixed: fibre optic + coax + LV Fluidic Multifluidic Mixed: fluidic + LV Subminiature Miniature Printed circuit board Remote handling Watertight Sealed (pressure and/or vacuum) With plastic outer shell With aluminium outer shell With stainless steel outer shell With special radiation resistant insulator material With screw thread coupling for very high pressure With microswitch For audio-mono applications: triax For audio-mono applications: 3 contacts For audio-stereo applications: quadrax For audio-stereo applications: 6 contacts For video applications: coax 75 Ω Patch Panels Adaptors Accessories Tooling For video HDTV applications: 3 coax 75 Ω + LV For fibre optic applications For BNC, C, UHF, N, CINCH, GEN-RADIO connectors For TNC, SMA connectors Insulator for crimp contacts Crimp contacts Coaxial contacts Triaxial contacts Fibre optic contacts Fibre optic ferrules Caps and bend reliefs Insulating washers Double plastic panel washers Locking washers Tapered washers Hexagonal nuts Conical nuts Round nuts Notched nuts Earthing washers Lead-through with cable collet Spanners Spanners for assembling plug Assembly tool Pliers Tap Crimping tools Positioners Crimping dies Extractors Insertion testing tool for crimp contacts Fibre optic termination workstation Fibre optic polishing tools On request Filtered connectors Connectors with special alloy housing Mixed special connectors Assembly onto cable Connectors, accessories and tools found in this catalogue. Main Characteristics and Types STANDARD WATERTIGHT KEYED KEYED WATERTIGHT SCREW 0 (Minax) 00 (NIM-CAMAC) 00 (unipole) 05 / R0 0S to 6S 0A / 4A D / C Y-3Y-6Y 0E to 6E 3T 4M 00 (multipole) 0B to 5B G/5G 0K to 5K 0F to 5F N to 5N 03 0V to 5V 0W to 5W U to 5U Latching Push-Pull Screw Key Stepped insulator (Half-Moon) Key (G) or other key-way code Key (G) or stepped insulator (Half-Moon) Shell Metal or plastic Metal Metal or plastic Metal Metal Insulator Hermaphroditic or cylindrical Cylindrical Hermaphroditic or cylindrical Contact Solder or print Solder, crimp or print Solder (crimp or print) 3
and Types Types Unipole Coaxial 50 Ω Coaxial 75 Ω Multipole High Voltage Triaxial 50 Ω Triaxial 75 Ω Quadrax Multi HV Multi Coaxial Mixed HV+LV Mixed Coax+LV Mixed Triax+LV Fibre Optic Multi FO Mixed FO+LV+ Fluidic Multi fluidic Mixed fluidic+lv Thermocouple Standard Watertight Keyed Keyed watertight Screw 0 00 05 R0 0A 0S S S 3S 4S 5S 6S D C 4A Y-3Y-6Y 0E E E 3E 4E 5E 6E 3T 4M 00 0B B B 3B 4B 5B G 5G 0K K K 3K 4K 5K 0F to 5F N to 5N 03 0V V V 3V 4V 5V 0W to 5W U to 5U Note: = included in this catalogue, = available but not included in this catalogue. 4
LEMO s Push-Pull Self-Latching Connection System This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute security against vibration, shock or pull on the cable, and facilitates operation in a very limited space. The LEMO Push-Pull self-latching system allows the connector to be mated by simply pushing the plug axially into socket. Once firmly latched, connection cannot be broken by pulling on the cable or any other component part other than the outer release sleeve. When required, the connector is disengaged by a single axial pull on the outer release sleeve. This first disengages the latches and then withdraws the plug from the socket. Mechanical latching characteristics 00, B series K watertight series Fv Force (N) Fv Fd Fa 00 0B B 3B 4B 5B 9 0 5 7 39 48 7 8 4 38 38 0 50 300 550 700 800 Force (N) Fv Fd Fa 0K K 3K 4K 5K 4 0 3 65 85 9 3 5 40 60 50 400 550 700 800 Notes: Forces were measured on outer shells not fitted with contacts. Fd Fv: average latching force Fd: average unmating force with axial pull on the outer shell Fa: average pull force with axial pull on the collet nut Fa 5
Fibre Optic Connectors Production Program The production program is divided into series of connectors. Their main characteristics and applications are shown below. 00 0B 0K B to 5B K to 5K 3K.93C Latching Push-Pull With «W» key-way Shell Metal Metal or plastic Metal Feature Miniature Watertight to IP68 Watertight to IP68 Watertight to IP68 Cable Construction Single fibre Multi fibre or Mixed optical/electrical Mixed HDTV optical/electrical Contact Type F4 F3 F F F F Fibre Type Single-mode or Multi-mode fibres 00/40µm Multi-mode fibres 00/40µm Single-mode or Multi-mode fibres 00/40µm Multi-mode fibres 00/40µm Single-mode or Multi-mode fibres 00/40µm Single-mode or Multi-mode fibres 00/40µm Mean insertion loss 0.0 db (s/m) 0.5 db (m/m).3 db 0.0 db (s/m) 0.5 db (m/m).3 db 0.0 db (s/m) 0.5 db (m/m) 0.0 db (s/m) 0.5 db (m/m) Ferrule Material Ceramic Ceramic or metal Ceramic Ceramic or metal Ceramic Ceramic Interface Type Spherical with physical contact of the fibre end face (PC) Spherical, non-contact with controlled gap of the fibre end face Spherical with physical contact of the fibre end face (PC) Spherical, non-contact with controlled gap of the fibre end face Spherical with physical contact of the fibre end face (PC) Spherical with physical contact of the fibre end face (PC) Page to 8 9 to 6 7 to 34 35 to 46 47 to 54 63 to 76 6
Introduction This catalog gives the complete description of LEMO fibre optic connectors. Our manufacturing program has been extended to series with specific mating and environmental characteristics. Each series includes a wide variety of plugs, sockets or housings for electro-optic devices available in a large choice of combinations of fibre optic and electrical contacts within the same housing. Shells are adapted to all round cables to a maximum diameter of 5 mm. LEMO connectors feature ceramic or metal ferrules for the fibre optic contacts to provide alignment for both single-mode and multi-mode fibres. They are manufactured to the highest precision in order to ensure optimum optical performances even in the most severe applications. Numerous accessories as well as a complete range of tools for fibre optic termination, are available. The 00 The characteristic feature of this connector series is the small size requiring minimum mounting space requirement. Connectors are suitable for use with single fibre cables fitted with single-mode or multi-mode fibres. The 0B A simple and proven construction with ceramic or metallic ferrules in a fibre optic contact primarily intended for use with large size multi-mode fibres ranging from 40 to 500 micron external diameters. The 0K This series is watertight (IEC 6059/IP 66-IP 68) and is ideal for use in harsh environments. It uses the standard LEMO F fibre optic contact which has undergone extensive mechanical, optical and environmental testing. Connectors are suitable for use with single fibre cables fitted with single-mode or multi-mode fibres. The B to 5B These connectors series range from B to 5B, and have been designed to work with LEMO F or F type fibre optic contacts. They are suitable for use with multi fibre or mixed fibre optical/electrical cables fitted with singlemode or multi-mode fibres up to 500 micron in diameter. The connectors offer a variety of features: alignment key preventing all errors in alignment; polarized keying system, the various keying alternatives prevent unwanted cross mating of otherwise similar connectors; higher contact density; and possible use of crimp contacts to reduce cable assembly time. The K to 5K This product family includes the K to 5K series, and are watertight (IEC 6059/IP 66-IP 68) available in the same types as the B to 5B series. The connectors are ideal for use in harsh environments. The video HDTV 3K.93C This new range of high performance fibre optic camera connectors has been developed to meet the needs of the new generation of digital TV cameras. Contact configuration includes fibre optic contacts for single-mode fibres, electrical contacts for power and electrical contacts for signal. This series conforms to the Japanese ARIB technical report BTA S-005B, to the ANSI/SMPTE 304 M-998 and 3M-998 standards and to the European EBU Technical Recommendation R00-999. Connectors are qualified for use in UL approved equipment such as those specified in UL 49 «Professional Video and Audio Equipment» CE marking CE marking means that the appliance or equipment bearing it complies with the protection requirements of one or several European safety directives. CE marking applies to complete products or equipment, but not to optical/electromechanical components, such as connectors. Propagation of Light and Fibre Type The diagrams show the typical transmission characteristic of single-mode and multi-mode fibres. In multi-mode fibres, the effect of modal dispersion causes a spread in the received pulse and therefore limits the bandwidth of the transmission system (Fig. ). If the fibre core is < 0 µm and the wavelength is 300 nm, then only the fundamental mode is transmitted in the single-mode fibre (Fig. ). The dispersion effects of single-mode fibres are very small and consequently they offer higher bandwidths when compared with multi-mode fibres. However, multimode fibres are usually ideal for short distance applications because they require less input optical power and can be driven by simple low cost LEDs. Cross section Fig. Multi-mode fibre Typical step index 380 µm 00 µm Fig. Single-mode fibre 5 µm 0 µm Refractive index profile n n Transmitted pulse AE AE t t Propagation in the fibre Core Core Cladding Cladding Received pulse AA AE t t 7
General Characteristics Selection of the LEMO Fibre Optic Contacts In order to ensure the highest technical performance and to provide the optimum solution for a diversity of applications, LEMO has developed four types of fibre optic contacts; designated F, F, F3, and F4. These contacts are designed to operate with single fibre, multi fibre, and mixed fibre optical/electrical cable constructions and cater to single and multimode fibres from 9/5 to 500 µm diameter. The choice of fibre optic contacts depends upon the following criteria: Cable construction (single fibre, multi fibre, mixed optical/electrical) Fibre type (single-mode or multi-mode). The table below shows the suitability of each contact type with different fibres and cables. Note that the multi fibre cable can contain many types of optic fibres or a group of fibres and electrical cables leading to mixed optical/electrical connectors. Contact type Cable Structure Fibre Types and dimensions multi-mode single fibre multi fibre or mixed single-mode 00/40µm 00/40µm F F F3 F4 and contact configurations Single and Multi F.O. Mixed F.O. + L.V. Number of F.O. contacts 00 0B 0K B-K 3B-3K 4B-4K 5B-5K 3K.93C Number of F.O. contacts Number of L.V. electrical contacts 00 0B 0K B-K 3B-3K 4B-4K 5B-5K 3K.93C 4 0 4 Note: = available contact configuration 3 3 4 9, 4, 6 or 0 4, 6, 0 or 6 6, 7,, 6 or 8 6 or 0 5 or 9 3 Mixed F.O. + L.V. + H.V. Mixed F.O. + L.V. + Coax Number of F.O. contacts Number Number of L.V. of H.V. electrical electrical contacts contacts 00 0B 0K B-K 3B-3K 4B-4K 5B-5K 3K.93C Number of F.O. contacts Number Number of L.V. of coax electrical electrical contacts contacts 00 0B 0K B-K 3B-3K 4B-4K 5B-5K 3K.93C 6 4 6 6 6 8
Acceptable cable diameter Cable ø (mm) 00 0B 0K B 3B 4B 5B 3K.93C K 3K 4K 5K min max 0.5.5.5.5 4. 5. 9.6 8.3 3.6 3.6 3.6 3.6 3.00 4.4 3.0 9.7.7 6.0 5.0 6.5 6.5 9.0 3.5 3.5 Selection of electrical contact types Solder contacts The conductor bucket of these contacts is machined at an angle to form a cup into which the solder can flow. ø C (mm) Contact ø C (mm) Conductor Solid Stranded AWG Section AWG Section max. max (mm ) max. max (mm ) ø C 0.7 0.80 0.9 0.80.3.00.0.80 4.0 3.70 0.34 ) 0.34 0.34 ) 0.34 0 0.50 0 ) 0.50 4.50 6.50 0 6.00 0 6.00 Note: ) For a given AWG, the diameter of some stranded conductor designs is larger than the solder cup diameter. Make sure that the maximum conductor diameter is smaller than ø C. Crimp contacts The crimp contacts are designed to be crimped with the standard four-indent method according to MIL-C-50F, class, type. ø C ø C Contact ø C (mm) (mm) 0.7 0.80 0.9.0.3.40.90 ).6.90.0.40 Conductor stranded AWG stranded Section (mm ) min. max. min. max. F r (N) 6 ) 0.40 0.34 4 0 0.50 0.50 30 0 8 0.500.00 8 4.000.50 40 8 4 ).000.50 50 6 ).500.50 65 Note: ) For a given AWG, the diameter of some stranded conductor designs is larger than the solder cup diameter. Make sure that the maximum conductor diameter is smaller than ø C. ) These contacts are special with an oversized crimp bucket and can be used only with the series 3K.93C. Note: Fr = mean contact retention force in the insulator (according to IEC 605-8 test 5a). Crimp contacts can also be supplied with a reduced crimp barrel. Please consult factory or our Unipole/Multipole catalog. A detailed range of conductor dimensions that can be crimped into LEMO contacts is given in the table above. See also the section on tooling (pages 97 to 06). Coaxial contacts The type C coaxial contact is removable and fixed in place by clips. Cable attachement is made by crimping. The square form is used to captivate center conductor and hexagonal crimping method for the cable shield. A detailed range of coaxial cable that can be installed into our type C coaxial contact is given in the table below. Group 3 Type RG.74A/U, RG.88A/U, RG.36/U RG.78B/U, RG.96A/U RG.79B/U, RG.87A/U 9
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00 SERIES
00 The 00 series connectors are fitted with LEMO F4 type fibre optic contacts. The main features of this series are as follows: Security of the LEMO Push-Pull self-latching system Minimum mounting space requirement (high packing density) Protection against accidental contamination or damage to the fibre end face because the ferrules do not protrude outside of the connector shell The alignment key (G, B) ensures excellent repeatability of performance during frequent matings Assembly of the fibre optic contact uses a ceramic ferrule with spherical end face Simple and fast polishing ensuring the physical contact of the fibre end face The alignment tube can be easily removed in order to clean the fibre end face. 00 consists of nine connector models. The active device housings are designed to accept emitting or receiving components such as LEDs or photodiodes in a TO-8 case. The plugs and sockets are suitable for use with single fibre cables fitted with single-mode or multi-mode fibres of the following dimensions; 9/5, 50/5, 6.5/5, 00/5 and 00/40 µm. Interconnections Straight plug Free socket Active device housings PHG EGG Fixed sockets PKG EZG FGG PFG EPG PEG EXG Model Description EGG Fixed active device housing, nut fixing, key (G) or key (B) EPG Elbow active device housing (90 ) for printed circuit, key (G) or key (B) EXG Elbow active device housing (90 ) for printed circuit, with two nuts, key (G) or key (B), (back panel mounting) EZG FGG PEG Straight active device housing for printed circuit, key (G) or key (B) Straight plug, key (G) or key (B), with bend relief Fixed socket, nut fixing, key (G) or key (B), with bend relief, (back panel mounting) PFG PHG PKG Fixed socket, with two nuts, key (G) or key (B), with bend relief, (back panel mounting) Free socket, key (G) or key (B), with bend relief Fixed socket, nut fixing, key (G) or key (B), with bend relief 3
Part Section Showing Internal Components Connector 3 4 5 Free socket outer shell collet nut F4 fibre optic contact alignment tube bend relief 5 3 4 4 3 5 3 4 5 Straight plug outer shell latch sleeve collet nut F4 fibre optic contact bend relief F4 Contact Contact with alignment tube 4 5 3 6 3 5 4 Contact 3 4 5 6 body with holder ferrule with holder spring crimp ferrule intermediary tube alignment tube 3 4 5 body with holder ferrule with holder spring crimp ferrule intermediary tube Technical Characteristics Mechanical and Environmental Optical Characteristic Value Standard Characteristic Value Standard Method Mating durability Damp heat steady state High temperature Low temperature Protection index (mated) Cable retention 5000 cycles IEC 6300-0-0 up to 95 % at 60 C IEC 6300-0-9 +80 C IEC 6300-0-8-40 C IEC 6300-0-7 IP 50 IEC 6059 00 N IEC 6300-0-04 Average insertion loss fibre 9/5 µm Average insertion loss fibre 50/5 µm Return loss fibre 9/5 µm (UPC) 0.0 db IEC 6300-03-04 0.5 db IEC 6300-03-04 45 db IEC 6300-03-06 Insertion Method B Insertion Method B Branching Device Met. Return loss fibre 9/5 µm (Hand polish) ~30 db IEC 6300-03-06 Branching Device Met. Note: Detailed characteristics are presented on pages 09 to. Alignment Key and Polarized Keying Systems Front view of a socket α Model No of keys Angle Note G B α 0 60 First choice alternative Special order alternative 4
Part Number Example A different part number is applicable for each of the following product type: Plugs or sockets for assembly onto cables Active device housings Straight plug with bend relief FGG 00 BD4 C C B E 5 G Model: (page 6) Bend relief colour ) : (page 8) : 00 Fibre type: (page 7) Housing: (page 8) Ferrule material: C = Zirconia ceramic T0 = 0.5 to. mm Cable ø: E0 =.8 to. mm E5 =.5 to.8 mm E30 =.8 to 3.0 mm Cable fixing type: (page 8) T = glue E = crimp Contact: B = plug FGG.00.BD4.CCBE5G = Straight plug with key (G), 00 series for single-mode or multi-mode fibres, F4 fibre optic contact, ferrule hole diameter 8 µm, chrome-plated brass housing, zirconia ceramic ferrule, plug type contact, crimp type cable fixing for.5 to.8 mm diameter cable, and gray bend relief. Note: ) The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve. Free socket with bend relief PHG 00 BD4 C C S E 5 G Model: (page 6) : 00 Fibre type: (page 7) Housing: (page 8) Ferrule material: C = Zirconia ceramic Bend relief colour ) : (page 8) T0 = 0.5 to. mm Cable ø: E0 =.8 to. mm E5 =.5 to.8 mm E30 =.8 to 3.0 mm Cable fixing type: (page 8) T = glue E = crimp Contact: S = socket PHG.00.BD4.CCSE5G = Free socket with key (G), 00 series for single-mode or multi-mode fibres, F4 fibre optic contact, ferrule hole diameter 8 µm, chrome-plated brass housing, zirconia ceramic ferrule, socket type contact, crimp type cable fixing for.5 to.8 mm diameter cable, and gray bend relief. Note: ) The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve. Active device housing EGG 00 BA4 C C S 099 Model: (page 7) : 00 Fibre type: (page 7) Housing: (page 8) Empty housing for TO-8 case Contact: S = socket Ferrule material: C = Zirconia ceramic EGG.00.BA4.CCS099 = Straight active device housing, nut fixing with key (G), 00 series, with ferrule for F4 fibre optic contact, assembled with single-mode fibre ø 9/5, chrome-plated brass housing, zirconia ceramic ferrule, socket contact, empty housing for TO-8 case. 5
