ASSEMBLY & OPERATION MANUAL CDVK2 Power Tower RECORD SERIAL NUMBER HERE www.inspirefitness.net by Health In Motion LLC Feb. 2011
TABLE OF CONTENTS Section Description.. Page Instructions.. 1 Tools Required 1 Parts & Hardware List.. 2-3 Hardware Sizing Chart. 4 Assembly Instructions.. 5-14 Exploded Diagram. 15 Decal Reference 16 General Maintenance Information. 17 Maintenance Schedule... 18 Limited Warranty... 19
BEFORE ASSEMBLING YOUR Power Tower IMPORTANT: Read this entire manual before attempting to build or use this product. This manual contains step by step instructions for proper assembly. Use the parts list included in this manual to verify that all parts are accounted for before assembly. If any parts are missing, contact the retailer of this product for replacement parts. Or, call Inspire at 1-877-738-1729 Service of your home gym should only be preformed by an authorized INSPIRE retailer. Service preformed by anyone else can result in loss of warranty. Use only Inspire replacement parts on this machine. The use of any other brand of parts can also result in a loss of warranty. If you need help finding an authorized retailer, please contact us directly: Inspire Fitness 637 S. State College Blvd. Fullerton, CA 92831 Ph: 877-738-1729 Fx: 714-738-1728 www.inspirefitness.net REGISTER YOUR GYM ONLINE AT WWW.INSPIREFITNESS.NET TOOLS REQUIRED FOR ASSEMBLY Metric socket set Adjustable wrench Tape Measure Rubber Mallet PAGE 1
Part list for Power Tower (CDVK2) Part# Description Spec. Q'ty (pcs) Remark 1 Main Base 1 2 Main Upright 1 3L Left Leg 1 3R Right Leg 1 4L Left Support Arm 1 4R Right Support Arm 1 5 Cross Brace 1 6 Top Beam 1 7 Lat Bar Assembly 1 8R Right Handlebar Assembly 1 8L Left Handlebar Assembly 1 9 Connector Plate 1 10 Arm Rest Cushion 2 11 Backrest Cushion Assembly 1 12 Backrest Cushion Hanging Plate 1 13 U Bracket 2 14 Backrest Cushion Protection Plate 1 15 Backrest Cushion Limit Plate 1 16L Push Up Tube (Left) 1 16R Push Up Tube (Right) 1 17 Steel Cable Assembly 1 18 End Cap 1 2 19 End Cover 1 BLACK 20 End Cap 2 Fit with100*50*2elliptical tube 1 BLACK 21 Rubber Plate 53*32*2 5 BLACK 22 Foot pad M10*30 3 BLACK 23 Rubber Cushion Fit with φ25.4 Round Tube 4 BLACK 24 End Cap 3 Fit φ25.4*2 Round tube 4 BLACK 25 Handlebar Grip 1 Φ33*Φ21*310 2 BLACK 26 End Cap 4 Fit with Φ50.8 round tube 2 BLACK 27 Handlebar Grip 2 Φ33*Φ21*150 2 BLACK 28 End Cap 5 Fit with 75*50*2 tube 3 BLACK 29 EVA Pad 100*25*2 4 BLACK 30 Push Up Tube Grip Φ33*Φ21*350 2 BLACK 31 Allen Head Screw M12 2 Black Zinc Plated 32 Allen Head Screw M10*105 3 Black Zinc Plated 33 Allen Head Screw M10*80 2 Black Zinc Plated 34 Carriage Bolts M8*40 4 Black Zinc Plated 35 Allen Head Screw M10*100 2 Black Zinc Plated 36 Allen Head Screw M10*20 6 Black Zinc Plated PAGE 2
Part list continued Power Tower (CDVK2) 37 Shoulder Bolt φ12*93*m10 1 Black Zinc Plated 38 Allen Head Screw M8*15 4 Black Zinc Plated 39 Allen Head Screw M10*70 2 Black Zinc Plated 40 Allen Head Screw M10*125 2 Black Zinc Plated 41 Philips head self Drilling Screw ST4.2*10 4 Black Zinc Plated 42 Allen Head Screw M8*20 10 Black Zinc Plated 43 Flat washer φ10 24 Black Zinc Plated 44 Large Washer Φ26*Φ10*2 6 Black Zinc Plated 45 Flat washer φ8 12 Black Zinc Plated 46 Flat washer φ12 1 Black Zinc Plated 47 End cap Fit with φ25.4*2 ellipse tube 2 Black Hex key wrench 5# 1 Zinc Plated Hex key wrench 6# 1 Zinc Plated Hex key wrench 8# 1 Zinc Plated thin wrench δ3 1 Zinc Plated PAGE 3
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STOP! PLEASE READ To assemble the Inspire Fitness CDVK, follow the hardware listing for the CDVK on the hardware board. For example, the hardware for STEP 1 is found on the hardware board in the section listed as: CDVK-Step 1 PT1-Step 1 And the hardware for STEP 2 is found on the hardware board in the section listed as: CDVK-Step 2 PT1-Step 2 Simply follow the listings for the CDVK steps on the hardware board. PAGE 5
