PARTS CATALOG FOR Mud Hog System II & System III 2-Speed Rear Wheel Drive FOR JOHN DEERE 9960, 9965 & 9970 COTTON PICKERS Mud Hog Model Numbers Tread Center MH System 9960 9965 & 9970 JD47601 JD47651 82-90 II JD47602 JD47652 94-118 II JD47653 82-90 III JD47654 94-118 III TUTHILL Drive Systems Brookston Indiana USA Revised 8/2010 P.N. 105298
TABLE OF CONTENTS DESCRIPTION PAGE # General Information...1 Specific Information...2 JD47601-9960 System II - 82"- 90" TC...3 JD47602-9960 System II - 94"-118" TC...4 JD47651-9965 System II - 82"-90" TC...5 JD47652-9965 System II - 94"-118" TC...6 JD47653-9965 System III - 82"-90" TC...7 JD47654-9965 System III - 94"-118" TC...8 Common Unit Parts...9 Hydraulic Adapter Kits...10-11 Hydraulic Hose Kits...12-13 Equa-Trac II Valve Service Parts...14-15 Wheel Drive Subassemblies...16-23 Tie Rod Extensions...24 Mounting Kits...25-28 150284 - Wobble Switch Assembly...29 150307 - Displacement Control Valve...30 Wheel Motors...31-34 Wheel & Tire Kits...35 Warranty...Back Cover
General Information CATALOGS This parts catalog is provided to aid in the identification of Mud Hog components. It contains an illustration, part number, required quantity, and a description of each part included in the kit. Catalogs may contain information for several different machines which use similar Mud Hog kits. The appropriate machine model and Mud Hog base model number should be selected to assure proper part identification. Each Mud Hog conversion package contains all or some of the following kits or subassemblies: A - HYDRAULIC ADAPTER KIT(S) B - HYDRAULIC HOSE KIT C - EQUA-TRAC II VALVE BASE ASSEMBLY D - WHEEL DRIVE BASE ASSEMBLY - RIGHT HAND & LEFT HAND E - TIE ROD EXTENSION SUBASSEMBLY F - MOUNTING KIT G - WHEEL AND TIRE KITS We reserve the right to make changes and improvements in design and specifications without notice and without obligation to provide or substitute new design modifications for those Mud Hog systems or components already in service. REPLACEMENT PART ORDERING AND RETURNED PARTS INFORMATION Replacement part orders should include the complete Mud Hog part number and description, base model number of Mud Hog kit, Mud Hog Serial Number (located on the wheel motor mounting frame or on the axle), machine model number, method of shipment, and shipping address information. Parts returned for warranty determination should be accompanied by a Warranty Claim Form with and RGA (Returned Goods Authorization) number. Before returning parts, contact the Tuthill Transport Technologies Customer Service Department to obtain an RGA number. Any material returned to Tuthill Transport Technologies without an RGA number prominently displayed on the packaging and/or the returned parts, will NOT be processed and will be returned freight collect to the dealer. The warranty Claim Form is included in the literature package (including a Parts Catalog and Installation/Operation Manual) sent with the Mud Hog kit. If missing, or if additional forms are needed, contact the Tuthill Transport Technologies Customer Service Department. NOTE: Mud Hog and Equa-Trac are registered trademarks of Tuthill Transport Technologies. A
SPECIFIC INFORMATION This parts catalog contains service part numbers for replacement parts for your Mud Hog kit. There are six different kits included in this parts catalog. The following information will explain the difference in the kits and which one you have. 9965 model cotton pickers have had improvements made by John Deere over the 9960 model. To take advantage of these improvements, the Mud Hog kit for a 9965 has some different parts than the Mud Hog kit for a 9960. 9965's use a rocker switch instead of a toggle switch in the cab to turn the Mud Hog on and off. There is a place in the console for the rocker. There is also a place for a fuse and relay assembly. John Deere has included a wire in the wiring harness for Mud Hog hook-up located conveniently near the Equa-Trac II (E-T II) valve. The 9965 also has a built in device that senses neutral and keeps the Mud Hog from running when the transmission is in neutral. This eliminates the need for a wobble switch that is mounted on the transmission cover of a 9960. These changes make the electrical installation simpler on a 9965 than a 9960. 