29 SPIRAL STAIR INSTALLATION GUI Salter -Wood Tread Covers -Continuous Sleeve -Aluminum Handrail -Primed or Powdercoated
PARTS 1 2 3 BASPLAT BOTTOM BALUSTR MAIN BALUSTR 4 5 6 CNTR BALUSTR CNTR COLUMN TRA 7 8 9 PLATORM ILLR HUB COLUMN XTNSION 12 13 15 ALUMINUM HANRAIL TOP BALUSTR BRACKT ALUMINUM HANRAIL N CAP 16 17 20 BOTTOM BALUSTR BRACKT CNTR BALUSTR CUP WOO PLATORM COVR 21 22 WOO TRA COVR PLATORM RAILING
A INCLU IN PACKAG(S): W3039847 W3046179 CC 5/16"-18 x 5/16" SOCKT ST SCRW B INCLU IN PACKAG(S): W3046179 #12-11 x 1" WOO SCRW 5/16" LAT WASHR INCLU IN PACKAG(S): W3046179 C 3/8" x 2" LAG SCRW INCLU IN PACKAG(S): W3079402 W3039847 W3043922 G 1/4" LAT WASHR 1/4" LOCK WASHR 1/4"-20 HX NUT INCLU IN PACKAG(S): W3039847 W3046179 W3043922 INCLU IN PACKAG(S): INCLU IN PACKAG(S): W3043922 W3079402 W3039847 W3039847 W3079402 1/4"-20 x 1-1/2" CARRIAG BOLT H 1/4"-20 x 3/4" CARRIAG BOLT INCLU IN PACKAG(S): INCLU IN PACKAG(S): W3043922 W3043922 I N #10 x 3/4" SQ. RIV &T #10-12 x 3/4" WOO SCRW INCLU IN PACKAG(S): W3079404 O INCLU IN PACKAG(S): W3039193 #10-16 x 3/4" SL RILLING SCRW INCLU IN PACKAG(S): W3039193 P R 1/4"-20 x 1" CARRIAG BOLT INCLU IN PACKAG(S): W3046891 #12-1" BALUSTR SCRW
STOP! RA BOR STARTING INSTALLATION WOO HANLING UNINISH TRAS AN HANRAILS ON TH JOB SIT WILL ABSORB MOISTUR ROM TH AIR. THS MUST B SAL WITHIN 1 WK TO AVOI AVRS ACTS ON TH WOO. NARBY PLASTRING, TIL WORK, CMNT OR BRICKWORK INTROUC NOUGH WATR IN TH IMMIAT NVIRONMNT OR TH WOO TO B ACT. I N, STOR TH WOO PROVI IN A COOL, RY AN STRUCTURALLY STABL LOCATION. WOO INISHING A. SAN ALL WOO SURACS BOR APPLYING ANY STAIN OR POLYURTHAN. NARLY ALL PROBLMS WITH INISHING OCCUR U TO IMPROPR SANING PRIOR TO STAIN OR POLYURTHAN APPLICATION. TRAS MAY RUB TOGTHR, OR AGAINST OTHR SURACS URING HANLING AN TRANSPORTATION. THIS MAY CRAT "SHINY SPOTS" WHICH PRVNT AN VN INISH. TAK PRCAUTIONS WHN TRANSPORTING TRAS. B. SAN ALL WOO SURACS WITH 100 TO 220 GRIT RATING. C. APPLY A STAIN I ANY COLOR OTHR THAN TH NATURAL INISH IS SIR.. THR COATS O SALR MUST B APPLI TO ALL WOO SURACS. INAQUAT INISHING O ALL SIX SIS O A TRA (WHICH INCLUS TH BOTTOM) WILL ALLOW MOISTUR TO B ABSORB.. CHCK WITH YOUR PAINT SPCIALTY ALR OR URTHR INSTRUCTIONS I N.