STEP 1 1 Attach Right & Left Legs (#3R & 3L) to Main Upright (#2) & Main Base (#1) using: Three M10 x 4 1/8 bolts with six washers and three locknuts Attach Main Upright (#2) to Main Base (#1) using: One M10 x 4/5 bolt with one flat washer Note: Finger Tighten Only Page 6 02/11
STEP 2 Attach Left & Right Support Arms (#4L & 4R) to Main Upright (#2) using: Two M10 x 4 bolts with two flat washers and two locknuts Attach Both Support Arms (#4L & 4R) to both Legs (#3L & 3R) using: Two M10 x 3 1/8 bolts four large washers and two locknuts Step 5: Attach Cross Brace (#5) to Support Arms (#4L & 4R) Using: Four M8 x 1 3/5 bolts and four locknuts Note: Wrench Tighten Steps 1 and 2 now. Page 7 02/11
STEP 3 Attach Lat Bar Assembly (#7) to Top Beam Assembly (#6) Using: Two M10 x 4 7/8 bolts two flat washers and two locknuts Top Cover (#19) is already attached to Lat Bar Assembly (#7): NO HARDWARE REQUIRED Note: Wrench tighten Step 3 now. Page 8 02/11
STEP 4 Attach Top Beam (#6) to Main Upright (#2) Using: Two M10 x 2 3/4 bolts, two flat washers and two locknuts Note: Wrench tighten Step 4 now. Page 9 02/11
STEP 5 Install Support Cable (#17) by threading both anchor bolts (#47) into the Main Base (#1) and the Top Beam (#6). Tighten both anchor bolts until cable is tight. IMPORTANT: BE SURE TO THGHTEN BOTH JAM NUTS (#31) ONTO THE FRAME! Page 10 02/11
STEP 6 THIS STEP REQUIRES 2 PEOPLE. Attach Right & Left Handlebars (#8R & 8L) to Main Beam Assembly (#2) Using: One M12 x 3 5/8 bolt, one 12mm flat washer, one 10mm flat washer and one locknut. The larger 12mm washer goes on first. Slightly tighten the bolt and nut. Attach Right Handlebar (#8R) to Left Handlebar (#8L) Using: One Connector Plate, four M8 x 3/5 bolts and four flat washers Note: Fully Wrench tighten all of Step 6 now. Page 11 02/11
STEP 7 Attach Arm Cushions (#10) to Right & Left Handlebars (#8R & 8L) Using: Four M10 x 4/5 bolts and four flat washers Note: Wrench tighten Step 7 now but do not over tighten. Page 12 02/11
STEP 8 Attach U Brackets (#13) to Backrest Cushion (#11) using: Four M10 x 4/5 bolts and four flat washers Note: Wrench tighten now but do not over tighten. Page 13 02/11
STEP 9 Attach the Backrest Cushion (#11) to the flange on the Main Upright (#2). Attach Left and Right Push Up Tubes (#16L & #16R) to Left and Right Legs (#3L & 3R) Page 14 02/11
Exploded Diagram PAGE 15
DECAL REFERENCE PAGE 16
GENERAL MAINTENANCE INFORMATION Periodically inspect the cables for splitting, cracking or fraying. Also, watch for bulging or flat areas in the cable. Immediately replace cables at the first signs of damage or wear. Never use equipment with damaged or worn cables. Cables naturally stretch over time, so check cable slack periodically and adjust cable tension as needed. Regularly inspect product for loose hardware. Do not use or store equipment outdoors. Inspect snap links, swivels, handles and weight stack pin for wear or damage. If wear or damage exists, replace immediately. Locate and familiarize yourself with all warning decals on the home gym. Replace damaged or worn upholstery immediately. Periodically wipe down guide rods with a dry cloth and re-apply a thin coat of a teflon-based lubricant. PAGE 17
MAINTENANCE SCHEDULE ROUTINE Inspect: Links, Pull Pins, Snap Links, Swivels, Weight Stack Pins Clean: Upholstery HOME MAINTENANCE WEEKLY WEEKLY ENTRY DATE Inspect: Cables and their Fittings Inspect: Tautness of all Shrouds Inspect: Accessory Bars and Handles WEEKLY WEEKLY 3 MONTHS Inspect: All Decals 3 MONTHS Inspect: All Nuts and Bolts. Tighten if Needed Inspect: Anti-Skid surfaces Clean and Lubricate: Guide Rods with a Teflon based lubricant Lubricate: Seat Sleeves and all Plastic Slides Clean and Wax: All Glossy Finishes Replace: Cables, Belts and Connecting Parts 3 MONTHS 3 MONTHS 3 MONTHS 3 MONTHS YEARLY 2 YEARS PAGE 18