9965's also use ORS hose ends and fittings for the flush and drain hook-ups and for the manifold block to the Equa-Trac II valve hook-up. In a 9965, the flush and drain are routed thru holes provided by John Deere in the front wall of the cooler and reservoir compartment. In a 9960, the flush and drain are routed thru the door in the bottom of the reservoir compartment. There is also a difference in some of the parts between System II and System III Mud Hog Kits. System II kits contain wheel motors with 57 cu. in. displacement. System III kits contain wheel motors with 38 or 76 cu. in. displacements. The system III wheel motors are two-speed motors that can be shifted from full to half displacement thru the use of a displacement control valve and an additional toggle switch. Shifting from full to half displacement will give you less pulling power but allow you to run faster than at full displacement. The easiest way to tell if you have a System II or System III kit is by looking at the number of hoses running from the E-T II valve to the wheel motors. System II kits have 4 hoses per side and System III kits have 5 hoses per side. Another difference in kits is in available tread center options. Your kit will adjust from 82" to 90" or from 94" to 118" in 4" increments. The diagram below shows which Mud Hog model number and wheel and tire kit go with your cotton picker. 9960 9965 Model # Tire Kit # Model # Tire Kit # System II Tread Center MUD HOG SYSTEM System III Tread Center 82-90" 94-118" 82-90" 94-118" JD47601 660170YG JD47651 660170YG 2 JD47602 660193YA JD47652 660193YA JD47653 660170YG JD47654 660193YA
JD47601 JOHN DEERE 9960 COTTON PICKERS 82", 86", & 90" TREAD CENTERS SYSTEM II DESIGN SEE ILLUSTRATION ON PAGE 9 ITEM QTY PART#/SUBASSY DESCRIPTION PAGE # 4 1 104879 Valve Support Bracket - RH 9 5 1 104880 Valve Support Bracket - LH 9 NI 1 104885 Instruction Packet N/A 6 1 104887 Valve Shield 9 7 1 501057 Valve Bracket 9 8 2 501058 Hose Guide 9 9 1 501059 Hose Guide - RH 9 10 1 501060 Hose Guide - LH 9 11 1 501153 Cylinder Anchor - RH 9 12 1 501154 Cylinder Anchor - LH 9 * 1 600258 Hydraulic Manifold Kit 10 * 1 610271 Hose Kit 12 * 1 630174 Valve Assembly 14 * 1 650359 Wheel Drive Assembly - RH 16 & 17 * 1 650360 Wheel Drive Assembly - LH 16 & 17 * 1 670129 Inner Tie Rod Extension 24 * 1 670124 Outer Tie Rod Extension 24 * 1 690296 Mounting Kit 25 & 26 NI = Not Illustrated * Parts illustrated and/or listed on specified page number. 3
JD47602 JOHN DEERE 9960 COTTON PICKERS 94", 98", 102", 106", 110", 114" & 118" TREAD CENTERS SYSTEM II DESIGN SEE ILLUSTRATION ON PAGE 9 ITEM QTY PART#/SUBASSY DESCRIPTION PAGE # NI 12 104098 Washer - 7/8 Hard N/A 1 1 104865 Sta-Bar Bracket - RH 9 2 1 104866 Sta-Bar Bracket - LH 9 4 1 104879 Valve Support Bracket - RH 9 5 1 104880 Valve Support Bracket - LH 9 NI 1 104885 Instruction Packet N/A 6 1 104887 Valve Shield 9 7 1 501057 Valve Bracket 9 8 2 501058 Hose Guide 9 9 1 501059 Hose Guide - RH 9 10 1 501060 Hose Guide - LH 9 13 2 501102 Cylinder Anchor 9 * 1 600258 Hydraulic Manifold Kit 10 * 1 610272 Hose Kit 12 * 1 630174 Valve Assembly 14 * 1 650361 Wheel Drive Assembly - RH 18 & 19 * 1 650362 Wheel Drive Assembly - LH 18 & 19 * 1 670123 Inner Tie Rod Extension 24 * 1 670124 Outer Tie Rod Extension 24 * 1 690296 Mounting Kit 25 & 26 NI 10 8223540 Hex Head Bolt - 7/8-9 x 2 GR 8 N/A NI 6 8223552 Hex Head Bolt - 7/8-9 x 5 GR 8 N/A NI 3 89430598 Hex Head Bolt - 7/8-9 x 8 GR 8 N/A NI = Not Illustrated * Parts illustrated and/or listed on specified page number. 4
JD47651 JOHN DEERE 9965/70 COTTON PICKERS 82", 86", & 90" TREAD CENTERS SYSTEM II DESIGN SEE ILLUSTRATION ON PAGE 9 ITEM QTY PART#/SUBASSY DESCRIPTION PAGE # 4 1 104879 Valve Support Bracket - RH 9 5 1 104880 Valve Support Bracket - LH 9 NI 1 104885 Instruction Packet N/A 6 1 104887 Valve Shield 9 7 1 501057 Valve Bracket 9 8 2 501058 Hose Guide 9 9 1 501059 Hose Guide - RH 9 10 1 501060 Hose Guide - LH 9 11 1 501153 Cylinder Anchor - RH 9 12 1 501154 Cylinder Anchor - LH 9 * 1 600264 Hydraulic Manifold Kit 11 * 1 610273 Hose Kit 12 * 1 630174 Valve Assembly 14 * 1 650359 Wheel Drive Assembly - RH 16 & 17 * 1 650360 Wheel Drive Assembly - LH 16 & 17 * 1 670129 Inner Tie Rod Extension 24 * 1 670124 Outer Tie Rod Extension 24 * 1 690301 Mounting Kit 27 & 28 NI = Not Illustrated * Parts illustrated and/or listed on specified page number. 5