PLATORM & BAS INSTALLATION: CONTINUOUS SLV WITH TRA COVRS 1. WHIL ALL TRAS AR ON TH GROUN, PARTIALLY THRA STSCRWS INTO ACH TRA AN PLATORM SLV. A 1 5 5 2. ATTACH TH BASPLAT (1) TO TH CNTR COLUMN (5) WITH ST SCRWS (A). A 3. STAN CNTR COLUMN UP INSI WLL OPNING. (INCLU) 1 4. LOCAT TH TRA WITH TH SHORT HUB AN SLI IT OVR CNTR COLUMN, OLLOW BY TH RMAINING TRAS (6). C 6. SLI ILLR HUB (8) OVR CNTR COLUMN LAST. THIS WILL SPAN TH GAP BTWN TH TOP TRA AN PLATORM. B 6 7 8 8 20 7. SLI TH PLATORM (7) OVR TH CNTR COLUMN. LAY TH WOO PLATORM COVR (20) ON TH PLATORM AN POSITION PLATORM TO WHR TH TOP SURAC O TH WOO COVR IS LUSH WITH MOUNTING LOOR SURAC. 20 6 7 LUSH NOT: HOLS MUST B RILL THROUGH PLATORM G AS N TO INSTALL TH MOUNTING LAGS. I CORNR MOUNT, NSUR BOTH GS AR BOLT. C B 8. US 3/8" x 2" LAG SCRWS (C) AN WASHRS (B) TO ATTACH PLATORM TO MOUNTING SURAC. 9. RMOV PLATORM COVR AN ST ASI. 10. PLUMB CNTR COLUMN AN ATTACH BASPLAT TO LOOR WITH 3/8" x 2" LAG BOLTS (C) AN WASHRS (B). MASONRY ASTNRS WILL B N I INSTALLING ON CONCRT. C B C B 11. TIGHTN PLATORM ST SCRWS. NOT: STPS 7 AN 8 RQUIR ON PRSON AT BAS TO KP COLUMN STAY WHIL TWO POPL HOIST AN HOL PLATORM IN PLAC. A OURTH PRSON MAY THN RILL AN ASTN PLATORM.
CONTINUOUS TRA, XTNSION, AN BALUSTR INSTALLATION 1. SLI TH CNTR COLUMN XTNSION (9) OWN OVR TH CNTR COLUMN. INSRT AN TIGHTN TH ST SCRWS (A). A 9 9 (INCLU) A 2. START INSTALLATION WITH TH TOP TRA. PLAC A MAIN BALUSTR (3) IN TH HOL CLOSST TO TH PLATORM. MOV UP OR OWN UNTIL TH BOTTOM O BALUSTR IS POSITION LUSH WITH TH BOTTOM G O TH PLATORM (A1). NOT: MAIN BALUSTR WILL HAV TWO RILL HOLS NAR TH BOTTOM. 3. ATTACH THIS BALUSTR TO TH TRA USING A 1/4"-20 x 1-1/2" CARRIAG BOLT (G), NUT (), WASHR () AN LOCK WASHR (). G 3 3 G A1 4. PLUMB TH TOP BALUSTR AN ATTACH TO TH AC O TH PLATORM USING TH TOP BALUSTR BRACKT (13) WITH A 1/4"-20 x 3/4" CARRIAG BOLT (H), #10 x 3/4" SQUAR RIV &T (I), NUT (), WASHR () AN LOCK WASHR (). NOT: HOLS MUST B PR-RILL IN TH PLATORM TO ATTACH TOP BALUSTR BRACKT (13). H I 5. CHCK THAT TH TRA IS LVL AN TH BALUSTR PLUMB. TIGHTN TH 5/16" ST SCRWS TO LOCK TH IRST TRA IN PLAC. 13 H I 13