Model - FGG.00 Straight plug, key (G) or key (B), with bend relief PHG.00 Free socket, key (G) or key (B), with bend relief ~50 ~4 ~53.5 ø 6.4 S 6 S 5.5 PFG.00 Fixed socket, with two nuts, key (G) or key (B), with bend relief (back panel mounting) ~53.5 S 6.3 S 9.5 ø 0. M7x0.5 ø 6.4 S 6 S 5.5 PKG.00 Fixed socket, nut fixing, key (G) or key (B), with bend relief PEG.00 Fixed socket, nut fixing, key (G) or key (B), with bend relief (back panel mounting) ~53.5 M7 x 0.5 S 9 ~53.5 S 7.5 S 6.3 6.5 ø 8 ø 0. M7x0.5 ø 0 S 6 S 5.5 6.5 max S 6.3 S 6 S 5.5.5 max Panel cut-out (page 8) Panel cut-out (page 8) ø 0 S 6 S 5.5 5.3 max Panel cut-out (page 8) Note: The overall length dimension is with Desmopan bend relief (see pages 9 and 9). 6
EGG.00 Fixed active device housing, nut fixing, key (G) or key (B) EZG.00 Straight active device housing for printed circuit, key (G) or key (B) 0.6 M7 x 0.5 S 9 3 0.6 7 ø 0.7 ø 6.8 EPG.00 Elbow active device housing (90 ) for printed circuit, key (G) or key (B) EXG.00 Elbow active device housing (90 ) for printed circuit, with two nuts, key (G) or key (B), (back panel mounting) 0.6 7 0.6 S 6.3 4.5 max.5 7 ø 6.8 3 ø 0. ø 0.5 ø 0.7 S 9.5 M7 x 0.5 ø 0.7 3 ø 8 ø 0. 5.5 max S 6.3 Panel cut-out (page 8) Panel cut-out (page 8) PCB drilling pattern (page 8) Panel cut-out (page 8) PCB drilling pattern (page 8) Panel cut-out (page 8) Note: Upon request active device could be delivered with a specific device of your choice already fitted into. Please consult the factory. PCB drilling pattern (page 8) Fibre Type The choice of the ferrule hole diameter is dependent upon the fibre core/cladding size. LEMO offers a range of ferrule hole diameters to suit the users specific requirements. Plug or sockets The type reference represents the ferrule hole diameter. Reference ø Core/Cladding Ferrule hole (µm) diameter (µm) BA4 BB4 BC4 BD4 FA4 FB4 9/5 50/5 6.5/5 00/5 00/40 Note ) 5 6 7 8 40 44 Note: ) The BA4 type (ferrule hole 5 µm) is recommended for singlemode fibres. The BB4 type (ferrule hole 6 µm) is commonly used with multi-mode fibres. Active device housings The type reference represents the type of fibre used. Reference BA4 CA4 DA4 EA4 FA4 First choice alternative ø Core/Cladding (µm) Note 9/5 50/5 6.5/5 00/5 00/40 Special order alternative 7
Housing Ref. C N K T Material Outer shell and collet nut Surface treatment Latch sleeve and grounding crown Note Brass chrome nickel Brass nickel nickel Brass black chrome nickel Stainless steel without treatment stainless steel First choice alternative Special order alternative Cable Fixing Type Cable fixing Type T E E E Reference Reference ø (mm) 0 0 5 30 Cable structure Buffer coated fibre Tight jacket cable Cable ø (mm) 0.5 to..8 to..5 to.8.8 to 3.0 Bend Relief Models FGG, PHG, PKG, PEG and PFG are supplied with a bend relief. The reference for the colour of the bend relief is chosen from the table below and it should be stated in the «bend relief» position of the connector part number. Ref. Colour Ref. Colour Ref. Colour Ref. Colour Ref. Colour A B blue white G J grey yellow M N brown black R S red orange V green Tooling The full range of tools for terminating fibre optic F4 contacts for this 00 series is shown on pages 03 to 06. Consult the factory for the termination instructions. Panel Cut-Outs Panel cut-outs PCB drilling pattern, for the fixing pins PKG-PEG-PFG EGG-EXG ø 7. +0. 0.5 ) 6.4 +0. 0 EZG-EPG-EXG 5.08 ø 0.8 5.08 Note: ) Minimum distance between two neighbouring components. Mounting nut torque: Nm. The value shown above is the maximum torque for each connector type. 8
0B SERIES
0
0B The 0B series connectors are fitted with the LEMO F3 type fibre optic contacts. The main features of this series are as follows: Security of the LEMO Push-Pull self-latching system Minimum mounting space requirement (high packing density) Protection against accidental contamination or damage to the fibre end face because the ferrules do not protrude outside the connector shell The alignment key (G, A F) ensures excellent repeatability of performance during frequent matings Simple and proven construction of the fibre optic contact with a ceramic or metallic ferrule Polishing with special tooling ensuring a minimum spacing of fibres which are not in physical contact. 0B series consists of six connector models. The active device housings are designed to accept emitting or receiving components such as LEDs or photodiodes in a TO-8 case (without plastic can). The plugs and straight sockets are suitable for use with single fibre cables fitted with Si/Si or plastic multi-mode fibres with dimensions ranging from 00/40 to 500 µm external diameter. Interconnections Straight plug Free socket Active device housings PHG Fixed sockets EGG FGG PKG EEG PFG Model description EEG EGG Fixed active device housing, nut fixing, key (G) or keys (A F), (back panel mounting) Fixed active device housing, nut fixing, key (G) or keys (A F) FGG PFG Straight plug, key (G) or keys (A F), with bend relief Fixed socket, with two nuts, key (G) or keys (A F), with bend relief, (back panel mounting) PHG PKG Free socket, key (G) or keys (A F), with bend relief Fixed socket, nut fixing, key (G) or keys (A F), with bend relief
Part Section Showing Internal Components Connector Free socket 6 3 5 4 4 3 5 outer shell grounding crown 3 4 5 collet nut retaining ring F3 fibre optic contact 3 4 5 6 bend relief Straight plug outer shell latch sleeve collet nut F3 fibre optic contact bend relief F3 Contact 3 4 Female contact body and holder ferrule with holder crimp ferrule alignment tube 3 4 3 4 Male contact 3 4 body and holder ferrule with holder spring crimp ferrule Technical Characteristics Mechanical and Environmental Optical Characteristic Value Standard Characteristic Value Standard Method Mating durability Damp heat steady state High temperature Low temperature Protection index (mated) Cable retention 000 to 5000 cycles IEC 6300-0-0 up to 95 % at 60 C IEC 6300-0-9 +80 C IEC 6300-0-8-40 C IEC 6300-0-7 IP 50 IEC 6059 00 N IEC 6300-0-04 Average insertion loss fibre 00/30 µm.3 db IEC 6300-03-04 Insertion Method B Note: Detailed characteristics are presented on pages 09 to. Alignment Key and Polarized Keying Systems Front view of a socket α β Model G A B C D E F No of keys α β Angles 0 30 60 90 35 45 55 Note First choice alternative Special order alternative
Part Number Example A different part number structure is applicable for each of the following product types: Plugs or sockets for assembly onto cables Active device housings Straight plug with bend relief FGG 0B GB3 C C B E 30 G Model: (page 4) : 0B Fibre type: (page 5) Housing: (page 5) Ferrule material: A = CuNiZn alloy C = Zirconia ceramic Bend relief colour ) : (page 6) E5 =.5 to.9 mm E30 = 3.0 to 3.4 mm Cable ø: E35 = 3.5 to 3.9 mm E45 = 4.0 to 4.4 mm Cable fixing type: E = crimp Contact: B = plug FGG.0B.GB3.CCBE30G = Straight plug with key (G), 0B series, F3 fibre optic contact, ferrule hole diameter 35 µm, chrome-plated brass housing, zirconia ceramic ferrule, plug type contact, crimp type cable fixing for 3.0 to 3.4 mm diameter cable, and gray bend relief. Note: ) The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve. Free socket with bend relief PHG 0B GB3 C C S E 30 G Model: (page 4) : 0B Fibre type: (page 5) Housing: (page 5) Ferrule material: A = CuNiZn alloy C = Zirconia ceramic Bend relief colour ) : (page 6) E5 =.5 to.9 mm E30 = 3.0 to 3.4 mm Cable ø: E35 = 3.5 to 3.9 mm E45 = 4.0 to 4.4 mm Cable fixing type: E = crimp Contact: S = socket PHG.0B.GB3.CCSE30G = Free socket with key (G), 0B series, F3 fibre optic contact, ferrule hole diameter 35 µm, chrome-plated brass housing, zirconia ceramic ferrule, socket type contact, crimp type cable fixing for 3.0 to 3.4 mm diameter cable, and gray bend relief. Note: ) The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve. Active device housings EGG 0B 099 C L S Model: (page 4) : 0B Empty housing for T-8 case Contact: S = socket Alignment tube: L = PEEK Housing: (Page 5) EGG.0B.099.CLS = Fixed active device housing, nut fixing, with key (G), 0B series, empty housing for TO-8 case, chrome-plated brass housing, PEEK alignment tube, socket contact. 3
Model - FGG.0B Straight plug, key (G) or keys (A F), with bend relief PHG.0B Free socket, key (G) or keys (A F), with bend relief ~48 ~58 ~57 ø 9.5 S 7 S 8 Fixed socket, nut fixing, key (G) or keys (A F), with bend relief PFG.0B Fixed socket, with two nuts, key (G) or keys (A F), with bend relief, (back panel mounting) ~57 S. S.5 ø.4 M9 x 0.6 ø S 7 S 8. 5 max EGG.0B Fixed active device housing, nut fixing, key (G) or keys (A F) EEG.0B Fixed active device housing, nut fixing, key (G) or keys (A F), (back panel mounting) S 6.5. 6.5 6.3 S 8..5 M9 x 0.6 ø 0 ø.4 ø.5 M9 x 0.6 ø M9 x 0.6 ø 0 ø.4 ø 9.5 S 7 S 8 PKG.0B ~57 S 7 7 max S 8. Panel cut-out (page 6) Panel cut-out (page 6) Note: The overall length dimension is with Desmopan bend relief (see pages 9 and 9). S 6 7 max S 8. S 6 S 9.4 max Panel cut-out (page 6) Panel cut-out (page 6) 4
Fibre Type The choice of the ferrule hole diameter is dependent upon the fibre cladding size. LEMO offers a range of ferrule hole diameters to suit the users specific requirements. Reference FB3 GA3 GB3 HA3 HB3 JA3 JB3 KA3 KB3 LA3 LB3 MA3 MB3 NA3 NB3 PA3 PB3 RA3 RB3 RK3 SA3 SB3 TA3 TB3 VA3 VB3 WA3 WB3 Core/cladding ø Ferrule hole ø Ferrule Material Fibre (µm) (µm) material ref. type Note 00/40 44 Ceramic C Silica 00/30 30 Ceramic C HCS 00/30 35 Ceramic C HCS 300/330 330 Ceramic C HCS 300/330 335 Ceramic C HCS 400/430 430 Metal A HCS 400/430 435 Metal A HCS 600/630 630 Metal A HCS 600/630 640 Metal A HCS 800/830 830 Metal A HCS 800/830 845 Metal A HCS 000/035 035 Metal A HCS 000/035 050 Metal A HCS 500 500 Metal A Polymer 500 550 Metal A Polymer 750 750 Metal A Polymer 750 85 Metal A Polymer 000 000 Metal A Polymer 000 00 Metal A Polymer 400 430 Metal A Polymer 500 500 Metal A Polymer 500 650 Metal A Polymer 00/380 380 Metal A PCS 00/380 40 Metal A PCS 300/440 440 Metal A PCS 300/440 475 Metal A PCS 600/750 750 Metal A PCS 600/750 80 Metal A PCS First choice alternative Special order alternative Housing Ref. C N K T Material Surface treatment Outer shell Latching sleeve and collet nut and grounding crown Note Brass chrome nickel Brass nickel nickel Brass black chrome nickel Stainless steel without treatment stainless steel First choice alternative Special order alternative 5
Bend Relief Models FGG, PHG, PKG and PFG are supplied with a bend relief. The reference for the colour of the bend relief is chosen from the table below and it should be stated in the «bend relief» position of the connector part number. Ref. Colour Ref. Colour Ref. Colour Ref. Colour Ref. Colour A B blue white G J grey yellow M N brown black R S red orange V green Tooling The full range of tools for terminating fibre optic F3 contacts of this 0B series is shown on pages 04 to 06. Consult the factory for the termination instructions. Panel Cut-Outs Panel cut-outs PKG-PFG-EGG-EEG ø 9. +0. 0 3.5 ) 8.3 +0. 0 Note: ) Minimum distance between two neighbouring components. Mounting nut torque:.5 Nm. The value shown above is the maximum torque for each connector type. 6
0K SERIES
8
0K The LEMO 0K series fibre optic connector is ideal for use in harsh environments. The mated connectors are sealed to IP 66-IP 68 (underwater immersion to.5 m depth). It uses the standard LEMO F fibre optic contact which has undergone extensive mechanical, optical and environmental testing and has seen service in many critical applications such as outside broadcast television. Based upon the proven LEMO Push-Pull self-latching system, this new fibre optic connector features: Sealed to IP 66-IP 68 for environmental protection Highly compact design for space saving Very low insertion loss for both multi-mode and single-mode fibres Low back reflection performance The alignment key (G, A F) ensures excellent repeatibility of performance during frequent matings Fully floating ceramic ferrule with spherical end face Simple and fast polishing ensuring the physical contact of the fibre end face The alignment tube can be easily removed in order to clean the fibre end face Field termination possible Excellent shock and vibration resistance. Interconnections Straight plug Free socket PHG Fixed sockets FGG PKG PEG Model Description FGG PEG Straight plug, key (G) or keys (A F) and cable adapter, with bend relief Fixed socket, nut fixing, key (G) or keys (A F) and cable adapter, with bend relief (back panel mounting) PHG Free socket, key (G) or keys (A F) and cable adapter, with bend relief PKG Fixed socket, nut fixing, key (G) or keys (A F) and cable adapter, with bend relief 9
Part Section Showing Internal Components Connector Free socket Straight plug 3 4 5 6 7 8 shell grounding crown retaining ring o-ring collet nut adapter w. blue ring o-ring bend relief 8 5 6 7 3 4 3 7 4 6 5 8 3 4 5 6 7 8 shell latch sleeve inner shell circlip collet nut adapter w. green ring o-ring bend relief F Contact 3 4 5 Female contact body with holder ferrule with holder spring crimp ferrule alignment tube with support 4 3 5 3 4 3 4 Male contact body with holder ferrule with holder spring crimp ferrule Technical Characteristics Mechanical and Environmental Optical Characteristic Value Standard Characteristic Value Standard Method Mating durability Damp heat steady state High temperature Low temperature Protection index (mated) Cable retention Impact (Method A) Shock (3 cycles in directions) Vibration (7 cycles) 5000 cycles IEC 6300-0-0 up to 95 % at 60 C IEC 6300-0-9 +80 C IEC 6300-0-8-40 C IEC 6300-0-7 IP 66-IP 68 IEC 6059 00 N m onto concrete floor 00 g, 0-50 ms; 0 g 6-9 ms IEC 6300-0-04 IEC 6300-0- IEC 6300-0-09 Diagram page IEC 6300-0-0 Average insertion loss fibre 9/5 µm Average insertion loss fibre 50/5 µm Return loss fibre 9/5 µm (UPC) Return loss fibre 9/5 µm (Hand polish) 0.0 db IEC 6300-03-04 0.5 db IEC 6300-03-04 45 db IEC 6300-03-06 ~30 db IEC 6300-03-06 Insertion Method B Insertion Method B Branching Device Met. Branching Device Met. Note: Detailed characteristics are presented on pages 09 to. Alignment Key and Polarized Keying Systems Front view of a socket α Model No of keys Angles Note γ β G A B C D E F α γ β 0 30 45 60 95 0 45 First choice alternative Special order alternative 30
Part Number Example Straight plug with bend relief FGG 0K BD C C B E 30 G Bend relief colour ) : (page 33) Model: (page 3) : 0K Fibre type: (page 3) Cable ø: E30 =.5 to 3.0 mm Cable fixing type: E = crimp Contact: B = plug Housing: (page 33) Ferrule material: C = Zirconia ceramic FGG.0K.BD.CCBE30G = Straight plug with key (G), 0K series, F fibre optic contact, ferrule hole ø 8 µm, chromeplated brass housing, zirconia ceramic ferrule, plug type contact, crimp type cable fixing for.5 to 3.0 mm diameter cable, and gray bend relief. Note: ) The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve. Free socket PHG 0K BD C C S E 30 G Bend relief colour ) : (page 33) Model: (page 3) : 0K Fibre type: (page 3) Cable ø: E30 =.5 to 3.0 mm Cable fixing type: E = crimp Contact: S = socket Housing: (page 33) Ferrule material: C = Zirconia ceramic PHG.0K.BD.CCSE30G = Free socket with key (G), 0K series, F fibre optic contact, ferrule hole ø 8 µm, chromeplated brass housing, zirconia ceramic ferrule, socket type contact, crimp type cable fixing for.5 to 3.0 mm diameter cable, and gray bend relief. Note: ) The bend relief sleeve is necessary to the proper function of the connector thus the connector can only be ordered with the appropriate sleeve. 3
Models - FGG.0K Straight plug, key (G) or keys (A F) and cable adapter, with bend relief PHG.0K Free socket, key (G) or keys (A F) and cable adapter, with bend relief ~46.5 ~57.5 ~57 PKG.0K Fixed socket, nut fixing, key (G) or keys (A F) and cable adapter, with bend relief PEG.0K Fixed socket, nut fixing, key (G) or keys (A F) and cable adapter, with bend relief (back panel mounting) ~57 S 7 4 ~57 S.5 8.5 3.5 ø 9. M4x.0 ø 8 ø 8 M4x.0 ø 8 ø ø 3 S 7 S 7 S 7 6 max S.5 S 7 5.0 max Panel cut-out (page 33) Panel cut-out (page 33) Note: The overall length dimension is with Desmopan bend relief (see pages 9 and 9). Fibre Type The choice of the ferrule hole diameter is dependent upon the fibre core/cladding size. LEMO offers a range of ferrule hole diameters to suit the users specific requirements. Plug or sockets The type reference represents the ferrule hole diameter. 3 Reference ø Core/Cladding Ferrule hole (µm) diameter (µm) BA BB BC BD FA FB 9/5 50/5 6.5/5 00/5 00/40 Note ) 5 6 7 8 40 44 Note: ) The BA type (ferrule hole 5 µm) is recommended for single-mode fibres. The BB type (ferrule hole 6 µm) is commonly used with multimode fibres. First choice alternative Special order alternative