JD47652 JOHN DEERE 9965/70 COTTON PICKERS 94", 98", 102", 106", 110", 114" & 118" TREAD CENTERS SYSTEM II DESIGN SEE ILLUSTRATION ON PAGE 9 ITEM QTY PART#/SUBASSY DESCRIPTION PAGE # NI 12 104098 Washer - 7/8 Hard N/A 1 1 104865 Sta-Bar Bracket - RH 9 2 1 104866 Sta-Bar Bracket - LH 9 4 1 104879 Valve Support Bracket - RH 9 5 1 104880 Valve Support Bracket - LH 9 NI 1 104885 Instruction Packet N/A 6 1 104887 Valve Shield 9 7 1 501057 Valve Bracket 9 8 2 501058 Hose Guide 9 9 1 501059 Hose Guide - RH 9 10 1 501060 Hose Guide - LH 9 13 2 501102 Cylinder Anchor 9 * 1 600264 Hydraulic Manifold Kit 11 * 1 610274 Hose Kit 13 * 1 630174 Valve Assembly 14 * 1 650361 Wheel Drive Assembly - RH 18 & 19 * 1 650362 Wheel Drive Assembly - LH 18 & 19 * 1 670123 Inner Tie Rod Extension 24 * 1 670124 Outer Tie Rod Extension 24 * 1 690301 Mounting Kit 27 & 28 NI 10 8223540 Hex Head Bolt - 7/8-9 x 2 GR 8 N/A NI 6 8223552 Hex Head Bolt - 7/8-9 x 5 GR 8 N/A NI 3 89430598 Hex Head Bolt - 7/8-9 x 8 GR 8 N/A NI = Not Illustrated * Parts illustrated and/or listed on specified page number. 6
JD47653 JOHN DEERE 9965/70 COTTON PICKERS 82", 86", & 90" TREAD CENTERS SYSTEM III DESIGN SEE ILLUSTRATION ON PAGE 9 ITEM QTY PART#/SUBASSY DESCRIPTION PAGE # 4 1 104879 Valve Support Bracket - RH 9 5 1 104880 Valve Support Bracket - LH 9 NI 1 104885 Instruction Packet N/A 6 1 104887 Valve Shield 9 7 1 501093 Valve Bracket 9 8 2 501058 Hose Guide 9 9 1 501059 Hose Guide - RH 9 10 1 501060 Hose Guide - LH 9 11 1 501153 Cylinder Anchor - RH 9 12 1 501154 Cylinder Anchor - LH 9 * 1 600264 Hydraulic Manifold Kit 11 * 1 610277 Hose Kit 13 * 1 630180 Valve Assembly 15 * 1 650375 Wheel Drive Assembly - RH 20 & 21 * 1 650376 Wheel Drive Assembly - LH 20 & 21 * 1 670129 Inner Tie Rod Extension 24 * 1 670124 Outer Tie Rod Extension 24 * 1 690304 Mounting Kit 27 & 28 NI = Not Illustrated * Parts illustrated and/or listed on specified page number. 7
JD47654 JOHN DEERE 9965/70 COTTON PICKERS 94", 98", 102", 106", 110", 114" & 118" TREAD CENTERS SYSTEM III DESIGN SEE ILLUSTRATION ON PAGE 9 ITEM QTY PART#/SUBASSY DESCRIPTION PAGE # NI 12 104098 Washer - 7/8 Hard N/A 1 1 104865 Sta-Bar Bracket - RH 9 2 1 104866 Sta-Bar Bracket - LH 9 4 1 104879 Valve Support Bracket - RH 9 5 1 104880 Valve Support Bracket - LH 9 NI 1 104885 Instruction Packet N/A 6 1 104887 Valve Shield 9 7 1 501093 Valve Bracket 9 8 2 501058 Hose Guide 9 9 1 501059 Hose Guide - RH 9 10 1 501060 Hose Guide - LH 9 13 2 501102 Cylinder Anchor 9 * 1 600264 Hydraulic Manifold Kit 11 * 1 610278 Hose Kit 13 * 1 630180 Valve Assembly 15 * 1 650377 Wheel Drive Assembly - RH 22 & 23 * 1 650378 Wheel Drive Assembly - LH 22 & 23 * 1 670123 Inner Tie Rod Extension 24 * 1 670124 Outer Tie Rod Extension 24 * 1 690304 Mounting Kit 27 & 28 NI 10 8223540 Hex Head Bolt - 7/8-9 x 2 GR 8 N/A NI 6 8223552 Hex Head Bolt - 7/8-9 x 5 GR 8 N/A NI 3 89430598 Hex Head Bolt - 7/8-9 x 8 GR 8 N/A NI = Not Illustrated * Parts illustrated and/or listed on specified page number. 8
JD47601, JD47602, JD47651, JD47652, JD47653, & JD47654 9
600258 HYDRAULIC ADAPTER KIT ITEM QTY PART # DESCRIPTION 1 4 104997 Hex Head Bolt - 3/8-16 x 5 1/2 GR 8 2 1 104996 Manifold Adapter Block 3* 1 150005-P1 Seal Kit *Included with 104996 Manifold Block 10
600264 HYDRAULIC ADAPATER KIT ITEM QTY PART # DESCRIPTION 1 1 104996 Manifold Adapter Block 2 4 104997 Hex Head Bolt - 3/8-16 x 5 1/2 GR 8 3* 1 150005-P1 Seal Kit 4 2 200249 90' Elbow (12 ORB x 12 ORS) *Included with 104996 Manifold Block 11
610271 HYDRAULIC HOSE KIT PART# QTY DESCRIPTION 103379-0300 1 Cordura Sleeve - 30" 103379-0600 1 Cordura Sleeve - 60" 30113-0840 2 Hose Assembly, Valve - Manifold Block, For/Rev 30303-0840 2 Hose Assembly, Valve/Tee - Drain/Flush Tee 30402-0300 1 Hose Assembly, Cooler - Tees 32215-0710-S 2 Hose Assembly, Bulkhead Tee - Wheel Motor, Flush 32416-0690-S 4 Hose Assembly, Valve - Wheel Motor, For/Rev 32516-0730-S 1 Hose Assembly, Valve - Wheel Motor, RH Drain 32516-0790-S 1 Hose Assembly, Valve - Wheel Motor, LH Drain 610272 HYDRAULIC HOSE KIT PART# QTY DESCRIPTION 103379-0300 1 Cordura Sleeve - 30" 103379-0600 1 Cordura Sleeve - 60" 30113-0840 2 Hose Assembly, Valve - Manifold Block, For/Rev 30303-0840 2 Hose Assembly, Valve/Tee - Drain/Flush Tee 30402-0300 1 Hose Assembly, Cooler - Tees 32215-0850-S 2 Hose Assembly, Bulkhead Tee - Wheel Motor, Flush 32416-0830-S 4 Hose Assembly, Valve - Wheel Motor, For/Rev 32511-0880-S 1 Hose Assembly, Valve - Wheel Motor, LH Drain 32511-0920-S 1 Hose Assembly, Valve - Wheel Motor, RH Drain 610273 HYDRAULIC HOSE KIT PART# QTY DESCRIPTION 103379-0300 1 Cordura Sleeve - 30" 103379-0600 1 Cordura Sleeve - 60" 30146-0840 2 Hose Assembly, Valve - Manifold Block, For/Rev 32215-0710-S 2 Hose Assembly, Bulkhead Tee - Wheel Motor, Flush 32416-0690-S 4 Hose Assembly, Valve - Wheel Motor, For/Rev 32516-0730-S 1 Hose Assembly, Valve - Wheel Motor, LH Drain 32516-0790-S 1 Hose Assembly, Valve - Wheel Motor, RH Drain 32548-0480 2 Hose Assembly, Valve/Tee - Bulkheads 32588-0420 2 Hose Assembly, Bulkheads - Drain/Flush Tee 105284 1 Tube Assembly, Drain Tee - Reservoir Inlet 33012-0300 1 Hose Assembly, Flush Tee - Cooler Outlet 12
610274 HYDRAULIC HOSE KIT PART# QTY DESCRIPTION 103379-0300 1 Cordura Sleeve - 30" 103379-0600 1 Cordura Sleeve - 60" 30146-0840 2 Hose Assembly, Valve - Manifold Block, For/Rev 32215-0850-S 2 Hose Assembly, Bulkhead Tee - Wheel Motor, Flush 32416-0830-S 4 Hose Assembly, Valve - Wheel Motor, For/Rev 32516-0880-S 1 Hose Assembly, Valve - Wheel Motor, RH Drain 32516-0920-S 1 Hose Assembly, Valve - Wheel Motor, LH Drain 32548-0480 2 Hose Assembly, Valve/Tee - Bulkheads 32588-0420 2 Hose Assembly, Bulkheads - Drain/Flush Tee 105284 1 Tube Assembly, Drain Tee - Reservoir Inlet 33012-0300 1 Hose Assembly, Flush Tee - Cooler Outlet 610277 HYDRAULIC HOSE KIT PART# QTY DESCRIPTION 103379-0300 1 Cordura Sleeve - 30" 103379-0600 1 Cordura Sleeve - 60" 30146-0840 2 Hose Assembly, Valve - Manifold Block, For/Rev 31012-0180 2 Hose Assembly, ET II - Disp. Valve 31012-0820-S 2 Hose Assembly, Disp. Valve - Wheel Motor, 2-speed 32215-0710-S 2 Hose Assembly, Bulkhead Tee - Wheel Motor, Flush 32416-0690-S 4 Hose Assembly, Valve - Wheel Motor, For/Rev 32511-0730-S 1 Hose Assembly, Valve - Wheel Motor, LH Drain 32511-0790-S 1 Hose Assembly, Valve - Wheel Motor, RH Drain 32548-0480 2 Hose Assembly, Valve/Tee - Bulkheads 32588-0420 2 Hose Assembly, Bulkheads - Drain/Flush Tee 105284 1 Tube Assembly, Drain Tee - Reservoir Inlet 33012-0300 1 Hose Assembly, Flush Tee - Cooler Outlet 610278 HYDRAULIC HOSE KIT PART# QTY DESCRIPTION 103379-0300 1 Cordura Sleeve - 30" 103379-0600 1 Cordura Sleeve - 60" 30146-0840 2 Hose Assembly, Valve - Manifold Block, For/Rev 31012-0180 2 Hose Assembly, ET II - Disp. Valve 31012-0960-S 2 Hose Assembly, Disp. Valve - Wheel Motor, 2-speed 32215-0850-S 2 Hose Assembly, Bulkhead Tee - Wheel Motor, Flush 32416-0830-S 4 Hose Assembly, Valve - Wheel Motor, For/Rev 32516-0880-S 1 Hose Assembly, Valve - Wheel Motor, LH Drain 32516-0920-S 1 Hose Assembly, Valve - Wheel Motor, RH Drain 32548-0480 2 Hose Assembly, Valve/Tee - Bulkheads 32588-0420 2 Hose Assembly, Bulkheads - Drain/Flush Tee 105284 1 Tube Assembly, Drain Tee - Reservoir Inlet 33012-0300 1 Hose Assembly, Flush Tee - Cooler Outlet 13
630174 VALVE BASE ASSEMBLY (SERVICE PARTS ONLY) ITEM NUMBER QTY PART NUMBER DESCRIPTION 1 1 208149-P1 90' Elbow (08 JIC-FS x 08 JIC-M) 2 2 208032-P1 Swivel Run Tee (08 JIC-FS x 08 JIC-M x 08 JIC-M) 3 1 200083-P1 Adapter (06 ORB-M x 08 ORB JIC-M) 4 4 200041-P1 Adapter (12 ORB-M x 08 JIC-M) 5 4 200163 Hex Socket Plug (1/4 ORB-M) 6 2 101679-M1 Adapter (12 ORB-M x 04 ORB-F) 7 1 103715 Solenoid Cartridge Valve 8 1 103924 Solenoid Coil 9 1 204041-P1 Adapter (04 ORB-M x 04 JIC-M) 10 1 103709 Tube Assembly, Pilot Pressure 11 1 200225 Tee (04 ORB-M x 04 JIC-M x 04 JIC-M) 12 1 200110-P1 Cap (04 JIC-F) NI 1 150346 Seal Kit - ET-II (ORB-O-Rings) 14
630180 VALVE BASE ASSEMBLY (SERVICE PARTS ONLY) ITEM NUMBER QTY PART NUMBER DESCRIPTION 1 1 208149-P1 90' Elbow (08 JIC-FS x 08 JIC-M) 2 2 208032-P1 Swivel Run Tee (08 JIC-FS x 08 JIC-M x 08 JIC-M) 3 1 200083-P1 Adapter (06 ORB-M x 08 ORB JIC-M) 4 4 200041-P1 Adapter (12 ORB-M x 08 JIC-M) 5 4 200163 Hex Socket Plug (1/4 ORB-M) 6 2 101679-M1 Adapter (12 ORB-M x 04 ORB-F) 7 1 103715 Solenoid Cartridge Valve 8 1 103924 Solenoid Coil 9 1 204041-P1 Adapter (04 ORB-M x 04 JIC-M) 10 1 103709 Tube Assembly, Pilot Pressure 11 1 200225 Tee (04 ORB-M x 04 JIC-M x 04 JIC-M) 12 1 200110-P1 Cap (04 JIC-F) 13 1 204048-P1 Tee (04 JIC-FS x 04 JIC-M x 04 JIC-M) 14 1 208040-P1 Reducer (08 JIC-F x 04 JIC-M) NI 1 150346 Seal Kit - ET-II - (ORB-O-Rings) 15