6. SPIN TH NXT TRA INTO POSITION BNATH TH TRA ABOV. PLAC A MAIN BALUSTR (3) THROUGH TH UPPR TRA AN INTO TH LOWR. MOV UP OR OWN UNTIL TH BOTTOM O TH BALUSTR IS POSITION LUSH WITH TH BOTTOM G O TH PLATORM (A1). 7. SCUR BALUSTR TO BOTH TRAS WITH 1/4" x 1-1/2" CARRIAG BOLT (G), NUT (), WASHR () AN LOCK WASHR (). NSUR BALUSTR IS PLUMB. G 3 A1 3 8. TIGHTN ST SCRWS IN TRA SLV. 9. RPAT STPS 6-8 WITH RMAINING TRAS G 10. TO SCUR TH BOTTOM BALUSTR (2), PLAC TH BOTTOM BALUSTR BRACKT (16) ON TH GROUN BLOW TH IRST TRA. PLAC TH BOTTOM BALUSTR THROUGH TH HOL IN TH TRA AN THROUGH TH BALUSTR BRACKT. NOT: BOTTOM BALUSTR WILL HAV ONLY ON RILL HOL NAR TH BOTTOM. CC 2 16 11. PLUMB TH BOTTOM BALUSTR AN ASTN TO TH IRST TRA ACCORING TO STP 7. 12. NSUR THAT TH BALUSTR RMAIN PLUMB, THN ASTN BOTTOM BALUSTR BRACKT TO LOOR WITH #12-11 x 1" WOO SCRWS (CC). MASONRY ASTNRS WILL B N I INSTALLING ON CONCRT. 2 CC 16
ALUMINUM HANRAIL ORMING TH HANRAIL IS SHIPP IN A COIL THAT IS TYPICALLY BTWN 36" TO 48" IN IAMTR. TH IRST STP TO ITTING TH HANRAIL IS INCRASING THIS IAMTR TO TH PROPR COIL IAMTR LIST BLOW. STAIR IAMTR 3'-6" 4'-0" 4'-6" 5'-0" 5'-6" 6'-0" COIL IAMTR 60" 65" 70" 75" 80" 85" OR XAMPL: I INSTALLING A 3'-6" IAMTR STAIR, TH HANRAIL COIL IAMTR SHOUL B INCRAS TO 60". NOT: TH COIL IAMTR SHOUL B GRATR THAN TH STAIR IAMTR. TH HANRAIL IAMTR WILL SHRINK IN LATR STPS WHN BING PULL APART INTO A SPIRAL. TH LARGR COIL IAMTR WILL ACCOUNT OR THIS SHRINKING. INCRASING TH COIL IAMTR 1. ON A SOT SURAC SUCH AS CARPT, POSITION TH COIL AS PICT BLOW. TH CUT N (1) SHOUL B APPROXIMATLY 4"-6" O TH GROUN. 2. INSRT A LVR (2) INTO TH CUT N. A BALUSTR INCLU WITH TH STAIRS OR A WOON HANL (SUCH AS A BROOM HANL) BOTH MAK SUITABL LVRS. 3. HOL TH COIL IN PLAC ON TH SI OPPOSIT TH CUT N (3). PUSH TH LVR OWN UNTIL TH COIL BNS SLIGHTLY. IT MAY B NCSSARY TO BRAC TH COIL WHR IT CONTACTS TH GROUN (4) TO PRVNT IT ROM SLIPPING WHIL BNING. 2:LVR 3: HOL IN PLAC PUSH LVR OWN 4: HOL HR I N 1: CUT N NOT: THIS XAMPL PICTS A RIGHT HAN UP HANRAIL. LVR WOUL B ON LT SI OR A LT HAN UP HANRAIL. IMPORTANT: TH HANRAIL IS BST ORM WITH A SRIS O MANY SMALL AJUSTMNTS. TO AVOI KINKS AN WARP SCTIONS, O NOT SHARPLY BN TH HANRAIL.
