BIG DOG MOWER CO. STOUT. Parts Manual. 200 South Ridge Road Hesston, Kansas 67062

Similar documents
BigDog Mowers Stout Parts Manual

BigDog Mowers Stout MP Parts Manual

BigDog Mowers Stout MP Parts Manual

Hustler FasTrak CE Parts Manual

BigDog Mowers Alpha MP Parts Manual

BigDog Mowers A Series Parts Manual

BigDog Mowers Alpha Parts Manual

Hustler Raptor SD 48" CE Parts Manual

BigDog Mowers Alpha Series Parts Manual

BigDog Mowers A Series Parts Manual

BigDog Mowers Alpha Parts Manual

Hustler X-ONE i Parts Manual

Hustler FasTrak SD 36 CE Parts Manual

BigDog Mowers R Series Parts Manual

Hustler Raptor CE Parts Manual

Hustler FasTrak 48" 60" Parts Manual

BigDog Mowers C Series Parts Manual

BigDog Mowers C Series Parts Manual

BigDog Mowers Diablo Parts Manual

Hustler FasTrak Super Duty Parts Manual

BigDog Mowers Diablo MP Parts Manual

BIGDOG MOWER CO. Diablo MP Parts Manual. 200 South Ridge Road Hesston, Kansas 67062

Hustler FasTrak Super Duty Parts Manual

Hustler ATZ Parts Manual

Hustler X-One Parts Manual

Hustler FasTrak Super Duty CE Parts Manual

CE Parts Manual. Hustler Turf Equipment. P.O. Box Hesston, Kansas

Hustler Diesel Z Parts Manual

Hustler Mini Z Bac Vac Parts Manual

Hustler Super Z CE Parts Manual

Hustler FasTrak Super Duty CE Parts Manual

Hustler Raptor SD CE Parts Manual

Hustler Mini Z 52 CE Parts Manual

Hustler TrimStar 36" Parts Manual

Hustler Z CE Parts Manual

Hustler TrimStar 48"/54" Parts Manual

52" Raptor Parts Manual CE - HTRTRS052KAWFR691VC

Hustler FasTrak Parts Manual CE - HTFSTR048KAWFR691VC

Hustler Diesel Z CE Parts Manual

Hustler Z4 Parts Manual

Hustler Super Z Parts Manual

Hustler Diesel Z CE Parts Manual

Hustler Three Bag Catcher 48 /54 /60 /66 /72 Decks Operator s Manual

Hustler Z Parts Manual

Parts Manual P-ZT54 /

PARTS MANUAL SUPPORTED BY HUSTLER TURF EQUIPMENT AND EXCEL INDUSTRIES, INC.

Parts Manual PZ Please read the operator manual carefully and make sure you understand the instructions before using the machine.

Hustler X-ONE BAC-VAC OPERATOR S MANUAL

Hustler Raptor Flip-Up Parts Manual (CE)

54" RD X-ONE Parts Manual CE - HTX1TR054KAWFX850VC

M-ZT 61. Parts Manual. Zero Turn Mower /

Parts Manual Rev. A

Parts Manual Zero Turn Mower / Z 248F

Parts Manual Zero Turn Mower / Z 254i

Parts Manual DX272 / Please read the operator s manual carefully and make sure you understand the instructions before using the machine.

Parts Manual MZ5225 /

Parts Manual MZ52 /

Parts Manual Rev. A RZT48 /

Parts Manual M-ZT52 /

Parts Manual P-ZT4822 / P-ZT5224 / P-ZT6126 / P-ZT6128BS / P-ZT26 BF / P-ZT4822 CARB /

Parts Manual Rev. A

Parts Manual Rev. B RZT48 /

MZ 52LE. Parts Manual. Zero Turn Mower /

Hydrostatic Zero-Turn Commercial Riding Mower

Z 248F. Parts Manual. Zero Turn Mower /

Please read the operator manual carefully and make sure you understand the instructions before using the machine.

Parts Manual Zero Turn Mower / Z

Parts Manual Rev. A Z 246 /

Parts Manual PZ60 /

Hydrostatic Zero-Turn Commercial Riding Mower

Please read the operator manual carefully and make sure you understand the instructions before using the machine.

Parts Manual Zero Turn Mower / Z

Parts Manual Rev. 3

Parts Manual Rev. A

PARTS MANUAL EE60FX730V34CA EE52FX691V34CA

Hustler Two Bag Catcher Owner s Manual

Parts Manual DX254 / Please read the operator s manual carefully and make sure you understand the instructions before using the machine.