Housing Ref. C N K T Surface treatment Material Outer shell Latching sleeve Note and collet nut and grounding crown Brass chrome nickel Brass nickel nickel Brass black chrome nickel Stainless steel without treatment stainless steel First choice alternative Special order alternative Bend Relief All models are supplied with a bend relief. The reference for the colour of the bend relief is chosen from the table below and it should be stated in the «bend relief» position of the connector part number. Ref. Colour Ref. Colour Ref. Colour Ref. Colour Ref. Colour A B blue white G J grey yellow M N brown black R S red orange V green Tooling The full range of tools for terminating fibre optic F contacts of this 0K series is shown on pages 03 to 06. Consult the factory for the termination instructions. Panel Cut-Outs Panel cut-outs PEG-PKG 0.5 ) ø 4. + 0. 0.6 + 0. 0 Note: ) Minimum distance between two neighbouring components. Mounting nut torque: 5 Nm. The value shown above is the maximum torque for each connector type. 33
34
B-5B SERIES K-5K SERIES
36
B-5B The B-5B connectors have been designed to work with the LEMO F or F type fibre optic contacts. The main features of these series are as follows: Security of the LEMO Push-Pull self-latching system Protection against accidental contamination or damage to the fibre end face because the ferrules are recessed within the connector shell The alignment key (G, A L, Y and R) ensures excellent repeatability of performance during frequent matings A choice of configurations of multi fibre or mixed optical/electrical contacts. The B-5B series consist of fifteen models. The possible outer cable diameters range from.5 to 5 mm. Depending upon the type of fibre optic contact chosen, the connectors can accommodate single-mode fibres in Si/Si 9/5 or multi-mode fibres in silica or plastic with an external diameter up to 500 µm. Interconnections Straight plugs Free sockets Fixed sockets Fixed sockets FGG EGG PHG PKG FGG ECG PHG PFG FNG EHG Plastic housing models Straight plugs Fixed sockets FGG ENG FGY ENY FGY Model Description ECG Fixed socket, with two nuts, key (G) or keys (A L and R), (back panel mounting) EGG Fixed socket, nut fixing, key (G) or keys (A L and R) EHG Fixed socket, nut fixing, key (G) or keys (A L and R) with visible shell ENG Fixed socket with grounding tab, nut fixing, key (G or J), PEEK outer shell ENY Fixed socket with grounding tab, nut fixing, keys (Y), PSU or PPSU outer shell FGG Straight plug, key (G) or keys (A L and R) and cable collet FGG Straight plug, key (G) or keys (A L) cable collet and nut for fitting a bend relief FGG Straight plug, key (G or J), cable collet, PEEK outer shell FGY Straight plug, keys (Y), cable collet and PSU or PPSU outer shell FGY Straight plug, keys (Y), cable collet and PSU or PPSU outer shell and nut for fitting a bend relief FNG Straight plug, key (G) or keys (A L and R) and cable collet PFG with lanyard release Fixed socket, with two nuts, key (G) or keys (A L and R) and cable collet (back panel mounting) PHG Free socket, key (G) or keys (A L and R) and cable collet PHG Free socket, key (G) or keys (A L) and cable collet and nut for fitting a bend relief PKG Fixed socket, nut fixing, key (G) or keys (A L and R) and cable collet 37
Part Section Showing Internal Components 3 4 5 6 7 Fixed socket outer shell grounding crown retaining ring hexagonal nut insulator female contact locking washer 6 5 3 4 7 6 5 4 7 3 3 4 5 6 7 Straight plug outer shell latch sleeve collet nut split insert carrier insulator male contact collet Technical Characteristics Mechanical and Environmental Electrical Characteristics Value Standard Characteristics Value Standard Mating durability Humidity Temperature cycling Resistance to vibration Shock resistance Salt spray corrosion test ) Protection index (mated) > 5000 cycles IEC 605-5 test 9a up 95% to 60 C -55 C + 90 C 0-000 Hz, 5 g IEC 605-4 test 6d 00 g, 6 ms IEC 605-4 test 6c > 44h IEC 605-6 test f IP 50 IEC 6059 Note: ) The outer shells are in chrome-plated brass (Cr). Shielding efficiency Optical at 0 MHz at GHz > 75 db IEC 6069--3 > 40 db IEC 6069--3 Note: The various tests have been carried out with FGG and EGG connector pairs, with chrome-plated brass shell and PEEK insulator. Detailed electrical characteristics, as well as materials and treatment are presented in the chapter Technical Characteristics on page 07. Note: Detailed optical performances for F or F fibre optic contacts are given on pages 09 to. Alignment Key and Polarized Keying Systems Front view of a socket Model No of keys Angle B 3B 4B 5B Type of fibre optic or LV contact Plug Socket Note α γ β G A B C D E F J K L Y 3 α γ β α γ β γ 0 0 0 0 30 30 30 30 45 45 45 45 60 60 60 60 95 95 95 95 0 0 0 0 45 45 45 45 37.5 37.5 37.5 37.5 5.5 5.5 5.5 5.5 70 70 70 70.5 6 00 0 male male male male male male male female female female male female female female female female female female male male male female ) Front view of a socket α Model No of keys Angle B 3B 4B 5B Type of fibre optic or LV contact Plug Socket Note γ β δ R 5 α 95 β 5 γ 0 δ 30 male female Note: FGY, ENY models are not available with all the keys. Please consult pages corresponding to these models. ) Only FGY and ENY models are available. First choice alternative Special order alternative 38
Part Number Example A different part number structure is applicable for each of the following product types: Plugs or sockets for assembly onto cables Fixed sockets. Straight plug FGG B 96A C L A D 7 Z Variant: see note ) Model: (page 40) : (page 40) Type: (page 55) Housing: (page 58) Cable ø: (page 59) Collet type: (page 59) LV contact type: (page 58) Insulator: L = PEEK FGG.B.96A.CLAD7Z = Straight plug with key (G), B series, mixed type to accept F fibre optic contact and low voltage electrical contacts, chrome-plated brass housing, PEEK insulator, male solder electrical contacts, type D collet system to suit a 7. mm diameter cable, and a nut for fitting a bend relief. Free socket PHG B 96A C L L D 7 Z Variant: see note ) Model: (page 4) : (page 4) Type: (page 55) Housing: (page 58) Cable ø: (page 59) Collet type: (page 59) LV contact type: (page 58) Insulator: L = PEEK PHG.B.96A.CLLD7Z = Free socket with key (G), B series, mixed type to accept F fibre optic contact and low voltage electrical contacts, chrome-plated brass housing, PEEK insulator, female solder electrical contacts, type D collet system to suit a 7. mm diameter cable, and a nut for fitting a bend relief. Fixed socket EGJ B 96E C L C Variant: see note ) Model: (page 4) : (page 4) Type: (page 55) LV contact type: (page 58) Insulator: L = PEEK Housing: (page 58) EGJ.B.96E.CLC = Fixed socket with key (code J) B series, mixed type to accept F fibre optic contact and 6 low voltage electrical contacts, chrome-plated brass housing, PEEK insulator, 6 male crimp electrical contacts. Connectors are delivered without fibre optic contacts, therefore they must be ordered separately according to the size and type of fibre (see pages 77 and 79). In case of hybrid with coax contacts type C, connectors are delivered without the coax contact. See page 58 for ordering. Note: ) The «Variant» position in the reference is used to specify either the presence of a collet nut for fitting the bend relief, or the anodized colour of the housing in aluminium alloy. For models with collet nut for fitting the bend relief, a «Z» should be indicated and a bend relief can be ordered separately as indicated in the «Accessories» section. An order for a connector with bend relief should thus include two part numbers. For the various housings available in colours, the corresponding letter in the part number for the colour is indicated on page 6. 39
Models - FGG Straight plug, key (G) or keys (A L and R) and cable collet Reference Model A L M S S ~M ~L FGG FGG FGG FGG B 3B 4B 5B 5 50 38 3 8 58 43 5 4 5 75 57 0 35 03 78 3 30 Straight plug, key (G) or keys (A L) cable collet and nut for fitting a bend relief Reference Model A L M S S ~M ~L S FNG Straight plug, key (G) or keys (A L and R) and cable collet with lanyard release Reference Model A B L M N S S ~M ~L FNG FNG FNG FNG B 3B 4B 5B 5.6 49 37 60 3 8 5.6 58 43 90 5 4 5 35. 75 57 30 0 35 47.0 03 78 300 3 30 N B S S FGG FGG FGG FGG FGG B 3B 4B 5B 5 84.0 7.0 3 8 98.5 83.5 5 5 5 3.0 3.0 0 35 67.5 4.5 3 30 S Note: The bend relief must be ordered separately (see pages 6 and 9). The overall length dimension is with Desmopan bend relief (see pages 9 and 9). Note: Cable material: stainless steel with PVC sheath. S S 40
PHG Free socket, key (G) or keys (A L and R) and cable collet Reference Model A L S S ~L PHG PHG PHG PHG B 3B 4B 5B 6.5 47 3 9.0 56 5 4 4.4 73 0 34. 99 3 30 S S PHG Free socket, key (G) or keys (A L) and cable collet and nut for fitting a bend relief Reference Model A L S S ~L PHG PHG PHG PHG B 3B 4B 5B 6.5 8.0 3 9.0 96.5 5 5 4.4 9.0 0 34. 63.5 3 30 S S Note: The bend relief must be ordered separately (see pages 6 and 9). The overall length dimension is with Desmopan bend relief (see pages 9 and 9). PKG Fixed socket, nut fixing, key (G) or keys (A L and R) and cable collet Reference L Model A B e E L M S S S3 S 3 ø B e M PKG PKG PKG PKG B 3B 4B 5B 8 9. M5x 8.5 47.8 3.5 7 5.0 M8x.5 56.0 6.5 4 8 34.0 M5x.5 73.5 3.5 0 30 40 40.0 M35x.0 99 3.0 33.5 30 Panel cut-out: P (see page 45) S E max S Note: The 5B series is delivered with a tapered washer and a round nut (see pages 94 and 95). PFG Fixed socket, with two nuts, key (G) or keys (A L and R) and cable collet, (back panel mounting) Reference Model A B e E L M S S S3 L S 3 M PFG PFG PFG PFG B 3B 4B 5B 0 9. M5x 6.5 47 3.5 3.5 7 4 5.0 M8x 9.0 56 4.5 6.5 4 30 34.0 M5x.0 73 4.5 3.5 0 30 4 40.0 M35x 0.0 99 5.0 33.5 30 ø B e Panel cut-out: P (see page 45) S S E max Note: The 3B, 4B and 5B series are delivered with a conical nut. The 5B series is delivered with a tapered washer and a round nut (see pages 94 and 95). 4
EGG Fixed socket, nut fixing, key (G) or keys (A L and R) ø B e L max S 3 M Reference Model EGG B EGG 3B EGG 4B EGG 5B A B e E L max ) F F M S S3 8 9. M5x 8.5 7.0 37.0.8 3.5 7 5.0 M8x.5 30.0 37.0.0 6.5 8 34.0 M5x.0 34.5 38.5.5 3.5 30 40 40.0 M35x.0 36.5 38.0 3.0 33.5 E max S Panel cut-out: P (see page 45) Note: ) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. The 5B series is delivered with a tapered washer and a round nut (see pages 94 and 95). ECG Fixed socket, with two nuts, key (G) or keys (A L and R), (back panel mounting) ø B e L max S3 M Reference Model ECG B ECG 3B ECG 4B ECG 5B A B e E L max ) F F M S S3 0 9. M5x 6.5 7.0 37.0 3.5 3.5 7 4 5.0 M8x 9.0 30.0 37.0 4.5 6.5 30 34.0 M5x 0.0 34.5 38.5 4.5 3.5 30 4 40.0 M35x 9.0 36.5 38.0 5.0 33.5 S E max Panel cut-out: P (see page 45) Note: ) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. The 3B, 4B and 5B series are delivered with a conical nut. The 5B series is delivered with a tapered washer and a round nut (see pages 94 and 95). EHG Fixed socket, nut fixing, key (G) or keys (A L and R), visible shell L max ø B e S3 M Model EHG EHG EHG Reference B 3B 5B A B e E L max ) F F M S S3 8 9. M5x 5. 7.0 37.0.5 3.5 7 5.0 M8x 4. 30.0 37.0.5 6.5 40 40.0 M35x.5 36.5 38.0 8.5 33.5 E max S Panel cut-out: P (see page 45) Note: ) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. The 5B series is delivered without locking washer or tapered washer and with a round nut (see pages 94 and 95). 4
Plastic housing models FGG, FGY, ENG and ENY plug and socket models are available with the outer shell and collet nut made with various insulating materials. These connectors are particularly recommended for all applications requiring maximum electrical insulation when mated. The design, including a latch sleeve and a metal grounding crown, guarantees EMC screening efficiency to meet most requirements. Technical Characteristics Mechanical and Environmental Characteristics Colour Endurance Humidity Temperature range Sterilization resistance ) Resistance to solvents Value PEEK PSU PPSU Standard natural (beige) white or grey cream > 5000 cycles > 5000 cycles > 5000 cycles IEC 605-5 test 9a up to 95% at 60 C -50 C/+50 C -50 C/+50 C -50 C/+80 C ~00 cycles ~0 cycles ~00 cycles IEC 6060-44.7 very good limited good Note: ) Steam sterilization FGG Straight plug, key (G or J), cable collet, PEEK outer shell Reference ~M ~L Model FGG FGG 3B 4B A L M S 9.0 6.0 47.0 5 6.0 78.5 60.5 0 Note: Model also available with a nut for fitting a bend relief. S FGY Straight plug, keys (Y), cable collet and PSU or PPSU outer shell Reference ~M ~L Model FGY FGY FGY B 3B 4B A L M S 6.5 50.5 39.5 3 9.0 58.0 43.0 5 6.0 76. 58. 0 S 43
FGY Straight plug, keys (Y), cable collet and PSU or PPSU outer shell and nut for fitting a bend relief Reference ~M ~L Model FGY FGY B 3B A L M S 6.5 8 70 3 9.0 94 79 5 Note: The bend relief must be ordered separately (see pages 6 and 9). The overall length dimension is with Desmopan bend relief (see pages 9 and 9). S ENG Fixed socket with grounding tab, nut fixing, key (G or J), PEEK outer shell L max S 3 M Reference ø B e Model ENG ENG 3B 4B A B e E L max ) F F M S S3 5.0 M8x.5 30.0 37.0.0 6.5 8 34.0 M5x.0 34.5 38.5.5 3.5 30 E max S Panel cut-out: P (see page 45) Note: ) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. ENY Fixed socket with grounding tab, nut fixing, keys (Y), PSU or PPSU outer shell L max S 3 M Reference ø B e E max S Model ENY ENY ENY B 3B 4B Panel cut-out: P (see page 45) A B e E L max ) F F M S S3 8 9. M5x 8.5 7.0 37.0.8 3.5 7 5.0 M8x.5 30.0 37.0.0 6.5 8 34.0 M5x.0 34.5 38.5.5 3.5 30 Note: Other models with plastic outer shell are available on request. Note: ) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. 44
Tooling Fibre optic contacts The full range of tools for terminating fibre optic contacts F or F used with these B-5B series is shown on pages 03 to 06. Consult the factory for the termination instructions. Electrical contacts The specific tools that may be used for the termination of crimp LV contacts or the type C coax contacts are shown on pages 00 to 0. Panel Cut-Outs P +0. 0 L ) B +0. 0 B 3B 4B 5B A B L 5. 3.6.5 8. 6.6 7.0 5. 3.6 34.0 35. 33.6 44.0 Note: ) Minimum distance between two neighbouring components. Mounting torque Torque (Nm) B 3B 4B 5B Metal shell Metal shell with GRA Plastic shell insulating washer 6.0 0.8 0.8 9.0.0.0.0 5.0 5.0 7.0 Note: The values shown in the table above are the maximum torque for each connector type. 45
46
K-5K The K-5K series connectors are designed to work with the LEMO F or F fibre optic contacts. The main features of these series are as follows: Security of the LEMO Push-Pull self-latching system Specially designed for outdoors applications. All these models are waterproof when mated and reach a protection index of IP 66-IP 68, according to the IEC 6059 standard Protection against accidental contamination or damage to the fibre end face because the ferrules are recessed within the connector shell The alignment key (G, A F, L and R) ensures excellent repeatability of performance during frequent matings A choice of configurations of multi fibre or mixed optical/electrical contacts. The K-5K series consists of ten models which will accept outer cable diameters ranging from 3.6 mm to 3.5 mm. Depending upon the type of fibre optic contact chosen, the connectors can accommodate single-mode fibres in Si/Si 9/5 or multi-mode fibres in silica or plastic with dimensions reaching 500 µm. Interconnections Straight plug Free socket Fixed sockets FGG PHG EGG Fixed plugs Fixed sockets EEG FXG PKG EBG FMG PEG EDG Model Description EBG Fixed socket with square flange, key (G) or keys (A F, L and R), four holes fixing EDG Fixed socket with square flange, key (G) or keys (A F, L and R), protruding shell and earthing tag, screw fixing EEG Fixed socket, nut fixing, key (G) or keys (A F, L and R) (back panel mounting) EGG Fixed socket, nut fixing, key (G) or keys (A F, L and R) FGG Straight plug, key (G) or keys (A F, L and R), cable adapter and nut for fitting a bend relief FMG Fixed plug with round flange, four holes fixing, key (G) or keys (A F, L and R), cable adapter and nut for fitting a bend relief FXG Fixed plug with round flange, four holes fixing, key (G) or keys (A F, L and R) PEG Fixed socket, nut fixing, key (G) or keys (A F, L and R), cable adapter and nut for fitting a bend relief (back panel mounting) PHG Free socket, key (G) or keys (A F, L and R), cable adapter and nut for fitting a bend relief PKG Fixed socket, nut fixing, key (G) or keys (A F, L and R), cable adapter and nut for fitting a bend relief 47
Part Section Showing Internal Components 3 4 5 6 7 Fixed socket shell grounding crown retaining ring hexagonal nut insulator female contact o-ring 6 5 3 4 7 8 3 7 6 4 0 9 5 3 4 5 6 7 8 9 0 Straight plug shell latch sleeve inner shell circlip collet nut center-piece insulator male contact cable adapter o-ring bend relief Technical Characteristics Mechanical and Environmental Electrical Characteristics Value Standard Characteristics Value Standard Mating durability Humidity Temperature range Resistance to vibrations Shock resistance Salt spray corrosion test ) Protection index (mated) > 5000 cycles IEC 605-5 test 9a up to 95% at 60 C -50 C + 00 C 0-000 Hz, 5 g IEC 605-4 test 6d 00 g, 6 ms IEC 605-4 test 6c > 44h IEC 605-6 test f IP 68/IP 66 IEC 6059 Shielding efficiency at 0 MHz at GHz > 95 db IEC 6069--3 > 80 db IEC 6069--3 Optical Note: Detailed optical performances for F or F fibre optic contacts are given on pages 09 to. Note: ) The outer shells are in chrome-plated brass (Cr). The various tests have been carried out with FGG and EGG connector pairs, with chrome-plated brass shell, PEEK insulator and silicone O-ring. Detailed electrical characteristics, as well as materials and treatment are presented in the chapter Technical Characteristics on page 07. Alignment Key and Polarized Keying Systems Front view of a socket α Model No of keys Angles K 3K 4K 5K Type of electrical or fibre optic contact Plug Socket Note γ β G A B C D E F L 0 0 0 0 α 30 30 30 30 45 45 45 45 60 60 60 60 γ 95 95 95 95 β 0 0 0 0 45 45 45 45 γ 75 75 75 75 male male male male male male male female female female female female female female female male Front view of a socket α Model No of keys Angles K 3K 4K 5K Type of electrical or fibre optic contact Plug Socket Note γ β δ R 5 α 95 β 5 γ 35 δ 5 male female First choice alternative Special order alternative 48