SEE ILLUSTRATION ON FOLLOWING PAGE 650359 - RH & 650360 LH WHEEL DRIVE ASSEMBLIES 82" - 90" TREAD CENTERS - SYSTEM II ITEM QTY PART # DESCRIPTION 1 1 100276-P1 Jam Nut - 5/8 UNC 2 1 101127-P1 Grease Fitting 3 2 101345-P1 Hex Head Bolt - 5/16 x 2 UNC GR 8 4 2 103693 Tube Clamp 5 1 103694 Tube Clamp Plate 6 1 103770 Wheel Motor (breakdown page 31-32) 7 8 103864 Lug Nut - M20 W/Washer 8 1 103879 Key - 5/8 x 1 15/16 9 2 104088 King Pin Bushing 10 1 104091 Retaining Washer 11 1 104093 Thrust Washer 12 1 104094 Hardened Steel Washer 13 1 104098 Washer - 7/8 Hardened 14 1 104216 H.P. Tube -Left Rear (650360) 15 1 104217 H.P. Tube -Right Rear (650359) 16 1 104221 Flush Tube Clamp - 3/8 17 1 104223 Flush Tube - Left Hand (650360) 18 1 104646 H.P. Tube - Right Front (650359) 19 1 104647 H.P. Tube - Left Front (650360) 20 1 104648 Flush Tube - Right Hand (650359) 21* 1 200020-P1 Adapter (08 ORB x 08 JICM) 22* 2 200041-P1 Adapter (12 ORB x 08 JICM) 23* 1 208063-P1 Adapter (08 ORBM x 06 JICM) 24 1 500749 Wheel Motor Frame Assembly 25 1 501151 Steering Bracket - RH (650359) 26 1 501152 Steering Bracket - LH (650360) 27 1 501073 Stub Axle Assembly - RH (650359) 28 1 501074 Stub Axle Assembly - LH (650360) 29 1 8103343 Washer - 1/2 Plain 30 2 8120214 Washer - 5/16 Spring Lock 31 10 8223511 Hex Head Bolt - 5/8 x 1 1/2 UNC GR 8 32 1 8223512 Hex Head Bolt - 5/8 x 1 3/4 UNC GR 8 33 1 8223542 Hex Head Bolt - 7/8 x 2 1/2 UNC GR 8 34 10 89422850 Washer - 5/8 Hardened *Included with 103770 wheel motor 16
650359 RH Wheel Drive 650360 LH Wheel Drive 17
SEE ILLUSTRATION ON FOLLOWING PAGE 650361 - RH & 650362 - LH WHEEL DRIVE ASSEMBLIES 94" - 118" TREAD CENTERS - SYSTEM II ITEM QTY PART # DESCRIPTION 1 1 100276-P1 Jam Nut - 5/8 UNC 2 1 101127-P1 Grease Fitting 3 2 101345-P1 Hex Head Bolt - 5/16 x 2 UNC GR 8 4 2 103693 Tube Clamp 5 1 103694 Tube Clamp Plate 6 1 103770 Wheel Motor (breakdown page 31-32) 7 8 103864 Lug Nut - M20 W/Washer 8 1 103879 Key - 5/8 x 1 15/16 9 2 104088 King Pin Bushing 10 1 104091 Retaining Washer 11 1 104093 Thrust Washer 12 1 104094 Hardened Steel Washer 13 1 104098 Washer - 7/8 Hardened 14 1 104216 H.P. Tube -Left Rear (650362) 15 1 104217 H.P. Tube -Right Rear (650361) 16 1 104221 Flush Tube Clamp - 3/8 17 1 104223 Flush Tube - Left Hand (650362) 18 1 104646 H.P. Tube - Right Front (650361) 19 1 104647 H.P. Tube - Left Front (650362) 20 1 104648 Flush Tube - Right Hand (650361) 21* 1 200020-P1 Adapter (08 ORB x 08 JICM) 22* 2 200041-P1 Adapter (12 ORB x 08 JICM) 23* 1 208063-P1 Adapter (08 ORBM x 06 JICM) 24 1 500749 Wheel Motor Frame Assembly 25 1 501151 Steering Bracket - RH (650361) 26 1 501152 Steering Bracket - LH (650362) 27 1 501071 Stub Axle Assembly - RH (650361) 28 1 501072 Stub Axle Assembly - LH (650362) 29 1 8103343 Washer - 1/2 Plain 30 2 8120214 Washer - 5/16 Spring Lock 31 10 8223511 Hex Head Bolt - 5/8 x 1 1/2 UNC GR 8 32 1 8223512 Hex Head Bolt - 5/8 x 1 3/4 UNC GR 8 33 1 8223542 Hex Head Bolt - 7/8 x 2 1/2 UNC GR 8 34 10 89422850 Washer - 5/8 Hardened *Included with 103770 wheel motor 18
650361 RH Wheel Drive 650362 RH Wheel Drive 19
SEE ILLUSTRATION ON FOLLOWING PAGE 650375 - RH & 650376 - LH WHEEL DRIVE ASSEMBLIES 82" - 90" TREAD CENTERS - SYSTEM III ITEM QTY PART # DESCRIPTION 1 1 100276-P1 Jam Nut - 5/8 UNC 2 1 101127-P1 Grease Fitting 3 2 101345-P1 Hex Head Bolt - 5/16-18 x 2 GR 8 4 2 103693 Tube Clamp 5 1 103694 Tube Clamp Plate 6 8 103864 Lug Nut - M20 W/Washer 7 1 103879 Key - 5/8 x 1 15/16 8 2 104088 King Pin Bushing 9 1 104091 Retaining Washer 10 1 104093 Thrust Washer 11 1 104094 Hardened Steel Washer 12 1 104098 Washer - 7/8 Hardened 13 1 104221 Flush Tube Clamp - 3/8" 14 1 105227 H.P. Tube - Right Front - (650375) 15 1 105228 H.P. Tube - Right Rear (650375) 16 1 105229 Flush Tube - Right Hand (650375) 17 1 105230 Drain Tube - Right Hand (650375) 18 1 105231 H.P. Tube - Left Rear (650376) 19 1 105232 H.P. Tube - Left Front (650376) 20 1 105233 Flush Tube - Left Hand (650376) 21 1 105234 Drain Tube - Left Hand (650376) 22 1 105235 Drain Tube Clamp - 1/2" 23 1 105236 Adapter Flange 24 1 105243 Wheel Motor - RH (650375-Pages 33-34) 25 1 105244 Wheel Motor - LH (650376-Pages 