Parts Manual MZ5225ZT / MZ6128ZT / MZ6128ZT /

Parts Manual Rev. A RZT54 /

WYDB60FS691V34 WYDB60FS691V34CA WYDB52FR691V32CA WYDB52FX691V34CA WYDB60FX691V34 WYDB60FX691V34CA PARTS MANUAL

Parts Manual

RZ3016. Parts Manual. Zero Turn Mower /

Illustrated Parts List

PARTS MANUAL WYDB60FX691V34CA WYDB52FX691V34E

Z 242F. Parts Manual. Zero Turn Mower /

Parts Manual DX260 / Please read the operator s manual carefully and make sure you understand the instructions before using the machine.

Parts Manual for the Wright Z

Parts Manual Rev. 5

Parts Manual SPEEDZTR 30 /

Parts Manual MZ5424SR /

Parts Manual for the Wright Z

Z 246. Parts Manual. Zero Turn Mower /

Parts List Wright Stander Rapid-Hite Mower (For Serial Numbers and Higher Until Superseded)

WYDB52CT810V34 WYDB52CT810V34CA PARTS MANUAL

Parts Manual RZ4219 / RZ4219 BF /

English. Please read the operator s manual carefully and make sure you understand the instructions before using the machine.

Commercial Walk-Behind Mower Fixed Deck, Pistol Grip, Gear Drive with 32in Cutting Unit

Parts Manual DX260 BF / DX272 BF /

Transcription:

BIG DOG MOWER CO. STOUT Parts Manual 00 South Ridge Road Hesston, Kansas 6706

WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER. Inspect spark arrester daily; replace every 00 hours or as needed. The Engine Owner s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty. Keep Engine Owner s Manual with your unit. Should the Engine Owner s Manual become damaged or illegible, replace immediately. Replacements may be ordered per the information found in the Product Information section of the owner s manual. Federal law and California State law prohibit the following acts or the causing thereof:. The removal or rendering inoperative by any person other than for purposes of maintenance, repair, replacement, of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use, or. The use of the equipment after such device or element of design has been removed or rendered inoperative by any person.

Table of Contents General Information Service Literature.......................................... - Options Available From Your Dealer............................ - Using This Manual......................................... - Hardware Description Codes & Abbreviations.................... - Standard Torques.......................................... - Section Frame................................................... - Lights.................................................... - Engine Guard............................................. -6 Section Hydraulic System.......................................... - Transmission Assembly..................................... - Transmission Service Parts.................................. -6 Steering.................................................. -8 Steering Sub-Assembly..................................... -0 Brake................................................... - Section Wheel & Tire.............................................. - Front Tire Breakdown X................................ - Front Tire Breakdown X 6................................ -6 Drive Wheel Breakdown 0 X 0............................. -8 Drive Wheel Breakdown 0 X............................. -9 Section Engine................................................... - Engine Service Parts........................................ -6 Fuel System.............................................. -8 Fuel System Service Parts.................................. -0 Section 6 Battery................................................... 6- Instrument Panel........................................... 6- Section 7 8" Service Deck.......................................... 7-8" Deck Pulleys & Spindles.................................. 7-8" Deck................................................. 7-6 " Service Deck........................................... 7-8 " Deck Pulleys & Spindles................................. 7-0 " Deck................................................ 7-60" Service Deck.......................................... 7-60" Deck Pulleys & Spindles................................ 7-6 60" Deck................................................ 7-8 Deck Lift................................................ 7-0 Deck Mounting Hardware................................... 7-999_07 c-

Section 8 Seat.................................................... 8- Seat Service Parts......................................... 8- ROPS Foldable.......................................... 8-6 c- 999_07

General Information This manual covers Big Dog Stout models 9, 90 & 968. Service Literature PART NO. 608 0 89 DESCRIPTION OPERATOR S MANUAL WARRANTY STATEMENT GENERAL SERVICE MANUAL Options Available From Your Dealer PART NO. 9 6 9 99679 99687 908 7 60 6 6 66 087 DESCRIPTION MULCH KIT 8" DECK MULCH KIT " DECK MULCH KIT 60" DECK -BAG CATCHER 8" DECK -BAG CATCHER " DECK -BAG CATCHER 60" DECK STEERING EXTENSION KIT FLEX FORKS CONTAINMENT KIT 8" DECK CONTAINMENT KIT " DECK CONTAINMENT KIT 60" DECK SEAT SPRING KIT Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the BigDog mowers. Use of this manual in conjunction with other Big- Dog mower and component manuals will provide the information necessary to service and maintain BigDog mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 999_07 -

Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION CB CE CN CP CS CW FDRW FW HX LW DESCRIPTION ABBREVIATION DESCRIPTION CARRIAGE BOLT MB MACHINE BUSHING CLEVIS PIN MS MACHINE SCREW CLIP NUT NT NUT COTTER PIN SC SELF TAPPING CAP SCREW CAP SCREW SH SOCKET HEAD CUP WASHER SB SHOULDER BOLT FENDER WASHER SS SET SCREW FLAT WASHER OD OUTSIDE DIAMETER HEX HEAD ID INSIDE DIAMETER LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N M SIZE FT-LBS N M.0 8.. M.. 7 M..7 0 0 M. 6..8 8 6 M6 7.7 0..00 7 99 M8 8..6 0 M0 7 0.6 00 M 6 87.70 60 0 M 80 08..87 0 6 M6 60.00 6 80 M0 0 M 70-999_07