e?e??ee??e e?e??ee??e h? h? h? h? h? h? g g g g g g??ee??e??ee??e???????? Part Number Example A different part number structure is applicable for each of the following product types: Plugs and free sockets for assembly onto cables Fixed sockets. Straight plug with bend relief FGG K 9A C L A T 66 Z Variant: see note ) Model: (page 50) : (page 50) Type: (page 55) Housing: (page 58) Cable ø: (page 59) Cable fixing type: T = cable adapter LV Contact Type: (page 58) Insulator: L = PEEK FGG.K.9A.CLAT66Z = Straight plug with key (G), K series, mixed type to accept F type fibre optic contact and low voltage contacts, chrome-plated brass housing, PEEK insulator, male solder electrical contacts, cable fixing type T for 6.5 mm diameter cable, and nut for fitting a bend relief. Free socket with bend relief PHG K 9A C L L T 66 Z Variant: see note ) Model: (page 5) : (page 5) Type: (page 55) Housing: (page 58) Cable ø: (page 59) Cable fixing type: T = cable adapter LV Contact Type: (page 58) Insulator: L = PEEK PHG.K.9A.CLLT66Z = Free socket with key (G), K series, mixed type to accept F type fibre optic contact and low voltage contacts, chrome-plated brass housing, PEEK insulator, female solder electrical contacts, cable fixing type T for 6.5 mm diameter cable, and nut for fitting a bend relief. Fixed socket EGG K 96E C L M Variant: see note ) Model: (page 5) : (page 5) Type: (page 55) LV Contact Type: (page 58) Insulator: L = PEEK Housing: (page 58) EGG.K.96E.CLM = Fixed socket with key (G), K series, mixed type to accept take F type fibre optic contact and 6 low voltage contacts, chrome-plated brass housing, PEEK insulator, 6 female crimp electrical contacts. Connectors are delivered without fibre optic contacts, therefore they must be ordered separately according to the size and type of fibre (see pages 77 and 79). In case of hybrid (with coax contacts type C), connectors are delivered without the coax contact. See page 58 for ordering. Note: ) The «Variant» position in the reference is used to indicate the presence of a collet nut for fitting the bend relief. For models with the «T» type of cable adapter the «Z» should always be indicated and a bend relief can be ordered separately as indicated in the «Accessories» section. An order for a connector with bend relief should thus include two part numbers. 49
e? e? e? e??? h? h? h? h? h? h? g g g g g g???????? Models - FGG Straight plug, key (G) or keys (A F, L and R), cable adapter and nut for fitting a bend relief Reference M max S L max Model FGG FGG FGG FGG K 3K 4K 5K A L M S 6 0 85.0 9 09 89.0 5 5 3 0.5 9 38 60 35.0 30 Note: The overall length dimension is with Desmopan bend relief (see pages 9 and 9). FXG Fixed plug with round flange, four holes fixing, key (G) or keys (A F, L and R) H ~L P M Reference Model FXG 3K FXG 4K FXG 5K A B G H L M P S 38.5 3.4 0.6 6 0.0 30.0 5 47 8.5 3.4 7.0 7.0 3.0 9 65 4.5 4.4 38.0 00.5 38.5 30 ø B Panel cut-out: P (see page 53) Note: This model does not include an O-ring behind the flange, it allows the device on which it is fitted to reach only IP50 protection index. It does not have a cable adapter. ø G S FMG Fixed plug with round flange, four hole fixing, key (G) or keys (A F, L and R), cable adapter and nut for fitting a bend relief L max Reference P M Model FMG FMG FMG 3K 4K 5K A B G ) H ) L M P S 38.5 3.4 0.6 09.0 0.0 30.0 5 47 8.5 3.4 7.0 3.0.0 3.0 9 65 4.5 4.4 38.0 63.5.5 38.5 30 ø B Panel cut-out: P (see page 53) S Note: ) See FXG drawing for front view. This model does not include an O-ring behind the flange, it allows the device on which it is fitted to reach only IP50 protection index. The overall length dimension is with Desmopan bend relief (see pages 9 and 9). 50
PHG Free socket, key (G) or keys (A F, L and R), cable adapter and nut for fitting a bend relief Reference Model A L S L max PHG PHG PHG PHG K 3K 4K 5K 9 03.0 3 3.0 5 9 35.5 9 4 64.0 30 S Note: The overall length dimension is with Desmopan bend relief (see pages 9 and 9). PKG Fixed socket, nut fixing, key (G) or keys (A F, L and R) and cable adapter and nut for fitting a bend relief Reference Model A B e E L M S S S3 L max S 3 M PKG PKG PKG PKG K 3K 4K 5K 5 7.0 M0x.0 9 03.0 5.0 8.5 4 3 34.0 M4x.0 3.0 6.0.5 5 30 37 40.5 M30x.0 9 35.5 6.5 8.5 9 36 55 54.0 M45x.5 5 64.0 9.0 4.5 30 ø B e Panel cut-out: P (see page 53) S E max S Note: The 5K series is delivered with a round nut (see page 95). The overall length dimension is with Desmopan bend relief (see pages 9 and 9). PEG Fixed socket, nut fixing, key (G) or keys (A F, L and R), cable adapter and nut for fitting a bend relief (back panel mounting) Reference L max Model A B e E L M S S S M PEG PEG K 3K 5 5 M0x.0 4.0 03 3.5 8.5 30 3 M4x.0 7.5 3 4.5.5 5 Panel cut-out: P (see page 53) ø B e Note: The 3K series is delivered with a conical nut (see page 95 ). The overall length dimension is with Desmopan bend relief (see pages 9 and 9). S E max 5
EGG Fixed socket, nut fixing, key (G) or keys (A F, L and R) S3 L max M Reference B e A Model EGG EGG EGG EGG K 3K 4K 5K A B e E L max ) M S S3 F F 5 7.0 M0x.0 9 3.0 4.0 5.0 8.5 4 3 34.0 M4x.0 35.5 4.5 6.0.5 30 37 40.5 M30x.0 9 37.0 4.0 6.5 8.5 36 55 54.0 M45x.5 0 40.5 4.0 9.0 4.5 E max S Panel cut-out: P (see page 53) Note: ) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. The 5K series is delivered with a round nut (see page 95). L max EEG Fixed socket, nut fixing, key (G) or keys (A F, L and R) (back panel mounting) P S M Reference ø B e Model EEG EEG K 3K A B e E L max ) F F M P S 5 5 M0x 5.0 3.0 4.0 3.5 0 8.5 30 3 M4x 7.5 35.5 4.5 4.5.5 E max Panel cut-out: P (see page 53) Note: ) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. The 3K series is delivered with a conical nut (see page 95). EBG Fixed socket with square flange, key (G) or keys (A F, L and R), four holes fixing Reference A H L M Model EBG EBG 3K 4K A B F G H L max ) F F M 9 3 3 3.4 3 35.5 4.5 6.0 37 30 3 3.4 9 37.0 4.0 6.5 Panel cut-out: P3 (see page 53) ø B Note: ) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. ø G F 5
EDG Fixed socket with square flange, key (G) or keys (A F, L and R), protruding shell and earthing tag, screw fixing Reference A H L M Model EDG 3K A B C F G H L max ) M F F 9 8 3 3 3.4 3 35.5 4.5.5 Panel cut-out: P4 (see page 53) ø B ø C Note: ) The overall length (L) may vary depending upon the type of electrical LV or fibre optic contact fitted. ø G F Tooling Fibre optic contacts The full range of tools for terminating fibre optic contacts F or F used with these K-5K series is shown on pages 03 to 06. Consult the factory for the termination instructions. Electrical contacts The specific tools that may be used for the termination of crimp LV contacts or the type C coax contacts are shown on pages 00 to 0. Panel Cut-Outs P-P-P3-P4 L ) P P B L D L L +0. 0 ø D (4x) K 3K 4K 5K 0. 8.6 9.0 4..6 35.5.6 M3 40.0 0.6 30. 8.6 43.0 8.6 M3 49.0 7.0 45. 4.6 57.0 4.6 M4 67.0 38.0 P3 P4 D L L D L L B +0. 0 L +0. 0 3K 4K 3. M3 3.0 3.0 8. M3 3.0 3.0 30. M3 39.0 9.0 Note: ) Minimum distance between two neighbouring components. Mounting torque Cut-out types Nut Torque (Nm) Screws Model Type Model Type K 3K 4K 5K 9 to ) 7 to ) to ) EBG EDG EEG EGG P3 P4 P P FMG FXG PEG PKG P P P P Note: ) Depends on screw material selected. The values shown in the table above are the maximum torque for each connector type. 53
54
e? e? e? e??? h? h? h? h? h? h? g g g g g g???????? Types Multi fibre and Mixed fibre optic (F or F contact) + LV B K Male solder contacts Male crimp contacts Female solder contacts Female crimp contacts Reference FO Contact Type F 96A 96C F 9A 9C Fibre optic No Contact No (mm) Low Voltage contact Contact Solder Crimp type contact contact Solder Crimp Test voltage (kv rms) ) Contact-contact Test voltage (kv rms) ) Contact-shell Test voltage (kv rms) ) Contact-contact Test voltage (kv rms) ) Contact-shell Rated current (A) 0.9.75.60.85.60 9.0 4 0.7 0.85.0 0.85.5 6.0 96E 9E 6 0.7 0.85.0 0.85.5 6.0 96J 9J 0 0.7.5.35.30.05 6.0 3B 3K 07A 03A 4 4 97C 93B 4 0.9.0.05.00 0.80 8.0 3 3 97E 93E 6 0.9.0.05.00 0.80 8.0 97J 93J 0 0.7 0.95 0.75 0.85 0.65 6.0 97R 93R 6 0.7 0.80 0.70 0.80 0.75 5.5 96X 9X 0.7 0.80 0.70 0.80 0.75 5.0 4B 4K 07C 03C 4 95D 4 5.3.0.30.30.05 3 99H 4 9 0.7.00.00 0.80 0.80 8 98E 94E 3 6 0.7 0.90 0.95 0.80 0.80 8 98L 94L 3 0.7 0.90 0.95 0.80 0.80 6 93E 0.9.90.60 8 4.3.85.55 First choice alternative Special order alternative Note: ) See calculation method, caution and suggested standard on page 4. 55
Multi fibre and Mixed fibre optic (F or F contact) + LV Low Voltage contact Male solder contacts Male crimp contacts Female solder contacts Female crimp contacts Reference FO Contact Type F F Fibre optic No Contact No (mm) Contact Solder Crimp type contact contact Solder Crimp Test voltage (kv rms) ) Contact-contact Test voltage (kv rms) ) Contact-shell Test voltage (kv rms) ) Contact-contact Test voltage (kv rms) ) Contact-shell Rated current (A) 4B 4K 97F 3 0.9.5.50 8 4.3.85.55 97L 93L 0.9 0.95 0.85 0.90.0 0 97R 93R 6 0.9 0.95 0.85 0.85 0.85 0 97T 93T 8 0.7 0.90 0.95 0.85 0.75 8 5B 5K 07J 03J 0 03N 4 99B 4.55.05 35 9.55.05 8 94B 3 0.0.00.05.75 8 First choice alternative Special order alternative Note: ) See calculation method, caution and suggested standard on page 4. Note: The above mentioned multi fibre and mixed fibre optic + LV connectors are delivered without fibre optic contacts (See pages 77 and 79 for ordering). 56
Mixed fibre optic (F contact) + HV + LV High Voltage contact Cont type Crimp contact Low Voltage contact Contact type Solder/ crimp cont. 3K 93C.3.5.5 0 0.9.00.00 3 N N 5B 5K Mixed fibre optic (F contact) + coaxial + LV 3B 3K Male solder contacts Male crimp contacts Male solder contacts Male crimp contacts Female solder contacts Female crimp contacts Female solder contacts Female crimp contacts Reference Reference 90C 956 8E 8R Fibre optic F No Fibre optic F No Contact No Contact No (mm) Coaxial contact Impedance (Ω) Crimp Type Test voltage (kv rms) ) Contact-contact Test voltage (kv rms) ) Contact-shell Cable group Contact No Rated current (A) (mm) Low Voltage contact Contact Solder Crimp type contact contact 50 C 6 0.9.30.0 0.85 0.95 0 3 50 C 6 0.7 0.85 0.85 0.60 0.80 6 3 Contact No Solder (mm) Crimp Solder Crimp Test voltage (kv rms) ) Contact-contact Test voltage (kv rms) ) Contact-shell 6 4.6.05.75 5.3.85.55 8.6.05.75 8.0.05.75 9 First choice alternative Special order alternative Note: ) See calculation method, caution and suggested standard on page 4. Note: The above mentioned mixed fibre optic + HV + LV connectors are delivered without fibre optic contacts (See page 79 for ordering). More informations about the 3K.93C series are detailed on page 7. Test voltage (kv rms) ) Contact-contact Test voltage (kv rms) ) Contact-shell Test voltage (kv rms) ) Contact-contact Test voltage (kv rms) ) Contact-shell Rated current (A) Rated current (A) 4B 4K 05C 50 C 3 88E 50 C 6 0.7.05.05 0.80 0.80 3 3 First choice alternative Special order alternative Note: ) See calculation method, caution and suggested standard on page 4. Note: The above mentioned mixed fibre optic + coaxial + LV connectors are delivered without coax contacts (See page 58 for ordering). Other configurations are available. All insulators designed for F F.O. contacts can accept both F F.O. or type C coax contacts. 57
e? e? e? e??? e? e? e? e? e? e? e? e????? h? h? h? h? h? h? g g g g g g???????? Housing Ref. C N K T L G P R Material Surface treatment Outer shell Latch sleeve and collet nut and grounding crown Note Brass chrome nickel Brass nickel nickel Brass black chrome nickel Stainless steel without treatment stainless steel Aluminium alloy ) anodized nickel-plated brass PEEK ) without treatment nickel-plated brass PSU 3) without treatment nickel-plated brass PPSU 4) without treatment nickel-plated brass Note: Detailed characteristics of these materials and treatments are presented on page 07. ) The «variant» position of the reference is used to specify the anodized colour. ) Only available for FGG and ENG models of the B series. 3) Only available for ENY and FGY models of the B series. For the colour, see the «variant» position. 4) Only available for ENY and FGY models of the B series. First choice alternative Special order alternative h? h? h? h? h? h? g g g g g g???????? Coaxial Contact FFS Male coaxial contact type C Cable group ) 9.7 5.5 FFS.B.50.ZTCE4 FFS.B.50.ZTCE30 FFS.B.50.ZTCE3 3 ø 4.4 S 4 S 4 Note: ) See page 9 for cable group. PSS Female coaxial contact type C ø 4.4.9 S 4 S 4 Cable group ) PSS.B.50.ZTME4 PSS.B.50.ZTME30 PSS.B.50.ZTME3 3 Note: ) See page 9 for cable group. Note: Detailed characteristics of these contacts are presented on page 3. h? h? h? h? h? h? g g g g g g???????? Electrical Contact Contact for plug, socket, and fixed socket Ref. A C L M Z Contact type male solder male crimp female solder female crimp no contact 58
Collets (B and K series) D and M type collets ø B Reference Type ø Collet ø Cable ø ø B max. min. Collet part number ) Reducer part number ) Reducing cone part number ) Collet nut part number B 3B 4B 5B M M 3 D 4 D 5 D 6 D 7 D 8 D 9 D 99 M 5 D 6 D 7 D 8 D 9 D 0 D D M 6 M 7 M 8 M 9 D 0 D D 3 D 5 D 6 D D 3 D 5 D 7 D 9 D D 3 D 5...4 FGG.0B.7.DN FGG.B.38.LN FGG.B.58.LN FGG.B.30.LC 3. 3. >. FGG.0B.73.DN FGG.B.38.LN FGG.B.58.LN FGG.B.30.LC 4. 4. > 3. FGG.0B.74.DN FGG.B.38.LN FGG.B.58.LN FGG.B.30.LC 5. 5. > 4. FGG.B.75.DN FGG.B.30.LC 6. 6. > 5. FGG.B.76.DN FGG.B.30.LC 7. 7. > 6. FGG.B.77.DN FGG.B.30.LC 8. 8. > 7. FGG.B.78.DN FGG.B.30.LC 9. 8.6 9. > 8. FGG.B.79.DN FGG.B.30.LC 9.9 8.6 9.9 > 9. FGG.B.799.DN 3) FGG.B.3.LC 5. 5. > 4. FGG.B.75.DN FGG.3B.38.LN FGG.3B.58.LN FGG.3B.30.LC 6. 6. 4.9 FGG.3B.76.DN FGG.3B.30.LC 7. 7.7 > 6. FGG.3B.777.DN FGG.3B.30.LC 8. 9. > 7.7 FGG.3B.79.DN FGG.3B.30.LC 9. 9. > 7.7 FGG.3B.79.DN FGG.3B.30.LC 0. 0.7 > 9. FGG.3B.70.DN FGG.3B.30.LC. 0..9 > 0.7 FGG.3B.7.DN 3) FGG.3B.30.LC.9 0..9 > 0.7 FGG.3B.7.DN 3) FGG.3B.3.LC 6. 6.0 5. FGG.B.76.DN FGG.4B.38.LN FGG.4B.58.LN FGG.4B.30.LC 7. 7.0 6. FGG.B.77.DN FGG.4B.38.LN FGG.4B.58.LN FGG.4B.30.LC 8. 8.0 7. FGG.B.78.DN FGG.4B.38.LN FGG.4B.58.LN FGG.4B.30.LC 9. 8.6 9.0 8. FGG.B.79.DN FGG.4B.38.LN FGG.4B.58.LN FGG.4B.30.LC 0.8 0.5 9. FGG.4B.70.DN FGG.4B.30.LC.3.0 0.6 FGG.4B.7.DN FGG.4B.30.LC 3.8.5 3.5. FGG.4B.73.DN FGG.4B.30.LC 5.3.5 5.0 3.6 FGG.4B.75.DN FGG.4B.30.LC 6.3.5 6.0 5. FGG.4B.76.DN 3) FGG.4B.3.LC.8.5 9.6 FGG.5B.7.DN FGG.5B.30.LC 3.8 3.5.6 FGG.5B.73.DN FGG.5B.30.LC 5.8 5.5 3.6 FGG.5B.75.DN FGG.5B.30.LC 7.8 7.5 5.6 FGG.5B.77.DN 3) FGG.5B.30.LC 9.8 9.5 7.6 FGG.5B.79.DN 3) FGG.5B.30.LC.8.5 9.6 FGG.5B.7.DN 3) FGG.5B.30.LC 3.8.8 3.5.6 FGG.5B.73.DN 3) FGG.5B.30.LC 5.3.8 5.0 3.6 FGG.5B.75.DN 3) FGG.5B.3.LC Note: ) For ordering collet separately. ) For ordering an M type collet, a reducer and its reducing cone should also be ordered. 3) These collets cannot be used for connector models with collet nut for fitting a bend relief. All dimensions are in millimeters. 59
Bend relief collet nut and bend relief Type Reference ø Collet nut part number Bend relief to be used ) B M and 3 D 4 D 5 to 9 FFM.B.3.LC FFM.B.30.LC FFM.B.30.LC GMA.0B.. GMA.B.. GMA.B.. 3B M 5 D 6 to 0 FFM.3B.3.LC FFM.3B.30.LC GMA.B.. GMA.3B.. 4B 5B M 6 and 7 M 8 and 9 D 0 to 5 D to 5 FFM.4B.3.LC FFM.4B.30.LC FFM.4B.30.LC FFM.5B.30.LC GMA.B.. GMA.4B.. GMA.4B.. GMA.4B.. Note: ) The bend relief is to be ordered separately (see pages 9 and 9). All dimensions are in millimeters. T type cable adapter Reference Type ø Adapter max. Cable ø min. Adapter with gasket part number Collet nut part number Bend relief to be used ) Note K 3K 4K T 46 T 5 T 56 T 6 T 66 T 46 T 5 T 56 T 6 T 66 T 7 T 76 T 8 T 86 T 9 T 46 T 5 T 56 T 6 T 66 T 7 T 76 T 8 T 86 T 9 T 96 T 0 T T T 3 4.6 4.5 3.6 FGG.K.846.TNV FFM.K.30.LC GMA.B.040.D 5. 5.0 4. FGG.K.85.TNV FFM.K.30.LC GMA.B.045.D 5.6 5.5 4.6 FGG.K.856.TNV FFM.K.30.LC GMA.B.050.D 6. 6.0 5. FGG.K.86.TNV FFM.K.30.LC GMA.B.057.R 6.6 6.5 5.6 FGG.K.866.TNV FFM.K.30.LC GMA.B.060.D 4.6 4.5 3.6 FGG.3K.846.TNV FFM.3K.34.LC GMA.B.040.D 5. 5.0 4. FGG.3K.85.TNV FFM.3K.34.LC GMA.B.045.D 5.6 5.5 4.6 FGG.3K.856.TNV FFM.3K.34.LC GMA.B.050.D 6. 6.0 5. FGG.3K.86.TNV FFM.3K.34.LC GMA.B.057.R 6.6 6.5 5.6 FGG.3K.866.TNN FFM.3K.34.LC GMA.B.060.D 7. 7.0 6. FGG.3K.87.TNN FFM.3K.30.LC GMA.3B.060.D 7.6 7.5 6.6 FGG.3K.876.TNN FFM.3K.30.LC GMA.3B.070.D 8. 8.0 7. FGG.3K.88.TNN FFM.3K.30.LC GMA.3B.070.D 8.6 8.5 7.6 FGG.3K.886.TNN FFM.3K.30.LC GMA.3B.080.D 9. 9.0 8. FGG.3K.89.TNN FFM.3K.30.LC GMA.3B.080.D 4.6 4.5 3.6 FGG.4K.846.TNV FFM.4K.3.LC GMA.B.040.D 5. 5.0 4. FGG.4K.85.TNV FFM.4K.3.LC GMA.B.045.D 5.6 5.5 4.6 FGG.4K.856.TNV FFM.4K.3.LC GMA.B.050.D 6. 6.0 5. FGG.4K.86.TNV FFM.4K.3.LC GMA.B.057.R 6.6 6.5 5.6 FGG.4K.866.TNV FFM.4K.3.LC GMA.B.060.D 7. 7.0 6. FGG.4K.87.TNV FFM.4K.33.LC GMA.3B.060.D 7.6 7.5 6.6 FGG.4K.876.TNV FFM.4K.33.LC GMA.3B.070.D 8. 8.0 7. FGG.4K.88.TNV FFM.4K.33.LC GMA.3B.070.D 8.6 8.5 7.6 FGG.4K.886.TNV FFM.4K.33.LC GMA.3B.080.D 9. 9.0 8. FGG.4K.89.TNV FFM.4K.33.LC GMA.3B.080.D 9.6 9.5 8.6 FGG.4K.896.TNV FFM.3K.3.LC GMA.4B.00.D ) 0.6 0.5 9.6 FGG.4K.80.TNV FFM.3K.3.LC GMA.4B.00.D.6.5 0.6 FGG.4K.8.TNV FFM.3K.3.LC GMA.4B.0.D.6.5.6 FGG.4K.8.TNV FFM.3K.3.LC GMA.4B.0.D 3.6 3.5.6 FGG.4K.83.TNV FFM.3K.3.LC GMA.4B.03.D Note: ) The bend relief is to be ordered separately (see pages 9 and 9). ) Add a short piece of heat-shrink tubing under the bend relief. 60 First choice alternative Special order alternative