4. ROTAT TH HANRAIL COUNTRCLOCKWIS (CLOCKWIS OR LT HAN UP) APPROXIMATLY 20 GRS. ROTAT 5. HOL TH COIL IN PLAC ON TH SI OPPOSIT TH CUT N (3). PULL TH LVR OWN UNTIL TH COIL BNS SLIGHTLY. IT MAY B NCSSARY TO BRAC TH COIL WHR IT CONTACTS TH GROUN (4) TO PRVNT IT ROM SLIPPING WHIL BNING. 3: HOL IN PLAC PULL LVR 4: HOL HR I N 1: CUT N 6. RPAT STP 5 UNTIL TH CUT N IS VRTICAL. IT SHOUL NOW B LONG NOUGH TO ORM BY HAN. CUT N (VRTICAL)
6. HOL TH COIL IN PLAC (5). PULL TH UNSCUR SI (6) OUTWARS AWAY ROM TH CNTR O TH COIL UNTIL TH COIL BNS SLIGHTLY. IT MAY B NCSSARY TO BRAC TH COIL WHR IT CONTACTS TH GROUN (7) TO PRVNT IT ROM SLIPPING WHIL BNING. 5: HOL IN PLAC 6: PULL OUTWARS AWAY ROM COIL 7: HOL HR I N 7. CONTINU ROTATING TH COIL AN BNING UNTIL TH WHOL COIL HAS BN WORK THROUGH. MASUR TH COIL IAMTR TO TRMIN I MOR AJUSTMNT IS N. I SO, RPAT ROM TH BGINNING. HOL IN PLAC PULL OUTWARS HOL HR I N NOT: O NOT TRY TO BN TH HANRAIL INTO SHAP ON TH IRST PASS THROUGH TH COIL. OR BST RSULTS, MAK SMALL AJUSTMNTS AN RPAT TH PROCSS AS N.
CHCKING TH HANRAIL CURVATUR 1. LAY TH HANRAIL OWN AN IN TH CUT N THAT CONTACTS TH GROUN. US TH MTHO BLOW TO TRMIN TH ORINTATION O TH HANRAIL. LT HAN UP RIGHT HAN UP COILS TO TH LT COILS TO TH RIGHT CUT N CUT N NOT: I TH HANRAIL ORINTATION MATCHS TH ORINTATION O TH STAIRS BING INSTALL, SKIP TH NXT STP. 2. STAN TH HANRAIL UP. PUSH A CUT N TOWARS TH CNTR O TH COIL NOUGH TO CLAR TH AJACNT RAIL. PULL THIS CUT N THROUGH TH COIL TO TH OTHR SI. TH OTHR CUT N MUST B PULL AWAY ROM TH CNTR O TH COIL AN PUSH OVR TH AJACNT RAIL. PULL CUT N AWAY ROM COIL AN OVR AJACNT RAIL PUSH CUT N INTO COIL AN PULL THROUGH
PULLING INTO A SPIRAL 1. TRMIN TH N TO N LNGTH N BAS ON TH IAMTR O TH STAIR BING INSTALL. STAIR IAMTR N TO N LNGTH 3'-6" 4'-0" 4'-6" 5'-0" 5'-6" 6'-0" 14' 13' 12' 11' 11' 10' 2. WITH A HLPR, PULL TH HANRAIL APART TO TH SIR N TO N LNGTH. STOP PRIOICALLY TO INSPCT TH HANRAIL OR ANY KINKS THAT MAY B ORMING.