33-34) 26* 2 200041-P1 Adapter (12 ORB-M x 08 JIC-M) 27* 1 200093-P1 Adapter (06 ORB-M x 04 JIC-M) 28* 1 208063-P1 Adapter (08 ORB-M x 06 JIC-M) 29* 1 208089-P1 90' Elbow (08 ORB-M x 08 JIC-M) 30 1 501151 Steering Bracket - RH (650375) 31 1 501152 Steering Bracket - LH (650376) 32 1 501073 Stub Axle Assembly - RH (650375) 33 1 501074 Stub Axle Assembly - LH (650376) 34 1 501118 Wheel Motor Frame Assembly 35 2 8103343 Washer - 1/2 Flat 36 2 8120214 Washer - 5/16 Spring Lock 37 10 8223513 Hex Head Bolt - 5/8-11 x 2 GR 8 38 1 8223512 Hex Head Bolt - 5/8-11 x 1 3/4 UNC GR 8 39 1 8223542 Hex Head Bolt - 7/8-9 x 2 1/2 UNC GR 8 40 10 89422850 Washer - 5/8 Hard *Included with 103770 wheel motor 20
650375 RH Wheel Drive 650376 LH Wheel Drive 21
SEE ILLUSTRATION ON FOLLOWING PAGE 650377 - RH & 650378 - LH WHEEL DRIVE ASSEMBLIES 94" - 118" TREAD CENTERS - SYSTEM III ITEM QTY PART # DESCRIPTION 1 1 100276-P1 Jam Nut - 5/8 UNC 2 1 101127-P1 Grease Fitting 3 2 101345-P1 Hex Head Bolt - 5/16-18 x 2 GR 8 4 2 103693 Tube Clamp 5 1 103694 Tube Clamp Plate 6 8 103864 Lug Nut - M20 W/Washer 7 1 103879 Key - 5/8 x 1 15/16 8 2 104088 King Pin Bushing 9 1 104091 Retaining Washer 10 1 104093 Thrust Washer 11 1 104094 Hardened Steel Washer 12 1 104098 Washer - 7/8 Hardened 13 1 104221 Flush Tube Clamp - 3/8" 14 1 105227 H.P. Tube - Right Front - (650377) 15 1 105228 H.P. Tube - Right Rear (650377) 16 1 105229 Flush Tube - Right Hand (650377) 17 1 105230 Drain Tube - Right Hand (650377) 18 1 105231 H.P. Tube - Left Rear (650378) 19 1 105232 H.P. Tube - Left Front (650378) 20 1 105233 Flush Tube - Left Hand (650378) 21 1 105234 Drain Tube - Left Hand (650378) 22 1 105235 Drain Tube Clamp - 1/2" 23 1 105236 Adapter Flange 24 1 105243 Wheel Motor - RH (650377-Pages 33-34) 25 1 105244 Wheel Motor - LH (650378-Pages 33-34) 26* 2 200041-P1 Adapter (12 ORB-M x 08 JIC-M) 27* 1 200093-P1 Adapter (06 ORB-M x 04 JIC-M) 28* 1 208063-P1 Adapter (08 ORB-M x 06 JIC-M) 29* 1 208089-P1 90' Elbow (08 ORB-M x 08 JIC-M) 30 1 501151 Steering Bracket - RH (650377) 31 1 501152 Steering Bracket - LH (650378) 32 1 501071 Stub Axle Assembly - RH (650377) 33 1 501072 Stub Axle Assembly - LH (650378) 34 1 501118 Wheel Motor Frame Assembly 35 2 8103343 Washer - 1/2 Flat 36 2 8120214 Washer - 5/16 Spring Lock 37 10 8223513 Hex Head Bolt - 5/8-11 x 2 GR 8 38 1 8223512 Hex Head Bolt - 5/8-11 x 1 3/4 UNC GR 8 39 1 8223542 Hex Head Bolt - 7/8-9 x 2 1/2 UNC GR 8 40 10 89422850 Washer - 5/8 Hard *Included with 105243 & 105244 wheel motors 22
650377 RH Wheel Drive 650378 LH Wheel Drive 23
670123, 670124 & 670129 INNER & OUTER TIE ROD EXTENSION ITEM QTY PART# DESCRIPTION 1 1 103708 Jam Nut - 1 1/8-12 RH 2 1 103712 Tie Rod End - RH 3 1 103736 Tie Rod End - LH 4 1 103810 Jam Nut - 1 1/8-12 LH 5 1 104871 Inner Tie Rod - 670123 5 1 106069 Inner Tie Rod - 670129 6 1 501052 Outer Tie Rod 7 1 8103389 Cotter Pin - 1/8 x 2" 24
SEE ILLUSTRATION ON FOLLOWING PAGE ITEM QTY PART# DESCRIPTION NI 8 100068-P1 Lock Nut - 3/8 UNC 1 20 100125-P1 Strap - Nylon Tie NI 10 100263-P1 Hex Head Bolt - 3/8 x 1 UNC GR 8 NI 2 100270-P1 Hex Head Bolt - 3/8 x 1 UNC GR 8 NI 2 100580-P1 Hex Head Bolt - 1/2 X 3 1/2 UNC GR 8 NI 1 100581-P1 Hex Head Bolt - 3/8 x 1 1/4 UNC GR 8 NI 2 100702-P1 Hex Head Bolt - 1/4 x 1 UNC GR 8 NI 2 100703-P1 Lock Nut - 1/4 Stover 2 1 102120-P1 Decal w/o On-Off 3 1 102121-P1 Decal w/ On-Off 4 2 103727 Clamp Half - Tie Rod 5 2 103728 Spacer - Tie Rod 6 1 104254 Check Valve - 15 psi (16 JIC-M) 7 1 104531 Actuator - Wobble Switch 8 1 104532 Plate - Wobble Switch 9 2 104545 Hose Clamp - 1/2" 10 3 104659 Coated Hose Clamp 11 1 104850 Door 12 2 104991 Cylinder End - Female * 1 150284 Wobble Switch Assembly (page 29) 13 2 104992 Cylinder End - Male 14 1 200140-P1 Bulkhead Branch Tee - 08 JIC-M 15 2 200262 Tee - Flushing Supply - 3/4" 16 2 2016 Hose Clamp - 3/4" 17 1 208149-P1 90 Elbow - 08 JIC-FS x 08 JIC-M 18 2 212121-P1 Adapter - 12 ORB-M x 12 JIC-M 19 2 212129-P1 90 Elbow - 12 ORB-M x 12 JIC-M 20 1 400007-P1 Toggle Switch 21 1 450092-M1 Fuse Holder Assembly NI 2 8112745 Grommet - Rubber - 7/8 NI 2 811501872 Hex Head Bolt - M8-1.25 x 20mm GR 9.8 NI 1 8117964 Grommet - Rubber - 1/2 NI 2 8120214 Lock Washer - 5/16 NI 4 8120382 Lock Washer - 3/8 NI 2 89422301 Lock Nut - 1/2 NI 4 89422850 Washer - 5/8 Hard NI = Not Illustrated 690296 MOUNTING KIT * Parts illustrated and/or listed on specified page number. 25
