BAUER BG 3 Rotary Drillig Rig Base Carrier BT 8
The BAUER Group Experiece for you! 1 years of drillig, 4 decades of buildig machies, ad still dow to the earth Prof. Thomas Bauer We could start by tellig you about Sebastia Bauer, who fouded a copper forge i the Germa tow of Schrobehause some 2 years ago. We could the move o to how his workshop prospered ad developed to a leadig costructio compay for specialist foudatio egieerig. The story would cotiue to the mid 2 th cetury, whe iovatio ad the drive for perfectio prompted Bauer to develop ad build their ow high-quality ad high-performace machiery. Ad it still would t ed i the 21 st cetury, Bauer ow family-ru i the seveth geeratio ad meawhile a globally operatig group with more tha 1 braches ad subsidiaries operatig i the fields of special foudatio egieerig (Bauer Spezialtiefbau), i maufacturig of foudatio equipmet (Bauer Maschie) ad focusig o products ad services i the fields of water, eergy, mieral resources ad evirometal techology (Bauer Resources). But we thik what really matters about us ad to our customers is this: We are a strog parter with face ad values, we are dow to earth, ad we are dedicated to perfectio i everythig we touch. 179 Foudatio as a copper forge i Schrobehause, Germay 1928 Well drillig i Bavaria, Germay 1958 Ivetio of the groud achor by Dr.-Ig. K.H. Bauer 1976 First hydraulic rotary drill rig BAUER BG 7 1984 First diaphragm wall trech cutter BC 3 2 BG 3 ValueLie BAUER Maschie GmbH 3/216
BAUER Maschie GmbH More tha machies: Competet cosultig Quality is ot a act, it is a habit. Of the thousads of machies Bauer Maschie has built sice productio started i the 197 s with the first rotary drill rig BG 7, may of them are still i operatio all over the world i Siberia as well as i the desert. State of the art techology developed ed-to-ed by our ihouse egieers ad full machie tests prior to delivery are oe side of the coi. Bauer Maschie ca serve ay customer eed with the most comprehesive product portfolio. The other side is project-specific cosultig by highly traied experts, with a focus o your special requiremets. Quality ad experiece i specialist foudatio egieerig Global operatio local cotacts i over 7 coutries Reliability i techology ad service Customized solutios O-site support over etire machie service life 198 s Start of iteratioal equipmet sales 21 Bauer Maschie established as idepedet compay withi the Bauer Group 26 Stock market lauch of BAUER AG, directed by Prof. Thomas Bauer 211 Itroductio of BG ValueLie ad BG PremiumLie Regular showcasig of ew developmets o various exhibitios BG 3 ValueLie BAUER Maschie GmbH 3/216 3
The BAUER BG ValueLie The BG ValueLie Perfectio is achieved whe there is othig left to take away. Drillig ucased deep boreholes stabilized by drillig fluid, or drillig cased boreholes with istallig casigs by the rotary drive or by a hydraulic casig oscillator. If Kelly drillig is your task, the the BG ValueLie is our solutio. The machies of the ValueLie are specifically adapted to o other purpose tha Kelly drillig ad that perfectly. You ca expect superior Bauer performace ad customary Bauer durability at affordable costs for acquisitio ad operatio. How we do it? By applyig cuttigedge techology, reduced to othig less tha the essetials. BG 11 H CAT BG 2 H BH 75 BG 26 BT 7 Log mast for more drillig depth Large drill axis for big diameters Well balaced cocept for high productivity ad ecoomic operatio Hydraulic system for high dyamic performace Easy hadlig, easy maiteace Variable trasport cocept 4 BG 3 ValueLie BAUER Maschie GmbH 3/216
The Rotary drillig rig BG 3 ValueLie (BT 8) 8 Max. drillig diameter: 2,5 mm Max. drillig depth: 87. m Max. torque: 3 knm Egie: CAT C 9 Tier 3 28 kw @ 1,8 rpm CAT C 9.3 Tier 4 fial 298 kw @ 1,8 rpm Max. height: 26.9 m 7 6 9 1 Udercarriage 2 Upper carriage 3 Mai wich 4 Auxiliary wich 5 Kiematic system 6 Mast 7 Crowd cylider 8 Masthead 9 Kelly bar 1 KDK Rotary drive 11 Drillig tool 1 5 3 BG 3 BT 8 BG 38 BS 8 4 11 2 1 BG 3 ValueLie BAUER Maschie GmbH 3/216 5