ALUMINUM HANRAIL INSTALLATION 1. TH ALUMINUM HANRAIL (12) IS SHIPP IN A LAT COIL. IT CAN B SHAP BY HAN BY OLLOWING TH GUI ON TH PRVIOUS PAG. 2. ATR SHAPING, RY IT TH RAIL TO TH BALUSTR TIPS. NOT: TH RAIL IS KINK AT ACH N. THIS IS NORMAL, AN SHOUL B CUT O AS XCSS ATR INSTALLATION. 3. WORKING WITH TWO POPL, START AT TH TOP AN RILL ACH #12-1" SCRW (R) THROUGH HOL AT ACH MAIN BALUSTR. PUSH OR PULL RAIL AS N TO MATCH HANRAIL TO BALUSTR TIP. NOT: I TH HANRAIL OS NOT SIT LUSH ON TH BALUSTR TIPS, TH BALUSTR TIPS CAN B BNT UP OR OWN AS N WITH AN AJUSTABL WRNCH TO BTTR MATCH TH ANGL O TH HANRAIL. PLAC A RAG BTWN TH WRNCH AN BALUSTR TIP TO PRVNT SCRATCHS. 4. ONC ATTACH TO ALL BALUSTRS, CUT TH RAILING 3" ABOV TH TOP BALUSTR AN 3" BLOW TH BOTTOM BALUSTR UNLSS YOUR BUILING CO CALLS OR A LONGR LNGTH. B SUR TO CUT HANRAIL SQUAR. 5. US TH SUPPLI TWO-PART POXY TO BON TH NCAPS (15) TO TH HANRAIL. R 12 15 1/8" POWR BIT (INCLU) 15 R 12
WOO TRA COVR INSTALLATION 1. RILL #10 PAN HA WOO SCRWS (N) THROUGH TH PR- RILL HOLS ON TH TRA (6) AN INTO TH WOON TRA COVR (21). N 21 6 2. RPAT OR ACH TRA. 20 21 3. RILL #10 PAN HA WOO SCRWS (N) THROUGH TH PR- RILL HOL ON TH PLATORM (7) AN INTO TH WOON PLATORM COVR (20). NOT: TH WOON TRA COVRS MUST B SAL AN INISH ON ALL SIS PRIOR TO INSTALLATION. THIS WILL PRVNT AMAG ROM MOISTUR AN MAINTAIN TH INTGRITY O TH TRA. 1/8" POWR BIT (INCLU) N 7 20 N
CNTR BALUSTR INSTALLATION: ALUMINUM WITH WOO TRA COVRS 4 4 1. MASUR ACH CNTR BALUSTR (4) ROM TIP (AT HANRAIL) TO TH TOP O TH CORRSPONING TRA. SUBTRACT 1/8" ROM THIS MASURMNT TO ACCOUNT OR TH BALUSTR CUP. NOT: IN STP 1, O NOT MASUR TO TH TOP O TH WOO TRA COVR. MASUR TO TH MTAL SURAC BNATH TH WOO TRA COVR. 2. WITH A SAW, CUT CNTR BALUSTR TO LNGTH. NOT: O NOT CUT ALL CNTR BALUSTRS TO TH SAM LNGTH. 3. SCUR CNTR BALUSTR CUP (17) TO BAR TRA WITH #10-16 x 3/4" SL RILLING SCRW (O), 1/4"-20 x 1" CARRIAG BOLT (P), 1/4" LAT WASHR () AN 1/4"-20 HX NUT (). O 4. TO ASTN BALUSTR TIP TO HANRAIL, US: O 1. A #10 x 1" SCRW (R) I INSTALLING AN ALUMINUM HANRAIL. 2. A #7 x 1-1/2" ILLISTR SCRW (Q) I INSTALLING A WOO HANRAIL. 3. A VINYL HANRAIL CLIP (J) AN SCRW (K) I INSTALLING A VINYL HANRAIL. P 17 17 5. RPAT STPS 1-4 OR ACH CNTR BALUSTR. P
PLATORM RAILING INSTALLATION 1. POSITION TH PLATORM RAILING (22) AS N AN US C-CLAMPS TO HOL RAILING IN POSITION. (x2) 22 22 2. RILL HOLS IN TH PLATORM BY USING TH PR-RILL HOLS ON TH PLATORM RAILING AS A GUI. 3. SCUR WITH 1/4" x 1-1/2" CARRIAG BOLT (G), NUT (), WASHR () AN LOCK WASHR (). G G 4. RPAT PROCSS OR SCON PLATORM RAILING I APPICABL. (I N) G (x2)