Section Frame................................................ - Lights................................................. - Engine Guard........................................... -6 999_07 -

Frame 7 7 6 9 8 8 0 9 8 6 7 6 6 0 0-999_07

Frame INDEX NO. PART NO. QTY. 60 6 6 8089 8 8088 609 78880 6 6007 7 60099 8 60069 9 6007 0 780 600899 7988 60099 600 60967 6 N/A 7 789 8 777 9 6099 0 09 DESCRIPTION 8" FRAME (WITH DECALS & HARDWARE) " FRAME (WITH DECALS & HARDWARE) 60" FRAME (WITH DECALS & HARDWARE) /8-6 THREAD RIVET NUT /6-8 THREAD RIVET NUT BIGDOG STOUT DECAL BUMPER BIGDOG DECAL /8-6 THREAD HEX RIVET NUT CN.-8 X.0 MAX THK DECK HEIGHT DECAL RS STEERING DECAL PUMP BELT WARNING DECAL FUEL INDICATOR DECAL TOW VALVE DECAL HOT DECAL ENGINE COMPARTMENT DECAL SERIAL NO. / SPEC DECAL LS STEERING DECAL MADE IN USA DECAL SAFE OPERATION DECAL GREASE FITTING STRAIGHT NOTES:. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.. EPA compliance plate.. Patent numbers plate. 999_07 -

Lights BOTTOM BB BOTTOM OF THE MOWER - 999_07

Lights INDEX NO. PART NO. QTY. 6000 60 607 6007 000 9 DESCRIPTION LIGHT CS #8- X.00 PH TRX THREAD FORMING WIRE HARNESS PUSH BUTTON MOUNT WIRE TIE NOTES: 999_07 -

Engine Guard 6 6 7 8 9 0-6 999_07

Engine Guard INDEX NO. PART NO. QTY. 67 988 068 8 06 8 6007 6 78866 7 67 8 7867 9 0860 6 0 7679 6 78708 76796 0997 099 DESCRIPTION BUMPER (WITH DECAL) ENGINE GUARD SCREEN NT.-8 HX FLK ZNYC CB.-8 X.7 FUL ZN BIG DOG DECAL PLASTIC WHEEL ASSEMBLY FW.0 X. X.87 SPL NT.00- HX G8 ZY NL CS.7-6 X. HX G FW.79 X.8 X.06 CS.00- X. HX G FW. X.06 X.7 PLASTIC WHEEL NT.00- HX JAM ZNYC NOTES: 999_07-7

-8 999_07

Section Hydraulic System........................................ - Transmission Assembly................................... - Transmission Service Parts................................ -6 Steering............................................... -8 Steering Sub-Assembly.................................. -0 Brake................................................ - 999_07 -

Hydraulic System 6 7 6 7 8 7 9 TRANSMISSION ASSEMBLY 8 9 6 0 0-999_07

Hydraulic System INDEX NO. PART NO. QTY 0888 70087 768 6 60 7079 6 770867 7 0007 8 7887 9 77 0 096 6008 068 07 8 60088 08 6 099 7 768 8 60079 9 068 0 000 600767 DESCRIPTION CS.-8 X. HX G CS.-8 X.0 HX G FW. X.687 X.0/.080H BELT, A SEC, 67.6 EL FW.78 X. X.0 ZN BUSHING CS.6- X.7 HX G IDLER PULLEY.00" OD PUMP TENSIONER FW.760 X.6 X.08 ZNYC SB.70 X.00 SH.6- SPRING / COIL PL. NT.-8 HX G TOW LINK ROD CP.06D X.00 LG HML Z CS.0-0 X.7 HX G FW.8 X.6 X.066 OVERFLOW TANK (WITH CAP) NT.0-0 HX ZY NL WIRE TIE OVERFLOW TANK CAP NOTES:. Torque to 7 ft-lbs.. Torque to 00 ft-lbs. 999_07 -

Transmission Assembly 6 7 8 9 0 8 7 7 6 7 6-999_07

Transmission Assembly INDEX NO. PART NO. QTY. 60 60 600880 6000 6008 6 07 7 768 8 607 9 600 0 609 789 600 060 799 600987 6 606 DESCRIPTION LS TRANSMISSION RS TRANSMISSION HYDRAULIC FITTING, DEG SPRING CLAMP OVERFLOW HOSE NT.-8 HX G FW. X.687 X.0/.080H SPRING CLAMP OVERFLOW HOSE FITTING, 90-9/6 SAE BALL STUD STEERING DAMPER CS.7-6 X.00 HX G FW.06 X.00 X. HRD Z SPACER TUBE CAP LOCK NOTES:. Torque to 0 ft-lbs. 999_07 -