BG 3 Spotlights Kiematic system Prove Bauer kiematic system with support trestle ad backstay cyliders for maximum stability Heavy-duty base frame optimized for attachmet of frot-ed equipmet Easy riggig due to compact desig Wiches High, measured effective lie pull ad lie speed Load classificatio M6 / L3 / T5 for heavy-duty, cotiuous operatio A special groovig system o the drum ad a rope pressure roller reduce wear o the wire rope Pied coectio for easy moutig ad demoutig of wiches o mast Trasparet rig for easy oil check KDK rotary drive High dyamic performace Sigle-gear drive with strog ad robust desig ad high mechaical ad hydraulic efficiecy Adjustmet to various soil coditios ad Kelly bars with 3 selectable modes of operatio Protectio of the rotary drive by a itegrated Kelly dampig system Easy assembly of rotary drive Udercarriage Solid Bauer desig for 3 workig radius Hydraulically extedable tracks Large footprit to resist high overturig momets High tractio forces Optioal: UW 1, optimized for oscillator attachmet 6 BG 3 ValueLie BAUER Maschie GmbH 3/216
Moder, ergoomic cabi FOPS compliat Bauer comfort cab meets highest comfort stadards High-resolutio 7" color scree Clear layout of istrumets ad display screes Excellet view of drillig positio Easy operatio HSE safety features Itegrated service platform for easy ad safe maiteace work Maiteace work ca be carried out from groud or platform level Hydraulic coectios o rotary drive ca be made from groud level Access ladder to upper structure Gratigs o side ad i frot of operator s cab Rear view camera, flashig warig light ad audible reverse warig system Variably stackable couterweight elemets High-performace CAT egie Coformig to exhaust emissio stadards Stage III A / Tier 3 or Stage IV / Tier 4 fial Low fuel cosumptio due to optimized desig of the hydraulic system Low oise emissios due to clever soud protected istallatio Worldwide CAT-service parter etwork Fial ispectio ad test ru Comprehesive Bauer test program Optimal adjustmet ad calibratio of all mai fuctios Heat trasfer test Noise emissio measuremets Electromagetic compatibility test BG 3 ValueLie BAUER Maschie GmbH 3/216 7
BG 3 Dimesios 5 5 5 15 2689 2454 65 112 421 362 21 15 BK 28/419/4/68 (A= 233) 115 Ø165 369-42 464 568 38 (R 387) 123 1165 11 327-447 8 Operatig weight (as show) approx. 12 t 8 BG 3 ValueLie BAUER Maschie GmbH 3/216
BG 3 Techical specificatios Rotary drive KDK 3 K KDK 3 S Torque (omial) at 35 bar 294 3 knm Speed of rotatio (max.) 3 49 rpm KDK 3 K Not to scale KDK 3 S Not to scale M om. [knm] M om. [knm] Stadard mode rpm reduced M D reduced 294 294 27 155 63 63 6 3 rpm 612 9 3 1 st gear 1 st gear 1 st gear 2 d gear Stadard mode rpm reduced M D reduced Stadard mode 3 78 3 158 225 78 147 38 6 24 rpm 612 8 24 13 49 Crowd cylider stadard optioal Crowd force push / pull (effective) 2 / 35 2 / 49 kn Crowd force (measured at the casig drive adapter) 2 / 29 2 / 43 kn Speed (dow / up) 4.4 / 7. 6.5 / 3.2 m/mi Fast speed (dow / up) 2 / 2 27 / 23 m/mi Stroke 6,5 8,5 mm Mai wich sigle layer M6 / L3 / T5 Lie pull effective / omial 265 / 34 kn Rope diameter 32 mm Lie speed (max.) 8 m/mi Auxiliary wich M6 / L3 / T5 Lie pull (1 st layer) effective / omial 8 / 1 kn Rope diameter 2 mm Lie speed (max.) 55 m/mi Base carrier BT 8 Egie CAT C 9 CAT C 9.3 Rated output ISO 346-1 28 298 kw 1,8 1,8 rpm Egie coforms to EEC 97/68 EC Stage III A Stage IV EPA/CARB Tier 3 Tier 4 fial Diesel tak capacity / Ad Blue / / 34,5 l Soud power level (2/14/EG ad EN 16228, Aex B) LW A 19 LW A 112 db (A) Soud pressure level i cabi (EN 16228, Aex B) LP A 8 db (A) Ambiet air temperature (at full power) up to 45 C Hydraulic power output (measured at ilet to rotary drive) 29 kw Hydraulic pressure 35 bar Hydraulic oil tak capacity 65 l Udercarriage (selectable) UW 95 UW 1 Crawler type B 7 B 7 Tractio force effective / omial 73 / 8 73 / 8 kn BG 3 ValueLie BAUER Maschie GmbH 3/216 9