690296 MOUNTING KIT 26
SEE ILLUSTRATION ON FOLLOWING PAGE 690301 & 690304 MOUNTING KITS ITEM QTY PART# DESCRIPTION NI 8 100068-P1 Lock Nut - 3/8 UNC 1 20 100125-P1 Strap - Nylon Tie NI 10 100263-P1 Hex Head Bolt - 3/8 x 1 UNC GR 8 NI 2 100270-P1 Hex Head Bolt - 3/8 x 1 UNC GR 8 NI 2 100580-P1 Hex Head Bolt - 1/2 X 3 1/2 UNC GR 8 NI 1 (3) 100581-P1 Hex Head Bolt - 3/8 x 1 1/4 UNC GR 8 2 0 (1) 102120-P1 Decal w/o On-Off 3 0 (1) 102121-P1 Decal w/ On-Off 4 2 103727 Clamp Half - Tie Rod 5 2 103728 Spacer - Tie Rod NI 2 104098 Washer - 7/8 Hard 6 3 104659 Coated Hose Clamp 7 1 104959 Label - Rocker 8 2 104961 Decal - Lug Nut Torque 9 2 104962 Decal - Axle Bolt Torque 10 1 104977 Check Valve - 15 psi (12 ORS-M) 11 2 104991 Cylinder End - Female * 0 (1) 150307 Displacement Control Valve (page 30) 12 2 104992 Cylinder End - Male 13 1 200140-P1 Bulkhead Branch Tee - 08 JIC-M 14 2 200251 Adapter - 12 ORB-M x 12 ORS-M 15 2 200296 Swivel Run Tee - 12 ORS 16 2 200320 Bulkhead Adapter - 08 ORS 17 2 200321 Reducer - 12 ORS-F x 08 ORS-M 18 1 208149-P1 90 Elbow - 08 JIC-FS x 08 JIC-M NI 0 (300") 400003-P1 Primary Wire - 16 ga. NI 0 (2) 400004-P1 Slide - 1/4 Female 19 0 (1) 400007-P1 Toggle Switch 20 1 400133 Fuse - 10 Amp 21 1 400134 Relay Assembly 22 1 400135 Rocker Switch 23 0 (1) 450092-M1 Fuse Holder Assembly 24 1 450270 Wire Assembly NI 4 8120382 Lock Washer - 3/8 NI 2 89422301 Lock Nut - 1/2 NI 4 89422850 Washer - 5/8 Hard NI = Not Illustrated * Parts illustrated and/or listed on specified page number. Quantities shown in parenthesis indicate System III (690304) quantity when it differs from the System II (690301) quantity. Items without parenthesis indicates that the quantity is the same for System II and III. 27
690301 & 690304 MOUNTING KITS 28
ITEM NUMBER QTY 150284 WOBBLE SWITCH ASSEMBLY (9960 ONLY) PART NUMBER DESCRIPTION 1 2 100705-P1 Nut - #10-32 2 2 100706-P1 Washer - #10 External Lock 3 1 101521-P1 Machine Screw - #10-32 x 3/4 4 1 101522-P1 Machine Screw - #10-32 x 1 1/2 5 1 104304 Wobble Switch Bracket 6 1 200046-P1 Compression Fitting 7 304" 400003-P1 Primary Wire - 16 GA. 8 2 400004-P1 Slide - 1/4 Female 9 1 400006-P1 Ring Terminal - 13/64 Hole 10 1 400048-P1 Switch 29
ITEM NUMBER 150307 DISPLACEMENT CONTROL VALVE (SYSTEM III ONLY) QTY PART NUMBER 30 DESCRIPTION 1 1 103123 Solenoid Valve 2 1 104707 Valve Subplate 3 1 200123-P1 Tee (04 JIC-M x ORB-M x JIC-M) 4 2 204049-P1 90' Elbow (04 ORB-M x JIC-M) 5 1 400010-P1 3/8 Ring Terminal 6 1 400015-P1 1/4 Male Slide
103770 - (57 cu.in. S8) & 103771 - (48 cu.in. S8) WHEEL MOTOR SERVICE PARTS PART# PART# PART# Serial Range Serial Range Serial Range ITEM # QTY. 00000-23489 23490-27671 27672 & Up DESCRIPTION 010 1 150254 150254 150322 Cylinder Block Assembly 012 10 150255 150255 150255 Piston Kit 015 1 150256 150256 150323 Piston Retainer Kit 025 1 103918 103918 103918 Cam Ring - (103771 48 cu.in.) 1 103919 103919 103919 Cam Ring - (103770 57 cu.in.) 027 2 103984 103984 103984 O-Ring - Cam Ring 041 1 103923 103923 105126 Distributor Cover 042 16 137 137 137 Socket Head Cap Screw M12x70 043 2 104106 104106 104106 Bleed Screw Seal 044 2 104350 104350 104350 Bleed Screw 045 1 103929 103929 103929 O-Ring - Cover Plate 047 1 103920 103920 103920 Distributor Valve 048 1 150268 150268 150268 Distributor Seal Kit 052 8 103922 103922 103922 Spring 060 1 103930 103930 103930 Cover Plate 062 8 104467 104467 104467 Hex Head Bolt - M12x16 070 1 150253B 150253B 150253B Bearing Support Assembly 071 1 103912 103912 103912 Bearing Support 072 1 103913 103913 103913 Shaft Seal (Inner) 073 1 103911 103911 103911 Bearing (Outer) 074 1 103914 103914 103914 Bearing (Inner) 075 1 150259 150259 150259 Shim Pack 076 1 103916 103916 103916 Snap Ring Spacer 077 1 103917 103917 103917 Snap Ring 078 1 105264 105264 105264 Deflector & Grease Seal 090 1 103907 103907 103907 Shaft, Wheel Hub 091 8 103908 103908 103908 Stud - M20 NI 1 104014 N/A N/A Shim Support Washer NI 1 104015 N/A N/A Snap Ring Retainer NI 8 103864 103864 103864 Lug Nut, M20 Seal Kit # 150269 contains item numbers 27, 45, 72, 75, 76, 77. Seal Kit # 150270 contains item numbers 27, 43, 45, 48, 72, 75, 76, 77, 78. See illustration on following page (NI=not illustrated).