Transmission Service Parts 7 0 9 6 8 INDEX NO. PART NO. QTY 609 60097 60 600976 6087 6 606 7 60 8 60097 60097 9 607 0 60 DESCRIPTION FAN/PULLEY KIT RETAINING CLIP BRAKE ARM OIL FILTER PUMP ARM & HARDWARE SPACER -BOLT HUB KIT LS FILTER GUARD RS FILTER GUARD (NOT SHOWN) CHARGE COVER KIT (WITH O-RING) O-RING NOTES: -6 999_07

This page intentionally left blank. 999_07-7

Steering STEERING SUB-ASSEMBLY 0 7 8 9 6 8 6 7-8 999_07

Steering INDEX NO. PART NO. QTY 789 06 768 60098 006 6 70668 7 099 8 768 8 9 08968 0 066 69 09876 07 789 097 6 606 7 0 DESCRIPTION LOCK COLLAR 0.77 ID NT.- HX NL G FW. X.687 X.0/.080H PUMP ROD CS.7-6 X.7 HX G NT.7-6 HX JAM G Z CS.0-0 X.7 HX G FW.8 X.6 X.066 STEER TUBE SUPPORT CS.-8 X.00 HX G PLATED PIVOT TUBE LW. INT-EXT TOOTH NT.-8 HX G BALL STUD NT.0-0 HX G ZNYC SPACER NT.- HX ZNYC NOTES:. Part of the Transmission Assembly. 999_07-9

Steering Sub-Assembly 6 7 7 8 INDEX NO. PART NO. QTY. 7860 6087 7679 7078 6 086660 6 6 078 078 7 770867 8 0788 0787 DESCRIPTION STEERING BAR GRIP STEERING BAR (WITH GRIP) FW.79 X.8 X.06 CS.7-6 X.7 HX G NT.7-6 HX G ZY NL LEFT STEERING ARM RIGHT STEERING ARM (NOT SHOWN) BUSHING LS STEER PIVOT RS STEER PIVOT (NOT SHOWN) NOTES: -0 999_07

This page intentionally left blank. 999_07 -

Brake STEERING ARM 7 9 8 8 0 6 9 8 7 MOWER FRAME 6 8 7 HYDRAULIC TRANSMISSION - 999_07

Brake INDEX NO. PART NO. QTY. 086660 7679 60087 0008 600 6 00 7 06 8 768 8 9 769 0 0789 0789 0806 60099 60 090 090 6 099 7 0686 8 600 DESCRIPTION NT.7-6 HX G ZY NL FW.79 X.8 X.06 SWITCH CS.7-6 X.0 HX G Z BRAKE ROD ASSEMBLY NT.7-6 HX G ZNY NT.- HX NL G FW. X.687 X.0/.080H BUSHING LS BRAKE BELL CRANK RS BRAKE BELL CRANK CS.7-6 X.0 HX G SHORT BRAKE LINK ROD SPRING LS BRAKE SPRING LINK RS BRAKE SPRING LINK (NOT SHOWN) CS.0-0 X.7 HX G NT.0-0 HX FL LK ZNY OVERTRAVEL SPRING NOTES: 999_07 -

- 999_07

Section Wheel & Tire........................................... - Front Tire Breakdown X............................. - Front Tire Breakdown X 6............................. -6 Drive Wheel Breakdown 0 X 0.......................... -8 Drive Wheel Breakdown 0 X.......................... -9 999_07 -

Wheel & Tire 6 7 8 7 9-999_07

Wheel & Tire INDEX NO. PART NO. QTY 600 600 87 06077 8 709 7976 6 67 7 78 8 7860 9 N/A DESCRIPTION TIRE/WHEEL ASSEMBLY 0 X 0-0 (8" MOWER) TIRE/WHEEL ASSEMBLY 0 X -0 (" & 60" MOWERS) BACKUP PLATE WHEEL NUT CS.00- X. HX G FW. X.7 X. ZNY FW.0 X. X.87 SPL ZN BEARING SPACER FRONT TIRE ASSEMBLY NOTES:. Torque to 6 7 ft-lbs. 999_07 -

Front Tire Breakdown X 6 8 9 7-999_07

Front Tire Breakdown X INDEX NO. PART NO. QTY. 900 7867 096 060 6009 6 6009 7 7860 8 6000 9 09 DESCRIPTION FORK CS.70-0 X 8.00 HX G FW.760 X.6 X.08 ZNYC NT.70-0 HX ZY NL TIRE/WHEEL X.00 TIRE X.00 WHEEL BEARING WHEEL 6 X. (BLACK) TIRE VALVE NOTES: 999_07 -