e? e? e? e??? T type cable adapter 5K Reference Type ø T 46 T 5 T 56 T 6 T 66 T 7 T 76 T 8 T 86 T 9 T 96 T 0 T T T 3 T 4 T 5 T 6 T 7 T 8 T 9 T 0 T T T 3 Adapter max. Cable ø min. Adapter with gasket part number Collet nut part number Bend relief to be used ) 4.6 4.5 3.6 FGG.5K.846.TNV FFM.5K.3.LC GMA.B.040.D 5. 5.0 4. FGG.5K.85.TNV FFM.5K.3.LC GMA.B.045.D 5.6 5.5 4.6 FGG.5K.856.TNV FFM.5K.3.LC GMA.B.050.D 6. 6.0 5. FGG.5K.86.TNV FFM.5K.3.LC GMA.B.057.R 6.6 6.5 5.6 FGG.5K.866.TNV FFM.5K.3.LC GMA.B.060.D 7. 7.0 6. FGG.5K.87.TNV FFM.5K.3.LC GMA.3B.060.D 7.6 7.5 6.6 FGG.5K.876.TNV FFM.5K.3.LC GMA.3B.070.D 8. 8.0 7. FGG.5K.88.TNV FFM.5K.3.LC GMA.3B.070.D 8.6 8.5 7.6 FGG.5K.886.TNV FFM.5K.3.LC GMA.3B.080.D 9. 9.0 8. FGG.5K.89.TNV FFM.5K.3.LC GMA.3B.080.D 9.6 9.5 8.6 FGG.5K.896.TNV FFM.5K.33.LC GMA.4B.00.D ) 0.6 0.5 9.6 FGG.5K.80.TNV FFM.5K.33.LC GMA.4B.00.D.6.5 0.6 FGG.5K.8.TNV FFM.5K.33.LC GMA.4B.0.D.6.5.6 FGG.5K.8.TNV FFM.5K.33.LC GMA.4B.0.D 3.6 3.5.6 FGG.5K.83.TNV FFM.5K.33.LC GMA.4B.03.D 4.6 4.5 3.6 FGG.5K.84.TNV FFM.5K.33.LC GMA.4B.03.D 5.6 5.5 4.6 FGG.5K.85.TNV FFA.5K.3.LC heat-shrink tube 3) 6.6 6.5 5.6 FGG.5K.86.TNV FFA.5K.3.LC heat-shrink tube 7.6 7.5 6.6 FGG.5K.87.TNV FFA.5K.3.LC heat-shrink tube 8.6 8.5 7.6 FGG.5K.88.TNV FFA.5K.34.LC heat-shrink tube 9.6 9.5 8.6 FGG.5K.89.TNV FFA.5K.34.LC heat-shrink tube 0.6 0.5 9.6 FGG.5K.80.TNV FFA.5K.34.LC heat-shrink tube.6.5 0.6 FGG.5K.8.TNV FFA.5K.3.LC heat-shrink tube.6.5.6 FGG.5K.8.TNV FFA.5K.3.LC heat-shrink tube 3.6 3.5.6 FGG.5K.83.TNV FFA.5K.3.LC heat-shrink tube Note Note: ) The bend relief is to be ordered separately (see pages 9 and 9). ) Add a short piece of heat-shrink tubing under the bend relief. 3) The heat-shrink tube is supplied. All dimensions are in millimeters. First choice alternative Special order alternative h? h? h? h? h? h? g g g g g g???????? Variant The «variant» position of the reference is used to specify the colour of the shell, the anodized colour according to the table below or the cable group. Colour of connectors shell made of plastic material Anodized colour for connector with standard collet nut Ref. Colour B ) G ) white grey Note: ) PSU connector shells are only available in white or grey colours. Ref. A J N Anodized colour blue yellow black Ref. R T V Anodized colour red natural green for connector with collet nut for bend relief Ref. L X Anodized colour black natural Note: Other anodizing colours are available for connectors with collet nut for bend relief. Please consult the factory. 6
6
3K.93C SERIES
64
3K.93C The LEMO 3K.93C connectors with keys (W) were developed to meet the critical requirements of the new generation of digital HDTV cameras. The main features of this series are as follows: Security of the LEMO Push-Pull self-latching system Fitted with the standard LEMO F fibre optic contacts. Conforms to the Japanese ARIB technical report BTA S-005B, to the ANSI/SMPTE 304 M-998 and 3M-998 standards and to the European EBU Technical Recommendation R00-999. Qualified for use in UL approved equipment such as those specified in UL 49 «Professional Video and Audio Equipment». Cabled connectors have obtained the EC Attestation of conformity No: N8 00 03 39058 00 from the German TÜV Product Service. The 3K.93C series consists of eleven models which will accept cables specific to this application. It includes the HEAVY DUTY line with stainless steel shells that is guaranteed to at least 0,000 mating cycles and offer more resistance to heavy wear conditions. Interconnections Straight plugs Fixed sockets Free sockets FGW PHW EDW FUW Fixed plugs PUW Fixed sockets EBW FXW PEW ENW FMW PBW Model Description FGW Straight plug, keys (W), cable adapter, with bend relief FMW Fixed plug with round flange (4 holes fixing), keys (W), cable adapter, with bend relief FUW Straight plug, keys (W), cable collet adapter and long shell for fitting a bend relief with cap (with enhanced screen efficiency) FXW Fixed plug with round flange (4 holes fixing), keys (W) EBW Fixed socket with front square flange (4 holes fixing), keys (W) EDW Fixed socket with rear square flange (4 holes fixing), keys (W), and earthing tag ENW Fixed socket, nut fixing, keys (W), and earthing tag PBW Fixed socket with rear square flange (4 holes fixing), keys (W), cable adapter, with bend relief PEW Fixed socket, nut fixing, keys (W), cable adapter, with bend relief (back panel mounting) PHW Free socket, keys (W), cable adapter, with bend relief PUW Free socket, keys (W), cable collet adapter and long shell for fitting a bend relief with cap (with enhanced screen efficiency) 65
Part Section Showing Internal Components Fixed socket 6 3 7 8 7 3 6 6 7 4 5 5 Straight plug 3 4 5 6 7 8 shell grounding crown with tag retaining ring insulator female HV contact FO contact O-ring male LV contact 5 4 4 9 7 8 7 0 3 3 4 5 6 7 8 outer shell latch sleeve inner shell front ring collet nut insulator male HV cont. FO contact 0 3 4 5 6 7 split-insert carrier anchor with screws female LV contact earthing body crimp ring collet with gaskets extended shell o-ring 9 FO alignment device Technical Characteristics Materials and Treatments Component Outer shell, collet nut and oversized collet Grounding crown Latch sleeve Locking washer Hexagonal or round nut Male crimp contact Female crimp contact Clips Insulator Crimping tube Other metallic components O-ring and gaskets Mechanical and Environmental Material (Standard) Brass (UNS C 38500) Stainless steel (AISI 303) Special brass Stainless steel (AISI 46) Special brass Stainless steel (AISI 46) Bronze (UNS C 500) Brass (UNS C 38500) Brass (UNS C 34500) Bronze (UNS C 54400) Cu-Be (FS QQ-C-530) PEEK Copper (UNS C 8700) Brass (UNS C 38500) Stainless steel (AISI 303) Silicone MQ/MVQ, FPM/FKM (Viton ) or Nitril NBR Surface treatment (µm) chrome nickel gold Cu Ni Cr Cu Ni Cu Ni Au 0.5 3 0.3 without treatment 0.5 3 without treatment 0.5 3 0.3 without treatment 0.5 3 0.5 3 0.5 3.0 0.5 3.5 without treatment 0.5 3 0.5 3 without treatment Optical Notes: Standards for surface treatment are as follows: Chrome-plated: FS QQ-C-30B; Nickel-plated: FS QQ-N-90A, or MIL-C-6074C; Gold-plated: ISO 453 Characteristic Value Standard Characteristic Value Standard Method Mating durability (Brass+Brass) Mating durability (Brass+Stainless steel) Mating durability (Stainless steel+st. steel) Damp heat steady state High temperature Low temperature Temperature cycling Cable retention Impact (Method A) Shock (3 cycles in directions) Vibration (7 cycles) Water resistance (Depth of.8 for 48 h) Salt spray corrosion test ) 0,000 cycles IEC 6300-0-0 8,000 cycles IEC 6300-0-0 0,000 cycles IEC 6300-0-0 Up to 95% at 60 C IEC 6300-0-9 +80 C IEC 6300-0-8-40 C IEC 6300-0-7-55 C + 90 C 000 N IEC 6300-0-04 m onto concrete floor IEC 6300-0- 00 g, 0-50 ms; 0 g 6-9 ms IEC 6300-0-09 Diagram page IEC 6300-0-0 IP 68 IEC 6059 > 44h IEC 605-6 test f Average insertion loss fibre 9/5 µm Return loss fibre 9/5 µm (UPC) Return loss fibre 9/5 µm (Hand polish) Electrical Characteristic Value Standard Section Insulation resistance Shell electrical continuity Contact resistance (signal) Contact resistance (power) Radiated emission ) freq. 30-0 MHz freq. 0-000 MHz 0.0 db IEC 6300-03-04 Insertion Method B 45 db Branching IEC 6300-03-06 Device Met. ~30 db Branching IEC 6300-03-06 Device Met. > 0 Ω IEC 605- test 3a <.6 mω IEC 605- test f < 4.8 mω IEC 605- test a < 3.6 mω IEC 605- test a < 30 dbµv/m EN 550 class B < 37 dbµv/m EN 550 class B Note: ) for FUW and PUW model only. Detailed characteristics are presented on pages 09 to. Note: ) the outer shells are in chrome-plated brass (Cr). 66
e?e??ee??e e?e??ee??e h? h? h? h? h? h? g g g g g g??ee??e??ee??e???????? Alignment Key and Polarized Keying Systems Recommended cables Front view of a socket γ α β δ Model W No of keys 5 Angles α 95 β 5 γ 0 δ 30 Cable group 3 4 ) Type Utilisation Sheath outer ø SM-8.6-37.5 outdoor 8.6 ± 0.3 SM-9.-37.5 outdoor 9. ± 0.3 SM--5 long distances.0 ± 0.4 SM-6-37.5 indoor 6.0 ± 0.5 Note: ) The outer sheath shall be removed for assembly. Part Number Example A different part number structure is applicable for each of the following product types: Plugs and sockets for assembly onto cables Fixed plugs and sockets. Straight plug with cable adapter FGW 3K 93C C L M T 96 Z Variant: see note ) Model: (page 68) : 3K Type: 93C C = Chrome-plated Housing: T = Stainless steel Cable ø: (page 7) Cable fixing type: C = collet adapter T = cable adapter LV Contact: M = female crimp Insulator: L = PEEK FGW.3K.93C.CLMT96Z = Straight plug with keys (W), 3K series, mixed type to accept F type fibre optic contacts, power and signal electrical contacts, chrome-plated brass housing, PEEK insulator, female crimp signal contacts, cable fixing type T for 9. mm diameter cable, and nut for fitting a bend relief. Fixed socket EDW 3K 93C C L C Model: (page 69) : 3K Type: 93C LV Contact: C = male crimp Insulator: L = PEEK C = Chrome-plated Housing: T = Stainless steel EDW.3K.93C.CLC = Fixed socket with rear square flange, keys (W), 3K series, mixed type to accept F type fibre optic contacts, power and signal electrical contacts, chrome-plated brass housing, PEEK insulator, male crimp signal contacts. The fibre optic contacts must be ordered separately (see page 79). Note: ) The «Variant» position in the reference is used to indicate the presence of a collet nut for fitting the bend relief. For models with the «T» type of cable adapter the «Z» should always be indicated and a bend relief can be ordered separately as indicated in the «Accessories» section. An order for a connector with bend relief should thus include two part numbers. 67
Model - FGW.3K Straight plug, keys (W), cable adapter, with bend relief M L Part Number FGW.3K.93C.CLMT90Z FGW.3K.93C.CLMT96Z FGW.3K.93C.CLMTZ Cable group, 4 3 Dimension (mm) A L M S 9 0 8 5 9 0 8 5 9 35 5 0 Note: The bend relief must be ordered separately (see page 9). The overall length dimension is with Desmopan bend relief (see pages 9 and 9). S FUW.3K Straight plug, keys (W), cable collet adapter and long shell for fitting a bend relief with cap (with enhanced screen efficiency) ~74 ~94 ø 9.5 Part Number FUW.3K.93C.CLMC96 FUW.3K.93C.TLMC96 Cable group, 4, 4 Note HEAVY DUTY LINE Note: The bend relief with cap must be ordered separately (see page 9). ø 9. ± 0.3 SW 5 SW 5 FXW.3K Fixed plug with round flange (4 holes fixing), keys (W) 0.6 ~3 ~6 0 Part Number Note FXW.3K.93C.CLM FXW.3K.93C.TLM HEAVY DUTY LINE ø.5 ø 38 Panel cut-out (page 76) ø 3.4 S 5 68
FMW.3K Fixed plug with round flange (4 holes fixing), keys (W), cable adapter, with bend relief 0 7 0 Part Number FMW.3K.93C.CLMT90Z FMW.3K.93C.CLMT96Z FMW.3K.93C.TLMT96Z Cable group, 4, 4 Note HEAVY DUTY LINE Panel cut-out (page 76) ø.5 S 5 ø 38 Note: See FXW drawing for front view. The bend relief must be ordered separately (see page 9). The overall length dimension is with Desmopan bend relief (see pages 9 and 9). EDW.3K Fixed socket with rear square flange (4 holes fixing), keys (W), and earthing tag 9 4.5 3.5 Part Number Note EDW.3K.93C.CLC EDW.3K.93C.TLC HEAVY DUTY LINE ø 8 ø 3 Panel cut-out (page 76) ø 3.4 3 EBW.3K Fixed socket with front square flange (4 holes fixing), keys (W) 9 4.5 3 6 Part Number EBW.3K.93C.CLC ø 3 ø 3 Panel cut-out (page 76) ø 3.4 3 69
ENW.3K Fixed socket, nut fixing, keys (W), and earthing tag 4.5 S 30 6 Part Number ENW.3K.93C.CLC ø 34 M 4 x ø 3 Panel cut-out (page 76).3 max S.5 PHW.3K Free socket, keys (W), cable adapter, with bend relief S L ø 3 Part Number PHW.3K.93C.CLCT90Z PHW.3K.93C.CLCT96Z PHW.3K.93C.CLCTZ Cable group, 4 3 Dimension (mm) L S 05 5 05 5 39 0 Note: The bend relief must be ordered separately (see page 9). The overall length dimension is with Desmopan bend relief (see pages 9 and 9). PUW.3K Free socket, keys (W), cable collet adapter and long shell for fitting a bend relief with cap (with enhanced screen efficiency) ~98 Part Number Cable group Note ø 3 PUW.3K.93C.CLCC96 PUW.3K.93C.TLCC96, 4, 4 HEAVY DUTY LINE ø 9. ± 0.3 SW 5 SW 5 Note: The bend relief with cap must be ordered separately (see page 9). 70
PEW.3K Fixed socket, nut fixing, keys (W), cable adapter, with bend relief (back panel mounting) ~05 Part Number Cable group Note S.5 4.5 PEW.3K.93C.CLCT90Z PEW.3K.93C.CLCT96Z PEW.3K.93C.TLCT96Z, 4, 4 HEAVY DUTY LINE ø 3 M 4 x ø 30 Panel cut-out (page 76) Note: The bend relief must be ordered separately (see page 9). The overall length dimension is with Desmopan bend relief (see pages 9 and 9). S 5 7.5 max S 7 PBW.3K Fixed socket with rear square flange (4 holes fixing), keys (W), cable adapter, with bend relief 05.5 Part Number Cable group PBW.3K.93C.CLCT90Z PBW.3K.93C.CLCT96Z, 4 S 5 ø 9 3 ø 3 Panel cut-out (page 76) Note: See EDW drawing for front view. The bend relief must be ordered separately (see page 9). The overall length dimension is with Desmopan bend relief (see pages 9 and 9). Types Fibre optic contact Electrical crimp contacts Socket insulator Plug insulator Reference Fibre optic F No Contact type for plug Fibre core/cladding (µm) Ferrule bore inside ø (µm) No of contacts Contact function Contact type for plug Contact (mm) AWG range Creepage distance and air clearance (mm) Working voltage (V rms) Test voltage (V rms) Rated current (A) N N 93C fem. 9/5 5 signal L.V. 0.9 0-4 4 000 3 fem. power H.V..3 4-8 >6.5 600 50 0 male 7
Fibre Optic Contact FFS.F Male F Fibre Optic Contact PSS.F Female F Fibre Optic Contact ~ 3. ~ 3..9 Cable ø Adapter of the anchor of the adapter of the collet nut Bend relief to be used ) with screws max. min. with gasket Cable group ø 4.4 ø 4.4 ø ø Models Models FFS.F.BA.LCT0 FFS.F.BA.LCE30 PHW, PEW, PBW, PUW EDW, ENW, EBW PSS.F.BA.LCT0 PSS.F.BA.LCE30 FGW, FMW, FUW FXW Note: The above contacts are fitted with a 5 micron bore ferrules. If as an alternative 6 micron bore ferrule is required the «BA» in the part number should be replaced with the reference «BB». Accessories Cable adapter type «T» for FGW, FMW, PHW, PEW and PBW Reference Type ø T 90 T 96 T FGW.3K.45.ZZA 9. 9.0 8. FGW.3K.890.TNN FFM.3E.30. GMA.3B.080.DN FGW.3K.46.ZZA 9.6 9.5 8.6 FGW.3K.896.TNN FFM.3K.3. GMA.3B.090.DN, 4 FGW.3K.47.ZZA.6.5.6 FGW.3K.8.TNV FFM.3K.3. GMA.4B.0.DN 3 Note: ) The last letter «N» on the part number indicates black colour of the bend relief. For ordering a bend relief with another colour see table on page 9 and replace the letter «N» by the letter of the colour required. Collet adapter type «C» for FUW and PUW Reference Type ø C 96 of Cable ø Collet of the anchor earthing body of crimp ring of collet of extended with screws with o-ring max. min. with gaskets shell of the collet nut FGW.3K.46.ZZA FFS.3K.30.LNV FFS.3K.60.DN 9.6 9.5 8.6 FUW.3K.796.ZZS FUW.3K.37. FUW.3K.30., 4 Cable group Note: = LC for chrome-plated brass version = AZ for stainless steel version All dimensions are in millimeters. 7
Insulator for plug Contact type Signal Power EGW.3K.444.EL Female Male Note: Insulator should be ordered as replacement item. Insulator for socket Contact type Signal Power FGW.3K.344.EL Male Female Note: Insulator should be ordered as replacement item. Crimp contacts ø Contact LV Contact function Male Contact part number Female 0.9.3 Signal Power ) FGG.3B.560.ZZC FGW.3K.565.ZZC EGG.3B.660.ZZM EGW.3K.666.ZZM Note: ) Power contacts are special with an oversized crimp barrel. Crimp contacts should be ordered as replacement items. PSS Alignment device for F fibre optic contacts.9 PSS.F.90.NZZ ø 4.4 Note: Alignment device should be ordered as replacement item. GMF.3K Bend relief with cap for FUW plug GMF.3K.085.EANZ Material: black EPDM GMP.3K Bend relief with cap for PUW free socket GMP.3K.085.EANZ Material: black EPDM GMF.3K Coloured ring for bend relief with cap GMF.3K.65.RG GMF.3K.65.RN GMF.3K.65.RR GMF.3K.65.RV Colour grey black red green Material: Silicone 73
Tooling DCP Spanner for tightening collet nut N S S M L DCP.9.03.TN L M N S S K 5 3.0 30 3.. 3K 5 3.0 35 5. 4. Material: Blackened steel DPF Pliers for assembling plugs or free sockets DPF.9.033.TA Model Example for use A B 8 3 plugs free sockets ø B The plug or socket end must be held in the pliers while the nut is tightened with the spanner. 0 Spanner DCP Spanner DCP Pliers DPF Pliers DPF DPD Crimping tool for screen crimping on FUW and PUW 0.5 9. DPD.99.00.5K 74
Fibre Optic Tooling The full range of tools for terminating fibre optic contacts is shown on pages 03 to 06. Crimping Tools for Electrical Contacts Fig. Manual crimping tools Fig. Supplier LEMO DANIELS BALMAR BUCHANAN signal contacts power contacts ø 0.9 ø.3 DPC.9.70.V ) DPC.9.0.A ) MH860 ) AF8 ) 3-000 55-000 66336 ) 65708 ) ) According to specification MIL-C-50/7-0. ) According to specification MIL-C-50/-0. DCE Positioners for signal contacts ø 0.9 mm male female ø C Contacts dimensions ø C Conductor AWG Selector Pos. 0.9. 0--4 6-5-5 Positioners part number For male For female contact contact DCE.9.093.BVC DCE.9.093.BVM ø C Note: These positioners are suitable for use with both manual and pneumatic crimping tools according to the MIL-C-50/7-0 standard. DCE Turret for power contacts ø.3 mm Power contacts are special with an oversized crimp barrel. ø C Contacts dimensions ø C Conductor AWG Selector Pos..3.9 4-6-8 7-6-5 Positioners part number For male and female contact DCE.9.33.BVCW ø C Note: These turrets can be used with manual crimping tool according to MIL-C- 50/-0 standard. 75
Termination Instruction Part Number DOC.FO.W3K.93CO Models All Panel Cut-Outs L ) Models FMW, FXW EBW EDW ENW, PEW PBW Dimension (mm) A B D L L.6 3. or M3 39 0.6 3. 3. or M3 30 3.0 8. 3. or M3 30 3.0 4..6 3 9. 3. or M3 30 3.0 +0. 0 ø D (4x) Note: ) Minimum distance between two neighbouring components. Mounting torque B +0. 0 L +0. 0 3K Torque (Nm) Nut Screws to ) Note: ) Depends on screw material selected. The values shown in the table above are the maximum torque for each connector type. 76