LIMITED WARRANTY In-Home Lifetime Warranty. This Warranty applies only in the United States to Inspire strength products manufactured or distributed by Health In Motion LLC. The warranty period to the original purchaser is lifetime of the original purchaser. Health In Motion warrants that the Product you have purchased for non-commercial, personal, family or household use from Health In Motion LLC or from an authorized Health In Motion reseller is free from defects in materials or workmanship under normal use during the warranty period. Your sales receipt, showing the date of purchase of the Product, is your proof of the date of purchase. This warranty extends only to you, the original purchaser. It is not transferable to anyone who subsequently purchases the Product from you. It excludes expendable parts such as paint and finish. This Warranty becomes VALID ONLY if the Product is assembled / installed according to the instructions / directions included with the Product. Replacement and repair of parts. During the warranty period Health In Motion will at no additional charge, repair or replace the Product if it becomes defective, malfunctions, or otherwise fails to conform with this Warranty under normal non-commercial, personal, family, or household use. In repairing the product Health In Motion may replace defective parts with, at the option of Health In Motion, serviceable used parts that are equivalent to new parts in performance, or new parts. All exchanged parts and Products replaced under this warranty will become the property of Health In Motion. Health In Motion reserves the right to change manufacturers and or specification of any part to cover any existing warranty. Service procedures. To obtain warranty parts, you must return the parts to Health In Motion or an authorized Health In Motion retailer in its original container (or equivalent). You must pre-pay any shipping charges, taxes, or any other charges associated with transportation of the Product. In addition, you are responsible for insuring any Product shipped or returned. You assume the risk of loss during shipment. You must present Health In Motion with proof-of-purchase documents (including the date of purchase, Model, and Serial Number). Any evidence of alteration, erasing or forgery of proof -of-purchase documents will be cause to void this Warranty. Conditions and Exceptions. This Warranty does not extend to any Product not purchased from Health In Motion LLC or from an authorized Health In Motion reseller. This Warranty does not extend to any Product that has been damaged or rendered defective; (a) as a result of accident, misuse, or abuse; (b) by the use of parts not manufactured or sold by Health In Motion; (c) by modification of the Product; (d) as a result of service by anyone other than Health In Motion, or an authorized Health In Motion warranty service provider; (e) product that has not been properly maintained (follow maintenance schedule found on product). Should any product submitted for Warranty service be found to be ineligible, an estimate of repair cost will be furnished and the repair will be made if requested by you upon Health In Motion receipt of payment or acceptable arrangement of payment. Disclaimer EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY HEALTH IN MOTION MAKES NO OTHER WARRANTIES; EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. HEALTH IN MOTION EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS WARRANTY. ANY IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS WARRANTY. NEITHER HEALTH IN MOTION NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. HEALTH IN MOTION IS NOT RESPOSIBLE FOR THE REPAIR OR REPLACEMENT OF ANY PARTS THAT HEALTH IN MOTION DETERMINES HAVE BEEN SUBJECTED AFTER THE DATE OF MANUFACTURE TO ALTERATION, NEGLECT, ABUSE, MISUSE, NORMAL WEAR & TEAR, ACCIDENT, DAMAGE DURING TRANSIT OR INSTALLATION, FIRE, FLOOD, OR ANY ACT OF GOD. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU. This Warranty gives you specific legal rights and you may also have other rights that may vary from state to state. This is the only express warranty applicable to Health In Motion s Inspire branded strength products. Health In Motion neither assumes nor authorizes anyone to assume for it any other express warranty. PAGE 19