BG 3 Techical equipmet Base carrier Stadard Removable couterweight elemets 14.9 t, Fig. A Egie diagostic system Gratigs o side ad i frot of operator s cab Itegrated service platform Camera-System for rear area surveillace Multigrade hydraulic oil Bauer comfort operator s cab (FOPS compliat), Fig. B O-board lightig set Air coditioig system Radio with CD, MP3, USB ad Bluetooth c/w hads-free kit Trasport securig lugs o crawler uits O-board tool kit Optioal Couterweight variably adjustable to max. 19.7 t Air compressor 1, l/mi Cetral lubricatio system Bauer service kit Electric refuellig pump Vise attachmet Arctic kit Bio-oil for hydraulic circuit Protective roof guard Protective frot widscree guard Cab space heater with automatic timer Udercarriage UW 1 Triple grouser track shoes (width 9 mm) Quick-release coupligs for removable crawler side frames Service tool kit BG attachmet Stadard Bauer V-type kiematic system Masthead for optioal use with drill axis 1,15 or 1,35 mm, Fig. C Iverted crowd cylider Crowd speed fast ad slow mode Swivel for mai rope Pivoted achor poit for mai ad auxiliary rope Trasport supports for upper ad lower mast sectio Optioal Swivel for auxiliary rope Upper Kelly guide Drill axis 1,35 mm Attachmet of casig oscillator up to BV 15 HD-7, Fig. D Thrust rod 1,3 or 2, mm A B 1 BG 3 ValueLie BAUER Maschie GmbH 3/216
KDK rotary drive Stadard Itegrated Kelly dampig system Exchageable Kelly drive adapter assembly KA 5/419 Exchageable Kelly drive keys Quick-release couplers o hydraulic hoses 3 selectable modes of operatio Easy assembly of rotary drive Wear pads exchageable without removal of rotary drive Trasport supports Trigger plate Liftig gear for rotary drive Optioal Rotary drive KDK 3 S (multi-gear) Cardaic joit Brake kit for automatic casig drive adapter, Fig. E Kelly drive adapter assembly KA 5/394 Torque multiplier BTM 72 K (Torque: 4 knm), Fig. F Mai wich Stadard Hydraulically cotrolled freewheelig Slack rope prevetio Automatic swivel aligmet Depth sesig device Electroic load sesig Overload protectio device Wich drum with special groovig Pi coectio Trasparet rig for easy oil check Measurig ad cotrol equipmet Stadard Bauer exteded moitor icl. itegrated diagostic capability, Fig. G Display of fault messages as plai text Digital display of pump pressures Mast icliatio measuremet o x/y axes (digital / aalog display) Automatic vertical aligmet of mast Optical mast icliatio moitorig system Hydraulic load sesig o auxiliary wich Speed sesig device o KDK Hoist limit switch o mai ad auxiliary wich Defied torque settig for KDK Kelly drillig assistat Automatic crowd cotrol Oe-directioal spoil discharge assistat Casig extractio assistat Optioal Remote trasmissio of machie data (DTR-module) Slewig agle display for upper carriage D E C F G BG 3 ValueLie BAUER Maschie GmbH 3/216 11
BG 3 Overview Kelly drillig Drillig capabilities diagram (ucased) Drillig depth (m) 1 2 3 Drill diameter (mm) 1, 1,5 2, 2,2 2,5 3, 4 5 Stadard 7 8 Upgrade 2 Upgrade 1 9 Rig cofiguratios Stadard Upgrade 1 Upgrade 2 Drill axis 1,15 mm 1,35 mm 1,35 mm Couterweight 14.9 t 17.3 t 19.7 t Udercarriage UW 95 UW 95 UW 1 Stroke 6,5 mm 6,5 mm 8,5 mm Basic model for all-roud use for fluid supported deep Kelly drillig for cased Kelly drillig (also with casig oscillator) Data show are valid for miimum horizotal mast reach ad usig BAUER attachmet. For more iformatio, please cotact the BAUER Sales Departmet. 12 BG 3 ValueLie BAUER Maschie GmbH 3/216
BG 3 Applicatio ucased Kelly drillig Stadard cofiguratio Upgrade 1 Drill axis 1,15 mm Drill axis 1,35 mm 2689 2689 369-42 R 387 389-422 R 387 Drill diameter (mm) Drill diameter (mm) 1, 1,2 Drillig depth (m) 1,5 1,8 2, 2,2 2,5 3, 1, 1,2 1,5 1,8 2, 2,2 2,5 3, 1 2 3 Drillig depth (m) 1 2 3 4 4 5 3-part Kelly 5 3-part Kelly 4-part Kelly 4-part Kelly 7 7 8 9 5-part Kelly 8 9 5-part Kelly BG 3 ValueLie BAUER Maschie GmbH 3/216 13