F Fibre Optic Contact Introduction The F type contact is designed for fitting into multi fibre or mixed fibre optical/electrical connectors from the B to 5B, K to 5K series. Its main features are as follows: Simple and proven construction with a metallic or ceramic ferrule Polishing with specific tooling ensuring a minimum gap between fibres which are not in physical contact After mounting on the cable, the contact is installed in the main connector insulator, and retained with a metallic clip. This contact is suitable for use with multi-mode fibres in Si/Si or plastic, ranging in sizes from 00/40 to 500 µm. Part Section Showing Internal Components Female contact 3 4 4 3 5 Male contact 3 4 ferrule with holder clips crimp ferrule alignment tube 3 4 5 body with holder ferrule with holder spring clips crimp ferrule Technical Characteristics Material and treatment of the Fibre Optic Contact Component Body and holder Ferrule Spring Clip Crimp ferrule Alignment tube Material Surface treatment (µm) Cu Ni Alloy CuNiZn without treatment Alloy CuNiZn or ceramic without treatment Stainless steel without treatment Cu-Be without treatment Cu 99 0.5 3 Alloy CuNiZn without treatment Mechanical and Environmental Optical Characteristic Mating durability Damp heat steady state High temperature Low temperature Cable retention Value Standard 000 cycles IEC 6300-0-0 up to 95 % at 60 C IEC 6300-0-9 +80 C IEC 6300-0-8-40 C IEC 6300-0-7 00 N IEC 6300-0-04 Characteristic Value Standard Method Average insertion loss fibre 00/30 µm.3 db IEC 6300-03-04 Insertion Method B Note: Detailed characteristics are presented on pages 09 to. Part Number Example FFS F GB A C E 30 FFS = Male contact Model: PSS = Female contact FO Contact type: F Fibre type: (see table page 78) Body: A = CuNiZn alloy Cable ø: 30 = ø 0.9 to 3.0 Cable fixing type: (page 78) T = epoxy E = crimp Ferrule material: A = CuNiZn alloy C=zirconia ceramic FFS.F.GB.ACE30 = Male F type fibre optic contact, ferrule bore diameter of 35 µm, ferrule made of zirconia ceramic, crimp type cable fixing for a cable diameter of 0.9 mm to 3.0 mm. 77
Model - FO Contact Type FFS.F Male F Fibre Optic Contact PSS.F Female F Fibre Optic Contact ø 4.4 ~ 5.5 ø.4 ø 4.4 6. S 4 S 3.5 Fibre Type The choice of the ferrule hole diameter is dependent upon the fibre cladding size. LEMO offers a range of ferrule hole diameters to suit the users specific requirements. Reference FB GA GB HA HB JA JB KA KB LA LB MA MB NA NB PA PB RA RB RK SA SB TA TB VA VB WA WB Core/cladding ø Ferrule hole ø Ferrule Material Fibre Cable (µm) (µm) material ref. type fixing type 00/40 44 Ceramic C Silica E 00/30 30 Ceramic C HCS E 00/30 35 Ceramic C HCS E 300/330 330 Ceramic C HCS E 300/330 335 Ceramic C HCS E 400/430 430 Metal A HCS E 400/430 435 Metal A HCS E 600/630 630 Metal A HCS E 600/630 640 Metal A HCS E 800/830 830 Metal A HCS E 800/830 845 Metal A HCS E 000/035 035 Metal A HCS E 000/035 050 Metal A HCS E 500 500 Metal A Polymer E 500 550 Metal A Polymer E 750 750 Metal A Polymer E 750 85 Metal A Polymer E 000 000 Metal A Polymer E 000 00 Metal A Polymer E 400 430 Metal A Polymer E 500 500 Metal A Polymer T 500 650 Metal A Polymer T 00/380 380 Metal A PCS E 00/380 40 Metal A PCS E 300/440 440 Metal A PCS E 300/440 475 Metal A PCS E 600/750 750 Metal A PCS E 600/750 80 Metal A PCS E Note First choice alternative Special order alternative 78
F Fibre Optic Contact Introduction The F type contact is designed for fitting into single fibre 0K series, multi fibre connectors or mixed fibre optical/electrical connectors from B to 5B, K to 5K series. Its main features are as follows: Assembly uses pre-domed ceramic ferrules Simple and fast polishing ensuring the physical contact of the fibre end face After mounting on the cable, the contact is very easily installed in the main connector insulator, the particular shape of the contact body retains it in the insulator Unique cable assembly independent of the connector shell The alignment tube can be easily removed in order to clean the fibre end face. This contact makes it possible to use single fibre cables with single-mode or multi-mode fibres of the following sizes; 9/5, 50/5, 6.5/5, 00/5 and 00/40 µm. Part Section Showing Internal Components Female contact 4 3 5 3 4 Male contact 3 4 5 body with holder ferrule with holder spring crimp ferrule alignment tube with support 3 4 body with holder ferrule with holder spring crimp ferrule Technical Characteristics Material and Treatment Optical Component Material Surface treatment (µm) Cu Ni Characteristic Value Standard Method Body Ferrule Holder Crimp holder Spring Crimp ferrule Support Alignment tube PEEK without treatment Ceramic without treatment Alloy CuNiZn without treatment Brass 0.5 3 Stainless steel without treatment Cu 99 0.5 3 Alloy CuNiZn without treatment Ceramic without treatment Average insertion loss fibre 9/5 µm Average insertion loss fibre 50/5 µm Return loss fibre 9/5 µm (UPC) Return loss fibre 9/5 µm (Hand polish) 0.0 db IEC 6300-03-04 0.5 db IEC 6300-03-04 45 db IEC 6300-03-06 ~30 db IEC 6300-03-06 Insertion Method B Insertion Method B Branching Device Met. Branching Device Met. Mechanical and Environmental Note: Detailed characteristics are presented on pages 09 to. Characteristic Value Standard Mating durability Damp heat steady state High temperature Low temperature Cable retention Impact (Method A) Shock (3 cycles in directions) Vibration (7 cycles) 0,000 cycles IEC 6300-0-0 up to 95 % at 60 C IEC 6300-0-9 +80 C IEC 6300-0-8-40 C IEC 6300-0-7 00 N m onto concrete floor 00 g, 0-50 ms; 0 g 6-9 ms IEC 6300-0-04 IEC 6300-0- IEC 6300-0-09 Diagram page IEC 6300-0-0 79
Part Number Example FFS F BA L C E 30 FFS = Male contact Model: PSS = Female contact FO Contact type: F Fibre type: (see table below) Cable ø: T0 = 0.5 to. mm E30 =.7 to 3.0 mm T = epoxy Cable fixing type: E = crimp Body: L = PEEK Ferrule material: C = Zirconia ceramic FFS.F.BA.LCE30 = Male F type fibre optic contact, ferrule bore diameter of 5 µm, PEEK body, Zirconia ceramic ferrule, crimp cable fixing, for tight jacket cable with a diameter between.7 to 3.0 mm. Model - FO Contact Type FFS.F Male F Fibre Optic Contact PSS.F Female F Fibre Optic Contact ~ 3. ~ 3..9 ø 4.4 ø 4.4 ø ø Fibre Type The choice of the ferrule hole diameter is dependent upon the fibre cladding size. LEMO offers a range of ferrule hole diameters to suit the users specific requirements. Reference ø Core/Cladding Ferrule hole (µm) diameter (µm) BA BB BC BD FA FB 9/5 50/5 6.5/5 00/5 00/40 Note ) 5 6 7 8 40 44 Note: ) The BA type (ferrule hole 5 µm) is recommended for singlemode fibres. The BB type (ferrule hole 6 µm) is commonly used with multi-mode fibres. First choice alternative Special order alternative 80
Cable Fixing Type Cable fixing Reference Reference ø Cable Structure Cable ø T E 0 30 Buffer coated fibre Tight jacket cable 0.5 to..7 to 3.0 Accessory PSS Alignment device for F fibre optic contact.9 PSS.F.90.NZZ ø 4.4 Note: Alignment device should be ordered as replacement item. 8
Insertion and Extraction of the Fibre Optic Contacts Cable Termination Detailed instructions for terminating single fibre cables with LEMO F fibre optic contacts are given in the reference manual DOC.FO.CF.0000 supplied with the complete termination workstation (see page 03). After termination contacts shall be introduced in the main insulator as shown below. For purpose of cleaning they can also be removed. Insertion and Extraction of the F Type Contact Insertion The fibre optic contact, male or female, terminated on the cable, must be inserted into the connector insulator from the back end until it comes to a stop (step and ). Check that the contact is correctly retained by gently pulling on it (step 3). Extraction Introduce the extractor, reference DCC.9.3.5LA (see page 05), in the insulator around the contact and push until it comes to a stop (step and ). Gently remove the fibre optic contact by pulling on the cable (step 3). ) ) ) ) 3) 3) Insertion and Extraction of the F Type Contact Insertion The male fibre optic contact terminated on the cable must be inserted into the connector insulator from the back end until it comes to a stop. Make sure that the contact is correctly positioned into the inner antirotation key. Key is in line with the red dot on the rear of the contact (step ). Check that the contact is correctly retained by gently pulling on it (step ). For female contacts, the alignment device shall be clipped onto the fibre optic contacts which is already fitted into female insulator. This procedure is performed using the alignment device, reference DCS.F.035.PN. The alignment device shall be first installed onto threaded end of the alignment device (step 3). Then clip the adapter (step 4), unscrew and remove the alignment device (step 5). Extraction Reverse the order of the operation previously described. For female contact remove first the alignment device. Screw the threaded end of the alignment device reference, DCS.F.035.PN (step ), onto the alignment device and pull out strongly (step ). Then use the extractor reference, DCC.9.3.5LA, introduce it into the insulator and push until it comes to a stop to compress the contact body (step 3 and 4). Gently remove the fibre optic contact by pulling on the cable (step 5). ) ) ) ) 3) 3) 4) 4) 5) 5) Note: The life time installation of the alignment device is minimum 300 cycles. 8
ACCESSORIES TOOLING
84
Accessories male female FGG-EGG Insulators Insulators for B-5B and K-5K series vary according to the fibre optic contact type chosen. They are only necessary as replacement item when electrical crimp contacts are available. FO Contact Type F Insulator part number Male contact Female contact FO Contact Type F Insulator part number Male contact Female contact B K 96A 96C 96E 96J FGG.B.30.XLY FGG.B.304.XLY FGG.B.306.XLY FGG.B.30.XL EGG.B.40.XLY EGG.B.404.XLY EGG.B.406.XLY EGG.B.40.XL B K 9A 9C 9E 9J FGG.B.30.EL FGG.B.304.EL FGG.B.306.EL FGG.B.30.EL EGG.B.40.EL EGG.B.404.EL EGG.B.406.EL EGG.B.40.EL 3B 3K 4B 4K 5B 5K 07A 96X 97C 97E 97J 97R 07C 99H 97F 97L 97R 97T 98E 98L 07J FGG.3B.30.CL FGG.3B.3.XL FGG.3B.344.XL FGG.3B.346.XL FGG.3B.350.XL FGG.3B.356.XL FGG.4B.304.CL FGG.4B.379.XL FGG.4B.347.XL FGG.4B.35.XL FGG.4B.356.XL FGG.4B.358.XL FGG.4B.366.XL FGG.4B.385.XL FGG.5B.340.CL EGG.3B.40.CL EGG.3B.4.XL EGG.3B.444.XL EGG.3B.446.XL EGG.3B.450.XL EGG.3B.456.XL EGG.4B.404.CL EGG.4B.479.XL EGG.4B.447.XL EGG.4B.45.XL EGG.4B.456.XL EGG.4B.458.XL EGG.4B.466.XL EGG.4B.485.XL EGG.5B.440.CL 3B 3K 4B 4K 03A 9X 93B 93E 93J 93R 87E 87R 03C 95D 93E 93L 93R 93T 94E 94L 05C 88E FGG.3B.30.EL FGG.3B.3.EL FGG.3B.344.EL FGG.3B.346.EL FGG.3B.350.EL FGG.3B.356.EL FGG.3B.376.WL FGG.3B.386.WL FGG.4B.304.EL FGG.4B.375.EL FGG.4B.346.EL FGG.4B.35.EL FGG.4B.356.EL FGG.4B.358.EL FGG.4B.366.EL FGG.4B.385.EL FGG.4B.304.WL FGG.4B.366.WL EGG.3B.40.EL EGG.3B.4.EL EGG.3B.444.EL EGG.3B.446.EL EGG.3B.450.EL EGG.3B.456.EL EGG.3B.476.WL EGG.3B.486.WL EGG.4B.404.EL EGG.4B.475.EL EGG.4B.446.EL EGG.4B.45.EL EGG.4B.456.EL EGG.4B.458.EL EGG.4B.466.EL EGG.4B.485.EL EGG.4B.404.WL EGG.4B.466.WL 5B 5K 03J 03N 956 94B FGG.5B.340.EL FGG.5B.354.EL FGG.5B.356.WLL FGG.5B.383.EL EGG.5B.440.EL EGG.5B.454.EL EGG.5B.456.WLL EGG.5B.483.EL FGG-EGG Crimp electrical contacts FO Contact Types F F Contact LV +HV Contact part number Male Female B K 3B 3K FO Contact Types F F Contact LV 96A 9A 0.9 96C 9C 0.7 96E 9E 0.7 96J 9J 0.7 97C 93B 0.9 97E 93E 0.9 87E 0.9 97J 93J 0.7 97R 93R 0.7 96X 9X 0.7 87R 0.7 Contact part number Male Female FGG.B.560.ZZC EGG.B.660.ZZM FGG.B.555.ZZC EGG.B.655.ZZM FGG.B.555.ZZC EGG.B.655.ZZM FGG.B.555.ZZC EGG.B.655.ZZM FGG.3B.560.ZZC EGG.3B.660.ZZM FGG.3B.560.ZZC EGG.3B.660.ZZM FGG.3B.560.ZZC EGG.3B.660.ZZM FGG.3B.555.ZZC EGG.3B.655.ZZM FGG.3B.555.ZZC EGG.3B.655.ZZM FGG.3B.555.ZZC EGG.3B.655.ZZM FGG.3B.555.ZZC EGG.3B.655.ZZM 4B 4K 5B 5K 95D.3 93E.3 ) 0.9 97F.3 0.9 97R 93R 0.9 97L 93L 0.9 98L 94L 0.7 97T 93T 0.7 88E 0.7 99H 0.7 98E 94E 0.7 94B.0 956.0 ).6 ) 90C.6 ) Note: ) Arrangements with special contact length. FGG.4B.565.ZZC EGG.4B.665.ZZM FGG.4K.565.ZZCY EGG.3B.665.ZZM FGG.4B.560.ZZC EGG.4B.660.ZZM FGG.4B.565.ZZC EGG.4B.665.ZZM FGG.4B.560.ZZC EGG.4B.660.ZZM FGG.4B.560.ZZC EGG.4B.660.ZZM FGG.4B.560.ZZC EGG.4B.660.ZZM FGG.4B.555.ZZC EGG.4B.655.ZZM FGG.4B.555.ZZC EGG.4B.655.ZZM FGG.4B.555.ZZC EGG.4B.655.ZZM FGG.4B.555.ZZC EGG.4B.655.ZZM FGG.4B.555.ZZC EGG.4B.655.ZZM FGG.5B.575.ZZC EGG.5B.675.ZZM FGG.3B.575.ZZC EGG.4B.675.ZZM FGG.4B.570.ZZC EGG.B.670.ZZM FGG.4B.570.ZZC EGG.B.670.ZZM 85
L BFG Plug caps B A B L N N BFG.00.00 PCSG BFG.0B.00.PCSG BFG.B.00.PCSG BFG.3B.00.PCSG 00 7.5 9.8 0.0 60 0B 9.5.0. 85 B 5.0 8.0 5.0 85 3B 8.5.0 8.5 95 Body material: Polyoxymethylene (POM) grey (or black) Cord material: Polyamide 6, grey (or black) Crimp ferrule material: Nickel-plated brass Gasket material: Silicone rubber Maximum operating temperature: 00 C Watertightness: IP6 according to IEC 6059 Note: This cap is available only with an alignment key (G). Upon request this cap can be supplied in black and the last letter «G» of the part number should be replaced with «N». Fitting the cord Slide the plug into the loop of the cord. Place the loop into the groove in front of the collet nut and tighten the loop. BFG Plug caps with key (G) B L N sliding loop BFG.0K.00.NAS BFG.K.00.NAS BFG.3K.00.NAS BFG.4B.00.NAS BFG.4K.00.NAS BFG.5B.00.NAS BFG.5K.00.NAS A B L N 0K 4.0 6.5 85 K 9.5 6 7.5 85 3K 3.0 6.0 0 4B 5.0 0 0. 0 4K 9.0 0.5 0 5B 36.0 0 7. 50 5K 44.0 0 7.0 50 Body material: Nickel-plated brass (Ni 3µm) Lanyard material: Stainless steel Crimp ferrule material: Nickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM Maximum operating temperature: 35 C Watertightness: IP68 according to IEC 6059 for K series Note: This cap is available only with an alignment key (G). The last letter «S» of the part number stands for the material of the O-ring (silicone rubber). O-rings made from FPM are also available; if required, replace the letter «S» by «V». BHG Plug caps, nut fixing or flange B L A B L N N ø 3.5 BHG.0K.00.NAS BHG.K.00.NAS BHG.3K.00.NAS BHG.4B.00.NAS BHG.4K.00.NAS BHG.5B.00.NAS BHG.5K.00.NAS 0K 4.0 6.5 85 K 9.5 6 7.5 85 3K 3.0 6.0 0 4B 5.0 0 0. 0 4K 9.0 0.5 0 5B 36.0 0 7. 50 5K 44.0 0 7.0 50 Body material: Nickel-plated brass (Ni 3µm) Lanyard material: Stainless steel Crimp ferrule material: Nickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM Maximum operating temperature: 35 C Watertightness: IP68 according to IEC 6059 for K series Note: This cap is available only with an alignment key (G). The last letter «S» of the part number stands for the material of the O-ring (silicone rubber). O-rings made from FPM are also available; if required, replace the letter «S» by «V». 86
L BFA Plug cap A B C H L H BFA.3K.70.800EN 3K 4 8 0 80 7 ø B C Material: black EPDM Note: These caps are suitable for use with any alignment key configuration. L BFG Plug cap BFG.3K.00.EAN A L N 3K 4 30 55 N Material: black EPDM Lanyard material: Stainless steel Crimp ferrule material: Nickel-plated brass + polyolefin Note: These caps are suitable for use with any alignment key configuration. L BHA Plug cap A H L H BHA.3K.00.75EN 3K 4 80 7 Material: black EPDM Note: These caps are suitable for use with any alignment key configuration. L BHA Plug cap BHA.3K.00.EAN A L N 3K 4 30 0 N ø 3.5 Material: black EPDM Lanyard material: Stainless steel Crimp ferrule material: Nickel-plated brass + polyolefin Note: These caps are suitable for use with any alignment key configuration. L BRA Blanking caps for fixed sockets and free straight sockets M A B L M N ø 3.5 B BRA.00.00.PCSG BRA.0B.00.PCSG BRA.B.00.PCSG BRA.3B.00.PCSG 00 7.5 9.8 9.0 3.5 60 0B 0.0.5.0 4.8 60 B 8.0.0 4.5 6.0 60 3B.0 5.5 7.0 7.0 60 N Note: These caps are suitable for use with any alignment key configuration. On request this cap can be supplied in black. If so, replace the last letter «G» of the part number by «N». Body material: Polyoxymethylene (POM) grey (or black) Cord material: Polyamide 6, grey (or black) Crimp ferrule material: Nickel-plated brass Gasket material: Silicone rubber Maximum operating temperature: 00 C Watertightness: IP6 according to IEC 6059 87
L BRE Blanking caps for fixed and free sockets B M A B L M N ø 3.5 N BRE.00.00.NAS BRE.0S.00.NAS BRE.S.00.NAS BRE.3S.00.NAS BRE.4S.00.NAS BRE.5S.00.NAS 00 8 9.5 8.8 3.5 60 0B 0 0.5 0.5 4.5 85 B 8.0 4.0 6.0 85 3B 4.0 8.0 8.0 0 4B 8 0.0 3.0 0.0 0 5B 40.0 30.0.0 50 Body material: Nickel-plated brass (Ni 3 µm) Lanyard material: Stainless steel Crimp ferrule material: Nickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM Maximum operating temperature: 35 C Note: These caps are suitable for use with any alignment key configuration. The last letter «S» of the part number stands for the O-ring material (silicone rubber). O-rings made from FPM are also available; if required, replace the letter «S» by «V». L BRE Blanking caps for fixed and free sockets M B N BRE.0K.00.NAS BRE.K.00.NAS BRE.3K.00.NAS BRE.4K.00.NAS BRE.5K.00.NAS A B L M N 0K 5.0 0 5.0 4 85 K 0.5 4 4.0 8 85 3K 4.0 4 8.0 8 0 4K 30.0 0 30.5 0 0 5K 44.0 37.0 50 Body material: Nickel-plated brass (Ni 3 µm) Lanyard material: Stainless steel Crimp ferrule material: Nickel-plated brass + polyolefines O-ring material: Silicone rubber or FPM Maximum operating temperature: 35 C Watertightness: IP68 according to IEC 6059 ø 3.5 Note: These caps are suitable for use with any alignment key configuration. The last letter «S» of the part number stands for the O-ring material (silicone rubber). O-rings made from FPM are also available; if required, replace the letter «S» by «V». BRA Blanking cap for free sockets L H BRA.3K.00.75EN A H L 3K 4 80 5 Material: black EPDM Note: These caps are suitable for use with any alignment key configuration. BRA Blanking cap for free sockets L BRA.3K.00.EAN A L N 3K 4 6 0 ø 3.5 N Material: black EPDM Lanyard material: Stainless steel Crimp ferrule material: Nickel-plated brass + polyolefin Note: These caps are suitable for use with any alignment key configuration. 88