Front Tire Breakdown X 6. 6 8 9 7 7-6 999_07

Front Tire Breakdown X 6. INDEX NO. PART NO. QTY 907 07 096 060 6099 6 608 7 7860 8 6000 9 09 DESCRIPTION FORK CS.70-0 X 9.0 HX ZY FW.760 X.6 X.08 ZNYC NT.70-0 HX ZY NL TIRE/WHEEL ASSY X 6.0 TIRE, X 6. WHEEL BEARING WHEEL, 6 X.0 (BLACK) VALVE STEM NOTES: 999_07-7

Drive Wheel Breakdown 0 X 0 600 TIRE/WHEEL ASSEMBLY (8" MOWER) INDEX NO. PART NO. QTY 60 60068 09 DESCRIPTION WHEEL 0 X 7 TIRE 0 X 0 VALVE STEM NOTES: -8 999_07

Drive Wheel Breakdown 0 X 600 TIRE/WHEEL ASSEMBLY (" & 60" MOWERS) INDEX NO. PART NO. QTY 6077 608 09 DESCRIPTION WHEEL 0 X 8. TIRE 0 X -0 VALVE STEM NOTES: 999_07-9

-0 999_07

Section Engine................................................ - Engine Service Parts..................................... -6 Fuel System............................................ -8 Fuel System Service Parts............................... -0 999_07 -

Engine BLK 6 6 7 8 9 0 8 9 7 9 0-999_07

Engine INDEX NO. PART NO. QTY. N/A 796 07 6 768 8 6006 6 06 7 08969 8 7679 9 6080 0 89 09876 066 96 000 7999 6 77 7 6078K 8 79 9 60680 0 608 DESCRIPTION KAWASAKI FR6V, FR69V & FR70V ENGINE OIL DRAIN VALVE NT.-8 HX G FW. X.687 X.0/.080H NEGATIVE BATTERY CABLE CB.-8 X.7 FUL ZN MUFFLER SHIELD FW.79 X.8 X.06 CS.7-6 X. HX G8 P8 GROUND STRAP LW. INT-EXT TOOTH CS.-8 X.00 HX G CLUTCH ANCHOR WIRE TIE PULLEY KEY / SQ X 0.66 LG CLUTCH KIT CLUTCH HARNESS PIGTAIL FW. X. X.9 HRD CS.7-0 X. HX G P8 NOTES:. Part of the wire harness.. Torque to 8 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque to 0 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener. 999_07 -

Engine TO BATTERY A FUSE RED 8 6 7 RED/BLK 9 A 9 B 0-999_07

Engine INDEX NO. PART NO. QTY. 778 097 768 7 60 776 6 0 7 0087 8 099 9 000 0 606 " 60 088 8" 600 DESCRIPTION RED BATTERY CABLE BOOT NT.0-0 HX G ZNYC FW.8 X.6 X.066 POSITIVE BATTERY CABLE POSITIVE BATTERY CABLE NT #0- HX ZN STARTER SOLENOID CS.0-0 X.7 HX G HOSE CLAMP /6" VAPOR LINE CLAMP, /6" /" FUEL LINE MUFFLER NOTES: FUEL & VAPOR LINE LENGTHS A B 8" VALVE TO ENGINE (FUEL) " TEE TO ENGINE (VAPOR). Supplied with the engine.. Torque to ft-lbs. 999_07 -

Engine Service Parts INDEX NO. PART NO. QTY. 6009 06878 608 DESCRIPTION AIR FILTER IN-LINE FUEL FILTER OIL FILTER NOTES: -6 999_07

This page intentionally left blank. 999_07-7

Fuel System A C 6 B 6 0 9 D 6 E 6 7 8 6 9 0 7 8-8 999_07

Fuel System INDEX NO. PART NO. QTY. 60099 6000 6096 000 066 6 768 7 799 6 8 08 6 9 070 0 068 709 608 000 600 088 6" 6 606 6" DESCRIPTION RS FUEL TANK LS FUEL TANK RATCHETING GAS CAP." HOSE CLAMP CS.-8 X.00 HX G FW. X.687 X.0/.080H FW.06 X.00 X. HRD Z CS.7-6 X.7 HX G LOOP CLAMP NT.-8 HX FLK ZNYC FUEL VALVE -WAY PLASTIC TEE, /6" WIRE TIE VACUUM BREAKER /" FUEL LINE /6" VAPOR LINE NOTES: FUEL LINE LENGTHS A B C D E " RIGHT TANK TO VALVE (FUEL) " LEFT TANK TO VALVE (FUEL) " RIGHT TANK TO TEE (VAPOR) " TEE TO VACUUM BREAKER (VAPOR) 6" LEFT TANK TO VACUUM BREAKER (VAPOR). Torque to 7 ft-lbs. 999_07-9

Fuel System Service Parts INDEX NO. PART NO. QTY. 6087 6000 789 607 6066 DESCRIPTION VENT FITTING GROMMET SUCTION HOSE GROMMET SUCTION HOSE ASSY 9." VACUUM BREAKER FILTER NOTES: -0 999_07