BG 3 Applicatio cased Kelly drillig Stadard cofiguratio with rotary drive KDK Drill axis 1,15 mm 2689 Upgrade 2 with rotary drive KDK Drill axis 1,35 mm 2689 369-42 R 387 389-422 R 387 Max. legth of Kelly bar BK 3/419/3/... (m) 3 33 36 39 42 45 48 51 54 57 63 66 69 72 75 78 Legth of casig sectio (m) 1 2 3 4 5 6 1 2 3 4 5 5 28 Ø 1,8 Kelly bar BK 28/419/4/... 32 36 4 44 48 52 Ø 1,8 56 64 68 72 76 8 Max. legth of Kelly bar BK 3/419/3/... (m) 21 24 27 3 33 36 39 42 45 48 51 54 57 63 66 69 72 Legth of casig sectio (m) 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 Ø 2,2 Ø 2, Ø 1,8 Kelly bar BK 28/419/4/... 24 28 32 36 4 44 48 52 56 64 68 72 Ø 2,2 Ø 1,8 14 BG 3 ValueLie BAUER Maschie GmbH 3/216
Stadard cofiguratio with casig oscillator Drill axis 1,15 mm 2689 Upgrade 2 with casig oscillator Drill axis 1,35 mm 2689 Applicability: up to BV 118HD-3 Applicability: BV 118HD-3 up to BV 15HD-7 369-42 R 387 389-422 R 387 Max. legth of Kelly bar BK 3/419/3/... (m) 3 33 36 39 42 45 48 51 54 57 63 66 69 72 75 78 Legth of casig sectio (m) 1 2 3 4 5 6 1 2 3 4 5 5 28 Ø 1,3 Kelly bar BK 28/419/4/... 32 36 4 44 48 52 Ø 1,3 56 64 68 72 76 8 Max. legth of Kelly bar BK 3/419/3/... (m) 21 24 27 3 33 36 39 42 45 48 51 54 57 63 66 69 72 Legth of casig sectio (m) 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 Ø 1,5 Kelly bar BK 28/419/4/... 24 28 32 36 4 44 48 52 56 64 68 72 Ø 1,5 BG 3 ValueLie BAUER Maschie GmbH 3/216 15
BG 3 Riggig Deriggig Health ad Safety features All hydraulic hoses of the KDK ca be attached from groud level The permissible mast icliatio is displayed by the icliatio moitorig system No overflow of hydraulic oil Applicable with all thrust rods Riggig positio for coectig of hydraulic hoses 327 1781 Safe ad simple disassembly of iverted crowd cylider system Easy disassembly by removig oe pi oly No discoectio of hydraulic lies No hydraulic lies i upper mast sectio Hydraulic hoses remai coected (miimized risk of leakages developig at coupligs) 16 BG 3 ValueLie BAUER Maschie GmbH 3/216
BG 3 Trasport dimesios ad weights G = Weight (t) B = Width, overall (mm) Weights show are approximate values; optioal equipmet may chage the overall weight ad dimesios. 3 G = 57.8 169 322 35 8 327 34 G = 4.8 B = 1,5 G = 5.5 G = 1 x 4.9 + 4 x 2.5 B = 3, 2 1392 Masthead tilted Telescopic trasport supports 152 121 212 95 1345 25 1177 25 35 35 45 G = 13.3 B = 2,45 G = 48.2 735 Optioal G = 14.2 B = 2,45 G = 44.5 118 655 BG 3 ValueLie BAUER Maschie GmbH 3/216 17
Worldwide Sales Network Global operatio ad local cotact Log-term customer care ad relatioship Flexibility i providig customized solutios Strog customer orietatio Uique combiatio of equipmet kowledge ad applicatio competecy Applicatio ad process cosultig based o kowledge from a variety of projects If you eed more iformatio, please cotact us: BMA@bauer.de 18 BG 3 ValueLie BAUER Maschie GmbH 3/216
Worldwide Service Network Regioal orgaizatios ad cotacts Best educated techicias to esure a maximum availability of equipmet Reliable ad efficiet spare parts supply Log term o-site service & support Certified o-site operator s ad techicia s traiig If you eed assistace, please cotact us: Service Hotlie: +8 1 12 (toll-free umber) or: +49 8252 97 2888 or: KVT@bauer.de BG 3 ValueLie BAUER Maschie GmbH 3/216 19
bma.bauer.de BAUER Maschie GmbH BAUER-Strasse 1 86529 Schrobehause Germay Tel. +49 8252 97- bma@bauer.de www.bauer.de Desig developmets ad process improvemets may require the specificatio ad materials to be updated ad chaged without prior otice or liability. Illustratios may iclude optioal equipmet ad ot show all possible cofiguratios. These ad the techical data are provided as idicative iformatio oly, with ay errors ad misprits reserved. 95.723.2 3/216