L BRD Blanking caps for free sockets M A B L M N N B BRD.00.00.PCSG BRD.0B.00.PCSG BRD.B.00.PCSG BRD.3B.00.PCSG 00 7.5 9.8 9.0 3.5 85 0B 0.0.5.0 4.8 85 B 8.0.0 4.5 6.0 85 3B.0 5.5 7.0 7.0 95 Note: On request this cap is available in black. If required, replace the last letter «G» of the part number by «N». Body material: Polyoxymethylene (POM) grey (or black) Cord material: Polyamide 6, grey (or black) Crimp ferrule material: Nickel-plated brass Gasket material: Silicone rubber Maximum operating temperature: 00 C Watertightness: IP6 according to IEC 6059 Fitting the cord Slide the socket into the loop of the cord. Place the loop into the groove in front of the collet nut. Tighten the loop. L BRF Blanking caps for free sockets B M A B L M N sliding loop N BRF.00.00.NAS BRF.0S.00.NAS BRF.S.00.NAS BRF.3S.00.NAS BRF.4S.00.NAS BRF.5S.00.NAS 00 8 7.5 8.8 3.5 85 0B 0 9.5 0.5 4.5 85 B 8.0 4.0 6.0 85 3B 4.0 8.0 8.0 0 4B 8 0.0 3.0 0.0 0 5B 40.0 30.0.0 50 Body material: Nickel-plated brass (Ni 3 µm) Lanyard material: Stainless steel Crimp ferrule material: Nickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM Maximum operating temperature: 35 C Note: These caps are suitable for use with any alignment key configuration. The last letter «S» of the part number stands for the O-ring material (silicone rubber). O-rings made from FPM are also available; if required, replace the letter «S» by «V». L BRF Blanking caps for free sockets M B N BRF.0K.00.NAS BRF.K.00.NAS BRF.3K.00.NAS BRF.4K.00.NAS BRF.5K.00.NAS A B L M N 0K 5.0 0 5.0 4 85 K 0.5 4 4.0 8 85 3K 4.0 4 8.0 8 0 4K 30.0 0 30.5 0 0 5K 44.0 37.0 50 Body material: Nickel-plated brass (Ni 3 µm) Lanyard material: Stainless steel Crimp ferrule material: Nickel-plated brass + polyolefin O-ring material: Silicone rubber or FPM sliding loop Note: These caps are suitable for use with any alignment key configuration. The last letter «S» of the part number stands for the O-ring material (silicone rubber). O-rings made from FPM are also available; if required, replace the letter «S» by «V». Maximum operating temperature: 35 C Watertightness: IP68 according to IEC 6059 89
L BRD Blanking caps for free sockets A B C H L H BRD.3K.70.800EN 3K 4 8 0 80 5 C Material: black EPDM ø B Note: These caps are suitable for use with any alignment key configuration. BRF Blanking caps for free sockets L BRF.3K.00.EAN A L N 3K 4 6 55 N Material: black EPDM Lanyard material: Stainless steel Crimp ferrule material: Nickel-plated brass + polyolefin Note: These caps are suitable for use with any alignment key configuration. BRR Spring loaded dust caps for ERA, ERN and EG sockets or PSA and PK fixed sockets A B C E L M N N L BRR.0S.00.PZSG BRR.S.00.PZSG BRR.3S.00.PZSG 0B.0 3.3 9.0 5.8 5.0. 5.3 B 8.6.4 5. 6.5 8..0 6. 3B.5 6.5 8. 9.0 8.8.5 30.8 Note: On request, this cap is available in black. If so replace the last letter «G» of the part number by «N». E maxi B ø C M Body material: Polyoxymethylene (POM) grey (or black) Gasket material: Silicone rubber Spring material: Stainless steel Axes material: Nickel-plated brass Maximum operating temperature: 00 C Watertightness: IP6 according to IEC 6059 BRR Spring loaded dust cap for ED and EB fixed sockets A B C L M N N L BRR.3K.00.PZSG 3K 9 9 3 8. 3 33. Note: On request, this cap is available in black. If so replace the last letter «G» of the part number by «N». B ø C M Cap material: Polyoxymethylene (POM) grey (or black) Body material: Nickel-plated brass Gasket material: Silicone rubber Spring material: Stainless steel Axes material: Nickel-plated brass Maximum operating temperature: 00 C Watertightness: IP6 according to IEC 6059 90
GM Bend reliefs (Polyurethane) L A bend relief made from thermoplastic polyurethane elastomer (Desmopan 786) can be fitted over LEMO plugs and sockets that are supplied with a specially fitted nut. These are available in nine different colours that match with the GRA insulating washers (see page 93). Use the part numbers shown below to order this accessory separately. Main characteristics Material: Polyurethane elastomer Temperature range in dry atmosphere: -40 C to +80 C GMA.00.0.DG GMA.00.08.DG GMD.00.05.DG GMD.00.08.DG GMD.00.03.DG GMA.0B.05.DG GMA.0B.030.DG GMA.0B.035.DG GMA.0B.040.DG GMA.0B.045.DG GMA.B.040.DG GMA.B.045.DG GMA.B.054.DG GMA.B.040.DG GMA.B.045.DG GMA.B.050.DG GMA.B.060.DG GMA.B.070.DG GMA.B.080.DG GMA.3B.050.DG GMA.3B.060.DG GMA.3B.070.DG GMA.3B.080.DG GMA.3B.090.DG GMA.4B.080.DG GMA.4B.00.DG GMA.4B.0.DG GMA.4B.0.DG GMA.4B.03.DG Bend relief Cable ø A L max. min...4..8..8.5.8.5 00.8 3..8 3. 3.5 3..5 4.9.5 3.0 4 3.4 3.0 0B 3.5 4 3.9 3.5 B 4.0 4 4.4 4.0 4.5 4 5. 4.5 0K 4.0 36 4.5 4.0 4.5 36 5.0 4.5 5.0 36 5.5 5.0 6.0 36 6.5 6.0 7.0 36 7.7 7.0 7.8 36 8.8 7.8 4.5 4 5. 4.5 6.0 4 6.9 6.0 7.0 4 7.9 7.0 8.0 4 8.9 8.0 9.0 4 0.0 9.0 8.0 60 9.0 8.0 0.0 60 0.9 0.0.0 60.9.0.0 60 3.0.0 3.5 60 4.5 3.5 B 4B K 3K 4K 5K 3B 3K 4K 5K 4B 4K 5K of nut for fitting the bend relief FFM.00.3.LC FFM.0B.30.LC FFM.B.3.LC ) FFM.0E.30.LC 4.0 30 4.4 4.0 4.5 30 4.9 4.5 3B FFM.3B.3.LC ) 5.4 30 6.0 5.4 FFM.B.30.LC FFM.4B.3.LC 3) FFM.E.30.LC FFM.3K.33.LC FFM.4K.3.LC FFM.5K.3.LC FFM.3B.30.LC FFM.3E.30.LC FFM.4K.33.LC FFM.5K.3.LC FFM.4B.30.LC FFM.3K.3.LC FFM.5K.33.LC Note: The last letter «G» of the part number indicates the grey colour of the bend relief. For ordering a bend relief with another colour, see table on page 9 and replace the letter «G» by the letter of the required colour. See also detailed information for each series: B series on page 6: K series on page 6. ) For use only with connectors from series B equipped with cable fixing type M and where a bend relief from series 0B is used. ) For use only with connectors from series 3B equipped with cable fixing type M and where a bend relief from series B is used. 3) For use only with connectors from series 4B equipped with cable fixing type M and where a bend relief from series B is used. 9
GM Bend reliefs (Silicone) L A bend relief has been designed for connectors used in applications at high temperature or requiring vapor sterilization. These bend reliefs are different from previous ones; their material, a silicone elastomer, is noted for its retention of flexibility over a wide temperature range. They are available in nine colours. Use the part numbers shown below to order this accessory separately. Main characteristics Material: Silicone elastomer VMQ Temperature range in dry atmosphere: -60 C to +00 C Temperature range in water steam: +40 C Inflammability: not flammable (no UL classification) Bend relief Cable ø A L max. min. of nut for fitting the bend relief GMA.0B.05.RG GMA.0B.030.RG GMA.0B.035.RG GMA.0B.040.RG GMA.0B.045.RG GMA.B.040.RG GMA.B.045.RG GMA.B.040.RG GMA.B.045.RG GMA.B.05.RG GMA.B.057.RG GMA.B.063.RG GMA.B.07.RG GMA.B.080.RG.5 7.9.5 3.0 7 3.4 3.0 3.5 7 3.9 3.5 4.0 7 4.4 4.0 4.5 7 5. 4.5 4.0 34 4.4 4.0 4.5 34 5.0 4.5 4.0 4 4.4 4.0 4.5 4 5.0 4.5 5. 4 5.6 5. 5.7 4 6. 5.7 6.3 4 7.0 6.3 7. 4 7.9 7. 8.0 4 9.0 8.0 0B FFM.0B.30.LC B FFM.B.3.LC ) 0K FFM.0E.30.LC 3B FFM.3B.3.LC ) B FFM.B.30.LC 4B FFM.4B.3.LC 3) K FFM.E.30.LC 3K FFM.3K.33.LC 4K FFM.4K.3.LC 5K FFM.5K.3.LC Note: The last letter «G» of the part number indicates the grey colour of the bend relief. For ordering a bend relief with another colour, see table on page 9 and replace the letter «G» by the letter of the required colour. See also detailed information for each series: B series on page 6: K series on page 6. ) For use only with connectors from series B equipped with cable fixing type M and where a bend relief from series 0B is used. ) For use only with connectors from series 3B equipped with cable fixing type M and where a bend relief from series B is used. 3) For use only with connectors from series 4B equipped with cable fixing type M and where a bend relief from series B is used. Note: The selection of pigments, which should remain stable at high temperature, is limited by new regulations. For this reason, some colours will be a shade different from those used for Desmopan bend reliefs. The selected solutions represent the best possible compromise. Ref. A B G J M Colour blue white grey yellow brown Ref. N R S V Colour black red orange green 9
GRA Insulating washers Sockets or plugs mounted on panels can be fitted with insulating washers. The nine colours available combined with those for the overall protective coverings with bend relief makes colour coding possible. GRA.00.69.GG GRA.0S.69.GG GRA.S.69.GG GRA.3S.69.GG GRA.4S.69.GG A B E L M S T 00 0.0 8.8 4.5.8.0 6.4 8.0 0B.0 0.8 6.0.8.0 8.3 9.9 B. 7.9 7.3.3.3 3.6 6. 3B 5.0.8 0.3.. 6.7 0. 4B 3.9 8.7 0.5.5.5 3.6 7. L M S Note: Insulating washers for series 5B are available on request. Caution: These insulating washers can be used with fixed and straight sockets with across flat dimension S equivalent to the S dimension of the washer. Ref. Colour Ref. Colour E maxi ø B T A B G J M blue white grey yellow brown N R S V black red orange green Note: The last letter «G» of the part number indicates the colour grey for the insulating washer. To obtain an insulating washer of another colour, refer to the table above and change the letter «G» of the part number to the corresponding letter of the colour required. Material: Polyamide Maximum operating temperature: 90 C For the panel cut-out, please consult chapter «Panel cut-out» on pages 8, 6 and 45. GRC Double panel washers Double panel washers have been designed to make the drilling of panel holes easier for mounting fixed and straight sockets. The combination of the nine different colours of the double panel washers and of the overall protective coverings with bend relief makes colour coding possible. GRC.0S.60.HG B E H L M N R S 0B 0.9 5 4.5.5 6.5.5 8.3 Caution: These double panel washers can be used with fixed or free sockets with across flat dimension S equivalent to the S dimension of the washer. L R M S Ref. Colour Ref. Colour ø B N H A B G J M blue white grey yellow brown N R S V black red orange green E maxi Material: Polyamide Maximum operating temperature: 90 C Note: The last letter «G» of the washer s part number indicates the colour grey. For other colours, refer to the above table and replace letter «G» by the one corresponding to the colour required. For the panel cut-out, please consult chapter «Panel cut-out» on page 6. 93
GBA Locking washers ø C L GBA.00.50.FN GBA.0S.50.FN GBA.S.50.FN GBA.3S.50.FN GBA.4S.50.FN A C L 00 9.5 7..0 0B.5 9..0 B 9.5 5.. 3B 5.0 8..4 4B 3.0 5..4 Note: To order this accessory separately, use the above part numbers. Material: Nickel-plated bronze (3 µm) GBB Tapered washers ø C L GBB.00.50.LN GBB.0S.50.LN GBB.S.50.LN GBB.3S.50.LN GBB.4S.50.LN GBB.5S.50.LN A C L 00 9 7..0 0B 9..5 B 8 5. 4.0 3B 8. 4.5 4B 8 5. 5.0 5B 40 35. 7.5 Note: Sockets of series 5B are always supplied with a tapered washer. To order this accessory separately, use the above part numbers. Material: Nickel-plated brass (3 µm) GEA Hexagonal nuts A A B e L e B L GEA.00.40.LN GEA.0S.40.LN GEA.0E.40.LN GEA.S.40.LN GEA.E.40.LN GEA.3S.40.LN GEA.3E.40.LN GEA.4S.40.LN GEA.4E.40.LN 00 9 0. M7 x 0.50.0 0B.4 M 9 x 0.60.0 0K 7 9. M4 x.00.5 B 7 9. M5 x.00.7 K 4 7.0 M0 x.00 4.0 3B 5.0 M8 x.00 3.0 3K 30 34.0 M4 x.00 5.0 4B 30 34.0 M5 x.00 5.0 4K 36 40.5 M30 x.00 7.0 Material: Nickel-plated brass (3 µm) Natural anodized aluminium alloy Stainless steel Note: To order this part separately, use the above part numbers. The last letters «LN» of the part number refer to the nut material and treatment. If a nut in aluminium alloy or stainless steel is desired, replace the last letters of the part number by «PT» or «AZ» respectively. 94
GEG Notched nuts e L ø B Model A B e L Model e L GEG.00 40.LC GEG.0S.40.LC GEG.0E.40.LC GEG.S.40.LC GEG.E.40.LC 00 8.7 0 M7 x 0.5.5 0B 0.5 M9 x 0.6.5 0K 5.8 8 M4 x.0 3.5 B 7.5 0 M5 x.0 3.5 K.5 5 M0 x.0 3.5 Material: Chrome-plated brass (Ni 3 µm + Cr 0.3 µm) ø B Note: 00, 0B and B series fixed and free sockets for back panel mounting are always delivered with this notched nut. To order this accessory separately, use the above part numbers. Model GEC Conical nuts A A B e L S e ø B L GEC.00 40.LC GEC.0S.40.LC GEC.0E.40.LC GEC.S.40.LC GEC.E.40.LC GEC.3S.40.LC GEC.3E.40.LC GEC.4S.40.LC GEC.4K.4.LC GEC.5S.40.LC 00 8 0.0 M7 x 0.5.5 8 0B 0.0 M9 x 0.6.5 0 0K 6 8.0 M4 x.0 3.0 6 B 7 0.0 M5 x.0 3.8 7 K 5.0 M0 x.0 5.0 3B 0 4.0 M8 x.0 4.5 0 3K 7 30.0 M4 x.0 4.5 7 4B 7 30.0 M5 x.0 4.5 7 4K 3 35.5 M30 x.0 5.0 3 5B 37 4.0 M35 x.0 5.0 37 Material: Chrome-plated brass (Ni 3 µm + Cr 0.3 µm) Note: 3B, 3K, 4B, 4K, 5B and 5K series fixed and free sockets for back panel mounting are always delivered with a conical nut. To order this accessory separately, use the part numbers in the table above. GEB Round nuts e L Model A e L Model e L GEB.00.40.LN GEB.0S.40.LN GEB.S.40.LN GEB.3S.40.LN GEB.4S.40.LN GEB.5S.40.LN GEB.5E.40.LN 00 9.0 M7 x 0.50 4.0 0B.0 M9 x 0.60 4.0 B 8.0 M5 x.00 5.5 3B.0 M8 x.00 5.5 4B 8.0 M5 x.00 6.0 5B 40.0 M35 x.00 8.0 5K 54.0 M45 x.50 8.0 Note: 5B and 5K series sockets are always supplied with model round nuts. To order this accessory separately, use the part numbers in the table above. Model Material: Nickel-plated brass (3 µm) 95
GCA Earthing washers ø B N L GCA.00.55.LT GCA.0S.55.LT GCA.0E.55.LT GCA.S.55.LT GCA.E.55.LT GCA.3S.55.LT GCA.4S.55.LT GCA.4E.55.LT GCA.5S.55.LT A B L N 00 9.5 7. 0.4 8. 0B 3.0 9. 0.4.0 0K 7.0 4. 0.5 7.5 B 0.0 5. 0.5 3.0 K 5.0 0. 0.5 39.0 3B 5.0 8. 0.5 39.0 4B 35.0 5.6 0.6 50.0 4K 35.0 30.6 0.6 50.0 5B 4.0 35. 0.3 57.5 Material: CuSnZn plated brass ( µm) 96
Tooling DCG Spanners for hexagonal nuts N Dim. (mm) B L N of the nut L DCG.9.49.0TN DCG.9.6.TN DCG.9.3.7TN DCG.9.8.TN 00 4 40 50 0B 6 45 5 B 3 6 68 3B 8 76 73 GEA.00.40.LN GEA.0S.40.LN GEA.S.40.LN GEA.3S.40.LN ø B Material: Blackened steel N DCA Spanners for hexagonal nuts, with alignment of the sockets by the flats L max DCA.9.49.0TN DCA.9.6.TN DCA.9.3.7TN DCA.9.8.TN Dim. (mm) B L N 00 4 65 50 0B 6 73 5 B 3 00 68 3B 8 0 73 of the nut GEA.00.40.LN GEA.0S.40.LN GEA.S.40.LN GEA.3S.40.LN Material: Blackened steel ø B DCB Spanners type wrench for Model round nuts N Dim. (mm) B L N of the nut L DCB.9.9.0TN DCB.9.3.TN DCB.9.0.8TN DCB.9.4.TN 00 40 50 0B 3 45 50 B 0 6 65 3B 4 76 70 GEB.00.40.LN GEB.0S.40.LN GEB.S.40.LN GEB.3S.40.LN ø B Material: Blackened steel DCH Spanners for conical nut ø B L DCH.9.0.PN DCH.9..PN DCH.9.0.PN A B L N 00 0..8 4 48.3 0B. 4.8 4 49.3 B 0..8 9 53.5 of the nut GEC.00.40.LC GEC.0S.40.LC GEC.S.40.LC Material: Dark grey polyurethane N 97
S N M DCP Flat spanners for collet nut L M N S L DCP.99.045.TC DCP.99.050.TC DCP.99.055.TC DCP.99.060.TC 00 70 0.5 4.5 00 78.6 5.0 00 78.6 5.5 00 78.6 6.0 Material: Chrome-plated steel S DCH Spanners for notched nuts ø B L DCH.9.0.PA DCH.9..PA DCH.9.8.PA DCH.9.0.PA DCH.9.5.PA A B L N 00 0..8 4 48.3 0B. 4.8 4 49.3 0K 8..8 9 53. B 0..8 9 53.5 K 5. 3.8 34 55.5 of the nut GEG.00.40.LC GEG.0S.40.LC GEG.0E.40.LC GEG.S.40.LC GEG.E.40.LC Material: Blue polyurethane N DCP Spanners for tightening collet nut N S S M L M N S S L DCP.9.00.TN DCP.9.03.TN DCP.9.045.TN 0B 95.5 8. 7. B-K 5 3.0 30 3.. 3B-3K 5 3.0 35 5. 4. 4B 30 3.5 40. 0. 5B 30 3.5 45 3. 30. Material: Blackened steel DCL Spanners for securing straight plug with two latching tabs while tightening collet nut ø B N L DCL.9.05.0TK B L N 00 0 45 3.5 Material: Blackened steel 98
DPF Pliers for assembling plugs (series K) ø B DPF.9.00.TA DPF.9.03.TA A B 0K 0 K 5 3K 8 0 Example for use The plug end must be held in the pliers while the nut is tightened with the spanner. Spanner DCP Pliers DPF DTA Taps Thread DTA.99.700.5Z DTA.99.900.6Z 00 M7 x 0.5 0B M9 x 0.6 99
Crimping Tools for Electrical Contacts Fig. Manual crimping tools Fig. Supplier LEMO DANIELS BALMAR BUCHANAN contact ø 0.7-0.9- contact ø.6-.0.3 (Fig. ) (Fig. ) DPC.9.70.V ) DPC.9.0.A ) MH860 ) AF8 ) 3-000 55-000 66336 ) 65708 ) ) According to specification MIL-C-50/7-0. ) According to specification MIL-C-50/-0. DCE Positioners for crimp contacts ø 0.7, 0.9 and.3 mm male female These positioners are suitable for use with manual crimping tool according to the MIL-C-50/7-0 standard. Note: ) Arrangement with special contact length, special positioners are required. B K 3B 3K 4B 4K Type F F Connector ø Conductor Contact AWG 96A 9A 0.9 0--4 96C 9C 96E 9E 0.7-4-6 96J 9J 97C 93B 97E 93E 0.9 0--4 87E 97J 93J 97R 93R 96X 9X 0.7-4-6 87R 95D.3 8-0 93E.3 ) 8-0 0.9 0--4 97F.3 8-0 0.9 0--4 97R 93R 97L 93L 0.9 0--4 98L 94L 97T 93T 88E 0.7-4-6 99H 98E 94E Positioners part number For male For female contact contact DCE.9.09.BVC DCE.9.07.BVC DCE.9.093.BVC DCE.9.073.BVC DCE.9.09.BVM DCE.9.07.BVM DCE.9.093.BVM DCE.9.073.BVM DCE.9.34.BVC DCE.9.34.BVM DCE.9.33.BVCY DCE.9.33.BVM DCE.9.094.BVC DCE.9.094.BVM DCE.9.34.BVC DCE.9.34.BVM DCE.9.094.BVC DCE.9.094.BVM DCE.9.094.BVC DCE.9.074.BVC DCE.9.094.BVM DCE.9.074.BVM DCE Turrets for crimp contacts ø.6 and.0 mm These turrets are suitable for use with manual crimping tool according to the MIL-C-50/-0 standard. Note: A wide variation of strand number and diameter combinations are quoted as being AWG, some of which do not have a large enough cross section to guarantee a crimp as per either MIL-C-50/ or /7-0. Our technical department is at your disposal to study and propose a solution to all your specific problems. 00 5B 5K Type F F Connector ø Conductor Contact AWG 94B.0-4-6.0 ) -4-6 956.6 ) 4-6-8 90C.6 ) 4-6-8 Turret part number For male For female contact contact DCE.9.05.BVCM DCE.9.05.BVCM DCE.9.03.BVCM DCE.9.04.BVCM DCE.9.64.BVCM DCE.9.6.BVCM Note: ) Arrangement with special contact length, turret from another series are required.