Section 6 Battery................................................ 6- Instrument Panel........................................ 6-999_07 6-

Battery POSITIVE BATTERY CABLE 6 6 7 NEGATIVE BATTERY CABLE 8 6-999_07

Battery INDEX NO. PART NO. QTY. 768 768 87 099 09868 6 097 7 778 8 796 9 000 DESCRIPTION CS.-8 X.00 HX G FW. X.687 X.0/.080H BATTERY CLAMP STRAP CS.0-0 X.7 HX G LW.0 INT-EXT TOOTH Z NT.0-0 HX G ZNYC RED BATTERY CABLE BOOT GM.0 X. X.7 WIRE TIE (NOT SHOWN) NOTES: 999_07 6-

Instrument Panel 7 8 8 A FUSE 6 0A FUSE 7 9 0 BLK ORG 6 7 6-999_07

Instrument Panel INDEX NO. PART NO. QTY. 60097 77676 60808 0898 098 6 600 7 60098 8 0989 9 76966 0 709 60096 097 768 60 000 8 6 600 7 0 8 6007 DESCRIPTION CHOKE CABLE PTO SWITCH KEY ASSEMBLY IGNITION SWITCH NT #0- HX NL ZN WIRE HARNESS CB 0- X.00 ZYNC INSTRUMENT PANEL (WITH DECAL) HOUR METER FW.9 X.00 X.08 ZNYC THROTTLE CABLE CS.0-0 X.00 HX G FW.8 X.6 X.066 INSTRUMENT PANEL DECAL WIRE TIE SEALED RELAY (WITH BRACKET) CLUTCH CONNECTOR REPAIR KIT FUSE HOLDER NOTES:. Part of the wire harness. 999_07 6-

6-6 999_07

Section 7 8" Service Deck....................................... 7-8" Deck Pulleys & Spindles............................... 7-8" Deck.............................................. 7-6 " Service Deck........................................ 7-8 " Deck Pulleys & Spindles.............................. 7-0 " Deck............................................. 7-60" Service Deck....................................... 7-60" Deck Pulleys & Spindles............................. 7-6 60" Deck............................................. 7-8 Deck Lift.............................................. 7-0 Deck Mounting Hardware................................ 7-999_07 7-

8" Service Deck 7 6 7-999_07

8" Service Deck INDEX NO. PART NO. QTY. 00 60069 6087 60 789 6 606 7 79976 DESCRIPTION 8" DECK (WITH DECALS & HARDWARE) CN.-8 X.0 MAX THK DECK DANGERS DECAL DANGER/OBJECTS DECAL BELT ROUTING DECAL DISCHARGE CHUTE DECAL 8" DECK ID DECAL NOTES: 999_07 7-

8" Deck Pulleys & Spindles 7 6 9 8 6 0 7 9 7 0 7 6 7 8 7-999_07

8" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. 796 068 7979 780 09770 6 7899 7 6069 8 780 9 98 0 709 79860 79689 00 7679 006 6 6080 7 768 8 8 08776 9 07 0 09 080 7867 76796 6 78866 0997 6 099 7 78708 DESCRIPTION CS.6- X.0 HX G FW.66 X.00 X.078 ZNYC FW.60 X. X.8 ZNYC G IDLER PULLEY.0" OD IDLER SLIDE CS.-8 X. FLT SH IDLER SLIDE UHMW TENSION SPRING CHAIN CS.00- X. HX G FW. X.6 X. HD ZY DRIVE PULLEY.9 OP NT.7-6 HX G ZNY FW.79 X.8 X.06 CS.7-6 X.7 HX G SPINDLE ASSEMBLY FW. X.687 X.0/.080H NT.-8 HX ZY NL NT.-8 HX G HEAVY DUTY PULLER CS.-8 X.7 HX G NT.00- HX G8 ZY NL FW. X.06 X.7 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) PLASTIC WHEEL NT.00- HX JAM ZNYC CS.00- X. HX G NOTES:. Torque to 7 ft-lbs. 999_07 7-

8" Deck 6 7 8 9 0 DISCHARGE CHUTE 9 0 7 8 FRONT WALL 6 7-6 999_07

8" Deck INDEX NO. PART NO. QTY. 7778 6098 6098 080 797 6 60806 7 608 8 608 9 067 0 9007 09 086660 7679 60 7977 7966 7966 79669 787 6 7887 7 08776 8 999 9 06 0 768 DESCRIPTION BELT, B." E LS PULLEY COVER RS PULLEY COVER CS.-8 X.7 HX G FW. X.00 X. HRD Z DISCHARGE CHUTE TORSION SPRING CHUTE PIN CHUTE BRACKET CHUTE ADAPTER PLATE CB.7-6 X.00 STD CD NT.7-6 HX G ZY NL FW.79 X.8 X.06 BLADE, 6.0"-L-F-CW BLADE, F6.0"-H-F-CW BLADE, 6.0"-MUL-F-CW BLADE, 6.0"-GAT-F-CW BLADE, 6.0"-CAT-F-CW CW.6. X.87 PNT CS.6- X. HX G Z NT.-8 HXZY NL "A" BLOWOUT BAFFLE CB.-8 X.7 FUL ZN FW. X.687 X.0/.080H NOTES:. Torque to 8 ft-lbs.. Do not torque; the discharge chute must pivot freely. 999_07 7-7