105244 - LH & 105243 - RH (76 cu.in. ME08 2sp) WHEEL MOTOR SERVICE PARTS ITEM # QTY. PART# DESCRIPTION 010 1 150331 Cylinder Block Assembly 012 10 150329 Piston Kit 015 1 150330 Piston Retainer Kit 025 1 103919 Cam Ring plus O-Rings 027 2 103984 O-Ring - Cam Ring 041 1 105254 Distributor Cover 042 16 212 Socket Head Cap Screw M12x75 043 2 104106 Bleed Screw Seal 044 2 104350 Bleed Screw 045 1 103929 O-Ring - Cover Plate 047 1 105253 Distributor Valve 048 1 150268 Distributor Seal Kit 052 8 103922 Spring 053 1 105257 Spool - 2 Speed 054 1 105259 Washer - 2 Speed 055 1 105260 Snap Ring - 2 Speed 056 1 105258 Spring - 2 Speed 057 1 105256 O-Ring - 2 Speed 065 1 105255 Cover Plate 062 8 811500943 Hex Head Bolt - M12x30 070 1 150378 Bearing Support Assembly 071 1 103912 Bearing Support 072 1 105252 Shaft Seal (Inner) 073 1 103911 Bearing (Outer) 074 1 103914 Bearing (Inner) 075 1 150259 Shim Pack 076 1 103916 Snap Ring Spacer 077 1 103917 Snap Ring 078 1 105264 Deflector & Grease Seal 090 1 103907 Shaft, Wheel Hub 091 8 103908 Stud - M20 NI 8 103864 Lug Nut, M20 Seal Kit # 701020-01 contains item numbers 27, 43, 45, 48, 72, 78. See illustration on following page (NI=not illustrated).
660170YG WHEEL & TIRE KIT 82" - 90" TREAD CENTERS QTY PART # DESCRIPTION 1 1 100300G 103855 Tire - 14.9 x 24 R-20 Wheel - W15 x 24, 4" Offset, 6" Pilot, 8 Stud 660193YA WHEEL & TIRE KIT 94" - 118" TREAD CENTERS QTY PART # DESCRIPTION 1 1 104698A 104699Y Tire - 14.9 x 28 R-20 Wheel - W15 x 28, 4" Offset, 6" Pilot, 8 Stud 35
LIMITED WARRANTY Tuthill Drive Systems ( Tuthill ) warrants Mud Hog drive systems and components to be free from defects in material and workmanship under normal use and service as shown in the chart below from the date of shipment from Tuthill. Installed By: Warranty Period Tuthill Drive Systems Mud Hog 24 months parts and 12 months labor for the Mud Hog kit & Installation. Authorized Mud Hog Dealer 24 months parts and 12 months labor for the Mud Hog kit. Note: Any defects resulting from installation errors are covered by the installer. Warranty period start date is determined by ship date from Tuthill Drive Systems. Normal use and service means that the product will be installed by a qualified mechanic, operated, inspected and maintained in accordance with the applicable Mud Hog manual or instructions and any applicable vehicle manufacturer s manual or instructions. Tuthill is not liable for any printing errors contained within manuals. THE ABOVE WARRANTY IS EXCLUSIVE. TUTHILL MAKES NO OTHER REPRESENTATIONS OR WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. No agent, distributor, dealer or employee of Tuthill has authority to extend the scope of this warranty. This warranty applies only to products which are sold and used only in the United States, Canada and Mexico. [Tuthill does not itself warrant components which bear the name or trademark of another manufacturer. Any warranty or remedy for such parts is limited to the extent of any warranty provided by the manufacturer to Tuthill.] No warranty applies in the event of replacement of parts with parts not obtained from or approved by Tuthill which do not meet Tuthill quality and performance specifications, improper installation, maintenance, repair, misuse or abuse, or unauthorized alteration or modification. Wheel motor warranty will be denied if the motor is disassembled and or serviced by anyone other than an authorized Tuthill service center within the warranty period. Tuthill reserves the right to make changes and improvements in design, specifications or instructions without notice and without obligation to provide or to substitute new design modifications for those Mud Hog systems or components already in service. Tuthill will at its option refund the purchase price of, or repair or replace without charge for parts, any Mud Hog product determined by Tuthill to be defective in material or workmanship during the applicable warranty period. Labor allowance, if applicable, will be determined in accordance with Tuthill s warranty labor rate and time allowances established from time to time. These remedies are exclusive. In no event shall Tuthill s liability exceed the purchase price for the Mud Hog product when sold by Tuthill to the first buyer. Tuthill shall not be liable for any incidental or consequential damage or expense resulting from any product defect, including but not limited to loss of profits, loss of use of equipment, increased costs or other expenses. This warranty shall become effective only when the Warranty Certificate has been returned to Tuthill and validated by same. INSTALLER AND OWNER RESPONSIBILITIES The installer is responsible for installing the product according to Tuthill s approved procedures, for providing a copy of Tuthill s warranty and installation/parts manual to the owner, and for advising the owner of proper use, service, and maintenance required for the product. The owner is responsible for operation, inspecting and maintaining the product according to the instructions in the installation/parts manual and any applicable vehicle manufacturer s owner s manual, and for properly instructing all operators and maintenance personnel. ADJUSTMENTS When adjustment is sought under this warranty, a claim should be made as follows: A. Tuthill must be notified in writing promptly upon discovery of a claimed defect. B. If the product was installed by the vehicle manufacturer (or it s dealer), follow the manufacturer s procedures for warranty claims; or If the product was purchased from Tuthill through a distributor of Mud Hog products, have the distributor write or phone the Tuthill Customer Service Department and ask for a Returned Goods Authorization Number (RGA#). A warranty claim form will be submitted with information including: The RGA#, Tuthill axle serial #, retail sales date, machine hours and a description of the failure. C. Components requested by Tuthill must be returned freight prepaid and accompanied by a properly completed warranty claim form. Tuthill will specify the ship-to address at time of return approval. 9098 W. 800 S., Brookston, IN 47923, Tel: 219-279-2801 / 800-348-2474 Fax: 219-279-2390 Email: tdswebinquiries@tuthill.com Web: www.tuthill.com