DCC Extraction tools for crimp contacts Thumb operated model FO Contact Types F F Contact Extractor Thumb Automatic operated model model Automatic model B K 3B 3K 4B 4K 5B 5K 96A 9A 0.9 96C 9C 96E 9E 0.7 96J 9J 97C 93B 97E 93E 0.9 87E 97J 93J 97R 93R 96X 9X 0.7 87R 95D.3 93E.3 0.9 97F.3 0.9 97R 93R 97L 93L 0.9 98L 94L 97T 93T 88E 0.7 99H 98E 94E 94B.0 956.0.6 90C.6 DCC.9.090.5LA DCC.9.070.5LA DCC.9.090.5LA DCC.9.070.5LA DCC.9.3.5LA DCC.9.3.5LA DCC.9.090.5LA DCC.9.3.5LA DCC.9.090.5LA DCC.9.090.5LA DCC.9.070.5LA DCC.9.0.5LA DCC.9.0.5LA DCC.9.6.5LA DCC.9.6.5LA DCF.9.090.LT DCF.9.070.LT DCF.9.093.5LT DCF.9.073.5LT DCF.9.33.5LT DCF.9.33.5LT DCF.9.093.5LT DCF.9.33.5LT DCF.9.093.5LT DCF.9.093.5LT DCF.9.073.5LT DCF.9.03.5LT DCF.9.03.5LT DCF.9.63.5LT DCF.9.63.5LT DCK Retention testing tools for crimp contacts ø 0.7, 0.9 and.3 mm F Contact Test force (N) 0.7 0 0.9 4.3 5 Testing tool part number For male For female contact contact DCK.9.07.0LRC DCK.9.07.0LRM DCK.9.09.4LRC DCK.9.09.4LRM DCK.9.3.5LRC DCK.9.3.5LRM 0
Tools for type C Coaxial Contacts DPE Crimping tool with die DPE.99.03.K DPE.99.03.8K Cable group, 3 DPN Dies Cable group Die dimensions For contacts For shield A B L A B L A A DPN.99.03.K DPN.99.03.8K Die material: Blackened steel.09 0.77.0 3.0.70, 3.09 0.77.0 3.80 3.30 B B for contacts for shield DCC Extractors DCC.9.384.5LA Cable group,, 3 0
Fibre Optic Tooling We propose a complete range of tools for fibre optic connector cable assembly. Some tools are specific to each fibre optic contact type. When selecting necessary tooling, make sure you identify correctly the contact type used in the selected product. DRV Complete workstation for fibre optic contact Description Comprehensive range of tools for terminating both singlemode and multi-mode fibres. Includes specific tools for F and F4 fibre optic contacts. Detachable termination case lid for use as polishing platform during field termination. Rugged but aesthetically pleasing termination case which is ideal for field use or in-house terminations. Curing oven and inspection microscope shall be ordered separately. DRV.9.CF.PN F, F4 Contact type Workstation Contents Part Number Description Quantity Number 7 WST.BT.75.55PT WST.BR.50.8AC WST.CH.5.5SR WST.CS.5.CE WST.CO.00.5 WST.DS.90.PT DCC.9.3.5LA DCS.9.G0.0C WST.ME.354.8R DOC.FO.CF.0000 WST.OU.35.0SZ DCS.9.F4.LC WST.OU.45.5MN WST.PA.05.555 WST.PA.0.AOJ WST.PA.005.AOM WST.PA.00.AOV WST.PN.0.AS WST.PN.45.AR WST.PN.03.0PG WST.PN.03.CR WST.PN.0.3CR DPE.99.54.337K WST.PL.3.5PT WST.RE.353.EPO WST.SE.305.8PH WST.TU.9.LN WST.RG.50.AZ WST.SY.35.PA WST.CS.55.AZ Plastic box Tweezers Lint-free Cloth Kevlar cutters Cotton bud (sachet of 0 pcs) Alcohol dispenser (supplied empty) Extraction tool for F and F contacts Microscope adapter for F and F4 cont. Epoxy mixer and pad Terminating instructions for F contacts Fibre scribe Polishing tool for F and F4 contacts Large cable stripper Cleaning tissues Lapping film µm (yellow) Lapping film 5µm (brown) Lapping film µm (green) Armoured cable cutter Cable cutter Outer jacket stripper Buffer coating stripping tool Primary coat stripper Crimp tool Polishing platform Epoxy resin + safety instructions Syringe with needle Fibre shield for F and F4 contacts Steel rule 6 Fibre length marking pen Scissors 0 0 0 0 0 4 3 4 5 6 7 8 9 0 3 4 5 6 7 8 9 0 3 4 5 6 7 8 9 30 6 5 3 9 7 Space for epoxy curing jig 5 8 6 5 3 9 9 4 7 6 4 4 5 0 8 30 8 0 3 Note: The interior of the case is fitted with pre-formed plastic foam to provide secure storage of the tools. Space for epoxy curing jig tool 03
DPE Crimping tool for fibre optic contact Description Crimping tool for capturing KEVLAR strand on contact body DPE.99.54.337K ) Contact type F, F, F3, F4 5. 4.38 3.74 Note: ) Included in the LEMO F workstation. 4.5 3.8 3.3 F3 F3 F, F and F4 DCS Epoxy curing jig Description Curing positioning jig specifically designed to ease assembly of the 3K.93C series with associated camera cable Contact type DCS.9.F.3LA F WST Epoxy curing oven Description Oven for assisting in curing epoxy WST.FR.0.VA WST.FR.0.VA 0 volts 0 volts Voltage Contact type F, F, F3, F4 DCS Polishing tool for fibre optic contacts Description Precision spring loaded tool for polishing terminated fibre optic contacts. DCS.9.F3.LC DCS.9.F4.LC ) F, F3 F, F4 Contact type Note: ) Included in the LEMO F workstation. 04
WST Fibre Inspection Microscope Description Microscope to assist in viewing termination operations and verifying fibre end finish. See adaptor below. WST.FB.G0.4N Contact type F, F, F3, F4 DCS Microscope adaptor for fibre optic contacts Description Adaptor for final inspection of fibre optic contacts. To be used with microscope WST.FB.G0.4N DCS.9.G4.0C DCS.9.G0.0C ) F, F3 F, F4 Contact type Note: ) Included in the LEMO F workstation. DCC Extractor for fibre optic contact Description Tool for extracting the F or F contact. DCC.9.3.5LA ) F, F Contact type Note: ) Included in the LEMO F workstation. DCS F contact alignment device installation/extraction tool Description Simple tool with two threaded end for installation/extraction of the F contact alignment device Contact type DCS.F.035.PN F DCC F4 contact alignment device extraction tool Description This tool is for extraction/reinstallation of the F4 contact alignment device. It is necessary for contact cleaning only Contact type DCC.F4.5.7LA F4 05
DCS Cleaning tool Description Used for maintenance cleaning. The tool is made with an alcohol spongy reservoir (supplied empty). 6 dry cotton buds are included. The threaded end allows extraction/reinstallation of the F contact alignment device. Contact type DCS.9.F3.LA F WST Cleaning kit Description Kit that includes cotton buds one of them moistened with alcohol WST.KI.5.34 Contact type F, F, F3, F4 06
Technical characteristics Outer shell Brass In most cases, LEMO connectors have a brass outer shell which is suitable for most general purpose applications, including civilian and military. The brass outer shells have a chrome nickel-plated surface which ensures very good protection against industrial atmosphere, salt air and most corrosive agents. Alternative protective coatings are available to satisfy other specific environmental conditions: electrolytic nickel nickel-black chrome. After the black chrome treatment, the part is coated with a protective organic film. Stainless steel For applications where there are severe environmental conditions that may rapidly damage the surface finish, we recommend using stainless steel. The AISI 303 stainless steel is a material for general use adapted to most applications requiring a product made entirely of stainless metal. For the broadcasting industry the heavy duty line with shell in stainless steel offers more resistance to heavy wear conditions. Aluminium alloy The aluminium alloy outer shells find numerous applications where light weight is a predominant factor, such as in the aeronautics and space industries, and for portable and mobile equipment. These materials have high mechanical strength and excellent resistance to corrosion. The shell surface is protected by anodizing which is available in six colours: blue, yellow, black, red, green, and natural. Depending on the application, other surface finish is also available (electrolytic nickel-plating, black nickel plating). Plastic materials Some connector model shells of the B-4B series can be made of plastic. This solution offers optimum electrical insulating properties particularly suitable for medical applications. Grey or white polysulfone (PSU) and beige PEEK offer excellent mechanical properties and is suitable for gas or vapour sterilization. Some models are also available with an outer shell of cream-coloured polyphenylsulfone (PPSU). We recommend this material particularly for applications where products are to withstand hundreds of vapour sterilization cycles. Other metallic components In general, most metallic components are manufactured in brass. However, bronze or beryllium copper are used where good elasticity is required (for example: grounding crown). Depending on the application, these parts have electrolytic nickel or nickel-gold plating. These parts can also be manufactured in stainless steel (AISI 46). Gasket and O-rings In general, gaskets and O-rings are made of silicone rubber MQ/MVQ. However, for some products they are made of fluorosilicone rubber (FPM). Technical characteristics of plastic materials Type Density Tensile strength (at 3 C) Flexurale strength (at 3 C) Dielectric strength Volume resis. at 50% HR and 3 C Surface resistivity Thermal conductivity Comparative tracking index Maxi. continuous service temperature Min. continuous service temperature Max. short-time service temperature Water absorption in 4h at 3 C Radiation resistance Flammability rating Resistance to steam sterilization ASTM = American Society for Testing & Materials ISO = International Standards Organization UL = Underwriters Laboratories IEC = International Electrotechnical Commission Norme Units PEEK PSU PPSU Silicone FPM ASTM D 79.3-.4.4.3 ~. ~.9 ASTM D 638/ ISO R57 MPa 9-4 70 70 > 9 > ASTM D 790/ ISO R78 MPA 70 06 9 ASTM D 49/IEC 6043 kv/mm 9-5 7-0 5 8-30 ASTM D 57/IEC 60093 Ω cm 0 6 5x0 6 0 4 ASTM D 57 Ω 0 5 ASTM C 77 W/K m 0.5 0.6 IEC 60 V CTI 50 CTI 50 UL 746 C 50 40 80 00 00 UL 746 C -55-60 -50-50 -0 C 300 60 00 > 50 300 ASTM D 570/ISO R6A % 0. 0.3 0.37 Gy ) 0 7 0 5 0 5 8x0 4 ASTM D 635/UL 94 V-0/3. V-0/4.4 V-0/.6 excel. good excel. good good Note: ) Gy (Gray) = 00 rad 07
Materials and Treatments Component Outer shell, collet nut, conical nut or notched nut Grounding crown Latch sleeve Locking washer Hexagonal or round nut Other metallic components O-ring and gaskets Material (Standard) Brass (UNS C 38500) Stainless steel (AISI 303 or 304) Aluminium alloy (AA 66A or AA 603) PEEK, Polyether EtherKetone, beige PSU (Udel ), Polysulfone, grey or white PPSU (Radel ), Polyphenylsulfone, cream Bronze (UNS C 54400) or special brass Stainless steel (AISI 46) Special brass Stainless steel (AISI 46) Bronze (UNS C 500) Brass (UNS C 38500) Stainless steel (AISI 303 or 304) Aluminium alloy (AA 66A or AA 603) Brass (UNS C 38500) Stainless steel (AISI 303 or 304) Silicone MQ/MVQ or FPM/FKM (Viton ) Surface treatment (µm) chrome nickel black chr. Notes Cu Ni Cr Cu Ni Ni Cr 0.5 3 0.3 0.5 3 without treatment anodized ) ) ) 0.5 3 without treatment 3) 0.5 3 0.3 0.5 3 without treatment 3) 0.5 3 without treatment 4) anodized natural 4) 0.5 3 without treatment Notes: standards for surface treatment are as follows: Chrome-plated: FS QQ-C-30B; Nickel-plated: FS QQ-N-90A, or MIL-C-6074C; Gold-plated: ISO 453; and Black chrome: MIL-C-4538C with a minimum of 0 µm of lacquer protection. ) for FGG and ENG models of the 3B and 4B series ) for the FGY and ENY models of the B, 3B and 4B series 3) AISI 46 steel is used with shells made of AISI 303 or 304 4) delivered with free and fixed sockets with aluminium alloy or stainless steel shell Shell electrical continuity: (measured according to IEC 605- test f) Test current: A B 3B 4B 5B K 3K 4K 5K R (mω)...5.5.8.6.4.4 Insulator LEMO uses PEEK (Polyether Etherketone) for the insulator material. The performance of this thermoplastic material is enhanced by the addition of glass fibres in the resin to achieve very high mechanical strength, to increase dielectric strength and to reduce water absorption rate. The above features of PEEK plus its excellent radiation resistance makes it ideal for most applications. (See technical characteristics on page 07) 08
Fibre Optic Contacts In order to ensure the highest technical performance and to provide the optimal solution for a diversity of applications, LEMO has developed the 4 types of fibre optic contacts designated F, F, F3, and F4. F and F4 contacts are designed with fully floating pre-domed ceramic ferrule. Such contacts are mainly designed to operate with single-mode and multi-mode fibres with small core dimensions. F and F3 contacts are using floating metallic or ceramic ferrules. They are ideal for use with multi-mode, silica or plastic fibres with large core diameters. Contact F Contact body: part ensuring the alignment of the two ferrules and retention of the contact into the insulator, made of rustproof alloy. Clips is made of Cu-Be Crimp holder: provided for cable fixing, made of rustproof alloy Ferrule made of rustproof alloy or ceramic depending on the fibre diameter Ferrule holder made of rustproof alloy Stainless steel spring to guarantee mating precision of the two ferrules lengthwise Crimp ferrule made of Nickel-plated copper for fixing the cable onto the crimp holder Fibre Buffer Cable Contact F Contact body: part ensuring the retention of the contact into the insulator, made of PEEK Crimp holder: provided for cable fixing, made of Nickel-plated brass Ferrule made of ceramic Ferrule holder made of rustproof alloy Stainless steel spring to guarantee physical contact of the two ferrules with correct pressure Crimp ferrule made of Nickel-plated copper for fixing the cable onto the crimp holder Alignment tube to guarantee the alignment of the two ferrules when mated, made of ceramic and rustproof alloy Fibre Buffer Cable Contact F3 Contact body: part ensuring the alignment of the contact into connector shell, made of Nickel-plated brass Crimp holder: provided for cable fixing, made of Nickel-plated brass Ferrule made of rustproof alloy or ceramic depending on the fibre diameter Ferrule holder made of rustproof alloy Stainless steel spring to guarantee mating precision of the two ferrules lengthwise Crimp ferrule made of Nickel-plated copper for fixing the cable onto the crimp holder Alignment tube to guarantee the alignment of the two ferrules when mated, made of rustproof alloy Fibre Buffer Cable Contact F4 Contact body: part ensuring the alignment of the contact into connector shell, made of rustproof alloy Crimp holder: provided for cable fixing made of Nickel-plated brass Ferrule made of ceramic Ferrule holder made of rustproof alloy Stainless steel spring to guarantee physical contact of the two ferrules with correct pressure Crimp ferrule made of Nickel-plated copper for fixing the cable onto the crimp holder Alignment tube to guarantee the alignment of the two ferrules when mated (always fitted into the fixed or free socket) made of ceramic and rustproof alloy Fibre Buffer Cable 09
Optical Performance for F, F, F3, and F4 Type Contacts The optical performance for the fibre optic contacts relates to the insertion and return losses measured at the junction of the fibre to fibre interface. These losses are caused mainly by minute geometrical effects of the critical alignment components and deviations in the fibre core and cladding dimensions. The insertion loss results for multi-mode and single-mode fibres are given whereas the return loss values are provided for single-mode fibres only. Insertion and return losses are expressed in decibels (db). The data shown in the diagrams below correspond to numerous matings using various batches of optical fibres and connectors. Measurements with Single-mode Fibre for F and F4 Contacts. Insertion loss Return loss 45 Number of measurements 600 500 400 300 00 00 0 0 0. 0. 0.3 0.4 0.5 Insertion loss (db) Relative frequency in percent 40 35 30 5 0 5 0 5 0 8 30 3 34 Return loss (db) Mean = 0.0 db Tested at 300 nm Tested according to the standard IEC 6300-03-04, Insertion Method B. Fibre = 9/5 µm Ferrule bore diameter = 5 µm Measurements with Multi-mode Fibre for F and F4 Contacts Insertion loss Mean = 30.4 db Tested at 300 nm Tested according to the standard IEC 6300-03-06, Branching Device Method Fibre = 9/5 µm, Hand Polishing Note: It is possible to obtain return losses better than 45 db with UPC polishing techniques. Please consult LEMO for more detailed information. Measurements with Multi-mode Fibre for F and F3 Contacts Insertion loss Number of measurements 600 500 400 300 00 00 0 0 0. 0. 0.3 0.4 0.5 0.6 Insertion loss (db) 0.7 Number of measurements 00 80 60 40 0 0 0 0.4 0.8..6.0.4 Insertion loss (db) Mean = 0.5 db Tested at 300 nm Tested according to the standard IEC 6300-03-04, Insertion Method B. Fibre = 50/5 µm Ferrule bore diameter = 6 µm Mean =.3 db Tested at 850 nm Tested according to the standard IEC 6300-03-04, Insertion Method B. Fibre = 00/30 µm Ferrule bore diameter = 35 µm 0
Change in attenuation vs. environmental and mechanical conditions Characteristic High temperature Low temperature Change of temperature (7 cycles) Damp heat steady state Mating cycles (contact F; F; F3) Mating cycles (contact F4) Cable retention ) Impact (Method A) Shock (3 cycles in directions) Vibration (7 cycles) Value Standard Change in attenuation ) F-F4 Contacts F-F3 Contacts + 80 C IEC 6300-0-8 < 0.0 db < 0.0 db - 40 C IEC 6300-0-7 < 0.0 db < 0.0 db Diagram below IEC 6300-0- < 0.0 db < 0.0 db Up to 95 % RH, 60 C IEC 6300-0-9 < 0.0 db < 0.5 db 000 IEC 6300-0-0 < 0.5 db < 0.5 db 500 IEC 6300-0-0 < 0.5 db 00 N IEC 6300-0-04 < 0.0 db m onto concrete floor IEC 6300-0- < 0.0 db < 0.5 db 00 g, 0-50 ms; 0 g, 6-9 ms IEC 6300-0-09 < 0.0 db < 0.0 db Diagram below IEC 6300-0-0 < 0.0 db < 0.5 db Note: ) The insertion loss variations were measured during the entire environmental and mechanical tests respectively. ) Value quoted is for.5 mm tight jacket cable. In practice the cable retention depends on many factors including the cable construction. Diagram : Temperature cycles Diagram : Vibration +60 C Room temp. -0 C 6 hours 6 hours 6 hours 6 hours 6 hours 6 hours 6 hours 6 hours Spectral density acceleration (G /Hz) 0. 0.0 0 Hz 0-60 Hz 60-00 Hz 00-30 Hz 30-600 Hz 600-000 Hz 000 Hz duration 0.009 G /Hz +9 db / octave 0.4 G /Hz -3 db / octave 0.47 G /Hz -6 db / octave 0.04 G /Hz 80 s / axis 0 4 36 48 60 7 Hours 0.00 0 0 50 00 00 500 K Frequency (Hz) K 5K
Electrical Contact Technical description The secure reliable electromechanical connection achieved with LEMO female cylindrical contacts is mainly due to two important design features:. Prod proof entry on the mating side which ensures perfect concentric mating even with carelessly handled connectors; and. The pressure spring, with good elasticity, maintains a constant even force on the male contact when mated. The leading edge of the pressure spring preserves the surface treatment (gold-plated) and prevents undue wear. Contact material and treatment LEMO female contacts are made of bronze (UNS C 54400). This material is chosen because of its high modulus of elasticity, its excellent electrical conductivity and a high mechanical strength. LEMO male solder contacts are made of brass (UNS C 38500). Male crimp contacts are made of brass (UNS C 34500) or annealed brass (UNS C 38500) with optimum hardness (HV) for crimping onto the wire. Au Ni Cu Bronze or brass Male crimp Type Male solder Female crimp Female solder Clips Material (standard) Bronze (UNS C 54400) 0.5 3.5 Cu-Be (FS QQ-C-530) Stainless steel Surf. treatment (µm) Cu Ni Au ) Brass (UNS C 34500) Brass (UNS C 38500) 0.5 3.0 Brass (UNS C 38500) Notes: The standard surface treatment are as follows: Nickel: FS QQ-N-90A or MIL-C-6074C; and Gold: ISO 453. ) Minimum value. Thickness comparison between the outside and the inside of female contacts.5 P Contact (mm) male (µm) Gold thickness female outside inside (µm) (%).5 P 0.7 0.9.3.6.0 4.0.0.5 70.0.5 75.0.5 75.0.5 75.0.5 75.0.5 75 Note: P = inspection point Contact resistance with relation to the number of mating cyles (measured according to IEC 605- test a) Maximum values measured after the mating cycles and the salt spray test according to IEC 605-6 test f. Insulation resistance between the contacts and contact/shell (measured according to IEC 605- test 3a) (mm) 0.7 0.9.3 Contact resistance (mω) 000 3000 5000 cycles cycles cycles 5.6 5.7 6. 4. 4. 4.8.8.9 3.6 (mm).6.0 4.0 Contact resistance (mω) 000 3000 5000 cycles cycles cycles.6.7 3.5.9 3. 3.3.6.0.8 Insulating material new after humidity test ) PEEK > 0 Ω > 0 0 Ω Note: ) days at 95% RH according to IEC 60068--3.