" Service Deck 6 7-8 999_07

" Service Deck INDEX NO. PART NO. QTY 0 789 60069 60 7997 6 60 DESCRIPTION " DECK (WITH DECALS & HARDWARE) BELT ROUTING DECAL CN.-8 X.0 MAX THK DANGER/OBJECTS DECAL " DECK ID DECAL DANGER/CHUTE DECAL NOTES: 999_07 7-9

" Deck Pulleys & Spindles 7 6 8 9 0 7 6 0 7 7 9 7 8 6 0 7-0 999_07

" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. 796 068 7979 780 09770 6 780 7 98 8 7899 9 6069 0 709 79860 786889 00 7679 006 6 6080 7 768 8 8 08776 9 7867 0 78866 76796 6 080 09 07 78708 6 0997 7 099 DESCRIPTION CS.6- X.0 HX G FW.66 X.00 X.078 ZNYC FW.60 X. X.8 ZNYCG IDLER PULLEY.00"OD IDLER SLIDE TENSION SPRING CHAIN CS.-8 X. FLT SH IDLER SLIDE UHMW CS.00- X. HX G FW. X.6 X. HD ZY DRIVE PULLEY.68 OP NT.7-6 HX G ZNY FW.79 X.8 X.06 CS.7-6 X.7 HX G SPINDLE ASSEMBLY FW. X.687 X.0/.080H NT.-8 HX ZY NL NT.00- HX G8 ZY NL PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) FW. X.06 X.7 CS.-8 X.7 HX G HEAVY DUTY PULLER NT.-8 HX G CS.00- X. HX G PLASTIC WHEEL NT.00- HX JAM ZNYC NOTES:. Torque to 7 ft-lbs. 999_07 7-

" Deck 6 7 8 9 0 DISCHARGE CHUTE 0 7 9 8 FRONT WALL 6 7-999_07

" Deck INDEX NO. PART NO. QTY. 78988 6079 6078 080 797 6 60806 7 608 8 608 9 067 0 9007 09 086660 7679 60 797696 79770 7977 787 6 7887 7 08776 8 999 9 06 0 768 DESCRIPTION BELT, B " EL LS PULLEY COVER RS PULLEY COVER CS.-8 X.7 HX G FW. X.00 X. HRD Z DISCHARGE CHUTE TORSION SPRING CHUTE PIN CHUTE BRACKET CHUTE ADAPTER PLATE CB.7-6 X.00 G ZNY NT.7-6 HX G ZY NL FW.79 X.8 X.06 BLADE, 8.0"-L-F-CW BLADE, F8.0"-H-F-CW BLADE, 8.0"-MUL-F-CW BLADE, 8.0"-GAT-F-CW CW.6. X.87 PNT CS.6- X. HX G Z NT.-8 HX G ZY NL "A" BLOWOUT BAFFLE CB.-8 X.7 FUL ZN FW. X.687 X.0/.080H NOTES:. Torque to 8 ft-lbs.. Do not torque; the discharge chute must pivot freely. 999_07 7-

60" Service Deck 6 7-999_07

60" Service Deck INDEX NO. PART NO. QTY. 096 789 60069 60 60 6 78677 DESCRIPTION 60" DECK (WITH DECALS & HARDWARE) BELT ROUTING DECAL CN.-8 X.0 MAX THK DANGER/OBJECTS DECAL DANGER/CHUTE DECAL 60" DECK DECAL NOTES: 999_07 7-

60" Deck Pulleys & Spindles 7 6 8 9 0 7 6 8 9 7 9 0 9 6 7-6 999_07

60" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. 796 068 7979 780 09770 6 780 7 79 8 7899 9 6069 0 709 79860 607 00 7679 006 6 6080 7 09 8 07 9 768 8 0 080 08776 7867 76796 6 78866 78708 6 0997 7 099 DESCRIPTION CS.6- X.0 HX G FW.66 X.00 X.078 ZNYC FW.60 X. X.8 ZNYC G IDLER PULLEY.0" OD IDLER SLIDE TENSION SPRING CHAIN CS.-8 X. FLT SH IDLER SLIDE UHMW CS.00- X. HX G FW. X.6 X. HD ZY DECK DRIVE PULLEY NT.7-6 HX G ZNY FW.79 X.8 X.06 CS.7-6 X.7 HX G SPINDLE ASSEMBLY HEAVY DUTY PULLER NT.-8 HX G FW. X.687 X.0/.080H CS.-8 X.7 HX G NT.-8 HX ZY NL NT.00- HX G8 ZY NL FW. X.06 X.7 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) CS.00- X. HX G PLASTIC WHEEL NT.00- HX JAM ZNYC NOTES:. Torque to 7 ft-lbs. 999_07 7-7

60" Deck 9 0 6 7 0 9 8 8 6 7 DISCHARGE CHUTE 0 8 9 FRONT WALL 7-8 999_07

60" Deck INDEX NO. PART NO. QTY. 60806 608 608 086660 7679 6 067 7 900 8 09 9 080 0 768 6 88 88 607 7979 79 790 7968 787 6 7887 7 06 8 08776 9 8 DESCRIPTION DISCHARGE CHUTE TORSION SPRING CHUTE PIN NT.7-6 HX G ZY NL FW.79 X.8 X.06 CHUTE BRACKET CHUTE ADAPTOR PLATE CB.7-6 X.00 G ZNY CS.-8 X.7 HX G FW. X.687 X.0/.080H RS PULLEY COVER LS PULLEY COVER BELT, B 6 BLADE, 0.0"-L-F-CW BLADE, 0.0"-MUL-F-CW BLADE, 0.0"-GAT-F-CW BLADE, F0.0"-H-F-CW CW.6 X. X.87 PNT CS.6- X. HX G Z CB.-8 X.7 FUL ZN NT.-8 HX G ZY NL BLOWOUT BAFFLE NOTES:. Torque to 8 ft-lbs.. Do not torque; the discharge chute must pivot freely. 999_07 7-9

Deck Lift 7 9 8 7 8 9 7 6 0 7 6 9 8 8 9 7 8 9 6 7 6 7-0 999_07

Deck Lift INDEX NO. PART NO. QTY 88 88 7888 609 079 7 6 60 7 706 6 8 6068 6 9 789 7 0 7670 07 88 76796 8 789 7899 6 788 DESCRIPTION STOP HANDLE HEIGHT ADJ STOP DECK LIFT INDICATOR DECK LIFT ROD NO SPRING CS.7- X.7 HX G DECK LIFT CHAIN NT.7- HX FLG ZN FW.78 X.0 X.0 ZNYC E CLIP.00 X.6 X.0 CS.-8 X.0 FLTHR HX NT.-8 HX G DECK LEVELER YOKE FW. X.06 X.7 CE.70 X. X.7 HEAD DECK LIFT SPRING CS.7- X.7 FULTH NOTES: 999_07 7-

Deck Mounting Hardware 7 7 8 7 7-999_07

Deck Mounting Hardware INDEX NO. PART NO. QTY 7 07899 8 0089 DESCRIPTION CS.00- X.00 HX G ZNY NT.00- HX G ZNYC NOTES: 999_07 7-

7-999_07

Section 8 Seat.................................................. 8- Seat Service Parts....................................... 8- ROPS Foldable........................................ 8-6 999_07 8-

Seat 6 6 6 7 8 9 0 8 9 9 6 8-999_07

Seat INDEX NO. PART NO. QTY. 607 080 768 6 6088 0988 6 08776 7 7 07 8 0860 9 7679 0 600 090 060 000 9099 608 6 086660 DESCRIPTION SEAT CS.-8 X.7 HX G FW. X.687 X.0/.080H SEAT LATCH ASSEMBLY SEAT PAN (WITH DECAL) NT.-8 HX G ZY NL NT.-8 HX G CS.7-6 X. HX G FW.79 X.8 X.06 SEAT SPRING 0 LB/IN SEAT PAN STOP CS.-8 X.87 HX G ZN WIRE TIE FLOOR PAN BATTERY WARNINGS DECAL NT.7-6 HX G ZY NL NOTES:. Do not torque; the seat pan and the seat pan stop must pivot freely. 999_07 8-

Seat Service Parts 6 INDEX NO. PART NO. QTY. 6007 6006 600 609 609 6 608 DESCRIPTION ARMRESTS (PAIR) SEAT BACK SEAT BOTTOM SEAT BELT STANDARD SLIDES (PAIR) SEAT SWITCH NOTES: 8-999_07

This page intentionally left blank. 999_07 8-

ROPS Foldable 8 6 7 7 8-6 999_07

ROPS Foldable INDEX NO. PART NO. QTY. 609 068 6 607 07 6 6070 6 607 7 76796 8 8 606 DESCRIPTION ROPS KIT (WITH DECALS, SEAT BELT & HARDWARE) CS.00- X.0 HX G ROPS STOP NT.00- UNT LK G8 ZN HAND KNOB LYNCH PIN W/ LANYARD FW. X.06 X.7 ROPS DECAL NOTES:. Torque to ft-lbs. 999_07 8-7

8-8 999_07